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HV DRIVE

ADVANTAGES

Morse® HV drives
Morse HV Drives provide the Drive Designer with a new concept in the transmission of power for high speed, high
load applications.  Proven in a wide range of applications from high production automobiles to custom-designed
flood control pumps.  HV Drives offer opportunity for flexibility,  compactness,  weight saving,  and economy.

design advantages
HV Drives offer these design advantages:
• Fewer shafts and bearings than required for gears.
• Lighter loads on shaft bearings.
• Greater degree of elasticity than is available with gears,  which helps to "cushion" the drive.
• Center distance is less critical, and more flexible than with gears.
• Gives long life on fixed centers . . usually eliminates need for adjustment.
• Loading between shafts on drive is compressive permitting the use of smaller bearings
and lighter housing sections and materials.

results ... less weight, space, noise ... and less cost for parts and assembly.

design features

• High Speed Performance


• High Horsepower
Small Space
• Smooth
• Quiet

I-1
HV DRIVE
DESIGN

What is HV?
HV is a proven transmission drive with a design and capability entirely unique from the usual chain drive which
combines the smoothness of a belt drive with the strength,  compactness,  economy, and long service life of
a steel chain.
  The chain assembly is composed of a series of inverted tooth steel links, laced in alternate sections across
the width of the chain. It is assembled with two steel pins having the same cross-section geometry, one called
the pin and the other the rocker, which form the articulating link joint between the link sections.  See page I-8
for chain dimensions.

1 1/2 and 2 inch Pitches

3/8,  1/2,  3/4 and 1 inch Pitches


HV link
The link design in the original HV pitches - 3/4, 1, 1 1 /2 and 2 inch (Fig. 1)
has been tested in practice and proven for many years.  The link crotch is
located slightly above the line of pull and all corners are rounded to minimize
the possibility of stress risers and to help provide maximum performance on
high load industrial application.
  With the introduction of 3/8 and 1/2 inch pitch chains (Fig. 2).  Morse
engineers developed a new link contour for increased speed requirements.
This design for the two smaller pitches locates the link crotch below the line
of pull.  Photo-elastic studies of various link shapes and aperture positions
produced the design with the lowest level of stress concentration.  In Fig. 1 1 1/2 and 2 inch Pitches
addition,  other research studies provided the results for proper metallurgy,
toe length, back height, and pressure angle to achieve maximum load carrying
capacity and high speed performance.
  Carefully controlled shot-peening of the links gives them a uniform, matte
gray finish and results in the highest level of link fatigue resistance. Another
reason for the HV high load performance.

Fig. 2 3/8,  1/2,  3/4 and 1 inch Pitches


I-2
HV DRIVE
DESIGN

concentric pin and rocker joint


The concentric pin and rocker joint is used in all pitches of HV chain. This
joint (Fig. 3) in combination with the involute sprocket tooth design
reduces chordal action to a minimum. The HV chain joint consists of a pin
and rocker, each with identical cross-sections and concentric radii. In the
process of the chain engaging sprocket teeth, the curved surfaces roll on
one another thus reducing sliding friction and joint galling. Before the chain
engages the sprocket teeth, the contact point of the HV pin and rocker
remains below the pitch line (Fig. 4). Fig. 3
  As the chain engages the sprocket teeth, the contact point moves
upward (Fig. 5) and the pitch of the chain elongates. The actual amount
of pitch elongation is that required for the chain to wrap the sprocket
along the pitch line.

Fig. 4
HV sprockets
The third criteria for the success of HV is the mating sprockets which
complete the drive.
  The involute tooth form differing from the straight sided teeth of
conventional silent chain sprockets is designed for smooth engagement
of the chain with the sprocket teeth. All HV sprockets are top-hobbed and
the teeth heat treated for tough wear resistant surfaces. Unlike the single
tooth engagement of spur gears, many teeth share the load of a HV drive.
This load sharing of the sprocket teeth results in low stresses, less wear, Fig. 5
and long sprocket life.

chordal action
The compatible design of HV links, joints, and sprockets reduces the detrimental effects of chordal action to a minimum,
the chordal action of conventional chain drives is the vibratory motion caused by the rise and fall of the chain as it engages
sprocket teeth. This motion causes vibration and limits high speed load carrying capability. Of all types of chains, HV
operates most efficiently at all speeds because chordal action is reduced to a minimum.
  Figure 6 shows how the HV chain enters approximately tangent to the pitch circle of the sprocket and maintains this
position as it travels around the sprocket. This smooth HV engagement permits high speed capabilities with maximum
efficiency and quietness.

I-3
HV DRIVE
ADVANTAGES

You get more with HV!


The HV link design, compensating pin and rocker joint and the involute hobbed
sprockets add up to . .

• HIGH SPEED PERFORMANCE


Normal operating range from 3,000 to 7,000 FPM with higher
design features
speed capability under special conditions.

• HIGH HORSEPOWER IN A NARROW WIDTH


HV transmits more horsepower per width than any other chain or belt
with range from low to several thousand horsepower.

• SMOOTH PERFORMANCE
The rolling action of chain joints and smooth chain-sprocket
engagement does not induce vibrations.

• HIGH EFFICIENCY
Up to 99.7% efficiency means power loss is minimal.

• High Speed Performance


• QUIET-NOISELESS OPERATION • High Horsepower
HV is the most quiet drive on high speed applications. Small Space
• Smooth
• Quiet

SEVEN good reasons to use HV in your design!


When gear trains of two or more meshes are needed to achieve center distance
requirements—HV transfer cases provide weight and cost savings because:

1. FEWER SHAFTS and Bearings are required.


2. LIGHTER LOADS on Shaft Bearings.
3. CHAIN BEARING LOADS are compressive, placing case in
compression.  Gear forces are outward subjecting case to more stress.
4. ELASTICITY OF HV CHAIN accommodates normal thermal
expansion, which helps "cushion" the drive.
5. CENTER DISTANCE IS LESS CRITICAL and
more flexible than required by gear mesh
6. HV CASES ARE LIGHTER and the
7. SIMPLIFIED DESIGN results in a positive cost saving.
3/8,  1/2,  3/4 and 1 inch Pitches

I-4
HV DRIVE
COMPARISONS

power comparison with other drives


The comparative rating curves show graphically the area of HV superiority over
other types of chain and positive drive belts. The shaded area indicates that the
capacity of HV far surpasses that of other power transmission drives because of its ...

• LOAD CARRYING CAPACITY


• SMOOTHNESS
• HIGH SPEED PERFORMANCE
• QUIETNESS

horsepower capacity — comparable drives


120

A — HV Chain
1/2” Pitch, 5/8” Wide
105
HORSEPOWER PER INCH OF WIDTH

90

75

HV EXCLUSIVE
60

45

C — Silent Chain (MORSE)


1/2” Pitch, 5/8” Wide
30

D — Timing Belt (RMA)


1/2” Pitch, 5/8” Wide
15

B — #40 Roller Chain (ANSI)


1/2” Pitch, One Strand
0 1000 2000 3000 4000 5000 6000 7000 8000
DRIVE SPEED — FEET PER MINUTE

ANSI — American National Standards Institute


RMA — Rubber Manufacturers Association

Consider the comparisons below. Higher and lower ratings and/or speed capabilities
are possible with other pitches and widths

Chain or Peak
Peak horsepower
Belt from feet/ Quiteness Smoothness Flexibility Compactness
HP Per $
Above Graph Minute

A (HV) 112 6,675 #1 #1 #1 #1 #1

B (Roller Chain) 30 1,225 #2 #3 #3 #1 #2

C (Silent Chain) 50 5,230 #3 #2 #2 #1 #3

D (Timing Belt) 14 7,768 #4 #2 #2 #2 #4

I-5
HV DRIVE
APPLICATIONS

package HV drives
Photographs below and on the following page are
examples of HV packaged drives,  custom
designed to meet particular space,  speed and
load requirements.  HV packaged drives offer the designer. . .

• DESIGN SIMPLICITY
• QUIET OPERATION
• CASE COMPACTNESS
• HIGH SPEED CAPABILITY
• CENTER DISTANCE FLEXIBILITY
• SMOOTH POWER TRANSFER

Centrifugal Blower Drive


Power from a 125 HP,  3500 RPM electric motor is transmitted through
a HV transfer case with self-contained lubrication system to a centrifugal
blower at 3100 RPM over a 34 inch horizontal center distance.  This drive
operates 24 hours a day to provide smooth,  quiet,  maintenance free
operation in a critical power plant application.

Highway Snow Blower Drive Centrifugal Compressor Drive


Power from an auxiliary 465 HP rear of cab mounted diesel Power from a 1200 RPM natural gas engine is transmitted continuously
engine is directed downward through a two stage HV thru a HV speed increaser with an integral lubrication system.  The
reduction unit with 4.85 to 1 total ratio to enable a drive shaft output of the case drives a centrifugal compressor absorbing 282 HP at
to pass forward under the cab to a snow auger and blower 3600 RPM.  A Morse radial coupling connection on the input side of the
assembly.  The characteristics of HV drives are particularly case dampens engine torsional vibrations.  The HV drive is quiet,  highly
suited to this application because of their ability to transmit efficient and allows for convenient layout of engine and compressor.
power smoothly in a minimum of space and absorb the heavy
shocks encountered in highway snow removal.

I-6
HV DRIVE
APPLICATIONS

package HV drives

Fire Truck—Pump Drive Swamp Boat Drive Test Stand Drive


Power from V-8 engine is transmitted The output from a 45 HP air-cooled The combined power from two 500 HP
through a pair of HV packaged drives gasoline engine is reduced from 4400 automotive V-8 engines is transmitted
to provide full torque power take-off at RPM to 2750 RPM to drive the propeller of thru a dual ratio HV drive to a single
a 1.24 to 1 reduction ratio for driving a low draft swamp boat.  This application output shaft which drives a cable winch
discharge water pumps. of a HV chain case resulted in increased propelling full-sized passenger cars into
  HV drive was selected because of low propulsive efficiency through the use of a a fixed barrier for crash evaluation and
noise level, compact design, and high larger diameter,  slower turning propeller testing.  Flexibility of HV case design
efficiency. which also contributed to reduced provided the specific ratios in the center
operating noise level. distance and space requirements.

Recreational Vehicle Dredge Pump Drive


This HV transfer case drives the wheels of a 7-ton recreational A pair of 1125 HP diesel engines are connected to input shafts of HV
vehicle.  Power from a 454 cubic inch Chevrolet engine,  thru a torque packaged drive.  The dual 2.7 to 1 reduction ratio provides power to
converter,  and a 3 speed transmission is transmitted by a Morse HV a single output shaft at 460 RPM to rotate a 66 inch diameter pump
transfer case with 370 Ibs.  ft.  max.  torque at 2800 RPM.  This HV drive impeller.  The HV drive was custom designed to meet limited space
was used because it offered the RV industry maximum space utilization requirements.
while still satisfying heavy load requirements.

I-7
HV CHAIN
DIMENSIONS

HV Chain dimensions
Press Fit Guide Links Press Fit Guide Links
Type 63 - 139 Type 61 - 115

3/8,  1/2,  3/4 and 1 1 1/2 and 2 Inch Pitch HV

Height of Chain Height of Chain


Chain Pitch *A Chain Pitch *A
B B
Inches Inches Inches Inches
Inches Inches
3/8 .169 ± .004 .428 ± .002 1 1/2 .810 ± .010 1.645 ± .005
1/2 .225 ± .004 .570 ± .002 2 1.080 ± .012 2.193 ± .007
3/4 .387 ± .006 .855 ± .003
1 .450 ± .008 1.140 ± .004
*A = Height of chain above Nominal Pitch Diameter of Sprocket

3/8 and 1/2 inch Pitch HV Chains 3/4,  1 1/2 and 2 Inch Pitch HV Chains

Chain *Width For First Inch


Nominal Chain Pitch
C D E
Width Inches C D E
Inches
3/4 .685 .895 1.029 3/4 .932 1.203 1.367
1 .937 1.147 1.281
1 1/2 1.441 1.651 1.785 1 .892 1.785 1.545
2 1.945 2.155 2.289 1 1/2 .621 1.315 1.355
3 2.945 3.155 3.289 2 .508 1.400 1.422
4 3.945 4.155 4.289
* For widths greater than 1 in.  add width desired minus 1 in.  to above
5 4.945 5.155 5.289 dimensions.  Example:  3/4 pitch,  2 inch wide,  the width between guides is 1.750
inches.
I-8
HV DRIVE
DRIVE SELECTION

HV chain

(1) (2) (1) (2)


Average Ultimate Average Wt. Average Ultimate Average Wt.
HV Nominal HV Nominal
Tensile Stength Per Foot Tensile Strength Per Foot
Chain Width Chain Width
In Pounds In Pounds In Pounds In Pounds
Designation Inches Designation Inches
3/8 Inch Pitch 1 Inch Pitch
HV-303 3/4 5,625 .65 HV-808 2 40,000 4.60
HV-304 1 7,500 .86 HV-812 3 60,000 6.90
HV-306 1 1/2 11,250 1.30
HV-816 4 80,000 9.20
HV-308 2 15,000 1.73
HV-312 3 22,500 2.59 HV-820 5 100,000 11.50
HV-824 6 120,000 13.80

1/2 Inch Pitch 1 1/2 Inch Pitch


HV-404 1 10,000 1.15 HV-1212 3 90,000 10.40
HV-406 1 1/2 15,000 1.73 HV-1216 4 120,000 13.80
HV-408 2 20,000 2.30
HV-1220 5 150,000 17.30
HV-412 3 30,000 3.45
HV-416 4 40,000 4.60 HV-1224 6 180,000 20.70

3/4 Inch Pitch 2 Inch Pitch


HV-606 1 1/2 22,500 2.60 HV- 1612 3 120,000 13.80
HV-608 2 30,000 3.50 HV- 1616 4 160,000 18.40
HV-612 3 45,000 5.20
HV- 1620 5 200,000 23.00
HV-616 4 60,000 6.90
HV-620 5 75,000 8.60 HV- 1624 6 240,000 27.60

(1)  Above chain sizes are stock in 10 ft. boxes.  Each stock (10 ft.)  and cut-to-length chains are supplied with one connecting pin set.  Offset sections are not available.
(2)  Widths other than listed are available for special,  approved applications.

HV drive selection
1. Determine the R.P.M. and diameter of the high speed shaft.
2. Determine the total horsepower to be transmitted.
3. Determine proper service factor from table on page I-10.
4. Establish Design Horsepower by multiplying total horsepower to
be transmitted by the proper service factor.
5. Select the chain pitch and width and number of teeth in the small
sprocket from the Horsepower Rating Tables.
a.  Be sure the small sprocket will accommodate the high speed
  shaft diameter.
b.  If the high speed shaft diameter exceeds the maximum bore
in the selected small sprocket it will be necessary either to
increase the number of teeth in the sprocket or select the
next larger pitch chain.
6. Determine the required ratio:
RPM high speed shaft  = Ratio
RPM slow speed shaft
7. Multiply the number of teeth in the small sprocket by the ratio to
obtain the number of teeth in the large sprocket.
8. Turn to page I-11 to calculate chain length.  HV drives use modified
center distances to compensate for chain and sprocket tolerance as
determined on page I-18.

CAUTION:  RELATIVE TO APPLICATIONS INVOLVING THE HANDLING


OF PEOPLE,  CONTACT APPLICATION ENGINEERING AT 800 626-2093
MUST BE CONSULTED PRIOR TO DRIVE SELECTION.
I-9
HV DRIVE
SELECTION

service factors
The Horsepower rating tables (pages I-12 and I-13) are for use under
optimum drive conditions with a smooth power source and load.  For
less favorable conditions with moderate or heavy shock loads from Prime Mover TYPE
either the power source and/or the load,  the specified horsepower must
be multiplied by a "Service Factor" (SF) to obtain a "Design Horsepower" Internal Combustion Engine with
(DHP).  The "Design Horsepower" is used to obtain the chain selection   Hydraulic Coupling or Torque Converter
from the rating tables.  Recommendations are minimum and normal Electric Motor A
conditions are assumed. Turbine
Hydraulic Motor
Internal Combustion Engine with Mechanical Drive B

service factor table


Type of Type of Type of
APPLICATION Prime Mover APPLICATION Prime Mover APPLICATION Prime Mover
A B A B A B
AGITATORS CRUSHING MACHINERY PAPER INDUSTRY MACHINERY
(paddle or propeller)   Ball mills, crushing rolls, jaw   Agitators, bleachers 1.1 1.3
  Pure liquid 1.1 1.3   crushers 1.6 1.8  Barker—mechanical 1.6 1.8
  Liquids — variable density 1.2 1.4 DREDGES   Beater, Yankee Dryer 1.3 1.5
BAKER MACHINERY   Conveyors, cable reels 1.4 1.6   Calendars, Dryer & Paper
  Dough Mixer 1.2 —   Jigs & screens 1.6 1.8   Machines 1.2 1.4
BLOWERS See Fans Consult   Chippers & winder drums 1.5 1.7
BREWING & DISTILLING   Cutter head drives Morse PRINTING MACHINERY
EQUIPMENT   Dredge pumps See Pumps   Embossing & flat bed presses,
  Bottling Machinery 1.0 — FANS & BLOWERS   folders 1.2 —
  Brew Kettles, cookers, mash   Centrifugal, propeller, vane 1.3 1.5   Paper cutter, rotary press &
  tubs 1.0 —   Positive blowers (lobe) 1.5 1.7    linotype machine 1.1 —
  Scale Hopper—Frequent starts 1.2 — GRAIN MILL MACHINERY   Magazine & newspaper
BRICK & CLAY EQUIPMENT   Sifters, purifiers, separators 1.1 1.3   presses 1.5 —
  Auger nachines, cutting table 1.3 1.5   Grinders and hammer mills 1.2 1.4 PUMPS
  Brick machines, dry press, &   Roller mills 1.3 1.5   Centrifugal, gear, lobe & vane 1.2 1.4
  granulator 1.4 1.6 GENERATORS & EXCITERS 1.2 1.4  Dredge 1.6 1.8
  Mixer, pug mill, & rolls 1.4 1.6 MACHINE TOOLS   Pipe line 1.4 1.6
CENTRIFUGES 1.4 1.6   Grinders, lathes, drill press 1.0 —  Reciprocating
COMPRESSORS   Boring mills, milling machines 1.1 —    3 or more cyl. 1.3 1.5
  Centrifugal & rotary (lobe) 1.1 1.3 Consult    1 or 2 cyl. 1.6 1.8
MARINE DRIVES
 Reciprocating Morse RUBBER & PLASTICS
   1 or 2 cyl. 1.6 1.8 MILLS INDUSTRY EQUIPMENT
   3 or more 1.3 1.5   Rotary type:   Calendar, rolls, tubers
CONSTRUCTION EQUIPMENT   Ball, Pebble, Rod, Tube, Roller 1.5 1.7   Tire-building and
OR OFF-HIGHWAY VEHICLES   Dryers, Kilns, & tumbling   Banbury Mills 1.5 1.7
  Drive line duty, power   barrels 1.6 1.8   Mixers and sheeters 1.6 1.8
   take-off, accessory Consult   Metal Type:  Extruders 1.5 1.7
  drives Morse   Draw bench carriage & main SCREENS
CONVEYOR   drive 1.5 —   Conical & revolving 1.2 1.4
  Apron, bucket, pan & elevator 1.4 1.6 Consult   Rotary, gravel, stone &
  Forming Machines
  Belt (ore, coal, sand, salt) 1.2 1.4 Morse   vibrating 1.5 1.7
  Belt-light package, oven 1.0 1.2 MIXERS STOKERS 1.1 —
  Screw & flight (heavy duty) 1.6 1.8  Concrete 1.6 1.8 TEST STANDS & Consult
CRANES & HOISTS   Liquid & Semi-liquid 1.1 1.3 DYNAMOMETERS Morse
  Main hoist—medium duty 1.2 1.4 OIL INDUSTRY MACHINERY TEXTILE INDUSTRY
  Main hoist—heavy duty, skip   Compounding Units 1.1 1.3   Spinning frames, twisters,
  hoist 1.4 1.6   Pipe line pumps 1.4 1.6    wrappers & reels 1.0 —
  Slush pumps 1.5 1.7   Batchers, calendars & looms 1.1 —
  Draw works 1.8 2.0
  Chillers, Paraffin filter presses,
  Kilns 1.5 1.7

I-10
HV DRIVE
SELECTION

chain length calculations


Determine the chain length based on a given center distance and sprocket teeth as follows:
1. Divide the center distance in inches by pitch of chain Example
obtaining . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C Given:  N  =  60,  n  =  25,  P  =  1/2 inch.
2. Add teeth in the small sprocket (n) to the teeth in the   Center Distance (CD)  =  24 inches
larger sprocket (N) obtaining . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . S Determine:
3. Subtract the teeth in the small sprocket (n) from the teeth in   (a)  chain length (L) to nearest even number of pitches
the large sprocket (N) obtaining value of . . . . . . . . . . . . . . . . . D   (b)  determine the center distance based on actual
From the table below obtain the corresponding value of K     number of pitches (L).
Solution:
4. Chain length in pitches (L)  = S K   (1)  C = 24" ÷ 1/2 = 48
  2C + +
2 C
  (2)  S = (25 +60) = 85
Chain length must be determined to the nearest even number of
pitches.  Center distance will have to be recalculated (step 6).   (3)  D = (60 - 25) = 35 corresponding K = 31.03
5. Chain length in feet equals the chain length in pitches times the pitch
in inches divided by 12.   (4)  L = (2 X 48) + 85 + 31.03
6. After finding the chain length to the nearest number of even pitches 2 48
from Step 4,  the nominal center distance must be determined to    L = 139.15 + .85 = 140 pitches
three decimal places.  Center distance tables should be used or       (nearest even number)
contact Morse for this value of nominal center distance.  The above   (5)  L (in feet) = 5.8333 feet (140 x 1/2 ÷12).
formula for determining chain length cannot be used to solve for   (6)  Nominal center distance must be obtained from center distance
correct center distance. tables and in this instance CD in inches = 24.124.  If center
7. With fixed center distance drives the modified center distance is distance tables are not in your possession please contact Morse
determined as noted on Page I-18. for correct CD calculation.

D K D K D K D K D K D K
1 .03 32 25.94 63 100.54 94 223.82 125 395.79 156 616.44
2 .10 33 27.58 64 103.75 95 228.61 126 402.14 157 624.37
3 .23 34 29.28 65 107.02 96 233.44 127 408.55 158 632.35
4 .41 35 31.03 66 110.34 97 238.33 128 415.01 159 640.38
5 .63 36 32.83 67 113.71 98 243.27 129 421.52 160 648.46
6 .91 37 34.68 68 117.13 99 248.26 130 428.08 161 656.59
7 1.24 38 36.58 69 120.60 100 253.30 131 434.69 162 664.77
8 1.62 39 38.53 70 124.12 101 258.39 132 441.36 163 673.00
9 2.05 40 40.53 71 127.69 102 263.54 133 448.07 164 681.28
10 2.53 41 42.58 72 131.31 103 268.73 134 454.83 165 689.62
11 3.06 42 44.68 73 134.99 104 273.97 135 461.64 166 698.00
12 3.65 43 46.84 74 138.71 105 279.27 136 468.51 167 706.44
13 4.28 44 49.04 75 142.48 106 284.67 137 475.42 168 714.92
14 4.96 45 51.29 76 146.31 107 290.01 138 482.39 169 723.46
15 5.70 46 53.60 77 150.18 108 295.45 139 489.41 170 732.05
16 6.48 47 55.95 78 154.11 109 300.95 140 496.47 171 740.60
17 7.32 48 58.36 79 158.09 110 306.50 141 503.59 172 749.37
18 8.21 49 60.82 80 162.11 111 312.09 142 510.76 173 758.11
19 9.14 50 63.33 81 166.19 112 317.74 143 517.98 174 766.90
20 10.13 51 65.88 82 170.32 113 323.44 144 525.25 175 775.74
21 11.17 52 68.49 83 174.50 114 329.19 145 532.57 176 784.63
22 12.26 53 71.15 84 178.73 115 334.99 146 539.94 177 793.57
23 13.40 54 73.86 85 183.01 116 340.84 147 547.36 178 802.57
24 14.59 55 76.62 86 187.34 117 346.75 148 554.83 179 811.61
25 15.83 56 79.44 87 191.73 118 352.70 149 562.36 180 820.70
26 17.12 57 82.30 88 196.16 119 358.70 150 569.93 181 829.85
27 18.47 58 85.21 89 200.64 120 364.76 151 577.56 182 839.04
28 19.86 59 88.17 90 205.18 121 370.86 152 585.23 183 848.29
29 21.30 60 91.19 91 209.76 122 377.02 153 592.96 184 857.58
30 22.80 61 94.25 92 214.40 123 383.22 154 600.73 185 866.93
31 24.34 62 97.37 93 219.08 124 389.48 155 608.56 … ……
Note:  (Relating to service factor) Recommendations
are minimum and normal conditions are assumed.
I-11
HV CHAIN
HORSEPOWER RATING

HV horsepower rating tables


Preliminary drive selection of chain and sprockets may be be desirable to make two or three choices and base final selection on
obtained from the tables below.  However,  Morse suggests that all the features most important in the design such as cost,  stock chain
HV drive Selections be submitted to our Engineering Department and sprocket availability,  size of drive,  noise level (small pitches are
for final confirmation. quieter),  loading (larger pitches carry greater load), and smoothness.
  Since more than one pitch will work well in most situations it may

3/8 INCH PITCH  HP per inch of width based on no. of teeth in small sprocket

RPM
1200 1800 2400 3000 3600 4200 4800 5400 6000 6600 7200 7800 8400 9000 9600
No.
Teeth
19 19 28 37 45 54 62 69 76 83 89 94 99 102 105 107
21 20 31 40 50 59 67 75 83 89 95 100 104 106 108 108
23 22 33 44 54 64 73 81 88 95 100 104 107 108 108
25 24 36 48 58 68 78 86 93 99 104 107 108
27 26 39 51 63 73 83 91 98 103 107 108
29 28 42 55 67 77 87 95 101 106 108
31 30 44 58 70 82 91 99 104 108 108
33 32 47 61 74 86 95 102 107 108
35 34 50 65 78 89 98 105 108
37 36 52 68 81 93 101 107 108
39 38 55 71 85 96 104 108
41 39 58 74 88 98 106 108
43 41 60 77 91 101 107 108
1/2 INCH PITCH  HP per inch of width based on no. of teeth in small sprocket

RPM
900 1200 1500 1800 2100 2400 2700 3000 3600 4200 4800 5400 6000 6600 7200
No.
Teeth
19 28 38 47 56 65 74 83 91 107 122 136 148 159 167 173
21 31 42 52 62 72 82 91 100 117 133 146 158 167 174 178
23 34 46 57 68 78 89 99 108 126 142 155 166 174 178
25 37 50 62 73 85 96 106 116 135 151 163 172 178
27 40 53 66 79 91 102 114 124 143 158 170 177
29 43 57 71 84 97 109 121 131 150 165 174
31 46 61 76 90 103 116 127 138 156 170 177
33 49 65 80 95 109 122 134 145 162 174
35 52 69 85 100 114 128 140 151 167 177
37 55 72 89 105 120 133 145 156 171 178
39 58 76 94 110 125 139 151 161 175
41 61 80 98 115 130 144 156 165 177
43 63 83 102 119 135 149 160 169 178
3/4 INCH PITCH  HP per inch of width based on no. of teeth in small sprocket

RPM
600 900 1200 1500 1800 2100 2400 2700 3000 3300 3600 3900 4200 4500 4800
No.
Teeth
19 40 59 78 97 115 132 148 164 178 191 203 213 222 229 234
21 44 65 86 106 126 144 161 177 192 205 216 225 231 236 238
23 48 71 94 116 136 156 174 190 204 216 226 233 237 238 236
25 52 77 101 125 147 167 185 201 215 225 233 237 238 235 228
27 56 83 109 134 157 177 196 211 223 232 237 238 234
29 60 89 116 142 166 187 205 220 230 237 238 234
31 64 95 124 151 175 196 214 227 235 238 235
33 68 100 131 159 184 205 221 232 238 237 229
35 72 106 138 167 192 212 227 236 238 232
37 76 112 145 174 199 219 232 238 236
39 80 117 152 182 206 225 236 238 231
41 84 123 158 188 213 229 238 236
43 88 128 164 195 218 233 238 232

For best drive performance,  use 25 teeth or more on small sprocket.


Forced pump lubrication is recommended.
Bath lubrication is satisfactory for applications to the left of the heavy line.
For HP values at higher speeds than shown,  consult Technical Services.

I-12
HV CHAIN
HORSEPOWER RATING

HV horsepower rating tables (continued)

1 INCH PITCH  HP per inch of width based on no. of teeth in small sprocket
RPM
No. 600 800 1000 1200 1400 1600 1800 2000 2200 2400 2600 2800 3000 3300 3600
Teeth
19 66 87 108 128 148 167 185 202 217 232 245 257 267 278 286
21 72 96 119 141 162 182 201 218 234 248 261 271 279 287 289
23 79 105 129 153 175 196 216 233 249 262 273 281 287 289 284
25 86 113 140 165 188 210 230 247 262 273 282 287 289 284 269
27 93 122 150 176 201 223 242 259 272 282 287 289 286 272
29 99 130 160 187 213 235 254 269 280 287 289 286 276
31 106 139 170 198 224 246 264 277 286 289 286 276
33 112 147 179 208 234 255 272 283 289 287 279
35 119 155 188 218 244 264 279 287 288 282
37 125 163 197 227 253 272 284 289 285 272
39 131 171 206 236 261 278 287 288 279
41 138 178 214 244 268 283 289 285
43 144 186 222 252 274 286 288 278
1 1/2 INCH PITCH  HP per inch of width based on no. of teeth in small sprocket
RPM
No. 200 300 400 500 600 800 1000 1200 1400 1600 1800 2000 2200 2400 2600
Teeth
19 36 53 70 88 104 136 166 193 216 236 250 260 263 261 251
21 39 59 78 96 115 149 181 208 231 248 259 263 260 247
23 43 64 85 105 125 162 194 222 243 257 263 260 246
25 47 70 92 114 135 173 207 234 253 262 261 249
27 50 75 99 122 144 185 218 244 259 263 254
29 54 80 106 131 154 196 229 252 263 259
31 58 86 113 139 163 206 238 258 263 250
33 61 91 120 147 172 215 246 262 260
35 65 96 126 155 181 224 253 263 252
37 69 102 133 162 189 232 258 262 241
39 72 107 140 170 197 239 261 258
41 76 112 146 177 204 245 263 252
43 80 117 152 184 212 251 263 242
2 INCH PITCH  HP per inch of width based on no. of teeth in small sprocket
RPM
No. 200 300 400 500 600 700 800 900 1000 1100 1200 1400 1600 1800 2000
Teeth
19 59 88 117 144 170 195 218 240 259 276 291 312 320 313 290
21 65 97 128 158 186 212 237 258 277 293 306 319 315 291
23 71 106 140 172 201 229 253 275 292 306 315 318 299
25 78 115 151 185 216 244 269 289 304 315 319 309
27 84 124 162 198 230 258 282 301 313 319 318 291
29 90 133 173 210 243 271 294 310 318 319 310
31 96 141 184 222 255 283 303 316 320 313 296
33 102 150 194 233 267 293 311 319 317 302
35 108 158 204 244 277 302 316 319 309 285
37 114 166 214 254 287 309 319 316 297
39 119 174 223 264 295 314 320 309 281
41 125 182 232 273 302 318 317 298
43 131 190 241 281 308 320 312 283
For best drive performance,  use 25 teeth or more on small sprocket.
Forced pump lubrication is recommended.
Bath lubrication is satisfactory for applications to the left of the heavy line.
For HP values at higher speeds than shown,  consult Technical Services.

I-13
HV DRIVE
SPECIFICATIONS

HV sprocket information

sprockets
Are made for stock and Manufactured to order in accordance with Morse
specifications.  Are Hobbed with a generated involute tooth form.
Have Hardened Teeth for wear resistance on tooth flanks.
BASIC HUB TYPES

materials
Sprockets up to 15 inches diameter are usually made from bar steel with larger
sprockets manufactured from plate steel,  forged slugs,  Meehanite or steel
castings.  The type of material can vary depending upon requirements for
delivery,   quantity,  sprocket design, and price.   For example:   Sprockets over
15 inches diameter can be made from meehanite or steel castings but, require
somewhat longer manufacturing lead times for procurement of castings;   if
made of fabricated steel with welded hubs,   shorter manufacturing lead times
are realized but, the cost may be higher.

Type A dimensions
Flush with face of sprocket Nominal pitch and outside diameters—Pages I-15 and I-16.
Maximum bores and hub diameters for sprocket sizes from 21 through 33
teeth. Face width dimensions.

tolerances
Bore diameters,  keyseats and concentricity.  Tolerances closer than shown can
be furnished if required.  The need for closer tolerances should be carefully
considered in light of increased costs.

installation of sprockets

Type B
Hub one side
performance information
For maximum drive performance it is recommended that a minimum of
25 teeth be used in the small sprocket.   However,  it is permissible to use a
minimum of 19 teeth in the small sprocket with reduced performance.   Where
drive design is under 25 teeth—consult Morse.
For most drives,  an odd number of teeth in one of the sprockets is
recommended.   The use of idler sprockets is not recommended in HV drives.
Drives employing more than two sprockets per chain should be referred to
Morse for review.

HV sprocket ordering information


Specify number of teeth, pitch,  chain width or sprocket face,  hub, type (if
required).  Unless specified,   the length thru bore (LTB),   hub diameter (HD),
keyway,  setscrew and tolerances will be to Morse standard specifications.
Material of sprockets and tooth hardness will be to Morse standard
specifications.
Type C
Hub located centrally with projection both
sides or hub can be the same length as
sprocket face or offset as required.

I-14
HV CHAIN
3/8" PITCH

HV sprockets
3/8" pitch

3/4" FACE WIDTH


No. Catalog Pitch Dia. Min. Plain Max. Approx.
HD LTB
Teeth No. (in.) Bore Bore Wt.
19 HV303B19 2.278 1/2 1 5/32 1 5/8 1 13/32 .9
21 HV303B21 2.516 1/2 1 9/32 1 7/8 1 13/32 1.2
23 HV303B23 2.754 1/2 1 3/8 2 1/8 1 13/32 1.5
25 HV303B25 2.992 3/4 1 5/8 2 3/8 1 13/32 1.8
27 HV303B27 3.230 3/4 1 3/4 2 5/8 1 13/32 2.2
29 HV303B29 3.468 3/4 1 13/16 2 7/8 1 13/32 2.6
31 HV303B31 3.707 3/4 2 1/8 3 3/32 1 13/32 3.1
38 HV303B38 4.541 3/4 2 7/8 3 15/16 1 13/32 5.0
42 HV303B42 5.018 3/4 3 5/16 4 13/32 1 13/32 6.3
57 HV303B57 6.807 1 1/4 4 1/2 6 1 13/32 11.7
76 HV303B76 9.074 1 1/4 4 1/2 6 1 13/32 16.7
1" FACE WIDTH
19 HV304B19 2.278 1/2 1 5/32 1 5/8 1 5/8 1.1
21 HV304B21 2.516 1/2 1 9/32 1 7/8 1 5/8 1.4
23 HV304B23 2.754 1/2 1 3/8 2 1/8 1 5/8 1.8
25 HV304B25 2.992 3/4 1 5/8 2 3/8 1 5/8 2.1
27 HV304B27 3.230 3/4 1 3/4 2 5/8 1 5/8 2.6
29 HV304B29 3.468 3/4 1 13/16 2 7/8 1 5/8 3.1
31 HV304B31 3.707 3/4 2 1/8 3 3/32 1 5/8 3.6
38 HV304B38 4.541 3/4 2 7/8 3 15/16 1 5/8 5.8
42 HV304B42 5.018 3/4 3 5/16 4 13/32 1 5/8 7.4 LTB
57 HV304B57 6.807 1 1/4 4 1/2 6 1 5/8 13.7
76 HV304B76 9.074 1 1/4 4 1/2 6 1 5/8 20.6 Type B
1 1/2" FACE WIDTH Teeth Hardened Hub
19 HV306B19 2.278 1/2 1 5/32 1 5/8 2 5/32 1.5 Projection One Side
21 HV306B21 2.516 1/2 1 9/32 1 7/8 2 5/32 1.9
23 HV306B23 2.754 1/2 1 3/8 2 1/8 2 5/32 2.4
25 HV306B25 2.992 3/4 1 5/8 2 3/8 2 5/32 2.8
27 HV306B27 3.230 3/4 1 3/4 2 5/8 2 5/32 3.4
29 HV306B29 3.468 3/4 1 13/16 2 7/8 2 5/32 4.1
31 HV306B31 3.707 3/4 2 1/8 3 3/32 2 5/32 4.8
38 HV306B38 4.541 3/4 2 7/8 3 15/16 2 5/32 7.8
42 HV306B42 5.018 3/4 3 5/16 4 13/32 2 5/32 9.7
57 HV306B57 6.807 1 1/4 4 1/2 6 2 5/32 18.2
76 HV306B76 9.074 1 1/4 4 1/2 6 2 5/32 28.9

I-15
HV CHAIN
1/2" PITCH

HV sprockets
1/2" pitch

1" FACE WIDTH


No. Catalog Pitch Dia. Min. Plain Max. Approx.
HD LTB
Teeth No. (in.) Bore Bore Wt.
19 HV404B19 3.038 1/2 1 7/16 2 7/32 2 2.5
21 HV404B21 3.355 1/2 1 11/16 2 1/2 2 3.3
23 HV404B23 3.672 3/4 1 13/16 2 7/8 2 4.0
25 HV404B25 3.989 3/4 2 1/8 3 3/16 2 4.9

27 HV404B27 4.307 3/4 2 3/8 3 1/2 2 5.9


29 HV404B29 4.625 3/4 2 9/16 3 13/16 2 7.0
31 HV404B31 4.942 3/4 2 3/4 4 5/32 2 1/2 10.1
38 HV404B38 6.055 3/4 3 3/4 5 9/32 2 1/2 16.1

42 HV404B42 6.691 3/4 4 3/8 5 15/16 2 1/2 20.2


57 HV404B57 9.076 1 1/4 4 1/2 6 2 1/2 27.1
76 HV404B76 12.099 1 2 1/2 3 5/8 2 31.1
1 1/2" FACE WIDTH
19 HV406B19 3.038 1/2 1 7/8 2 7/32 2 1/2 3.3
21 HV406B21 3.355 1/2 1 11/16 2 1/2 2 1/2 4.3
23 HV406B23 3.672 3/4 1 13/16 2 7/8 2 1/2 5.1
25 HV406B25 3.989 3/4 2 1/8 3 3/16 2 1/2 6.3

27 HV406B27 4.307 3/4 2 3/8 3 1/2 2 1/2 7.6


29 HV406B29 4.625 3/4 2 9/16 3 13/16 2 1/2 9.0
31 HV406B31 4.942 3/4 2 3/4 4 5/32 3 12.3
38 HV406B38 6.055 3/4 3 3/4 5 9/32 3 19.7

42 HV406B42 6.691 3/4 4 3/8 5 15/16 3 24.6


57 HV406B57 9.076 1 1/4 4 1/2 6 3 35.4
76 HV406B76 12.099 1 2 1/2 3 5/8 2 1/2 46.1
2" FACE WIDTH
19 HV408B19 3.038 1/2 1 7/16 2 7/32 3 4.1
21 HV408B21 3.355 1/2 1 11/16 2 1/2 3 5.2
23 HV408B23 3.672 3/4 1 13/16 2 7/8 3 6.3
LTB 25 HV408B25 3.989 3/4 2 1/8 3 3/16 3 7.7

27 HV408B27 4.307 3/4 2 3/8 3 1/2 3 9.2


Type B 29 HV408B29 4.625 3/4 2 9/16 3 13/16 3 10.9
Teeth Hardened Hub 31 HV408B31 4.942 3/4 2 3/4 4 5/32 3 12.7
38 HV408B38 6.055 3/4 3 3/4 5 9/32 3 20.1
Projection One Side
42 HV408B42 6.691 3/4 4 3/8 5 15/16 3 25.1
57 HV408B57 9.076 1 1/4 4 1/2 6 3 1/2 43.6
76 HV408B76 12.099 1 2 1/2 3 5/8 3 60.7
3" FACE WIDTH
19 HV412B19 3.038 3/4 1 7/16 2 7/32 4 5.3
21 HV412B21 3.355 3/4 1 11/16 2 1/2 4 6.9
23 HV412B23 3.672 3/4 1 13/16 2 7/8 4 8.6
25 HV412B25 3.989 3/4 2 1/8 3 3/16 4 10.5

27 HV412B27 4.307 3/4 2 3/8 3 1/2 4 12.6


29 HV412B29 4.625 3/4 2 9/16 3 13/16 4 14.7
31 HV412B31 4.942 3/4 2 3/4 4 5/32 4 17.3
38 HV412B38 6.055 3/4 3 3/4 5 9/32 4 27.2

42 HV412B42 6.691 3/4 4 3/8 5 15/16 4 33.9


57 HV412B57 9.076 1 1/4 4 1/2 6 4 1/2 60.2
76 HV412B76 12.099 1 2 1/2 3 5/8 4 83.2

I-16
HV DRIVES
INSTALLATION

HV installation information
HV chain and sprocket Installation — When cases for HV drives are not purchased from Morse and the design and
manufacture is performed by others, certain basic guide lines must be followed to ensure proper drive performance.  Morse
HV drive recommendations, ratings, and selection procedures in this catalog are premised on installation in a proper
housing with alignment and installation as outlined in this section and lubrication as recommended on pages I-19 and I-20.

A.  Case Structures C.  Sprocket Offset


Morse® HV drives are normally employed on applications where high speed Offset from the machined face of one sprocket to the corresponding face
and/or high horsepower transmission is the requirement.  The HV drive of the second sprocket (Fig. 3) should ideally be held to zero with the
should be installed in rigid housings of welded steel or cast construction maximum permissible offset limited to the value "K" inches in table below.
complete with shafts, bearings, seals, and a proper lubrication system in Excessive offset will cause wear on inside of guide links or possible chain
order to realize the full performance capability of the drive (Fig. 1). The failure if the chain guides climb the sprocket teeth.
connection or interface to driver and driven equipment is accomplished
by flexible couplings, universal joints, or direct flanges. Morse offers the chain pitch
3/8 1/2 3/4 1 1 1/2 2
inches
service of design and manufacture of such cases.
K .022 .025 .031 .036 .044 .051

B.  Shaft Parallelism D.  Sprocket Mounting


Shafts must be parallel in two planes within .005 inch/foot of bearing Sprockets should have a light interference fit on shafts.  Preferred fits can
'mounting distance (Fig. 2). Special attention must be given to drives be obtained from the latest ANSI Standard B4.1 for Interference Locational
with non-horizontal shafts due to the tendency for chain to ride on the Fits, Class LN3.
guide links.  Applications with shafts other than the horizontal should be   Sprockets may be installed by heating the sprocket in 180°F oil, shrinking
referred to Morse. the shaft with dry ice or press-fitting with a hydraulic press.  A positive
mechanical connection is necessary for torque transmittal regardless of the
type of sprocket fit to shaft.  Sprockets with tapered bores or keyseats are
satisfactory, however,  Morse does not recommend the use of split-tapered
bushings in mounting HV sprockets to shafts.
  It is recommended that each sprocket be located positively against a
shoulder or step on the shaft for accurate positioning.  With this style
mounting, the use of type "A" (hubs flush) sprocket will provide the
simplest design.

E.  HV Chain Installation


HV chains can be furnished in the number of required pitches endless or
open for connection of the ends with a standard pin set.
  In some case designs, bearing carriers are large enough to install
sprockets and endless chain through the openings.  Other designs employ
housings which are split at the shaft center to facilitate installation.
  If chain must be installed open refer to Figs. 1 thru 5 on page I-18.

I-17
HV DRIVES
INSTALLATION

HV installation information (continued)


Bring ends of chain together ,on top of larger sprocket in mesh with Center distance tables should be used or contact Morse for this value.
sprocket teeth. HV center distances are modified to compensate for chain and sprocket
tolerances.  This modified center distance is obtained by adding .008 inch
per foot of center distance to the nominal or theoretical flat pitch center
distance.  Center distance tolerance should be on the plus side.

G.  HV Case Clearances


Radial Clearance — Where the chain fully wraps the sprockets, the
desirable radial clearance beyond the pitch circle is 2 times the chain pitch.
Minimum clearance sufficient to clear the chain in process of jumping a
sprocket tooth is 1 1/8 times the pitch.
On pre-loaded, fixed center distance a hook-up tool similar to that shown
may be used to bring the ends together.

When connecting the open ends with a pin set, it is very important that
the longer pin of the set must seat nearest to the outside flank of the
guide plate.
  For rivet type connectors:  washers are used on both sides in chain
pitches of 1 1/2 and 2 inches.  Washers are not used in chain pitches of Sag Clearance — The case must be designed for clearance between the
3/8, 1/2, 3/8 and 1 inches. slack strand of chain and the inside of the case.  For this clearance, use
the formula below with value of "A" determined from graph (Fig. 6).  For
reversing drives, design with sag clearance both top and bottom.
50

Sag Clearance = A x Tangent Distance (inches)


(inches) 100

40

Spirol pin type connectors are normally used for connecting open ended
A = Sag Clearance of Tangent Distance

chains.  Spirol Pin is driven into each end of pin with a drift.

30

20

F.  Center Distance


On large drive ratios (over 3:1) it is desirable to have at least 120 degrees
wrap on the small sprocket.  On drives without center distance adjustment 10
the center distance should be kept to a minimum.  Minimum center
distance is limited to half the sum of the pitch diameters.  It is desirable
to keep the center distance under 30 pitches.  Drives with long center
distances may require center distance adjustment to attain adequate
wear life.  Adjustable center distances should be limited to a maximum
of 60 pitches of chain, and if a longer center distance is required a double 0
0 20 40 60 80 100 120 140
reduction may be necessary.
Tangent Distance in Pitches
  Center distance and sprocket combinations must always be selected to
provide an even number of chain pitches.  Nominal center distances should Side Clearance — The side clearance beyond the width of the chain should
be calculated to three decimal places. be equal to or greater than one chain pitch.

I-18
HV DRIVES
LUBRICATION

HV chain lubrication
A.  Pressure Lube Systems A replaceable element full flow oil filter with built in relief valve should be
installed between the oil pump and spray pipe.  The filter element should
Experience has shown that for chain speeds above 2500 FPM a pressure
be capable of removing particles larger than 25 microns.  A pressure gauge
lubrication system is required.  Proper lubrication is necessary to help
or a low oil pressure switch with a warning device or light is recommended
provide satisfactory performance, chain wear life and to also lubricate
to protect the chain drive in the event of a malfunction in the lube system.
the surfaces of chain and sprocket contact.  The lubricant must penetrate
Additional components should include an oil sump strainer for the oil pump
the chain joints to dissipate frictional heat and flush out foreign particles.
suction line, and oil fill/breather, magnetic drain plug and an oil level sight
gauge. Shaft bearings can be lubricated from the oil spray within the case
or in some instances, separate lube lines may be required.

B.  Bath Lubrication


At chain speeds below 2500 FPM bath lubrication may be satisfactory.
With bath lubrication, the dynamic oil level should be maintained at the
lowest point of the pitch line, and for this purpose an oil level sight gauge
is desirable.  Too low an oil level is ineffective and too high a level will cause
detrimental churning and heating of the oil.  In some instances it may be
necessary to provide baffles and troughs to direct oil into the chain.  In
some cases bearings may require separate lubrication.

Fig. 1  Pressure (Pump) Lubrication

The lubrication system should supply filtered oil under pressure to the spray
pipes at the total rate of 1 GPM per inch of chain width.  The lubricating
pump with integral pressure relief valve can be driven directly from one
of the case shafts or by means of a separate motor, or an existing supply
of lubricating oil under pressure may be utilized.
  When utilizing a case driven oil pump, the oil reservoir or sump should
have a minimum capacity of three minutes of oil flow.  Spray pipes having
3/8" I.D. with one .093 inch diameter orifice per inch of chain width are
adequate for most installations.  Long center distances or reversing drives
may require an additional spray pipe.  (A single .093 inch diameter orifice
flows approximately .8 GPM of SAE 20W oil at 20 PSI.)  The spray pipe is
Fig. 3  Bath Lubrication
located so as to spray oil into and thru the chain as the slack strand enteres
the sprocket (Fig. 2).

C.  Lubrication Oil Specifications


Satisfactory HV chain case performance depends upon the use of well
refined, high quality oil.
  As a guide to lubrication products, oils are designated by the letters
SA, SB, and SC on the containers.  These letters are service classifications
established by the American Petroleum Institute (API).  The designations
are in addition to the SAE grades established by the Society of Automotive
Engineers which indicate the viscosity of the oil recommended

I-19
HV CHAIN
MAINTENANCE

maintenance
For maximum performance use an oil conforming to one of the API (See chart below).  Oils that do not have both the SAE viscosity and
classifications (Page I-19) with the proper SAE Grade number in accordance recommended API designations on the container should not be used.
with the anticipated operating temperature

oil viscosity recommendations


Surrounding or Viscosity Viscosity Saybolt Lubrication Changes
Ambient Temp. SAE Grade Seconds @ 100°F Oil should be kept clean to help assure long, trouble free service.  If oil
Under 40°F *SAE 5 150 SSU becomes dirty or discolored or otherwise appears to be contaminated,
it should be drained, flushed and replaced.  Good practice dictates that
40° to 90°F *SAE 10 200 SSU periodic oil changes should be made with the proper SAE viscosity and API
Over 90°F *SAE 20 300 SSU classification every 1000 hours or every 4 months whichever occurs first.
  If Type A Automatic Transmission Fluid is used, it should be changed
*Type A or B Automatic Transmission Fluid (ATF) can also be used.
if the characteristic red coloring becomes a brownish color indicating
oxidation in the oil.
Where Application Requires Oil in Excess of   When oil is changed, the case should be drained, flushed with a suitable
SAE 20 Grade, Consult Morse Engineering for solvent (Mobil Oil Company, Solvasol or equivalent), and replaced with
Recommendations. a new oil.  The unit must be kept free of water and foreign material at
all times.  If water is found in the oil, more frequent oil changes may
It is desirable to limit lube oil sump temperature to 180°F maximum to
be required. Conversely, longer oil change intervals are possible if
help prevent rapid deterioration of the oil.  This can be accomplished by
operating conditions are such that the oil does not deteriorate or become
external cooling fans or a suitable oil cooler if necessary.
contaminated.  The length of oil change intervals should be ascertained
Generally HV chains operate with a temperature rise of approximately after a careful analysis of operating conditions and inspections of the oil.
40°F above ambient temperature.  If an oil cooler is installed as a part of
  When making oil changes a thorough inspection of the lube system
the lubrication system, the SAE grade and equivalent viscosity (SSU) for
piping, pump, and spray pipe orifices should be made.  The filter element
the next lower ambient temperature range can be used.  For example: If
should be replaced at this time if it is dirty.
ambient room temperature is 95°F and oil cooler is not used, an SAE 20
oil 300 SSU @ 100°F with API service classification SA, SB, or SC should be   A good functioning oil system with clean oil of the correct type is
used.  If an oil cooler is provided an SAE 10, 200 SSU @ 100°F oil, Type A necessary for long, quiet trouble free life of the HV drive and case.
or B Automatic Transmission Fluid (ATF) can be used.

HV transfer case
6200 FPM.  The lower weight of the HV case over comparable gear type
This HV transfer case is directly mounted on the tail shaft extension
case allowed increased vehicle payload.
of an automatic transmission directing power to both front and rear
axles of a cargo vehicle.  The HV case has a 1.09:1 reduction ratio and
transmits up to 1400 lb.-ft. torque at stall and 150 HP @ 4500 RPM with Photograph below is an example of HV transfer case, custom designed to
maximum chain speed of meet customer's requirements

I-20
SILENT CHAIN DRIVES

MORSE® SILENT CHAIN DRIVES

MORSE SILENT CHAIN provides an economical,  compact drive with


reduced loads and long life.

MORSE is your single source of supply for a full range of SILENT CHAIN
DRIVES.  All sprockets and chains are available when and where you need
them.  Available in standard pitches from 3/16" to 1" and in widths up to 6".

I-21
SILENT CHAIN DRIVES
FEATURES

features
• 99% Efficient Drives
• Economical
• Simple Installation
• Long Life
• Space Saver
• Reduced Bearing Loads
• Smooth Drive
• Quiet Drive
• Cool Drive
• Not Affected by Atmospheric
Conditions
• Adaptable to Your Centers
• High Speeds
• Minimum of Maintenance
• Adaptable to Speed Changes
• Positive Drive—No Slip
• Wide Speed and H.P. Range

Morse® Silent Chain is an Inverted Tooth type drive offering particularly smooth, quiet
power transmission at higher speeds up to 5000 FPM. The exclusive Morse Rocker Joint
eliminates friction during chain articulation—permitting high rotative speed with less
wear and heat.

All of the silent chains and sprockets listed are to the ANSI standard profile.

Chain designation listed as example SC 408, indicating:


  S.C.—Silent Chain standard link profile and guide
   4—Pitch in 1/8" increments
   08—Width in 1/4" increments
All sizes of chain and sprockets listed are of the Center Guide type except SC302.

Standards are not such that competitive chains may be connected together.  They
will,  however, individually run over the same set of standard sprockets.

Sprocket designation listed, as an example, 408-38:


  4—Pitch in 1/8" increments
  08—Width in 1/4" increments
  38—Number of teeth

offset link section

Adjustments of centers and an even number of pitches in the chain length are desirable
characteristics for all chain drives. Centers should be selected which result in an even
number of pitches in the chain length.
  When fixed centers necessitate the use of an odd number of pitches an offset link
or hunting link may be used.  As illustrated, this assembly,  four pitches long, includes
one row of offset links.

I-22
SILENT CHAIN
3/16" PITCH

3/16 " pitch silent chain


The Morse® 3/16" pitch silent chain drive is a high speed power transmission medium that offers the maximum in performance and reliability. Quietness
and durability are the result of unique design and manufacturing practices.
  Materials are the finest alloy steels, properly heat treated to resist wear and fatigue. Chain link and sprocket profiles are in accordance with
  practices established by the chain industry. Morse 3/16" chain is available in non-corrosive types of materials.

Morse 3/16" pitch Silent Chain is manufactured in three basic types of assembly to give complete coverage for all drive requirements.
  Eight standard widths handle load ranges and speeds with economy and long chain life.

• For standard drives, side guide chain is recommended for all chains
up to and including 15/32" wide (SCO315).

• For standard drives, center guide is recommended for all chains


19/32" (SCO319) and wider.

• For serpentine drives,  reversing secondary shaft rotation,  or if


adjustable idler is required.

Duplex chain will give a rugged positive drive with maximum service. Consult factory for recommendations
and assemblies.

When cut length is specified pin and plate sets will be furnished at the per foot price. Cotter type
joining pin or connecting link are available at an additional price.

Joining pin Connecting link


Insertion of the pin and cotter The connecting link is
allows simple field assembly of used when chain is cut and
the chain. assembled in the field.  The
connecting link consists
of 1 pin link,  inside link, 1
connector plate and 2 cotter
pins.

Width Width Connecting Pin Height of Average Weight


Chain Nominal Over Between Assem. Assembly Width Chain Above Ultimate per
No. Width Rivets Guides Links Spkt. P.D. Tensile Foot
A B C D F F (Max.) in pounds in pounds
SC-0305 5/32 .200 3/32 2&3 1.08 .140 .248 .096 500 .07
SC-0307 7/32 .263 5/32 3&4 .139 .171 .310 .096 750 .10

SC-0309 9/32 .325 7/32 4&5 .171 .201 .372 .096 1000 .12
SC-0311 11/32 .388 9/32 5&6 .202 .232 .434 .096 1250 .15

SC-0315 15/32 .513 13/32 7&8 .264 .294 .558 .096 1750 .20
SC-0319 19/32 .638 Center Guide 9 & 10 .327 .355 .682 .096 2250 .25

SC-0325 25/32 .825 Center Guide 12 & 13 .421 .448 .869 .096 3000 .33
SC-0331 31/32 1.013 Center Guide 15 & 16 .514 .543 1.057 .096 3750 .40
Note:  Use even number of pitches in chain.  Offset or hunting links not available.

I-23
SILENT CHAIN DRIVES
3/8",  1/2"  3/4" & 1" PITCH

stock silent chain


3/8" PITCH
Chain Height of Average
Chain Height of Weight
Chain Width Chain Above Ultimate
Nominal Chain Per Ft.
No. over Spkt. P.D. Tensile
Width B (Max.) In Pounds
Rivets A (Min.) In Pounds
SC 302* 1/2 .769 .188 .398 1875 .38
SC 303 3/4 .895 .188 .398 2810 .56

SC 304 1 1.147 .188 .398 3750 .75


SC 305 1 1/4 1.399 .188 .398 4690 .94

SC 306 1 1/2 1.651 .188 .398 5620 1.25


SC 308 2 2.155 .188 .398 7500 1.50
1/2" PITCH
SC 403 3/4 .895 .252 .529 5600 .75
SC 404 1 1.147 .252 .529 7500 1.0
SC 405 1 1/4 1.399 .252 .529 9300 1.25

SC 406 1 1/2 1.651 .252 .529 11200 1.50


SC 408 2 2.155 .252 .529 15000 2.0
SC 410 2 1/2 2.655 .252 .529 18700 2.50

SC 412 3 3.155 .252 .529 22500 3.0


SC 414 3 1/2 3.655 .252 .529 26200 3.50
3/4" PITCH
SC 606 1 1/2 1.700 .379 .795 16900 2.25
SC 608 2 2.200 .379 .795 22500 3.0

SC610 2 1/2 2.700 .379 .795 28100 3.75


SC 612 3 3.200 .379 .795 33800 4.50

SC 616 4 4.200 .379 .795 45000 6.0


SC 620 5 5.200 .379 .795 56200 7.50
1" PITCH
SC 812 3 3.235 .504 1.058 45000 6.0
SC 816 4 4.235 .504 1.058 60000 8.0

SC 820 5 5.235 .504 1.058 75000 10.0


SC 824 6 6.235 .504 1.058 90000 12.0
*Outside guide type chain. Distance between guides is .460.
An offset link is not recommended unless chain needed is an uneven number of pitches.  Example: 153 pitches,  order 150 pitches and one
offset link. An offset or hunting link is assembled without guide links.  Price of offset links are added to the per foot price of chain. 
Stock Chain is supplied with one connecting link set. Additional connecting link sets sold only in package ("Poly-Pack") quantities. Package
quantities:  (25) for 3/8" and 1/2" pitch;  (10) for 3/4" pitch: (5) for 1" pitch.

I-24
SILENT CHAIN DRIVES
SELECTION

engineering design
The following information should be considered to design long • On long or fixed center drives,  use a sprocket or shoe idler,  placed
life,  quiet,  trouble free Silent Chain Drives: where greatest amount of slack accumulates.
• Do not reduce wrap on small sprockets with idler.
• For long life,   a minimum of 17 teeth and an odd number of teeth on
• Engineering is available to you for review of your chain drive design.
one sprocket where possible.
• For maximum quietness,  use sprockets with 23 teeth or more.
• For trouble free drives,  apply service factor for design load.

points to consider in selection


There are certain primary conditions which affect the design of efficient 5. Fully enclosed drives with adequate lubrications are desirable for
silent chain drives.  Those most commonly encountered are: maximum service life and least maintenance.
6. An even number of pitches in the length of chain is desirable because
1. The selection of wider chain than the minimum sizes recommended offset link is eliminated.
will give more than a corresponding return in service rendered.  This 7. With horizontal or inclined shaft centers,  the tight or pulling strand
is particularly true in drives where overloads are proportionately high. may be either on the top or bottom when the center distance is equal
2. Quieter drives result from designs employing a larger number of or less than the sum of the sprocket diameters.  For longer centers
teeth in the drive sprocket.  For quieter drives use a minimum of 23 the tight strand should be on top.
teeth in the driver sprocket. 8. Chain drives should be chosen on the basis of Horsepower rating
3. Larger pitches permit longer center distance. rather than ultimate tensile strength.
4. Center adjustment is always desirable.  It is necessary with vertical 9. Chain cases serve as guards for safety and protection.  They confine
centers. lubrication to the area of the chain proper.

selection of silent chain drives


1. Determine the R.P.M. and diameter of the high speed shaft. 6. Determine the required ratio:
2. Determine the total horsepower to be transmitted. RPM high speed shaft  
= Ratio
3. Determine proper service factor from table. RPM slow speed shaft
4. Establish Design Horsepower by multiplying total horsepower to 7. Multiply the number of teeth in the small sprocket by the ratio to
be transmitted by the proper service factor. obtain the number of teeth in the large sprocket.
5. Select the chain pitch and width and number of teeth in the small 8. Turn to page I-23 to calculate chain length.
sprocket from the Horsepower Rating Tables.
a.  Be sure the small sprocket will accommodate the high speed
shaft diameter.
b.  If the high speed shaft diameter exceeds the maximum bore
in the selected small sprocket it will be necessary either to
increase the number of teeth in the sprocket or select the next
larger pitch chain.
CAUTION:  RELATIVE TO APPLICATION INVOLVING THE HANDLING
OF PEOPLE,  ENGINEERING MUST BE CONSULTED PRIOR TO DRIVE
SELECTION.

I-25
SILENT CHAIN DRIVES
SERVICE FACTORS

service factors
The Horsepower rating tables   (pages I-24 and I- 25) are for use under
optimum drive conditions with a smooth power source and load.  For
less favorable conditions with moderate or heavy shock loads from Prime Mover TYPE
either the power source and/or the load,  the specified horsepower must Internal Combustion Engine with
  Hydraulic Coupling or Torque Converter
be multiplied by a "Service Factor"  (SF) to obtain a "Design Horsepower" Electric Motor A
(DHP).  The "Design Horsepower" is used to obtain the chain selection Turbine
Hydraulic Motor
from the rating tables.
Service Factors are selected below for various applications after first de- Internal Combustion Engine with Mechanical Drive B
termining the prime mover or power source type.  Note:  (Relating to
Service Factors).  Recommendations are minimum and normal con-
ditions are assumed.

service factor table

Type of Type of Type of


APPLICATION Prime Mover APPLICATION Prime Mover APPLICATION Prime Mover
A B A B A B
AGITATORS CRUSHING MACHINERY PAPER INDUSTRY MACHINERY
(paddle or propeller) Ball mills, crushing rolls, jaw Agitators, bleachers 1.1 1.3
Pure Liquid 1.1 1.3 crushers 1.6 1.8 Barker—mechanical 1.6 1.8
Liquids—variable density 1.2 1.4 DREDGES Beater, Yankee Dryer 1.3 1.5
BAKER MACHINERY Conveyors, pumps, cable reels 1.4 1.6 Calendars, Dryer & Paper
Dough Mixer 1.2 — Jigs & screens 1.6 1.8 Machines 1.2 1.4
BLOWERS See Fans Consult Chippers & winder drums 1.5 1.7
Cutter head drives
BREWING & DISTILLING Morse PRINTING MACHINERY
EQUIPMENT Dredge pumps See Pumps Embossing & flat bed presses,
Bottling Machinery 1.0 — FANS & BLOWERS folders 1.2 —
Brew Kettles, cookers, mash Centrifugal, propeller, vane 1.3 1.5 Paper cutter, rotary press &
tubs 1.0 — Positive blowers (lobe) 1.5 1.7 linotype machine 1.1 —
Scale Hopper—Frequent starts 1.2 — GRAIN MILL MACHINERY Magazine & newspaper
BRICK & CLAY EQUIPMENT Sifters, purifiers, separators 1.1 1.3 presses 1.5 —
Auger machines, cutting table 1.3 1.5 Grinders and hammer mills 1.2 1.4 PUMPS
Brick machines, dry press, & Roller mills 1.3 1.5 Centrifugal, gear, lobe & vane 1.2 1.4
granulator 1.4 1.6 GENERATORS & EXCITERS 1.2 1.4 Dredge 1.6 1.8
Mixer, pug mill, & rolls 1.4 1.6 MACHINE TOOLS Pipe line 1.4 1.6
CENTRIFUGES 1.4 1.6 Grinders, lathes, drill press 1.0 — Reciprocating
COMPRESSORS Boring mills, milling machines 1.1 — 3 or more cyl. 1.3 1.5
Centrifugal & rotary (lobe) 1.1 1.3 Consult 1 ore 2 cyl. 1.6 1.8
MARINE DRIVES
Reciprocating Morse RUBBER & PLASTICS
1 or 2 cyl. 1.6 1.8 MILLS INDUSTRY EQUIPMENT
3 or more 1.3 1.5 Rotary type: Calendars, rolls, tubers
CONSTRUCTION EQUIPMENT Ball, Pebble, Rod, Tube, Roller 1.5 1.7 Tire-building and
OR OFF-HIGHWAY VEHICLES Dryers, Kilns, & tumbling Banbury Mills 1.5 1.7
Drive line duty, power barrels 1.6 1.8 Mixers and sheeters 1.6 1.8
take-off, accessory Consult Metal type: Extruders 1.5 1.7
drives Morse Draw bench carriage & main SCREENS
CONVEYOR drive 1.5 — Conical & revolving 1.2 1.4
Apron, bucket, pan & elevator 1.4 1.6 Consult Rotary, gravel, stone &
Forming Machines
Belt ( ore, coal, sand, salt) 1.2 1.4 Morse vibrating 1.5 1.7
Belt—light package, oven 1.0 1.2 MIXERS STOKERS 1.1 —
Screw & flight (heavy duty) 1.6 1.8 Concrete 1.6 1.8 TEST STANDS & Consult
CRANES & HOISTS Liquid & Semi-liquid 1.1 1.3 DYNAMOMETERS Morse
Main hoist—medium duty 1.2 1.4 OIL INDUSTRY MACHINERY TEXTILE INDUSTRY
Main hoist—heavy duty,skip Componding Units 1.1 1.3 Spinning frames, twisters,
hoist 1.4 1.6 Pipe line pumps 1.4 1.6 wrappers & reels 1.0 —
Slush pumps 1.5 1.7 Batchers, calendars & looms 1.1 —
Draw works 1.8 2.0
Chillers, Paraffin filter presses,
Kilns 1.5 1.7

I-26
SILENT CHAIN DRIVES
CHAIN LENGTH CALCULATION

calculation of chain length


The following method of calculating approximate chain length may be used for both standard
roller chain,  silent,  and HV drives.

1. Divide center distance in inches by pitch of chain,  obtaining  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C


2. Add teeth in small sprocket to teeth in large sprocket,  obtaining  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . S
3. Subtract teeth in small sprocket from teeth in large sprocket, 
obtaining Value D.  From table obtain the corresponding value of  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . K

4. Chain length in pitches  =  2C + S + K


2 C
5. Multiply length by pitch of chain to find chain length in inches.

Example Solution:
Given:
  (1) C = 24" ÷ 1/2 = 48
  Teeth in driving sprocket..................................................21T
  (2) S = (21 + 60) = 81
  Teeth in driven sprocket...................................................60T
  (3)  D = (60 - 21) = 39
  Pitch of chain...................................................................1/2"
   corresponding K = 38.53
  Center distance................................................................24"
Required:
  (4)  Chain length in pitches   =  (2 X 48)  81 38.53
  Necessary length of chain + + = 137.30
2 48
    The next higher whole number is 138 pitches.
  (5)  138 X 1/2  =  69".

A chain cannot contain the fractional part of a pitch;  therefore,   in case   Whenever possible,  use an even number of pitches in the chain
the figure for the number of pitches for the chain length obtained from length.  An odd number of pitches requires the use of an offset link which
the use of the above formula contains a fractional part of a pitch,  use the is not generally desirable.
next higher whole number of pitches.   The above formula for calculating chain length cannot be used to
calculate center distance dimensions.

D K D K D K D K D K D K
1 .03 32 25.94 63 100.54 94 223.82 125 395.79 156 616.44
2 .10 33 27.58 64 103.75 95 228.61 126 402.14 157 624.37
3 .23 34 29.28 65 107.02 96 233.44 127 408.55 158 632.35
4 .41 35 31.03 66 110.34 97 238.33 128 415.01 159 640.38
5 .63 36 32.83 67 113.71 98 243.27 129 421.52 160 648.46
6 .91 37 34.68 68 117.13 99 248.26 130 428.08 161 656.59
7 1.24 38 36.58 69 120.60 100 253.30 131 434.69 162 664.77
8 1.62 39 38.53 70 124.12 101 258.39 132 441.36 163 673.00
9 2.05 40 40.53 71 127.69 102 263.54 133 448.07 164 681.28
10 2.53 41 42.58 72 131.31 103 268.73 134 454.83 165 689.62
11 3.06 42 44.68 73 134.99 104 273.97 135 461.64 166 698.00
12 3.65 43 46.84 74 138.71 105 279.27 136 468.51 167 706.44
13 4.28 44 49.04 75 142.48 106 284.67 137 475.42 168 714.92
14 4.96 45 51.29 76 146.31 107 290.01 138 482.39 169 723.46
15 5.70 46 53.60 77 150.18 108 295.45 139 489.41 170 732.05
16 6.48 47 55.95 78 154.11 109 300.95 140 496.47 171 740.60
17 7.32 48 58.36 79 158.09 110 306.50 141 503.59 172 749.37
18 8.21 49 60.82 80 162.11 111 312.09 142 510.76 173 758.11
19 9.14 50 63.33 81 166.19 112 317.74 143 517.98 174 766.90
20 10.13 51 65.88 82 170.32 113 323.44 144 525.25 175 775.74
21 11.17 52 68.49 83 174.50 114 329.19 145 532.57 176 784.63
22 12.26 53 71.15 84 178.73 115 334.99 146 539.94 177 793.57
23 13.40 54 73.86 85 183.01 116 340.84 147 547.36 178 802.57
24 14.59 55 76.62 86 187.34 117 346.75 148 554.83 179 811.61
25 15.83 56 79.44 87 191.73 118 352.70 149 562.36 180 820.70
26 17.12 57 82.30 88 196.16 119 358.70 150 569.93 181 829.85
27 18.47 58 85.21 89 200.64 120 364.76 151 577.56 182 839.04
28 19.86 59 88.17 90 205.18 121 370.86 152 585.23 183 848.89
29 21.30 60 91.19 91 209.76 122 377.02 153 592.96 184 857.58
30 22.80 61 94.25 92 214.40 123 383.22 154 600.73 185 866.93
31 24.34 62 97.37 93 219.08 124 389.48 155 608.56 … ……

I-27
SILENT CHAIN
HORSEPOWER RATING

silent chain horsepower rating tables

3/16" PITCH  horsepower per inch of width


No. of No. of
Revolution Per Minute—Small Sprocket
Teeth Teeth
Small Small
500 600 700 800 900 1200 1800 2000 3500 5000 7000 9000
Sprocket Sprocket
15 .28 .33 .38 .43 .47 .60 .80 .90 1.33 1.66 1.94 1.96 15
17 .33 .39 .44 .50 .55 .70 .96 1.05 1.60 2.00 2.40 2.52 17
19 .37 .43 .50 .55 .61 .80 1.10 1.20 1.80 2.30 2.76 2.92 19

21 .41 .48 .55 .62 .68 .87 1.22 1.33 2.03 2.58 3.12 3.35 21
23 .45 .53 .60 .68 .75 .96 1.35 1.47 2.25 2.88 3.50 3.78 23
25 .49 .58 .66 .74 .82 1.05 1.47 1.60 2.45 3.13 3.80 4.10 25

27 .53 .62 .71 .80 .88 1.15 1.58 1.72 2.63 3.35 4.06 4.37 27
29 .57 .67 .76 .86 .95 1.21 1.70 1.85 2.83 3.61 4.40 4.72 29
31 .60 .72 .81 .91 1.01 1.30 1.81 1.97 3.02 3.84 4.66 5.00 31

33 .64 .75 .86 .97 1.07 1.37 1.90 2.08 3.17 4.02 4.85 — 33
35 .68 .80 .92 1.03 1.14 1.45 2.03 2.21 3.41 4.27 5.16 — 35
37 .71 .84 .96 1.08 1.19 1.52 2.11 2.30 3.48 4.39 5.24 — 37

40 .77 .91 1.04 1.16 1.29 1.64 2.28 2.50 3.77 4.76 — — 40
45 .86 1.02 1.15 1.30 1.43 1.83 2.53 2.75 4.15 5.21 — — 45
50 .95 1.12 1.27 1.37 1.58 2.00 2.78 3.02 4.52 5.65 — — 50
Consult your engineering
Oil cup or brush Bath or Splash
Pump lubrication department for proper method
lubrication lubrication
of lubrication

silent chain horsepower rating tables

3/8" PITCH HP per inch of width based on no. of teeth in small sprocket

RPM
No. 300 600 1200 1800 2400 3000 3600 4200 4800 5400 6000 6600 7200 7800 8400
Teeth
19 2.4 4.8 9.6 14 19 23 27 31 34 37 39 41 42 43 42
21 2.7 5.4 11 16 21 25 29 33 36 39 41 42 43 42 40
23 2.9 5.9 12 17 22 27 32 35 39 39 42 43 42 40
25 3.2 6.4 13 19 24 29 34 37 40 39 43 42 40
27 3.4 6.9 14 20 26 31 36 39 41 39 42 40
29 3.7 7.4 15 21 28 33 37 40 42 39 41 37
31 4 7.9 16 23 29 35 39 41 43 39 38
33 4.2 8.4 16 24 31 36 40 42 42 40
35 4.5 8.9 17 25 32 37 41 43 42 38
37 4.7 9.4 18 27 33 39 42 42 40
39 5 9.9 19 28 35 40 42 42 38
41 5.2 10 20 29 36 41 43 41
43 5.5 11 21 30 37 41 42 40
Forced pump lubrication is recommended.
Bath lubrication is satisfactory for applications to the left of heavy line.
For HP values at higher speeds than shown, consult  Engineering.

I-28
SILENT CHAIN
HORSEPOWER RATING

silent chain horsepower rating tables

1/2 INCH PITCH  HP per inch of width based on no. of teeth in small sprocket
RPM
No. 300 600 900 1200 1500 1800 2100 2400 2700 3000 3600 4200 4800 5400 6000
Teeth
19 5.4 11 16 21 27 32 37 41 46 50 58 65 71 76 78
21 6 12 18 24 29 35 40 45 50 55 63 70 75 78 79
23 6.5 13 19 26 32 38 43 49 54 59 67 73 78 79 78
25 7.1 14 21 28 34 41 47 52 58 63 71 76 79 79
27 7.7 15 23 30 37 44 50 56 61 66 74 78 79
29 8.2 16 24 32 40 47 53 59 65 69 76 79 78
31 8.8 17 26 34 42 49 56 62 68 72 78 79
33 9.4 19 28 36 44 52 59 65 70 74 79 78
35 9.9 20 29 38 47 55 62 68 73 76 79
37 10 21 31 40 49 57 64 70 75 78 79
39 11 22 32 42 51 60 67 72 76 79 78
41 12 23 34 44 54 62 69 74 78 79
43 12 24 35 46 56 64 71 76 79 79
3/4 INCH PITCH  HP per inch of width based on no. of teeth in small sprocket
RPM
No. 200 400 600 900 1200 1500 1800 2100 2400 2700 3000 3300 3600 3900 4200
Teeth
19 6.7 13 20 30 39 48 56 64 71 77 82 85 88 89 89
21 7.4 15 22 33 43 52 61 69 76 81 86 88 89 89 86
23 8.1 16 24 36 46 57 66 74 80 85 88 89 88 85
25 8.8 18 26 38 50 61 70 78 84 88 89 88 85
27 9.5 19 28 41 54 65 74 81 87 89 89 85
29 10 20 30 44 57 68 78 84 88 89 86 80
31 11 22 32 47 60 72 81 87 89 88 82
33 12 23 34 50 63 75 83 88 89 85
35 12 24 36 52 66 78 86 89 88 81
37 13 26 38 55 69 80 87 89 85
39 14 27 40 57 72 83 89 89 82
41 14 28 42 60 75 85 89 87
43 15 30 44 62 77 86 89 84
1 INCH PITCH  HP per inch of width based on no. of teeth in small sprocket
RPM
No. 200 400 600 800 1000 1200 1400 1600 1800 2000 2200 2400 2600 2800 3000
Teeth
19 11 21 31 41 51 60 68 75 82 88 93 96 99 100 99
21 12 23 34 45 55 65 74 81 88 93 97 99 99 98 95
23 13 25 37 49 60 70 79 86 92 97 99 99 98 93 86
25 14 27 41 53 64 75 83 91 96 99 99 97 93 85
27 15 30 44 57 69 79 88 94 98 100 98 93 84
29 16 32 47 60 73 83 91 97 99 99 94 85
31 17 34 50 64 77 87 94 99 99 96 88
33 18 36 53 67 80 90 97 99 98 91
35 19 38 55 71 83 93 98 99 95 85
37 20 40 58 74 87 95 99 98 90
39 22 42 61 77 89 97 99 95 84
41 23 44 64 80 92 98 99 92
43 24 46 66 83 94 99 97 87
Forced pump lubrication is recommended.
Bath lubrication is satisfactory for applications to the left of heavy line.
For HP values at higher speeds than shown, consult  Engineering.

I-29
SILENT CHAIN SPROCKETS
3/16" PITCH

3/16 " pitch drives

No. of Max. Hub Max. No. of Max. Hub Max. No. of Max. Hub Max.
Teeth Diameter Bore Teeth Diameter Bore Teeth Diameter Bore
11 .415 1/4 19 .899 9/16 27 1.365 15/16
12 .474 9/32 20 .949 5/8 28 1.425 1
13 .533 11/32 21 1.008 11/16 29 1.484 1
14 .593 3/8 22 1.068 3/4 30 1.544 1 1/16

15 .652 13/32 23 1.127 13/16 31 1.603 1 1/16


16 .711 15/32 24 1.186 13/16 32 1.663 1 1/8
17 .770 1/2 25 1.246 7/8 33 1.723 1 1/4
18 .830 9/16 26 1.306 7/8 34 1.782 1 1/4
Maximum Hub Diameter = Pitch Diameter - .250

sprockets
All 3/16" pitch silent chain sprockets are supplied, made-to-order, to customer specification.  They are normally
manufactured from steel although large quantities may be furnished in gray cast iron.  Steel sprockets may be
hardened at extra cost.
To order,   specify:  quantity,   chain size and/or nominal width,  number of teeth,  hub type and dimensions,  bore
size, keyseat, setscrews, and any special instructions.

sprocket face width


Nominal Width Assembly Width of Sprocket Face
of of Outside Center
Chain Links Guide Type Guide Type
5/32 2& 3 .075
7/32 3& 4 .138
For Outside Guide For Duplex Chain
9/32 4& 5 .201
11/32 5& 6 .264

15/32 7& 8 .390


19/32 9 & 10 .516 .625

25/32 12 & 13 .705 .813


31/32 15 & 16 .894 1.000

For Center Guide


drive lubrication
Horsepower Rating table indicates the various lubrication ranges for
types of lubrication. A good grade of mineral oil of medium consistency is
recommended. A number of applications have been successful with the use
of colloidal graphite where normal lubrication cannot be employed. Consult
your Morse Sales Engineer for assistance in very special applications.

Morse's tiniest chain gives positive drives


up to 10,000 rpm !
Tiny, but with the strength of steel, this highly efficient 3/16"-pitch Silent
Chain transmits power as smoothly as a belt at speeds up to 10,000 rpm.
It's available in every standard style: shroud, center guide, or duplex.
Special chain materials are available for use in corrosive or extremely
wearing conditions.

I-30
SILENT CHAIN SPROCKETS
3/16" PITCH

3/16" pitch silent chain sprocket diameters


No. Out- Over No. Out- Over No. Out- Over
Pitch Pitch Pitch
of side Pin of side Pin of side Pin
Dia. Dia. Dia.
Teeth Dia.* Dia.† Teeth Dia.* Dia.† Teeth Dia.* Dia.†
11 .665 .632 .691 75 4.478 4.467 4.546 139 8.296 8.288 8.366
12 .724 .694 .761 76 4.537 4.526 4.606 140 8.356 8.348 8.427
13 .783 .755 .821 77 4.597 4.586 4.665 141 8.416 8.408 8.487
14 .843 .815 .888 78 4.657 4.646 4.726 142 8.475 8.467 8.546
15 .902 .876 .946 79 4.716 4.705 4.785 143 8.535 8.527 8.605
16 .961 .937 1.012 80 4.776 4.765 4.846 144 8.595 8.587 8.666
17 1.020 .996 1.069 81 4.836 4.825 4.905 145 8.654 8.646 8.724
18 1.080 1.057 1.134 82 4.895 4.884 4.965 146 8.714 8.706 8.785
19 1.139 1.116 1.191 83 4.955 4.944 5.024 147 8.774 8.766 8.844
20 1.199 1.177 1.256 84 5.015 5.004 5.085 148 8.833 8.826 8.904
21 1.258 1.237 1.312 85 5.074 5.063 5.143 149 8.893 8.885 8.963
22 1.318 1.298 1.377 86 5.134 5.124 5.204 150 8.953 8.945 9.024
23 1.377 1.357 1.433 87 5.194 5.184 5.263 151 9.012 9.004 9.082
24 1.436 1.417 1.497 88 5.253 5.243 5.323 152 9.072 9.064 9.143
25 1.496 1.477 1.554 89 5.313 5.303 5.382 153 9.132 9.124 9.202
26 1.556 1.538 1.617 90 5.373 5.363 5.443 154 9.191 9.184 9.262
27 1.615 1.597 1.674 91 5.432 5.422 5.501 155 9.251 9.244 9.321
28 1.675 1.657 1.737 92 5.492 5.482 5.562 156 9.311 9.303 9.382
29 1.734 1.717 1.795 93 5.552 5.542 5.621 157 9.370 9.363 9.441
30 1.794 1.777 1.857 94 5.611 5.601 5.681 158 9.430 9.423 9.501
31 1.853 1.836 1.914 95 5.671 5.661 5.740 159 9.490 9.483 9.560
32 1.913 1.897 1.977 96 5.731 5.721 5.801 160 9.549 9.542 9.620
33 1.973 1.957 2.035 97 5.790 5.780 5.859 161 9.609 9.601 9.679
34 2.032 2.016 2.096 98 5.850 5.840 5.920 162 9.669 9.661 9.740
35 2.092 2.077 2.155 99 5.910 5.900 5.979 163 9.728 9.721 9.799
36 2.151 2.136 2.216 100 5.969 5.959 6.039 164 9.788 9.780 9.859
37 2.211 2.196 2.274 101 6.029 6.019 6.098 165 9.848 9.840 9.918
38 2.271 2.256 2.336 102 6.089 6.079 6.159 166 9.908 9.900 9.979
39 2.330 2.315 2.394 103 6.148 6.138 6.217 167 9.967 9.960 10.037
40 2.390 2.376 2.456 104 6.207 6.197 6.277 168 10.027 10.020 10.098
41 2.449 2.435 2.513 105 6.268 6.258 6.337 169 10.087 10.079 10.157
42 2.509 2.495 2.575 106 6.328 6.318 6.398 170 10.146 10.139 10.217
43 2.569 2.555 2.633 107 6.388 6.378 6.457 171 10.206 10.199 10.276
44 2.628 2.614 2.695 108 6.447 6.437 6.518 172 10.266 10.258 10.337
45 2.688 2.674 2.753 109 6.508 6.498 6.576 173 10.325 10.318 10.395
46 2.748 2.735 2.815 110 6.566 6.556 6.637 174 10.385 10.378 10.456
47 2.807 2.794 2.872 111 6.625 6.615 6.695 175 10.445 10.437 10.516
48 2.867 2.854 2.934 112 6.685 6.675 6.755 176 10.504 10.497 10.575
49 2.926 2.913 2.992 113 6.745 6.735 6.815 177 10.564 10.557 10.635
50 2.986 2.973 3.053 114 6.805 6.795 6.876 178 10.624 10.616 10.695
51 3.046 3.033 3.111 115 6.866 6.856 6.935 179 10.683 10.676 10.755
52 3.105 3.092 3.173 116 6.924 6.914 6.995 180 10.743 10.736 10.814
53 3.165 3.152 3.231 117 6.984 6.974 7.054 181 10.803 10.795 10.874
54 3.225 3.213 3.293 118 7.044 7.034 7.114 182 10.862 10.855 10.933
55 3.284 3.272 3.351 119 7.103 7.094 7.174 183 10.922 10.915 10.993
56 3.344 3.332 3.412 120 7.162 7.153 7.233 184 10.982 10.974 11.053
57 3.404 3.392 3.471 121 7.222 7.214 7.292 185 11.041 11.034 11.113
58 3.463 3.451 3.531 122 7.282 7.273 7.353 186 11.101 11.094 11.172
59 3.523 3.511 3.590 123 7.341 7.334 7.411 187 11.161 11.154 11.232
60 3.583 3.571 3.651 124 7.401 7.393 7.472 188 11.221 11.213 11.292
61 3.642 3.630 3.709 125 7.461 7.453 7.531 189 11.280 11.273 11.351
62 3.702 3.690 3.771 126 7.520 7.512 7.591 190 11.340 11.332 11.411
63 3.762 3.750 3.830 127 7.580 7.572 7.650 191 11.400 11.392 11.471
64 3.821 3.809 3.890 128 7.640 7.632 7.711 192 11.459 11.452 11.530
65 3.881 3.869 3.949 129 7.699 7.692 7.769 193 11.519 11.512 11.590
66 3.941 3.930 4.010 130 7.759 7.751 7.830 194 11.578 11.571 11.649
67 4.000 3.989 4.068 131 7.819 7.811 7.889 195 11.638 11.631 11.710
68 4.060 4.049 4.129 132 7.878 7.870 7.949 196 11.698 11.691 11.769
69 4.120 4.109 4.188 133 7.938 7.930 8.008 197 11.758 11.751 11.829
70 4.179 4.168 4.248 134 7.998 7.990 8.069 198 11.817 11.810 11.888
71 4.239 4.228 4.307 135 8.057 8.050 8.127 199 11.877 11.870 11.948
72 4.299 4.288 4.368 136 8.117 8.109 8.187 200 11.937 11.929 12.000
73 4.358 4.347 4.426 137 8.177 8.169 8.246
74 4.418 4.407 4.487 138 8.237 8.229 8.308
*Outside Diameters are for Rounded Top Teeth
Blank Diameters = Outside Diameters + 0.15" Blank Diameter Tolerance + .000 - .005
†Gauge Pin Diameter .125"

over pin diameter tolerances Standard Keyways


Tolerances for Over Pin Diameter Diameter Keyway
All tolerances are negative of shaft Width and Depth
Number of Teeth Tolerance 1/2 - 9/16 1/8 x 1/16
Up to 63 .004˝ 5/8 - 7/8 3/16 x 3/32
64 and over .005˝ 15/16 - 1 1/4 1/4 x 1/8
Maximum hub and dimensions shown on page I-30.

I-31
SILENT CHAIN SPROCKETS
1/2" PITCH

1/2" pitch sprockets

1" FACE WIDTH FOR 3/4˝ AND 1˝ WIDE CHAINS


No. Pitch Min.
Catalog Max. Standard Bore Diameters Approx.
of Dia Type Plain HD LTB
No. Bore With Std. KS and SS Wt.
Teeth (In.) Bore
17 404-17 2.721 B 5/8 1 3/8 3/4-1-1 1/8-1 1/4 2 2 1/8 2
19 404-19 3.038 B 5/8 1 5/8 3/4-1-1 1/8-1 1/4-1 5/8• 2 5/16 2 1/8 2.5
21 404-21 3.355 B 5/8 1 7/8 3/4-1-1 1/8-1 1/4-1 5/8 2 5/8 2 1/8 3.5
23 404-23 3.672 B 5/8 2 1/8 3/4-1-1 1/8-1 1/4-1 5/8 2 15/16 2 1/8 4.5
25 404-25 3.989 B 5/8 2 3/8 3/4-1-1 1/8-1 1/4-1 5/8 3 1/4 2 1/8 5.5
No. Pitch Bore Range in
Catalog 1/16˝ increments Tapered Bore Approx.
of Dia Type HD LTB
No. Bushing No. Wt.**
Teeth (In.) Min. Max.
38 404-38 6.055 C 1/2 1 5/8 1615 3 1/8 1 1/2 4
57 404-57 9.076 C 1/2 1 5/8 1615 3 3/8 1 1/2 6
76 404-76 12.099 C 1/2 1 5/8 1615 3 3/8 1 1/2 9
95 404-95 15.122 C 1/2 2 1/2 2517 5 1 3/4 14.5
114 404-114 18.148 C 1/2 2 1/2 2517 5 1 3/4 21
2" FACE WIDTH FOR 1 1/4˝, 1 1/2˝ AND 2˝ WIDE CHAIN

Type B No. Pitch Min.


Catalog Max. Standard Bore Diameters Approx.
Teeth Hardened Hub of Dia Type Plain HD LTB
No. Bore With Std. KS and SS Wt.
Teeth (In.) Bore
Projection One Side
17 408-17 2.721 B 7/8 1 3/8 1 1/8-1 1/4 2 3 1/8 3
19 408-19 3.038 B 7/8 1 5/8 1 1/8-1 1/4-1 5/8• 2 5/16 3 1/8 4
21 408-21 3.355 B 7/8 1 7/8 1 1/4-1 5/8-1 7/8• 2 5/8 3 1/8 4.5
23 408-23 3.672 B 7/8 2 1/8 1 1/4-1 5/8-1 7/8• 2 15/16 3 1/8 6
25 408-25 3.989 B 7/8 2 3/8 1 1/4-1 5/8-1 7/8 3 1/4 3 1/8 7.5
No. Pitch Bore Range in
Catalog 1/16˝ increments Tapered Bore Approx.
of Dia Type HD LTB
No. Bushing No. Wt.**
Teeth (In.) Min. Max.
38 408-38 6.055 C 1/2 1 5/8 1615 3 1/8 1 1/2 6
57 408-57 9.076 C 1/2 2 1/2 2517 5 1 3/4 13
76 408-76 12.099 C 1/2 2 1/2 2517 5 1 3/4 20
95 408-95 15.122 C 3/4 2 1/2 2525 4 1/2 2 1/2 21
114 408-114 18.146 C 3/4 2 1/2 2525 4 1/2 2 1/2 26.5
**Weights shown do not include bushings
•Setscrew at 90° from keyseat.

* Sprockets are made to order.

standard bore tolerances


Finished Bore and Stock Rebore Minimum Plain Bore
Length of Diameter of Bore, Inches
Bore, Inches Up over 1 over 2 over 3 Type
over 5
To and incl. Thru 1 thru 2 thru 3 thru 5 Sprocket All Bore Sizes
1 .002 .002 .003 .004 .005 B +.002 — .000
2 .002 .002 .003 .004 .005 C +.002 — .000
Type C 3 .002 .0025 .003 .004 .005
Gray Iron 4 .002 .003 .003 .004 .005
Hub Central 5 .002 .003 .003 .0045 .005
6 .003 .0035 .0045 .005
8 .003 .0035 .0045 .005
over 8 .004 .005 .005
Tolerance will be on the plus side of nominal bore diameters.  Bore diameter tolerances less than these standards can be
held at moderate extra cost.

I-32
SILENT CHAIN SPROCKETS
1/2" PITCH

1/2˝ pitch sprockets

3˝ FACE WIDTH FOR 2 1/2˝ AND 3˝ WIDE CHAINS

No. Pitch Min.


Catalog Max. Standard Bore Diameters Approx.
of Dia. Type Plain HD LTB
No. Bore With Std. KS and SS Wt.
Teeth (In.) Bore
19 412-19 3.038 B 1 1 5/8 1 5/8• 2 5/16 4 1/8 4.5
21 412-21 3.355 B 1 1 7/8 1 5/8-1 7/8• 2 5/8 4 1/8 6
23 412-23 3.672 B 1 2 1/8 1 5/8-1 7/8- 2 1/8• 2 15/16 4 1/8 8
25 412-25 3.989 B 1 2 3/8 1 5/8-1 7/8- 2 1/8• 3 1/4 4 1/8 10
No. Pitch Bore range in
Catalog Tapered Bore Approx.
of Dia. Type 1/16˝ increments HD LTB
No. Bushing No. Wt.**
Teeth (In.) Min. Max.
38 412-38 6.055 C 1/2 2 1/2 2517 4 1 3/4• 9
57 412-57 9.076 C 3/4 2 1/2 2525 4 1/2 2 1/2 14.5
76 412-76 12.099 C 3/4 2 1/2 2525 4 1/2 2 1/2 23
95 412-95 15.122 C 3/4 2 1/2 2525 4 1/2 2 1/2 27.5 Type B
114 412-114 18.146 C 15/16 3 3030 6 3 41 Teeth Hardened Hub
3 1/2˝ FACE WIDTH FOR 3 1/2˝ WIDE CHAINS Projection One Side
No. Pitch Min.
Catalog Max. Standard bore Diameters Approx.
of Dia. Type Plain HD LTB
No. Bore With Std. KS and SS Wt.
Teeth (In.) Bore
21 414-21 3.355 B 1 1/8 1 7/8 1 7/8 2 5/8 4 5/8 5
23 414-23 3.672 B 1 1/8 2 1/8 1 7/8-2 1/8 2 15/16 4 5/8 7
25 414-25 3.989 B 1 1/8 2 3/8 1 7/8-2 1/8• 3 1/4 4 5/8 9.5
No. Pitch Bore range in
Catalog Tapered Bore Approx.
of Dia. Type 1/16˝ increments HD LTB
No. Bushing No. Wt.**
Teeth (In.) Min. Max.
38 414-38 6.055 C 1/2 2 1/2 2517 4 1 3/4 9.5
57 414-57 9.076 C 3/4 2 1/2 2525 4 1/2 2 1/2 16
76 414-76 12.099 C 3/4 2 1/2 2525 4 1/2 2 1/2 21.5
95 414-95 15.122 C 15/16 3 3030 6 3 36
114 414-114 18.146 C 15/16 3 3030 6 3 45.5
** Weights shown do not include bushings
• Setscrew at 90° from keyseat

* Sprockets are made to order.

Keyseats
Keyway
Diam
*Width &
of Shaft
Depth
1/2 — 9/16 1/8 x 1/16
5/8 — 7/8 3/16 x 3/32
15/16 — 1 1/4 1/4 x 1/8

1 15/16 — 1 3/8 5/16 x 5/32


1 7/16 — 1 3/4 3/8 x 3/16
*Width tolerances for straight and tapered keyways are plus .002 minus
1 13/16 — 2 1/4 1/2 x 1/4
.000;  keyway depth for straight keyways is nominal plus .005 with plus
.010 tolerance.  Keyway depth for tapered keyways is nominal minus .025
2 5/16 — 2 3/4 5/8 x 5/16
with plus .010 tolerance.
2 13/16 — 3 1/4 3/4 x 3/8
3 5/16 — 3 3/4 7/8 x 7/16
3 13/16 — 4 1/2 1 x 1/2 Type C
Gray Iron
Hub Central

I-33
SILENT CHAIN SPROCKETS
3/4" PITCH/TAPERED BORE BUSHINGS

3/4˝ pitch sprockets


3" FACE DUAL-DUTY WIDTH FOR 2" AND 3" WIDE CHAINS
No.
Catalog Pitch Dia. Min. Plain Max. Standard Bore Diameters Approx.
of Type HD LTB
No. (In.) Bore Bore With Std. KS and SS Wt.
Teeth
17 612-17 4.082 B 1 2 1 5/8-1 7/8 3 1/6 4 1/8 8.5
19 612-19 4.557 B 1 2 3/8 1 7/8-2 1/8-2 3/8 3 1/2 4 1/8 11
21 612-21 5.032 B 1 2 3/4 1 7/8-2 1/8-2 3/8 4 4 1/8 14.5
23 612-23 5.508 B 1 3 1/4 1 7/8-2 1/8-2 3/8 4 7/16 4 1/8 18.5
25 612-25 5.984 B 1 3 5/8 1 7/8-2 1/8-2 3/8 4 15/16 4 1/8 23
No. Bore range in
Catalog Pitch Dia. Tapered Bore Approx.
of Type 1/16" increments HD LTB
Type B Teeth
No. (In.)
Min. Max.
Bushing No. Wt.**
Teeth Hardened Hub 38 612-38 9.082 C 3/4 2 1/2 2525 4 1/2 2 1/2 19.5
Projection One Side 57 612-57 13.615 C 15/16 3 3030 6 3 37
76 612-76 18.149 C 15/16 3 3030 6 3 46.5
95 612-95 22.683 C 1 3/16 3 1/2 3535 7 3/4 3 1/2 83
114 612-114 27.219 C 1 3/16 3 1/2 3535 7 3/4 3 1/2 131.5
5" FACE DUAL-DUTY WIDTH FOR 4˝ AND 5˝ WIDE CHAINS
No.
Catalog Pitch Dia. Min. Plain Max. Standard Bore Diameters Approx.
of Type HD LTB
No. (In.) Bore Bore With Std. KS and SS Wt.
Teeth
17 620-17 4.082 B 1 1/2 2 1 7/8• 3 1/16 6 1/8 12
19 620-19 4.557 B 1 1/2 2 3/8 2 1/8-2 3/8• 3 1/2 6 1/8 15
21 620-21 5.032 B 1 1/2 2 3/4 2 1/8-2 3/8 4 6 1/8 21
23 620-23 5.508 B 1 1/2 3 1/4 2 1/8-2 3/8 4 7/16 6 1/8 26.5
25 620-25 5.984 B 1 1/2 3 5/8 2 3/8 4 15/16 6 1/8 33.5
No. Bore range in
Catalog Pitch Dia. Tapered Bore Approx.
of Type 1/16" increments HD LTB
No. (In.) Bushing No. Wt.**
Teeth Min. Max.
38 620-38 9.082 C 15/16 3 3030 5 3/8 3 32.5
57 620-57 13.615 C 15/16 3 3030 6 3 49
76 620-76 18.149 C 1 3/16 3 1/2 3535 7 3/4 3 1/2 72
Type C 95 620-95 22.683 C 1 7/16 4 4040 8 1/4 4 109.5
Gray Iron 114 620-114 27.219 C 1 7/16 4 4040 9 1/4 4 149
** Weights shown do not include bushings.
Hub Central
• Setscrews at 90° from keyseat.

* Sprockets are made to order.

tapered bore-bushings
Bore diameters available on 1/16˝ increments between minimum and maximum as shown below.
Bushing Screw Bushing Screw
Bore Keyway Wt. Lgth. Bore Keyway Wt. Lgth.
No. Size No. Size
1/2 – 9 /16 1/8 x 1/16 1.2 15/16 - 1 1/4 1/4 x 1/8 9.2
5/8 – 7/8 3/16 x 3 /32 1.1 1 5/16 - 1 3/8 5/16 x 5/32 8.9
15/16 – 1 1/4 1/4 x 1/8 1.0
1615 1 1/2 3/8 x 5/8 1 7/16 - 1 3/4 3/8 x 3/16 8.6
1 5/16 – 1 3/8 5/16 x 5/32 .8 3030 3 5/8 x 1 1/4
1 7/16 – 1 3/4 3/8 x 3/16 .7 1 13/16 - 2 1/4 1/2 x 1/4 7.6
1 9/16 – 1 5/8 3/8 x 1/8 .6 2 5/16 - 2 3/4 5/8 x 5/16 6.2
1/2 – 9/16 1/8 x 1/16 3.5 2 13/16 - 3 § 3/4 x 1/4 5.0
5/8 – 7/8 3/16 x 3/32 3.4 1 3/16 - 1 1/4 1/4 x 1/8 14
15/16 – 1 1/4 1/4 x 1/8 3.3
2517 1 5/16 – 1 3/8 5/16 x 5/32 3.2 1 3/4 1/2 x 1 1 5/16 - 1 3/8 5/16 x 5/32 14
1 7/16 – 1 3/4 3/8 x 3/16 3.0 1 7/16 - 1 3/4 3/8 x 3/16 13
1 13/16 – 2 1/4 1/2 x 1/4 2.4 3535 1 13/16 - 2 1/4 1/2 x 1/4 12 3 1/2 1/2 x 1 1/2
2 5/16 – 2 1/2 § 5/8 x 3/16 1.9 2 5/16 - 2 3/4 5/8 x 5/16 11
3/4 – 7/8 3/16 x 3/32 4.9
2 13/16 - 3 1/4 3/4 x 3/8 9
15/16 – 1 1/4 1/4 x 1/8 4.7
1 5/16 – 1 /3/8 5/16 x 5/32 4.5 3 5/16 - 3 1/2 § 7/8 x 1/4 8
2525 2 1/2 1/2 x 1
1 7/16 – 1 3/4 3/8 x 3/16 4.2 1 7/16 - 1 3/4 3/8 x 3/16 22
1 13/16 – 2 1/4 1/2 x 1/4 3.3 1 13/16 - 2 1/4 1/2 x 1/4 21
2 5/16 – 2 1/2 5/8 x 3/16 2.5
2 5/16 - 2 3/4 5/8 x 5/16 19
§ Special flat keys are furnished
4040 2 13/16 - 3 1/4 3/4 x 3/8 17 4 5/8 x 1 3/4
3 5/16 - 3 5/8 7/8 x 7/16 15
3 11/16 - 3 3/4 § 7/8 x 1/4 14
3 13/16 - 4 § 1 x 1/4 13

I-34
All sales are made on our STANDARD TERMS AND CONDITIONS OF SALE in effect at the time a customer’s order is accepted. The current Terms and Conditions are set forth below:
STANDARD TERMS AND CONDITIONS OF SALE (September 2, 2009)
These Terms and Conditions, the attendant quotation or acknowledgment and all documents incorporated by specific reference therein, will be the complete and exclusive statement of the
terms of the agreement governing the sale of goods (“Goods”) by Emerson Power Transmission Corporation and its divisions and subsidiaries (“Seller”) to Customer (“Buyer”). Buyer’s ac-
ceptance of the Goods will manifest Buyer’s assent to these Terms and Conditions. If these Terms and Conditions differ in any way from the terms and conditions of Buyer’s order, or other
documentation, this document will be construed as a counteroffer and will not be deemed an acceptance of Buyer’s terms and conditions which conflict herewith.

1.  PRICES: Unless otherwise specified in writing by Seller, Seller’s price for the goods shall advice given, or results obtained, all such advice being given and accepted at Buyer’s risk.
remain in effect for thirty (30) days after the date of Seller’s quotation or acknowledgment GOODS AND/OR SERVICES SOLD HEREUNDER ARE NOT FOR USE IN ANY NUCLEAR
of Buyer’s order for the Goods, whichever occurs first, provided an unconditional, complete AND RELATED APPLICATIONS. Buyer accepts goods and/or services with the foregoing
authorization for the immediate shipment of the Goods is received and accepted by Seller understanding, agrees to communicate the same in writing to any subsequent purchaser or
within such time period. If such authorization is not received by Seller within such thirty (30) users and to defend, indemnify and hold harmless Seller from any claims, losses, suits, judg-
day period, Seller shall have the right to change the price for the Good to Seller’s price for the ments and damages, including incidental and consequential damages, arising from such use,
Goods at the time of shipment. whether the cause of action be based in tort, contract or otherwise, including allegations that
2.  TAXES: Any tax or governmental charge or increase in same hereafter becoming effec- the Seller's liability is based on negligence or strict liability.
tive increasing the cost to Seller of producing, selling or delivering the Goods or of procuring 8.  EXCUSE OF PERFORMANCE: Seller shall not be liable for delays in performance or for
material used therein, and any tax now in effect or increase in same payable by the Seller non-performance due to acts of God, acts of Buyer, war, riot, fire, flood, other severe weather,
because of the manufacture, sale or delivery of the Goods, may at Seller’s option, be added sabotage, or epidemics; strikes or labor disturbances; governmental requests, restrictions,
to the price. laws, regulations, orders or actions; unavailability of or delays in transportation; default of
3.  TERMS OF PAYMENT: Subject to the approval of Seller’s Credit Department, terms are suppliers; or unforeseen circumstances or any events or causes beyond Seller’s reason-
net thirty (30) days from date of Seller’s invoice in U.S. currency. If any payment owed to able control. Deliveries may be suspended for an appropriate period of time as a result of
Seller is not paid when due, it shall bear interest, at a rate to be determined by Seller, which the foregoing. If Seller determines that its ability to supply the total demand for the Goods,
shall not exceed the maximum rate permitted by law, from the date on which it is due until it is or to obtain material used directly or indirectly in the manufacture of the Goods, is hindered,
paid. Seller shall have the right, among other remedies, either to terminate the Agreement or limited or made impracticable due to causes addressed in this Section 8, Seller may allocate
to suspend further performance under this and/or other agreements with Buyer in the event its available supply of the Goods or such material (without obligation to acquire other sup-
Buyer fails to make any payment when due. Buyer shall be liable for all expenses, including plies of any such Goods or material) among itself and its purchasers on such basis as Seller
attorneys’ fees, relating to the collection of past due amounts. determines to be equitable without liability for any failure of performance which may result
therefrom. Deliveries suspended or not made by reason of this section may be canceled by
4.  SHIPMENT AND DELIVERY: Shipments are made F.O.B. Seller’s shipping point. Any Seller upon notice to Buyer without liability, but the balance of the agreement shall otherwise
claims for shortages or damages suffered in transit shall be submitted by the Buyer directly remain unaffected.
to the carrier. While Seller will use all reasonable commercial efforts to maintain the delivery
date acknowledged or quoted by Seller, all shipping dates are approximate. Seller reserves 9.  CANCELLATIONS AND DELAYS: The Buyer may cancel orders only upon written notice
the right to make partial shipments and to segregate “specials” and made-to-order Goods and upon payment to Seller of cancellation charges which include, among other things, all
from normal stock Goods. Seller shall not be bound to tender delivery of any Goods for which costs and expenses incurred and commitments made by the Seller and a reasonable profit
Buyer has not provided shipping instructions. thereon. Any request by Buyer to extend the delivery schedule must be agreed to in writing
by the Seller. If agreement cannot be reached, Seller may deliver product to the last known
5.  QUANTITY: Buyer agrees to accept overruns of up to ten percent (10%) of the order on ship to address and invoice the Buyer upon completion of the product or prior delivery date,
“made-to-order” Goods, including parts. Any such additional items shall be priced at the price whichever is later.
per item charged for the specific quantity ordered.
10.  CHANGES: Buyer may request changes or additions to the Goods consistent with Sell-
6.  LIMITED WARRANTY: Subject to the limitations of Section 7, Seller warrants that the er’s specifications and criteria. In the event such changes or additions are accepted by Seller,
Goods will be free from defects in material and workmanship under normal use, service and Seller may revise the price and delivery schedule. Seller reserves the right to change designs
maintenance for a period of one year (unless otherwise specified by Seller in writing) from and specifications for the Goods without prior notice to Buyer, except with respect to Goods
the date of shipment of the Goods by Seller. THIS IS THE SOLE AND EXCLUSIVE WAR- being made-to-order for Buyer.
RANTY GIVEN BY SELLER WITH RESPECT TO THE GOODS AND IS IN LIEU OF AND
EXCLUDES ALL OTHER WARRANTIES, EXPRESS OR IMPLIED, ARISING BY OPERA- 11.  TOOLING: Tool, die, and pattern charges, if any, are in addition to the price of the Goods
TION OF LAW OR OTHERWISE, INCLUDING WITHOUT LIMITATION, MERCHANTABIL- and are due and payable upon completion of the tooling. All such tools, dies and patterns
ITY OR FITNESS FOR A PARTICULAR PURPOS WHETHER OR NOT THE PURPOSE shall be and remain the property of Seller. Charges for tools, dies, and patterns do not convey
OR USE HAS BEEN DISCLOSED TO SELLER IN SPECIFICATIONS, DRAWINGS OR to Buyer, title, ownership interests in, or rights to possession or removal, nor prevent their use
OTHERWISE, AND WHETHER OR NOT SELLER’S PRODUCTS ARE SPECIFICALLY by Seller for other purchasers, except as otherwise expressly provided by Seller and Buyer
DESIGNED AND/OR MANUFACTURED BY SELLER FOR BUYER’S USE OR PURPOSE. in writing with reference to this provision.
This warranty does not extend to any losses or damages due to misuse, accident, abuse, ne- 12. ASSIGNMENT: Buyer shall not assign its rights or delegate its duties hereunder or any
glect, normal wear and tear, unauthorized modification or alteration, use beyond rated capac- interest therein or any rights hereunder without the prior written consent of the Seller, and any
ity, or improper installation, maintenance or application. To the extent that Buyer or its agents such assignment, without such consent, shall be void.
has supplied specifications, information, representation of operating conditions or other data 13.  PATENTS AND COPYRIGHTS: Subject to Section 7, Seller warrants that the Goods
to Seller in the selection or design of the Goods and the preparation of Seller’s quotation, and sold, except as are made specifically for Buyer according to Buyer’s specifications, do not
in the event that actual operating conditions or other conditions differ from those represented infringe any valid U.S. patent or copyright in existence as of the date of delivery. This war-
by Buyer, any warranties or other provisions contained herein which are affected by such ranty is given upon the condition that Buyer promptly notify Seller of any claim or suit involv-
conditions shall be null and void. If within thirty (30) days after Buyer’s discovery of any war- ing Buyer in which such infringement is alleged, and, that Buyer cooperate fully with Seller
ranty defects within the warranty period, Buyer notifies Seller thereof in writing, Seller shall, and permit Seller to control completely the defense or compromise of any such allegation
at its option, repair or replace F.O.B. point of manufacture, or refund the purchase price for, of infringement. Seller’s warranty as to use only applies to infringements arising solely out
that portion of the goods found by Seller to be defective. Failure by Buyer to give such writ- of the inherent operation (i) of such Goods, or (ii) of any combination of Goods in a system
ten notice within the applicable time period shall be deemed an absolute and unconditional designed by Seller. In the event such Goods, singularly or in combination, are held to infringe
waiver of Buyer’s claim for such defects. Goods repaired or replaced during the warranty a U.S. patent or copyright in such suit, and the use of such Goods is enjoined, or in the case
period shall be covered by the foregoing warranty for the remainder of the original warranty of a compromise by Seller, Seller shall have the right, at its option and expense, to procure
period or ninety (90) days, whichever is longer. Buyer assumes all other responsibility for any for Buyer the right to continue using such Goods, or replace them with non-infringing Goods;
loss, damage, or injury to persons or property arising out of, connected with, or resulting from or modify same to become non-infringing; or grant Buyer a credit for the depreciated value of
the use of Goods, either alone or in combination with other products/components. such Goods and accept return of them.
SECTIONS 6 AND 7 APPLY TO ANY ENTITY OR PERSON WHO MAY BUY, ACQUIRE
OR USE SELLER’S GOODS, INCLUDING ANY ENTITY OR PERSON WHO BUYS THE 14.  MISCELLANEOUS: These terms and conditions set forth the entire understanding and
GOODS FROM SELLER’S DISTRIBUTOR AND SUCH ENTITY OR PERSON SHALL BE agreement between Seller and Buyer, and supersede all other communications, negotiations
BOUND BY THE LIMITATIONS THEREIN. and prior oral or written statements regarding the subject matter of these terms and condi-
tions. No change, modification, rescission, discharge, abandonment, or waiver of these terms
7.  LIMITATION OF REMEDY AND LIABILITY: THE SOLE AND EXCLUSIVE REMEDY FOR and conditions of Sale shall be binding upon the Seller unless made in writing and signed
BREACH OF ANY WARRANTY HEREUNDER (OTHER THAN THE WARRANTY PRO- on its behalf by an officer of the Seller. No conditions, usage or trade, course of dealing or
VIDED UNDER SECTION 13) SHALL BE LIMITED TO REPAIR, REPLACEMENT OR performance, understanding or agreement purporting to modify, vary, explain, or supplement
REFUND OF THE PURCHASE PRICE UNDER SECTION 6. SELLER SHALL NOT BE LI- these Terms and Conditions shall be binding unless hereafter made in writing and signed by
ABLE FOR DAMAGES CAUSED BY DELAY IN PERFORMANCE AND IN NO EVENT, RE- the party to be bound, and no modification shall be affected by the acceptance of purchase
GARDLESS OF THE FORM OF THE CLAIM OR CAUSE OF ACTION (WHETHER BASED orders or shipping instruction forms containing terms at variance with or in addition to those
IN CONTRACT, INFRINGEMENT, NEGLIGENCE, STRICT LIABILITY, OTHER TORT OR set forth herein. Any such modifications or additional terms are specifically rejected by Seller.
OTHERWISE), SHALL SELLER’S LIABILITY TO BUYER AND/OR ITS CUSTOMERS No waiver by Seller with respect to any breach or default or any right or remedy and no
EXCEED THE PRICE TO BUYER OF THE SPECIFIC GOODS PROVIDED BY SELLER course of dealing, shall be deemed to constitute a continuing waiver of any other breach or
GIVING RISE TO THE CLAIM OR CAUSE OF ACTION. BUYER AGREES THAT IN NO default or of any other right or remedy, unless such waiver be expressed in writing and signed
EVENT SHALL SELLER’S LIABILITY TO BUYER AND/OR ITS CUSTOMERS EXTEND by the party to be bound. Seller is not responsible for typographical or clerical errors made
TO INCLUDE INCIDENTAL, CONSEQUENTIAL OR PUNITIVE DAMAGES. THE TERM in any quotation, orders or publications. All such errors are subject to correction. The validity,
“CONSEQUENTIAL DAMAGES” SHALL INCLUDE, BUT NOT BE LIMITED TO, LOSS OF performance, and all other matters relating to the interpretation and effect of this contract
ANTICIPATED PROFITS, LOSS OF USE, LOSS OF REVENUE, COST OF CAPITAL AND shall be governed by the law of the state of New York. The United Nations Convention on the
DAMAGE OR LOSS OF OTHER PROPERTY OR EQUIPMENT. International Sale of Goods shall not apply to
It is expressly understood that any technical advice furnished by Seller with respect to the any transaction hereunder.
use of the Goods is given without charge, and Seller assumes no obligation or liability for the

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