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User and
Installation
Manual
Version 1.4
Page ii User and Installation Manual ASaP™ MasterShift™ Manual Shifter
Warranty Information
Due to the conditions under which MasterShift™ Manual Shifter operates all warranties, express or
implied, arising by operation of law or otherwise including, but not limited to, any warranty for fitness or
merchantability for a particular purpose are hereby excluded. Under no circumstances will American
Supercars and Prototypes, LLC be liable for consequential, special or punitive damages arising out of the
sale, installation or use of any MasterShift™ product. Any person selling MasterShift™ products agrees to
hold American Supercars and Prototypes, LLC harmless from any and all claims and/or damage awards
and further agrees to indemnify American Supercars and Prototypes, LLC for all losses, damages or
liability American Supercars and Prototypes, LLC may suffer as a result of such sales.
The remedy set forth herein shall be the exclusive remedy available to any seller, installer or user of
a MasterShift™ product. American Supercars and Prototypes, LLC at its discretion, may repair or replace
any defective MasterShift™ Manual Shifter unit, within 1 year of purchase. Any and all costs of removal,
installation or re-installation, freight charges and incidental damages or consequential damages are
expressly excluded from this warranty. Normal wear and tear is excluded.
American Supercars and Prototypes, LLC components, including but not limited to MasterShift™ Manual
Shifter units, must be professionally installed as a complete kit as shown in the installation guide for that
particular American Supercars and Prototypes, LLC product.
American Supercars and Prototypes, LLC does not warranty products that are not manufactured by
American Supercars and Prototypes, LLC. The Manufacturer of such products must be contacted for
warranty claims. American Supercars and Prototypes, LLC shall have no liability for improperly installed
units, units modified from the original specifications by any installer or end user or any American
Supercars and Prototypes, LLC product combined with a non-American Supercars and Prototypes, LLC
product in such a manner as to alter the products original specifications or modify the operation or stated
use of the product in any manner.
Table of Contents
1. OVERVIEW .......................................................................................................................................... 1
1.1 INTRODUCTION TO THE MASTERSHIFT™ MANUAL SHIFTER .............................................................. 1
1.2 HOW TO READ THIS DOCUMENT........................................................................................................ 1
1.3 REQUIREMENTS ................................................................................................................................. 1
2. OPERATION......................................................................................................................................... 3
2.1 SHIFTING............................................................................................................................................ 3
2.2 SAFETY AND CONVENIENCE FEATURES ............................................................................................. 4
2.3 OVERDRIVE OPERATION .................................................................................................................... 6
3. MASTERSHIFT™ MANUAL SHIFTER CONFIGURATION SOFTWARE ............................... 7
3.1 INTRODUCTION .................................................................................................................................. 7
3.2 COMMAND SUMMARY ....................................................................................................................... 7
3.3 COMMUNICATION TAB..................................................................................................................... 10
3.4 CONFIG TAB .................................................................................................................................... 12
3.5 TRANS1 TAB.................................................................................................................................... 12
3.6 CUSTOM TAB ................................................................................................................................... 15
3.7 TRANS2 TAB.................................................................................................................................... 17
3.8 SHIFT SETUP TAB............................................................................................................................. 18
3.9 SHIFT SAFETY TAB .......................................................................................................................... 19
3.10 SPEED/TACH TAB ............................................................................................................................ 20
3.11 OVERDRIVE TAB .............................................................................................................................. 22
3.12 DIAGNOSTICS TAB ........................................................................................................................... 23
4. INSTALLATION ................................................................................................................................ 25
4.1 OVERVIEW ....................................................................................................................................... 25
4.2 DRIVER INTERACTION ELEMENTS .................................................................................................... 26
4.3 TRANSMISSION INTERACTION ELEMENTS ........................................................................................ 28
4.4 WIRING ............................................................................................................................................ 31
4.5 INITIAL CONFIGURATION AND TEST ................................................................................................. 39
5. TROUBLESHOOTING...................................................................................................................... 41
5.1 DO-IT-YOURSELF CHECKLIST .......................................................................................................... 41
5.2 SUPPORT CONTACT.......................................................................................................................... 42
6. APPENDIX .......................................................................................................................................... 43
6.1 CONNECTOR PIN-OUTS .................................................................................................................... 43
Table of Figures
1. Overview
1.1 Introduction to the MasterShift™ Manual Shifter
The MasterShift™ Manual Shifter enables you to shift your manual H-pattern transmission while leaving your hands
on the steering wheel. It provides a quick and reliable electronically controlled movement of the transmission shift
shaft. The shifter unit is coupled to the transmission through two shift cables and a transmission adapter; this makes
installation quick and easy.
The MasterShift™ Manual Shifter supports transmissions that have a single push/pull and rotating shift shaft (often
referred to as a hockey stick).
1.3 Requirements
• Vehicle with a supported H-pattern transmission (see also section 4.3 Transmission Interaction Elements).
Currently supported are the following transmissions:
o Mendeola MD4 and MD4-2D;
o Tremec TKO, TR-3650 and T-56;
o RBT RBT-5 (and its equivalent predecessor ZF 5DS-25) and RBT-6.
o Porsche G50-20 (and similar)
o Muncie M20, M21, M22
• PC with a standard serial port, running a supported version of Microsoft Windows.
2. Operation
This section describes the normal operation of the MasterShift™ Manual Shifter unit. It assumes a properly installed
device (see section 4 Installation for installation instructions).
2.1 Shifting
R 1 3 R 1 3 R 1 3 5 R 1 3 5
Reverse is left-
forward
2 2 4 2 4 2 4 6
1 3 1 3 1 3 5 1 3 5
Reverse is left-
backward
R 2 R 2 4 R 2 4 R 2 4 6
1 3 1 3 5
Reverse is
right- backward
2 4 R 2 4 6 R
1 3 R 1 3 R 1 3 5 R 1 3 5 R
Reverse is
right- forward
2 2 4 2 4 2 4 6
1 3 1 3 1 3 5 1 3 5
No reverse gear
2 2 4 2 4 2 4 6
Special R 2 4 R 1 3 5
RBT/ZF shift N/A N/A
pattern 1 3 5 2 4 6
The Muncie
transmission has no
row/column shift
Special Muncie
N/A pattern, but instead N/A N/A
shift pattern
two shift levers. See
the separate Muncie
manual for details.
Note: This table shows how the terms “forward”, “backward”, “right” and “left” are used in this document.
They refer to the typical positions of an H-pattern stick shift. Gears 1, 3 etc. are usually with the stick in
“forward” position, and gears 2, 4 etc. are usually with the stick in “backward” position. The lower gears
are usually on the “left” side, while the higher gears are on the “right” side.
The actual transmission shift shaft moves similarly, but “forward” may not be forward in the vehicle,
depending on the transmission model and how it is mounted. Whenever this manual refers to these terms,
they are meant as explained above: referring to how the shift stick would move. You need to translate that
into how the transmission shift shaft moves according to the specific mechanics of your transmission.
of this feature is to prevent accidental shifts into neutral gear during normal driving. Multiple (short) presses of the
downshift button or paddle are now guaranteed to not shift into neutral.
See also section 3.9 Shift Safety Tab.
• Gear ratios: Gear ratios are given in input revolutions per 100 output revolutions; that is, the normal gear
ratio value multiplied by 100 (no decimals allowed). Example values are:
434 [0.01] = 4.34
260 [0.01] = 2.6
72 [0.01] = 0.72
• Milliseconds: Times are set in milliseconds (short “ms”). A thousand milliseconds is equal to one second
(short “s”). Example values are:
500 [ms] = 0.5 s
800 [ms] = 0.8 s
1000 [ms] = 1.0 s
2000 [ms] = 2.0 s
• Tachometer pulses per revolution: This value is set in steps of 0.5 pulses/revolution (or in steps of 1
pulse per 2 revolutions).
• Speed pulses per revolution: The value for this configuration item is the number of pulses per revolution
multiplied by 100. (The unit is [0.01 pulses/revolution].) Example values are:
1800 [0.01 pulses/rev] = 18 pulses/rev
2400 [0.01 pulses/rev] = 24 pulses/rev
6400 [0.01 pulses/rev] = 64 pulses/rev
• Tire circumference: The tire circumference is set in millimeter (short “mm”). One inch is equal to
25.4 mm. Example values are:
1524 [mm] = 60”
1778 [mm] = 70”
1984 [mm] = 78.1” (225/50R16)
See also http://www.miata.net/garage/tirecalc.html for a simple tire size calculator.
• Serial Port Configuration: The MasterShift™ Manual Shifter Configuration software needs to know on
which serial port you have the Manual Shifter unit connected.
Select the serial port where you have the MasterShift™ Manual Shifter unit connected and make sure that
no other application (like a terminal, modem or fax software) is using it. If you do not know which serial
port the MasterShift™ Manual Shifter is connected to, you can go through the list of available serial ports
starting at COM 1, until one of the COM ports connects and recognizes the MasterShift™ unit.
The MasterShift™ Manual Shifter software opens at the Communication tab, where it initially shows that
neither the serial port is connected (“Serial port not connected”) nor has an Manual Shifter been found
(“Manual Shifter not found”); see Figure 2. After selecting an available serial port in the drop-down list,
the software indicates that it could connect to the serial port (“Serial port connected”); see Figure 3. If
you don’t see this message, please make sure that you have selected the correct serial port and that it is
available (that is, that no other program is using it).
At this point, the configuration software tries to communicate with the Manual Shifter. Once it finds the
device, it queries it for serial number and version information and then considers itself properly connected
(“Manual Shifter found”); see Figure 1. If the software can’t find your Manual Shifter (see Figure 3),
please make sure it is connected to the correct serial port and that it is powered.
If you are unable to get any of the COM ports to connect to the Manual Shifter please refer to the
Troubleshooting guide (section 5 Troubleshooting).
• Serial Number: This is the unit’s serial number. Please always have the serial number handy when talking
to ASaP support.
• Firmware Version: This number is the version of the firmware of the controller board inside the
MasterShift™ Manual Shifter unit.
• Hardware Version: This number is the version of the electronic hardware of the controller board inside
the MasterShift™ Manual Shifter unit.
• Software version: This is the version of the ASaP™ MasterShift™ Manual Shifter Configuration
software.
• Load Default Configuration: Clicking this button will reset your MasterShift™ Manual Shifter to the
default configuration. All your previous settings will be lost. (Except the stored transmission
configurations; these are saved in the PC rather than the Manual Shifter and therefore don’t get lost when
restoring the default device configuration. However, they have to be restored and written to the device. See
also section 3.5 Trans1 Tab.)
use. Whether a position is in use and which gear it represents if it is in use is indicated in the tooltip that
appears when the mouse cursor hovers over the data fields.
• Row position neutral: This is the position value for the neutral row. (It is the same in all columns, because
the shift shaft must be able to rotate freely from left to right in this position.). This value comes typically
from a predefined transmission configuration or is set using the Custom tab. The value is in the range
0 … 250 (corresponding to 0% … 100% in-out movement). Generally this setting is near 125 (that is, close
to the middle of the total in-out movement).
• Row positions backward (columns 1 through 4): These are the position values for the backward row
(gears 2, 4, etc.), which may be different for each column and are therefore separately configurable. These
values come typically from a predefined transmission configuration or are set using the Custom tab. The
values are in the range 0 … 250 (corresponding to 0% … 100% in-out movement). Not all positions may
be in use. Whether a position is in use and which gear it represents if it is in use is indicated in the tooltip
that appears when the mouse cursor hovers over the data fields.
Note: The Muncie transmission doesn’t have row and column movements. The column lever is
connected to the third/fourth gear lever at the transmission; column 1 is third gear, column 2 is the
neutral position, and column 3 is fourth gear. The row lever is connected to the first/second gear
lever at the transmission; forward (column 2) is first gear, neutral position is Neutral, backward
(column 2) is second gear. See the separate installation manual for Muncie transmissions for
details.
The functions of this tab are usually used during the installation process, after everything is mechanically installed
and the basic parameters have been set. (See also section 4.5 Initial Configuration and Test.)
This is the recommended procedure to customize a detent position:
1. Prepare the vehicle: Switch off the engine and prevent the vehicle from rolling while you are customizing
the positions.
Caution: It is important that the vehicle remains safely secured during the complete process. The
transmission shift shaft will be moved into various positions, and this needs to be done safely.
2. Disconnect the shift cables from the MasterShift™ Manual Shifter shift levers: Since we want the
cables to move freely, independently of the motor-driven shift levers, they need to be disconnected. The
cables have a ball joint fitting that can be easily removed from the shift levers’ ball joint stud.
3. Connect the shift cables to the transmission adapter: The purpose of this procedure is to ready the
cables so that you can manually move the transmission adapter into the gear that is to be configured, which
will move the shift cables into the required positions and allows adjusting the Manual Shifter levers so that
they match those cable positions. Therefore the shift cable needs to be properly connected to the
transmission adapter.
4. Move the transmission shift shaft into the position you want to customize: The cables (that are
connected to the transmission adapter) need to be in the correct position. To achieve this, the shift shaft at
the transmission needs to be in the position that is to be configured. With that, the shift cable ends at the
shifter side are in the position where the Manual Shifter shift levers need to be. Use a suitable tool to move
the transmission shift shaft to the desired position.
5. Secure the loose shift cable ends: During the remainder of the process, one of the Manual Shifter levers
will move. It is important that it does not hit the disconnected shift cable ends, so these ends need to be
secured in a position where the shift lever can’t hit them.
6. Select the position value to be customized (line 1): The MasterShift™ Manual Shifter configuration
software needs to know which value should be customized.
7. Estimate the new value of the position (line 2): Enter the estimated new value for the position. Use the
values of the current and adjacent positions, compare their positions to the target position (where the cable
end is), and estimate the new position. Don’t worry if you don’t get it right the first time; you can (and
probably will) repeat this step until it fits.
8. Move the shift lever to the target position (line 3): By clicking either button, the Manual Shifter’s shift
lever will be moved to the target position set in line 2. For column movements the choices are “Move Left”
and “Move Right”; for row movements the choices are “Move Forward” and “Move Back”. This gives the
last movement into the target position; usually, the lever will make two movements. (Either button may be
disabled if there is not enough room to move far enough below or above the target position.)
Caution: Please be sure to wait until all movements have completed before placing your hand
near the shift levers.
9. Compare lever position against cable end position (line 4): Try to fit the appropriate cable end onto the
ball joint stud of the shift lever that just moved into its target position. It should slide onto the stud nicely,
without forcing the cable. If it doesn’t, estimate a new position value and repeat from line 2 on. (The value
in line 4 is the actual position value after the movement. It may be off by 1 from the target value; this is
normal.)
10. Store the new position in the device (line 5): By clicking on the “Store Position” button, the value from
line 2 is written to the Manual Shifter. (The value that is stored in the device for the currently selected
position is shown in the box on line 5.)
Repeat steps 4 to 10 until all required positions are programmed. Don’t forget to reconnect the shift cables to the
levers after successful customization of all positions. It is recommended to store the new positions as a transmission
configuration after the customization (see section 3.5.2 Stored Transmission Configurations).
• Transmission gear ratios: Enter here the number of transmission input revolutions per 100 transmission
output revolutions (that is, the normal gear ratio number multiplied by 100). No decimals are allowed.
Gears not present in the transmission should be set to 0.
• Rear end ratio: Enter here the number of rear end input revolutions per 100 rear end output revolutions
(that is, the normal rear end ratio number multiplied by 100). No decimals are allowed.
from 1st results in a shift into reverse. With this, the only way to reach neutral gear is when using the Skip
to Neutral feature (see section 3.9 Shift Safety Tab).
• Column position in neutral: When shifting to neutral, the shifter may move to a defined column (as the
mechanical shift stick would), or it may stay in whatever column it is when moving out of the current gear.
If this value is set to a specific column (1…4), then the shifter moves always to this column when in
neutral. If set to 0, it stays in whatever column it is.
• Delay between moves: This configuration item causes a delay (set in milliseconds, from 0 ms to 1000 ms)
between the individual moves of a shift sequence. This may be useful for certain custom adapters. In
general, this value should be set to 0.
• Shift delay: The Skip to neutral, Neutral safety and Reverse safety features require long presses of the
downshift switch. The time for a press to be considered a long press is set here, in milliseconds. Typical
values are between 400 ms and 800 ms (0.4 s and 0.8 s). The maximum value is 5000 ms (5 s); a value of 0
disables this feature.
• Skip to Neutral: When this feature is enabled, a long press of the downshift switch causes a shift to neutral
position.
Note: The next upshift after a Skip to Neutral shifts into first gear, no matter from where the Skip
to Neutral happened!
• Neutral safety: The MasterShift™ Manual Shifter allows pressing the shift button repeatedly before
actually executing the shift, causing a number of gears to be “jumped over”. This can be useful in a
situation where the driver wants to get down a few gears as quickly as possible. In the heat of the moment,
it is possible to hit the shift button or paddle once too often and end up in neutral. This can be avoided.
Enabling this option prevents such undesired shifts into neutral; shifts from 1st gear into neutral are now
only allowed if the downshift switch is pressed for the time set in Shift delay.
• Reverse safety: This option works similarly to the neutral safety option; the difference is that it protects
inadvertent shifts into reverse. When enabled, shifts into reverse are only allowed if the downshift button is
pressed for the time set in Shift delay.
• Max. engine rpm: Setting this value to something other than 0 enables the downshift safety feature (see
section 2.2.5 Downshift Safety). Set this to the maximum engine speed allowed after a downshift. The
MasterShift will then not allow any downshift that would cause the engine to turn faster than the rpm value
set here.
• Clutch input power: The clutch input may be connected to a switch to ground or a switch to positive
(12 V battery), and that switch may have an external pull-up or pull-down or it may need a supply. This
drop-down list provides options for all four possible switch combinations. See also 4.4.3 Clutch Switch for
a detailed description of the wiring options.
• Clutch input polarity: This item indicates whether the clutch switch is normally open (closed when the
clutch pedal is pressed) or normally closed (open when the clutch pedal is pressed).
While it is not recommended, it is possible to use the Manual Shifter without the clutch safety feature. In
this case, don’t connect anything to the clutch input, configure the input power for an internal pull-up or
pull-down, and set the input polarity to “normally closed”. This results in the device always seeing a
pressed clutch pedal.
• Clutch timeout: This is the time the Shifter waits for a clutch press after a shift button has been pressed.
This feature allows the driver to hit the shift button several times (for example to downshift from fourth
gear into second gear), and then step on the clutch. The Shifter will wait until the clutch switch is activated
and shift only then, directly into the preselected target gear. After the clutch timeout has expired, the shift is
canceled. The time is set in milliseconds; typical values are between 3000 ms and 5000 ms (3 s and 5 s).
(See also the description of the safety features in 2.2 Safety and Convenience Features.)
Figure 10: Speed Sensor Tab – Speed Sensor Configuration for Additional Safety Features
Tachometer Signal:
• Pulses/revolution: Set this to the number of pulses per revolution of the connected tachometer signal.
Consult your vehicle’s manual for this number. The minimum is one pulse per two revolutions; the
maximum is six pulses per revolution.
Speed Signal:
• Pulses/mile: Usually it is possible to connect to a speedometer pulse signal that has a defined number of
pulses per mile. This is the preferred way to connect a speed sensor. Common values are between 1000 and
8000 pulses per mile. Maximum value is 30000 pulses per mile, 0 disables this setting. If this value is set
above 0, it overrides the pulses per revolution/tire circumference settings.
• Pulses/revolution: When connected directly to a speed sensor, it is usually more convenient to use the
number of pulses per revolution. The maximum value is 300 pulses per revolution; 0 disables the speed
calculation through pulses per revolution and tire circumference. Multiply the number of pulses by 100 and
enter it here (for example if you have 200 pulses per revolution you would enter 20000). This setting is not
necessary if pulses per mile is set. (If your speed sensor is prior to the rear end, you need to multiply the
number of pulse per revolution by your rear end ratio.)
• Tire circumference: When the speed calculation is done using the number of pulses per revolution, the tire
circumference needs to be set (in millimeters; 1 inch = 25.4 mm). The maximum value is 5000 mm; a value
of 0 disables the speed calculation through pulses per revolution and tire circumference. This setting is not
necessary if pulses per mile are set.
Other:
• Speed/tach signal input selection: This is a legacy option occasionally needed for older boards. You will
be instructed by ASaP support if you need this. In all other cases, it is recommended to leave this option at
its default value (“Normal”).
• Overdrive Enable: Set this option to “On” if an overdrive unit is installed. If no overdrive unit is installed,
set it to “Off”. This setting also controls the remainder of this tab: it is only active if the overdrive is
enabled.
• Auto-Disable on Tachometer, Auto-Off Rpm: When the engine speed falls below this threshold (set in
rpm) the overdrive is always disabled. Set it to a value of 0 to disable this feature.
• Auto-Disable on Tachometer, Prevent-On Rpm: If the engine speed is below this threshold (set in rpm),
the shifter will not allow the overdrive to be engaged. This value must be higher than the auto-off threshold
(it must be at least the auto-off threshold divided by the overdrive ratio), so that engaging the overdrive
does not cause an immediate auto-off because of the engine rpm drop that follows engaging the overdrive.
• Auto-Disable on Shift, Downshifts: When this option is set to “On”, a downshift will always disable the
overdrive.
• Auto-Disable on Shift, Up 1>2, 2>3, 3>4, 4>5, 5>6: These options allow to automatically disable the
overdrive on individual upshifts (the starting and target gears are indicated by the numbers, e.g. “Up 3>4”
is the upshift from third gear into fourth gear).
• Board Temperature: The MasterShift™ Manual Shifter reads the temperature inside the case. It is
displayed here in °C. (To convert °C to °F use the following formula: °F = °C x 1.8 + 32.)
• Shift Count: The Manual Shifter keeps track of the number of shifts. This is the total number of shifts
since production.
• Shift Commands: It is possible to cause shift movements without using the shift paddles or steering wheel
buttons, by using these two software buttons. “Shift Up” causes an upshift; “Shift Down” causes a
downshift.
Caution: Don’t forget that these commands shift your transmission! So please make sure that
the wheels are caulked, the driving axle is lifted off the ground, or the brakes are firmly applied
prior to using these shift commands – or your vehicle may start rolling.
4. Installation
4.1 OVERVIEW ....................................................................................................................................... 25
4.2 DRIVER INTERACTION ELEMENTS .................................................................................................... 26
4.2.1 Paddle Shifter ............................................................................................................................ 26
4.2.1.1 Mounting Paddle Shifter with OneWire Board................................................................................... 26
4.2.1.2 Mounting Paddle Shifter with Coiled Cable ....................................................................................... 27
4.2.1.2.1 Preparations .................................................................................................................................. 27
4.2.1.2.2 Standard Paddle Shifter (without Steering Wheel-Mounted Gear Indicator) ............................... 27
4.2.1.2.3 Paddle Shifter with Steering Wheel-Mounted Gear Indicator ...................................................... 27
4.2.1.2.4 Quick Disconnect Panel Mount Connector .................................................................................. 27
4.2.2 Custom Shift Switches............................................................................................................... 28
4.3 TRANSMISSION INTERACTION ELEMENTS ........................................................................................ 28
4.3.1 Shifter Case ............................................................................................................................... 28
4.3.2 Manual Shift Lever Removal .................................................................................................... 29
4.3.3 Shift Cables ............................................................................................................................... 29
4.4 WIRING ............................................................................................................................................ 31
4.4.1 Power Wiring ............................................................................................................................ 31
4.4.2 Paddle and GearDash Connection ............................................................................................. 32
4.4.2.1 RF Paddle Shifter – Version with Switch Outputs ............................................................................. 32
4.4.2.2 RF Paddle Shifter – Version with OneWire Output ........................................................................... 32
4.4.2.3 Paddle Shifter with OneWire Board ................................................................................................... 33
4.4.2.3.1 Connect OneWire Circuit ............................................................................................................. 34
4.4.2.3.2 Connect Horn Relay ..................................................................................................................... 35
4.4.2.4 Paddle Shifter with Coiled Cord ......................................................................................................... 35
4.4.2.5 Custom Shift Buttons.......................................................................................................................... 36
4.4.3 Clutch Switch ............................................................................................................................ 36
4.4.4 Speed Pulse Input ...................................................................................................................... 37
4.4.5 Tachometer Input ...................................................................................................................... 37
4.4.6 Backup Lights Output/Reverse Switch Input ............................................................................ 38
4.4.7 Overdrive Switch Input and Control Output ............................................................................. 38
4.5 INITIAL CONFIGURATION AND TEST ................................................................................................. 39
4.1 Overview
Please read all relevant parts of this entire section before installing anything. Some parts depend on others, and often
knowledge of other parts is required to fully understand all consequences of decisions made during installation.
Caution: Please be aware that installing the MasterShift™ Manual Shifter requires a qualified person
familiar with maintaining and installing vehicle mechanics and wiring and qualified to execute the required
installations. American Supercars and Prototypes, LLC accepts no responsibility for defects or damages
that arise from incorrect installations. It is to be fully understood that you are accepting all risks involved
with the installation of the MasterShift™ Manual Shifter and the associated devices. If you are unable to
locate a qualified person, please contact American Supercars and Prototypes, LLC and we will be happy to
help you locate an installer in your area.
The system contains two devices that interact with the driver: the shift (and possibly safety) switches and the gear
display. Installation of the ASaP paddle shifter is described in section 4.2.1 Paddle Shifter; information about
custom shift switches you find in section 4.2.2 Custom Shift Switches. The installation of the GearDash gear display
(available as an option, in a dash-mounted and a steering wheel-mounted version) is described in the GearDash
manual. Please make sure you read that, too, and install the GearDash according to the instructions.
On the transmission side, an adapter for connecting the two shift cables to the shift shaft is required. Cable brackets
for supported transmissions can be bought from ASaP and come with their own installation instructions. Information
about the installation of the shifter case can be found in section 4.3.1 Shifter Case and the shift cable installation is
described in section 4.3.3 Shift Cable.
The wiring for the different options is described in section 4.4 Wiring.
Note: At this point, the installation of the transmission adapter is required. Each transmission adapter
comes with its own installation manual. Consult that manual for help with the transmission adapter
installation.
Last but not least you will find help with the initial configuration, first tests and troubleshooting hints in case not
everything works as expected in section 4.5 Initial Configuration and Test.
Place the steering wheel and paddle assembly onto the 5 bolt adapter (or 6 bolt adapter, depending on the type of
steering wheel) which is mounted to your steering shaft. Line up the 5 (or 6) screws and make sure the steering
wheel is in the right location in relationship to the wheels. Verify that the paddle assembly wires are not going to get
pinched, and that the OneWire board fits nicely down inside the steering wheel adapter, then tighten the 5 (or 6)
screws to the aftermarket steering wheel manufacturer’s specification. You are now complete with this section and
you can proceed to section 4.3 Transmission Interaction Elements.
4.2.1.2.1 Preparations
The paddle shifter with coiled cable is to be used on vehicles with after market steering wheels that do not have a
horn wire, or for installations with a steering wheel mounted gear display.
To install the paddle shifter with coiled cable you will first need to remove your aftermarket steering wheel. Remove
the steering wheel by reversing the steps of the manufactures installation instructions for steering wheel mounting.
Most likely it will ask you to remove the center horn button (even if it is not attached to a horn wire), and then
remove the screws securing the steering wheel to the steering adapter.
If you are installing the paddle shifter with a steering wheel mounted gear indicator then please see section
4.2.1.2.3 Paddle Shifter with Steering Wheel-Mounted Gear Indicator. If you are not installing a steering wheel
mounted gear indicator then please see the instructions in section 4.2.1.2.2 below.
the steering column. The hole needs to be 0.60” in diameter. Insert the panel mount quick disconnect connector
through the hole and secure it with the supplied lock nut and fiber washer.
Connect the coiled cable from the paddle assembly to the panel mount connector. This is a locking quick disconnect
connector, so after you insert the connector into the plug, you will need to turn the outer ring of the connector a
quarter turn to lock it in place. You should feel a click when it locks. If you apply too much force while trying to
lock the connector, it is possible to rotate the panel mounted connector. If this occurs please tighten the panel
mounted connector nut more.
You have now completed the installation of the paddle shifter assembly. Please proceed to section 4.3 Transmission
Interaction Elements.
If it is impossible to get behind the surface to fasten the screws, a mounting plate can be used that allows mounting
without having to go behind the surface.
specified minimum bend radius; please consult the cable manufacturer for any bends sharper than that.
Limit the installation to as few and as wide bends in the cable as possible.
5. For now leave the lid off of the box.
The inside of the MasterShift case should look like this now:
The remainder of the cable installation (how to mount them to the transmission adapter) is described in the
installation manual for your transmission adapter. You will get to that later; first please complete the wiring.
4.4 Wiring
Caution: The wiring should be performed by a qualified automotive electrician familiar with the relevant
regulations. In the descriptions that follow, basic knowledge of automotive electrical installation is
presumed.
Fuse 1 A MasterShift
(or together with other equipment Main Connector
on common fuse)
Hot in ON and START Red, 20 AWG
J1-3 (Board +12V)
Ignition
Start
Fuse 40 A
Hot at all times Red, 12 AWG
J1-6 (Motor +12V)
Black, 12 AWG
J1-8 (Motor Ground)
This connection between the two
ground wires (the 12 AWG motor
ground wire and the 20 AWG board
ground wire) should be as close to the
battery as possible.
Do not connect the 12 AWG motor
ground to anything but directly to a
battery terminal!
Black, 20 AWG
J1-1 (Board Ground)
The power wiring is common to all options. Connect the ground connections as close as possible to a battery
terminal. Make sure that especially the 12 AWG motor ground wire (connecting J1-8 and J1-15 to the battery) is
connected directly to a negative battery terminal; don’t join this wire with any other ground connection, and don’t
connect it to the chassis. The same goes for the board ground (J1-1); it also should be connected directly to a
negative battery terminal. (The splices in the positive and negative motor supplies are part of the provided wire
loom.)
Note: It is important that the motor supply wires (J1-6, J1-7, J1-8 and J1-15) are as thick as possible
(minimum 12 AWG), as short as possible and connected directly to the battery (through the fuse). It is also
important that these wires are as close together as possible; the best way is to twist them slightly around
each other and/or tie them together.
The positive motor supply (J1-6 and J1-7, 12 AWG red) should be wired separately to its own 40 A fuse. The
positive board supply (J1-3, 20 AWG red) needs only a few hundred milliamperes and may be connected to a fuse
shared with other low-current equipment.
(Fuses and fuse holders are not supplied.)
Blue Orange
Button 2 J1-11 (Shift Up/to Forward)
White Yellow
Paddle 1 J1-4 (Shift Down/to Park)
Brown
Paddle 2
(All wires 0.32 mm²/22 AWG)
Green Green
OneWire J1-16 (OneWire)
A E
Brown Brown, 20 AWG
Horn Switch J1-22 (Horn Relay)
Horn Switch
Black
Ground Typically Black
C
Horn Relay
Grey
Right Button Blue
Left Button Orange Internal
Right Paddle Yellow Wiring
Left Paddle Black +12 V
Ground
OneWire
Board All wires 22 AWG
Five of the wires that come out of the OneWire board in the paddle assembly are internal wiring (grey, blue, orange,
yellow and black). They don’t have connectors on them and are pre-wired to the paddle and button switches.
The other three wires that come out of the OneWire board (red, brown and black) have spade connectors on them
and need to be wired according to these instructions:
1. The horn wire that comes out of the steering column (connection B) is typically red and has a female spade
connector on it. The ground wire that was connected to the horn button (installed with the aftermarket
steering wheel down inside the steering wheel hub) is typically black and also has a female spade connector
on it. If either of these wires doesn’t have a female spade connector on it, please crimp one of the provided
0.25” female spade connectors to it.
2. With the back of the paddle assembly facing the steering column (the red buttons on aluminum stand-off
should be facing the driver’s seat), connect the horn wire (typically red, with a female spade connector;
connection B) to the OneWire connection of the OneWire board (a red wire with a male spade connector
coming out of the board). Make sure there is no exposed metal on the connectors that could touch anything.
3. Connect the ground wire that is inside the steering wheel hub (typically black, with a female spade
connector; connection C) to the male contact of the Ground connection of the OneWire board (a black wire
with a male/female piggyback spade connector).
4. Place the horn button and horn button ring (supplied with your aftermarket steering wheel) onto the front of
the paddle assembly so that the horn button faces out.
5. Connect the female part of the piggyback male/female spade connector that is on the black ground wire to
the ground side of the horn button.
6. Connect the brown horn switch wire (with a female spade connector) from the OneWire board to the horn
wire contact of the horn button.
Please see section 4.2.1.1 Paddle Shifter with OneWire Board to complete the installation of the paddle shifter and
steering wheel.
Red, 20 AWG
J3-8 (GearDash +12V Ign) See installation
Green, 20 AWG
instructions for
J3-7 (GearDash Auto Dim) the GearDash
MasterShift
Main Connector
Black, 20 AWG
J3-1 (Ground)
Wired straight:
Paddles: Shift to Forward
Buttons: Shift to Park
Wired crossed:
Connect to a good ground. Paddles: Shift to Park
Buttons: Shift to Forward
The paddle shifter with a coiled cord comes in two versions: with and without steering wheel-mounted GearDash.
The wiring diagram shows the wiring for both options. If you don’t have a GearDash mounted in your steering
wheel, simply disregard all connections of wires labeled with “GearDash”.
Connect the wires of the supplied panel connector J3 (for the coiled cord to the paddle assembly in the steering
wheel) to the appropriate wires of the main connector J1 and the other points according to the GearDash installation
instructions.
When the paddle/button wires are wired straight (orange to orange, yellow to yellow), the paddles cause a shift
towards the forward positions and the buttons cause a shift towards park. When wired crossed (orange to yellow,
yellow to orange), the paddles cause a shift towards park and the buttons cause a shift towards the forward positions.
Orange, 20 AWG
J1-11 (Shift Up)
Shift Up
Yellow, 20 AWG
J1-4 (Shift Down)
Shift Down
Grey, 20 AWG
J1-14 (Overdrive Toggle)
Overdrive Toggle
If the ASaP Paddle Shifter doesn’t suit your needs or if you want a separate Overdrive Toggle button, it is easily
possible to connect custom shift buttons to the MasterShift™ Manual Shifter. It is also possible to connect
electronic switch outputs to the shift switch inputs; they must be low-side driver outputs.
(Switches are not supplied.)
+12 V
Factory Pull-Down
Clutch Switch Switch to Positive
External Pull-Down
Orange/Black
J1-13 (Clutch Sw)
+12 V
The Manual Shifter requires the clutch pedal to be pressed for any shifts. Refer to Figure 21 for the possible switch
configurations. A factory pull-up or pull-down can be supplied by a vehicle controller unit connected to the clutch
switch. It may also be possible to use an inline hydraulic pressure switch.
Note the chosen configuration (switch to ground/positive, internal/external pull-up/down); you will need it later
during the initial device configuration.
Blue/Black Blue/Black
J1-20 (Speed Pulse In) J1-20 (Speed Pulse In)
Speed Sensor
Factory connection
Tachometer filter not
to coil packs.
supplied.
Red/Black Red/Black
J1-21 (Tachometer In) J1-21 (Tachometer In)
Distributor
Contact
Breaker
+12 V +12 V
Backup
MasterShift Backup
MasterShift
Light Main Connector Light Main Connector
Muncie
Reverse
Switch
+12 V +12 V
Overdrive
Overdrive
Relay
Indicator
MasterShift
Main Connector
Blue, 20 AWG
J1-23 (Overdrive Relay)
Grey, 20 AWG
J1-14 (Overdrive Switch)
Overdrive
Switch
8. Now shift through all the gear positions, using the proper shift buttons you would use when driving.
Don’t forget to press the clutch pedal when shifting positions. Remember to also put the shifter into reverse
gear by downshifting past neutral. Put the transmission into neutral position at the end.
9. Setup reverse safety if desired (recommended). See section 3.9 Shift Safety Tab.
10. Start the engine and perform the first drive test. With the foot firmly on the brake pedal, shift the
transmission into the first forward position. Slowly release the clutch pedal and start driving. Now make
sure you can reach all gear positions, that the gear indicator functions correctly, and that the gear positions
work as they should.
11. Setup neutral safety if desired. See section 3.9 Shift Safety Tab.
12. If everything is working properly, close the Manual Shifter case with the lid, using the 12 supplied
M4 × 45 mm screws with blue Loctite. Do not over tighten these screws
13. Shift through the gears to verify the functionality and to become familiar with how it works once you have
enabled your desired optional features.
5. Troubleshooting
5.1 Do-It-Yourself Checklist
Caution: All troubleshooting should be done with the vehicle properly secured on jack stands.
5.1.1 SHIFTING
1. It doesn’t shift.
a. The shift lever makes a normal movement and the transmission shift lever moves also but the gear
doesn’t change: Go to step 4.
b. The shift lever does make a small movement and the shift cable gets tensioned (pull movement) or
pressured (push movement), but the transmission shift lever doesn’t move: Go to step 3.
c. The Manual Shifter shift lever doesn’t move at all: Go to step 2.
2. The shift lever of the Manual Shifter doesn’t move at all.
a. Is ignition on? If not, switch ignition on.
b. Does the board receive ignition power on connector J1, between pin 3 (positive) and pin 1
(negative)? If not, check the board fuse (at least 1 A) and the board power and ground wiring.
(See also section 4.4.1 Power Wiring.)
c. Does the board receive motor power on connector J1, between pins 6 and 7 (positive) and pins 8
and 15 (negative)? If not, check the motor fuse (40 A) and the motor power and ground wiring.
(See also section 4.4.1 Power Wiring.)
d. If the transmission is in reverse and you are attempting a “downshift”, try an “upshift”. Downshifts
below reverse are not allowed. If the transmission is in the highest gear and you are attempting an
“upshift”, try a “downshift”. Up-shifts are not allowed past the highest gear.
e. If the transmission only shifts into positions R, N, 1, 2, and 3 and you have a 4 speed or higher,
check the configuration of the number of gears. (See also 3.5 Trans1 Tab.)
f. Try disabling all safety features: neutral safety, reverse safety and clutch safety (see 3.9 Shift
Safety Tab and 4.4.3 Clutch Switch). If it works now, verify how the safety feature(s) that you just
disabled are supposed to work. Verify the switches associated to the safety features. Maybe a
switch is stuck or not properly wired or configured?
g. Verify that the clutch switch is wired (see 4.4.3 Clutch Switch) and configured (see 3.9 Shift
Safety Tab) correctly. The shifter will not shift if the clutch is not depressed, and the clutch switch
is not wired or setup correctly.
h. Do you have a safety feature enabled that is preventing you from shifting? It's possible that you
have reverse neutral safety enabled and it is preventing a shift into those gears. See sections 2.2
Safety and Convenience Features and 3.9 Shift Safety Tab.
i. If you are using the OneWire paddle assembly or the coil cable paddles, please verify that the
connections are made correctly.
3. The shift levers of the Manual Shifter make a small movement and the shift cables get tensioned (pull
movement) or pressured (push movement), but the transmission shift levers don’t move.
a. Verify the shift direction. See also section 3.8 Shift Setup Tab.
b. Make sure the transmission shift shaft can move in the desired direction. (Disconnect the shift
cable from the Manual Shifter shift lever and try to move the transmission shift shaft manually).
You may need to recalibrate the gears that you cannot reach, see section 4.5 Initial Configuration
and Test.
4. The shift lever of the Manual Shifter makes a normal movement and the transmission shift lever moves but
the gear doesn’t change.
a. Verify the adjustment of the shift cable (see also section 4.5 Initial Configuration and Test).
b. Verify especially the detent position calibration (see sections 3.5 Trans1 Tab and 3.6 Custom
Tab).
5. The transmission changes gears but the gear display is not functioning correctly.
a. Verify that the three wires that connect the MasterShift with the GearDash display are connected
correctly.
5.1.2 CONFIGURATION
1. I executed the MasterShift™ Manual Shifter Configuration software but I can’t configure the device.
a. The first tab page shows “Serial port not connected” in red: Go to step 2.
b. The first tab page shows “Serial port connected” in black and “Manual Shifter not found” in
red: Go to step 3.
2. I can only access the first tab page of the MasterShift™ Manual Shifter Configuration software and it
shows “Serial port not connected” in red.
a. Make sure that you selected the correct COM port.
b. Make sure that no other program (like a terminal program, an Internet dialer, a fax program)
accesses the COM port.
c. Try to reconnect: click on the small arrow to the right of the drop-down list box with the COM
ports, then click on the correct COM port in the list that opens.
3. I can only access the first tab page of the MasterShift™ Manual Shifter Configuration software and it
shows “Serial port connected” in black, but “Manual Shifter not found” in red.
a. Verify that the Manual Shifter device is powered (both motor and board power; see 4.4.1 Power
Wiring). Usually that requires the ignition switch to be on.
b. Make sure you are using the serial cable that came with the Manual Shifter. This is not a standard
PC serial cable. (A standard 9-pin male-female straight through wired serial cable may be used to
extend the Manual Shifter cable, but not to replace it.)
c. Try to reconnect: close the application and re-open it.
6. Appendix
6.1 Connector Pin-Outs
1 – Board Ground (Black) 13 – Clutch Sw (Orange/Black)
1 2 3 4 5 6 7 8
2 – N/C 14 – Overdrive Toggle Sw (Grey)
3 – Board +12V Ignition (Red) 15 – Motor Ground (Black)
4 – Downshift Sw (Yellow) 16 – OneWire Bus (Green)
9 10 11 12 13 14 15
5 – Reverse Out/Sw In (Grey) 17 – N/C
6 – Motor +12V (Red) 18 – N/C
16 17 18 19 20 21 22 23 7 – Motor +12V (Red) 19 – GearDash B1 (Blue)
8 – Motor Ground (Black) 20 – Speed Signal In (Blue/Black)
9 – N/C 21 – Tach Signal In (Red/Black)
10 – GearDash B2 (White) 22 – Horn Relay Out (Brown)
11 – Upshift Sw (Orange) 23 – Overdrive Sol. Out (Blue)
View of back (wire side) of loom plug (female) 12 – GearDash B0 (Purple)
1 2 3 4 5 1 – N/C 6 – N/C
2 – TxD (to PC) 7 – N/C
6 7 8 9 3 – RxD (from PC) 8 – N/C
4 – N/C 9 – N/C
5 – Ground
[End of Document]