Académique Documents
Professionnel Documents
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2010
COURSE MANAGER
En. Ibrahim bin Osman
CONTENTS/ ISIKANDUNGAN
TASK CLUSTERING ....................................................................................................................... 3 REVIEW AND REFINE ................................................................................................................... 6 SEQUENCING .................................................................................................................................... 9 TRAINING PATHWAY................................................................................................................. 10 NOSS MATRIX ................................................................................................................................ 13 LEARNING EXPERIENCE TABLE ........................................................................................... 15 LEARNING EXPERIENCE DETAILED (N0.01-05) ............................................................. 16 COURSE OF STUDY ...................................................................................................................... 23
02.02 Carry out Electrical Equipment Safety Check ELECTRICAL EQUIPMENT H-176-2 (MO2) 02.03 Troubleshoot Electrical Equipment Failure
Carry out Programmable Logic Controller (PLC) functionality check Carry out Input/output maintenance activities Carry out Programmable Logic Controller (PLC) integration check
MODULE OBJECTIVE: (Action, Condition, Criteria) Carry Out functionality, Input / Output (I/O) and integration of PLC using Manufacturers Specification, Operation Manual, Checklist, Special Tools, Hand Tools, Report Forms so that its features are in accordance with Job Specification Requirements and Standard Operating Procedures. New Tool, Equipment and Material
New Step
Knowledge of: 1.1 Type of Programmable Logic Controller (PLC) 1.2 Type of Input and Output (I/O) 1.3 Functions of Programmable Logic Controller (PLC) Ability to: 1.1 Determine Programmable Logic Controller (PLC) 1.2 Determine Type of Input and Output (I/O) 1.3 Determine Functionality of Programmable Logic Controller (PLC) Attitude: Proactive Safety : Resourceful 6
Manufacturers Specification Programmable Logic Controller (PLC) Program Language (Ladder Diagram, Statement List etc)
- Computer System
Knowledge of: 2.1 Power supply input 2.2 Mounting Instruction 2.3 Mounting requirements 2.4 Manufacturers Specification Ability to: 2.1 Determine power supply input 2.2 Follow Mounting Instruction 2.3 Determine mounting requirements 2.4 Comply to Manufacturers Specification Attitude : Resourceful Observant Safety : Cautious Safety conscious
- Standard Operating Procedure - Operation Manual Checklist Special Tools Hand Tools PLC Specification - Mounting Instruction Power Supply Cables Personal Protective Equipment (PPE)
Knowledge of: 3.1 Input And Output Terminals 3.2 Application of Programmable Logic Controller (PLC) 3.3 Method of checking Programmable Logic Controller (PLC) functionality Ability to: 3.1 Determine Input And Output Terminals 3.2 Determine Application of Programmable Logic Controller (PLC) 3.3 Apply method of checking Programmable Logic Controller (PLC) Functionality Attitude : Resourceful Observant Safety : Cautious Safety conscious
Knowledge of: 4.1 Input / Output devices 4.2 Ladder Diagram 4.3 Input / Output Of Parameters device 4.4 I/O maintenance activities 4.5 Record I/O maintenance status
Ability to: 4.1 Apply Input / Output Of Parameters device 4.2 Interpret Ladder Diagram 4.3 Apply Input / Output devices 4.4 Determine I/O maintenance activities 4.5 Apply maintenance status recording. Attitude : Clarity Accountable Safety : Cautious Safety conscious Knowledge of: 5.1 Program Language (Ladder Diagram, Statement List etc) 5.2 Method Of Connecting Input And Output (I/O) 5.3 Input And Output (I/O) Type and Specification 5.4 Type Of Cables And Sizes Ability to: 5.1 Comply to Program Language (Ladder Diagram, Statement List etc) 5.2 Comply to I/O Type and Specification 5.3 Apply Method Of Connecting Input And Output (I/O) 5.4 Apply Type Of Cables And Sizes Attitude & Safety: Resourceful Accountable Safety : Safety conscious
MECHANICAL EQUIPMENT
H-176-2 (M01) 01.01 01.02 01.03 01.04 04.01 04.02 04.03
ELECTRONIC EQUIPMENT
H-176-2 (M03) 03.01 03.02 03.03 03.04
PREVENTIVE MAINTENANCE
H-176-2 (M07) 11.01
END
MECHANICAL EQUIPMENT
H-176-2 (M01)
7/1
8/1
ELECTRICAL EQUIPMENT
H-176-2 (M02)
02.02
2/2
Carry Out Electrical Parts / Components Failure Repair/ Replacement 02.04 4/2
A 10
A
Carry Out Electronic Equipment Condition Check 03.01 1/3
ELECTRONIC EQUIPMENT
H-176-2 (M03)
Carry out Electronic Equipment Safety Check 03.02 2/3 Troubleshoot Electronic Equipment Failure 03.03 3/3
Carry Out Electronic Parts / Components Failure Repair/ Replacement 03.04 4/3
Troubleshoot Hydraulic System Failure 08.02 Troubleshoot Vacuum/Clean Dry Air Equipment 08.03 2/4 ( CDA ) 3/4
Carry Out Programmable Logic Controller (PLC) Functionality Check 05.01 1/5
Carry Out Programmable Logic Controller (PLC) Integration Check 05.03 3/5
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B
Carry Out Detection System Component Check 07.01 1/6
2/6
3/6 4/6
AUTOMATION
H-176-2 (M06)
Carry Out Drive And Transmission Condition 06.01 5/6 Carry Out Drive And Transmission Maintenance Activities 06.02 6/6 Carry Out Drive and Transmission Replacement 06.03 7/6
Carry Out Drive and Transmission Equipment Functionality Test 8/6 06.04 Carry Out Robots Condition Check 09.01
9/6
PREVENTIVE MAINTENANCE
H-176-2 (M07)
END
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JOB PROFILE
M03
M05
M02
M01
M04
M06
DUTY NO
DUTY
TASKS
TASK NO.
Carry Out Mechanical Equipment Condition Check 01 Perform Mechanical Equipment Maintenance Carry out Mechanical Equipment Safety Check Troubleshoot Mechanical Equipment Failure Carry out Mechanical Parts/Components Failure Repair/Replacement Carry Out Electrical Equipment Condition Check Carry out Electrical Equipment Safety Check Troubleshoot Electrical Equipment Failure Carry Out Electrical Parts / Components Failure Repair/Replacement Carry Out Electronic Equipment Condition Check Carry out Electronic Equipment Safety Check Troubleshoot Electronic Equipment Failure
01.01 01.02 01.03 01.04 02.01 02.02 02.03 02.04 03.01 03.02 03.03 03.04 04.01 04.02 04.03 04.04
02
03
04
Carry Out Electronic Parts / Components Failure Repair/Replacement Carry Out Tools, Jigs And Fixtures Condition Check Carry Out Calibration Of Tools, Jigs and Perform Tool, Jigs Fixtures and Fixtures Carry Out Tools And Jigs Maintenance Maintenance Activities Carry Out Tool And Fixtures Replacement Carry Out Programmable Logic Controller (PLC) Functionality Check Carry Out Input / Output (I/O) Maintenance Activities Carry Out Programmable Logic Controller (PLC) Integration Check
05.01
05.02
05.03
06
Carry Out Drive And Transmission Condition Check Perform Drive And Carry Out Drive And Transmission Maintenance Activities Transmission Maintenance Carry Out Drive And Transmission Replacement Carry Out Drive And Transmission Equipment Functionality Test
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M07
PREVENTIVE MAINTENANCE
MECHANICAL EQUIPMENT
ELECTRONIC EQUIPMENT
ELECTRICAL EQUIPMENT
AUTOMATION
MODULE
JOB PROFILE
M03
M05
DUTY NO
DUTY
TASKS
TASK NO.
M01
M02
M04
M06
Carry Out Detection System Component Check 07.01 Perform Detection Carry Out Detection System Component System Installation Maintenance Carry Out Detection System Test Maintain Detection System Component Troubleshoot Pneumatic System Failure Perform Hydraulic Troubleshoot Hydraulic System Failure And Pneumatic Maintenance Troubleshoot Vacuum/Clean Dry Air( CDA ) Equipment Perform Robot Maintenance Perform Preventive Maintenance Carry Out Robots Condition Check Carry Out Robots Safety Check 11 Carry Out Preventive Maintenance Activities 07.02 07.03 07.04 08.01 08.02 08.03 09.01 09.02 11.01
07
08
09
14
M07
PREVENTIVE MAINTENANCE
MECHANICAL EQUIPMENT
ELECTRONIC EQUIPMENT
ELECTRICAL EQUIPMENT
AUTOMATION
MODULE OBJECTIVE: Carry Out functionality, Input / Output (I/O) and integration of PLC using Manufacturers Specification, Operation Manual, Checklist, Special Tools, Hand Tools, Report Forms so that its features are in accordance with Job Specification Requirements and Standard Operating Procedures. LEARNING EXPERIENCE Identify Type Of Programmable Logic Controller (PLC) ENABLING REQUIREMENT Identify type of Programmable Logic Controller (PLC) by referring manufacturer specification and job requirement so that function and main component of PLC is identified and defined. Install Programmable Logic Install Programmable Logic Controller (PLC) using Controller (PLC) appropriate mounting tools and power supply so that mounting instruction, requirements and manufacturers specification is fulfilled. Check Input / Output terminals of Programmable Logic Controller (PLC) Check input and output terminals of Programmable Logic Controller (PLC) by referring to the circuit diagram and program so that the input and output terminals are Identified and located against the diagram and program. Apply Programmable Logic Controller (PLC) programming by referring to Programmer Logic Controller (PLC) program manual so that the program is installed and function according to the user requirement. Perform testing and interfacing by using simulation tools so that the function and operating sequence of the program is identified and defined.
Apply Programmable Logic Controller (PLC) Programming Perform testing and interfacing
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LEARNING EXPERIENCE DETAILED (N0.01-05) H-176-2 JUNIOR AUTOMATION TECHNICIAN (MODUL 05)
PENGALAMAN PEMBELAJARAN NO. 01 H 176 2 (MODUL 05) IDENTIFY TYPE OF PROGRAMMABLE LOGIC CONTROLLER (PLC) OBJEKTIF MEMBOLEH Identify type of Programmable Logic Controller (PLC) by referring manufacturer specification and job requirement so that function and main component of PLC is identified and defined. Kenalpasti jenis Programmable Logic Controller (PLC) dengan merujuk kepada spesifikasi pengeluar dan keperluan kerja oleh itu fungsi dan komponen utama PLC dapat ditakrif dan dikenalpasti. BIL. 1. AKTIVITI PEMBELAJARAN Baca Kertas Penerangan H 176 2 /M05/P (1/5) untuk mengetahui jenis Programmable Logic Controller (PLC), jenis input dan output dan fungsi PLC. Untuk maklumat tambahan layari internet di laman web www.omron.com.my Setelah faham sila jawab soalan-soalan yang disertakan dalam Penilaian Pengetahuan Sendiri H 176 2/M05/PS (1/1/5) dan bandingkan jawapan seperti didalam Lampiran A disetiap soalan. Buat latihan dengan pilih komponen input dan output berdasarkan kertas kerja H 176 2/M05/K (1/1/5). Setelah selesai segala tugasan dan dibenarkan, sila teruskan ke PENGALAMAN PEMBELAJARAN NO 02 Rujuk Pusat Multimedia ARAHAN KHAS
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Rujuk Pengajar
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PENGALAMAN PEMBELAJARAN NO. 02 H-176-2 (MODUL 05) INSTALL PROGRAMMABLE LOGIC CONTROLLER (PLC)
OBJEKTIF MEMBOLEH Install Programmable Logic Controller (PLC) using appropriate mounting tools and power supply so that mounting instruction, requirements and manufacturers specification is fulfilled. Pemasangan Programmable Logic Controller (PLC) dengan menggunakan peralatan mounting dan bekalan kuasa yang sesuai supaya memenuhi spesifikasi pengeluar. BIL. 1. AKTIVITI PEMBELAJARAN Baca Kertas Penerangan H 176 2 /M05/P (2/5) untuk mengetahui cara-cara pemasangan PLC seperti Panel mountingdan Wall mounting, pendawaian bekalan kuasa mengikut spesifikasi pengeluar. ARAHAN KHAS
2. Untuk maklumat tambahan layari internet di laman web www.samson.de/pdf_en/e55710en.pdf dan www.plcmanual.com. 3. Setelah faham sila jawab soalan-soalan yang disertakan dalam Penilaian Pengetahuan Sendiri H 176 2/M05/PS (2/5) dan bandingkan jawapan seperti didalam Lampiran A disetiap soalan. Buat latihan pemasangan PLC berdasarkan kertas kerja H 176 2/M05/K (2/5). Setelah selesai segala tugasan dan dibenarkan, sila teruskan ke PENGALAMAN PEMBELAJARAN NO 02 Rujuk Pusat Multimedia
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Rujuk Pengajar
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PENGALAMAN PEMBELAJARAN NO. 03 H 176 2 (MODUL 05) PERIKSA TERMNAL MASUKAN/KELUARAN PROGRAMMABLE LOGIC CONTROLLER (PLC)
OBJEKTIF MEMBOLEH Check input and output terminals of Programmable Logic Controller (PLC) by referring to the circuit diagram and program so that the input and output terminals are Identified and located against the circuit diagram and program. Periksa terminalmasukan/keluaran PLC dengan merujuk kepada gambarajah litar dan program supaya terminal masukan/keluaran dapat dikenalpasti mengikut gambarajah litar dan program. BIL. 1. AKTIVITI PEMBELAJARAN Baca Kertas Penerangan H 076 2 /M05/P (3/5) untuk mengetahui terminal masukan dan keluaran, penggunaan PLC dan kaedah pemeriksaan bagi fungsi PLC. Read information Sheet to gain understanding on input and output terminal, application of PLC and method of checking PLC functionality. 2. Untuk maklumat tambahan layari internet di laman web www.festo.com For additional information, browse to internet address www.festo.com. Rujuk Pusat Multimedia ARAHAN KHAS
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Setelah faham sila jawab soalan-soalan yang disertakan dalam Penilaian Pengetahuan Sendiri H 076 2/M05/PS (3/5) dan bandingkan jawapan seperti didalam Lampiran A disetiap soalan. Once completed, please proceed by answering questions attached in Self-Review Exercises and compare your answer with Answeer sheet given in Attachment A.
Rujuk Pengajar
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Buat latihan periksa terminalmasukan/keluaran PLC berdasarkan kertas kerja H 076 2/M05/K (3/5). Setelah selesai segala tugasan dan dibenarkan, sila teruskan ke PENGALAMAN PEMBELAJARAN NO 04
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Do exercises on check input and output terminals of Programmable Logic Controller (PLC) by referring to Lab work D-Once finished, please proceed with LEARNING EXPERIENCE NO 04.
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PENGALAMAN PEMBELAJARAN NO. 04 H 176 2 (MODUL 05) BUAT PROGRAMMABLE LOGIC CONTROLLER (PLC) PROGRAMMING
OBJEKTIF MEMBOLEH/ ENABLING OBJECTIVE Apply Programmable Logic Controller (PLC) programming by referring to Programmable Logic Controller (PLC)s manual so that the program is installed and function according to user requirement. Buat PLC programming dengan merujuk kepada Manual Programmable Logic Controller (PLC) supaya program diinstall dan berfungsi mengikut kehendak pengguna. BIL. 1. AKTIVITI PEMBELAJARAN Baca Kertas Penerangan H 176 2 /M05/P (4/5) untuk mengetahui mengenai peranti input/ output, rajah tangga, aktiviti penyelenggaraan I/O, Rekod status penyelenggaraan I/O. Read information Sheet to gain understanding on Input / Output devices, Ladder Diagram, I/O maintenance activities, Record I/O maintenance status. 2. Untuk maklumat tambahan layari internet di laman web www.omron.com For additional information, browse to internet address. 3. Setelah faham sila jawab soalan-soalan yang disertakan dalam Penilaian Pengetahuan Sendiri H 176 2/M05/PS (4/5) dan bandingkan jawapan seperti didalam Lampiran A disetiap soalan. Once completed, please proceed by answering questions attached in Self-Review Exercises and compare your answer with Answer sheet given in Attachment A. ARAHAN KHAS
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Buat latihan Pemprograman PLC berdasarkan kertas kerja H 176 2/M05/K (4/5). Do exercises on PLC Programming by referring to Worksheet H-176-2/M05/K (4/5)
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Setelah selesai segala tugasan dan dibenarkan, sila teruskan ke PENGALAMAN PEMBELAJARAN NO 05 Do exercises on PLC Programming by referring to Lab work D-Once finished, Please proceed with LEARNING EXPERIENCE NO 05.
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PENGALAMAN PEMBELAJARAN NO. 05 H 176 2 (MODUL 05) PERFORM TESTING AND INTERFACING OBJEKTIF MEMBOLEH Perform testing and interfacing by using simulation tools so that the function and operating sequence of the program is identified and defined. Buat pengujian dan antaramuka dengan menggunakan alatan simulasi supaya fungsi dan turutan operasi program dapat ditakrif dan dikenalpasti. BIL. 1. AKTIVITI PEMBELAJARAN Baca Kertas Penerangan H 176 2 /M05/P (5/5) untuk mengetahui programming language ( ladder diagram/statement list), kaedah penyambungan input/output, jenis input/output dan spesifikasinya serta jenis dan saiz kabel. Untuk maklumat tambahan layari internet di laman web www.omron.com.my Setelah faham sila jawab soalan-soalan yang disertakan dalam Penilaian Pengetahuan Sendiri H 176 2/M05/PS (1/5/5) dan bandingkan jawapan seperti didalam Lampiran A disetiap soalan. Buat latihan dengan menguji dan membuat antaramuka programming yang disediakan dalam kertas kerja H 176 2/M05/K (1/5/5). 5. Setelah faham dan benar-benar yakin dengan kemampuan anda melakukan kesemua tugasan didalam modul ini, sila maklumkan kepada Pegawai Penilai bagi menjalankan penilaian pengetahuan dan prestasi sebenar. Rujuk Pengajar Rujuk Pusat Multimedia ARAHAN KHAS
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