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tTECHNICAL DOCUMENT FRONT COVER

Project no Project title Rig Client Document title Package description


Code (X) 1 2 3 4

T3802 Top Drive 800-DC Incl Elevator Links PPL Hull No: P2006, Jack-up BMC PC375 PPL Shipyard Pte Ltd Equipment Data Sheet Top Drive Engineering documentation

CLIENT REVIEW STATUS Accepted Date: Accepted, incorporate comments at next scheduled revision Not accepted, revise and resubmit Sign: For information only

3 2 1 0

06.06.2005 20.04.2005 14.09.2004 19.02.2004

Reissued for Approval Issued for Approval Reissued for Approval Issued for Approval
Reason for issue

ZRK ZRK ZRK PTAA


Prepared

BYA BYA BYA BYA

BYA BYA BYA JCL

Revision Date (dd.mm.yy)

Checked Approved

This document contains proprietary and confidential information which belongs to National Oilwell Varco; it is loaned for limited purposes only and remains the property of National Oilwell Varco. Reproduction, in whole or in part; or use of this design or distribution of this information to others is not permitted without the express written consent of National Oilwell Varco. This document is to be returned to National Oilwell Varco upon request and in any event upon completion of the use for which it was loaned. Copyright National Oilwell Varco

Rig/Client information
Client purchase order number Area Sub area System Sub system Discipline Additional code Remarks Document class

National Oilwell information


Design contractor Total numbers of pages

Project
SDL codes

0060
Document chain

5
Archive binder

6.2
Other document number Document number

FDD
Revision

T3802-Z-DS-001

National Oilwell Norway AS Servicebox 401 N-4604 Kristiansand Norway Phone +47 38 19 20 00 Telefax +47 38 19 23 11

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Document number Revision Page

T3802-Z-DS-001 3 2

CHANGE DESCRIPTION
Revision 0 1 2 3 Change description Issued for Approval Reissued for Approval Load rating upgraded to 800 short ton (725 metric tonnes) Performance Curve changed + Elevator Links added.

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Document number Revision Page

T3802-Z-DS-001 3 3

TECHNICAL SPECIFICATION

DRILLING PERFORMANCE
60 Amp field: Drilling speed, Low gear Max. continuous torque, Low gear Drilling speed, Hi gear Max. continuous torque, Hi gear Air brake (Low gear) Max make-up torque Max break-out torque w/booster 30 Amp field: Drilling speed, Low gear Max. continuous torque, Low gear Drilling speed, Hi gear Max. continuous torque, Hi gear : : : : 0 172 rpm 29.300 ft-lb. (39.700) @ at 1250 armature amps 0 271 rpm 18.600 ft-lb. (25.200) @ at 1250 armature amps : : : : : : : 0 131 rpm 47.600 ft-lb. (64.500Nm) @ 1250 armature amps. 0 206 rpm 30.200 ft-lb. (40.900Nm) @ 1250 armature amps. 72.000 ft-lb. (97.700Nm) @ 100 psi (7 barg) air pressure 70.000 ft.lb. (94.900Nm) @ 2100 armature amps. 80.000 ft.lb. (108.000Nm)

Torque (ft.lbs)

80.000

M ax Break- Out Torque (Low Speed Gear)

70.000

M ax M ake- Up Torque (Low Speed Gear)

P ERFORM ANCE CURVE HP S- 750/650/500- DC-2S-SG w/Booster (B2V4P V10 # GEAR RATIO 1:5,04 + 1:7,94) 60 + 30 Amp Field

60.000

50.000

Low Speed Gear

40.000

30.000

Hi Speed Gear

20.000

10.000

30

60

90

120 150 180 210 240 270 300


Drill P ipe RPM

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Document number Revision Page

T3802-Z-DS-001 3 4

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Service Design code / standard Specification Environmental loads Area classification Design Temperature

DESIGN DATA Drilling API 8C, PSL1 Client specification

Zone 1 / Zone 2 -20 C CONSTRUCTION Code ABS Guide for Certification of Drilling + CBS Certifying authority ABS Equipment Category ABS Design Review and Survey LOAD RATING Hoisting capacity, main load path, API spec. 800 short ton (725 M tonnes) 8C PRESSURE RATING Pressure rating mud circuit, API spec. 8C 7500 psi (500 bar) WEIGHTS Weight of assembled power swivel less 39000 lbs (17750 kg) umbilicals, elevator, elevator links and dolly Weight signal umbilical (#1) 1500 lbs (700 kg) Weight power umbilical (#2) 1650 lbs (750 kg) Weight transport frame 1700 lbs (800 kg) DRILLING MOTOR Type GE 752 US1, shunt wound Output horsepower continuous 1130 HP Rated current (Armature) 1250 Amps (Cont) # 2100 Amp (Interm.) Voltage 0 750 VDC Classification for use in hazardous area EXP. (Explosion prove protection by purging) COOLING/PURGING SYSTEM LOCAL BLOWER Blower motors rating 2 x 6,5 kW Voltage 460 V AC 60 Hz 3 phases Classification for use in hazardous area EEx e II Speed 3500 rpm GEAR BOX Type B2V4PV10 Gear ratio 5,04:1 / 7,94:1 Max. static torque 91.000ft.lbs Oil capacity 300 l Load rating 800 short ton (725 M tonnes) API bearing load rating 470 short ton (427 Mtonnes) PIPEHANDLING SYSTEM Hoisting capacity link hanger 800 short ton (725 M tonnes) Link Tilt (Bi-Directional) 60deg. swing Back Up Grabber Capacity Max 80.000ft.lbs (108.000Nm) Back-up Grabber Gripping Capacity 4 9 OD Rotating 360 deg. ELEVATOR LINKS Hoisting Capacity for 2 x 132 Links 350tons Hoisting Capacity for 3 x 180 Links 500tons DRILL SHAFT Low speed shaft gearbox 3 1/16 ID, 9 OD, 7 5/8 API reg. pin. Crossover Sub 3 1/16ID, 9 red to 9OD / API 7 5/8 RH Box / NC 61 Box. Remote operated IBOP 3 ID, 9" OD, NC61" Pin / Box, 15.000 psi Manual IBOP 3 ID, 9" OD, NC61" Pin / Box, 15.000 psi

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T3802-Z-DS-001 3 5

3 ID, 9"OD, Pin / 5 1/2 FH Pin Hydrallock Rings MUD CIRCUIT, GOOSNECK, WASHPIPE, S-PIPE S-Pipe internal diameter 3 1/8 (80mm) S-pipe pressure rating 7500 psi (517 bar) S-pipe rotary hose connection, standard 5 fig. 1002 female Weco hammerlug union Wash pipe: Pressure rating 7500 psi (517 bar) Goose neck: Wire line entry 3 1/16 (78mm) Goose neck: Wire line entry plug 2 BSPP threads, 80 mm ID THREAD COMPENSATING SYSTEM/BAIL Stroke 8 Accumulator size N/A Uncompensated weight Adjustable, recommended setting approximately 1 ton UMBILICALS One signal umbilical (#1) enclosing: One signal cable 37 x 14 AWG Three signal cables 10 x 2 x 16 AWG One hydraulic hose 1 One hydraulic hose 1 One air hose 1 One power umbilical (#2) enclosing: Three power cables 646 MCM One earth cable 3/0 AWG Three power cables 4 x 8 AWG HYDRAULIC PIPING Piping AISI 316L Fitting E-O2, (Yellow chromed) Hoses DNV Type approved PAINTING Paint Specification: NORSOK M-CR-501 Colour: YELLOW (RAL 1006) POWER REQUIREMENTS Hydraulic pressure 3000 psi (210 bar) Hydraulic flow (if Retractable dolly) 40 GPM (150 l/min), variable displacement pump Hydraulic flow (if fixed dolly) 10 GPM (40 l/min), variable displacement pump Hydraulic oil requirements 8 max. @ NAS 1638 Air pressure 100 psi (7 barg) Air flow 53 GPM (12m3/h) Drilling motor 1130Hp (843kW) SCR supply Motor heater 220 V-60 Hz 130 W 1 phase Blower motors DC motors 460 V-60 Hz 12,5 kW 3 phases Blower motor oil cooler 460 V-60 Hz 0.75 kW 3 phases PLC cabinet 220 V-60 Hz-1 phase Solenoid valves 24 V DC DRAWING REFERENCES General Arrangement T3802-D1400-G0001

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