Department of Technical Education Diploma Course in Automobile Engineering Third Semester Subject: WORKSHOP PRACTICE (Fitting, Welding, Foundry

and Sheet metal) Contact Hrs / Week:06 TOPIC ANALYSIS: Sl.No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 TOPIC FITTING Study of tools and equipments used in fitting shop. Practice on layout marking, cutting and filing Preparation of models FOUNDRY Study of Foundry Tools Sand Mixing, Study of cope and drag Practice in a single box and double box Preparation of molds and castings WELDING Study of Electric Arc welding tools & equipment Study of Gas welding tools & equipment Study of MIG and TIG welding equipment Preparation of weld joints SHEETMETAL Study of Sheet Metal Tools & their uses Preparation of lap joints Preparation of utility articles Tests an Revision Total GENERAL OBJECTIVES 1. Understand the concepts of fitting. 2. Practice on use of fitting tools 3. Prepare the selected fitting models 4. Know the sand moulding procedures in a foundry. 5. Identify various foundry shops hand tools. 6. Prepare simple aluminium castings 7. Understand the operation of weld ding transformer and generator 8. Perform various welding joint operations 9. Handle the Sheet metal tools and their uses 10. Preparation of lap single and double grooved joints. 11. Practice on Soldering of joints. Hrs Allotted 03 03 18 03 03 03 15 03 03 03 12 03 06 12 06 96 Contact hours / week :96

COURSE CONTENTS 1 Fitting 1.1 Study of tools and equipments used in fitting shop. 1.2 Practice on marking, cutting, filing and finishing. 1.3 Preparation of joints with models. 2 Foundry 2.1 Study of Foundry Tools and Equipment 2.2 Sand Mixing, Study of cope and drag 2.3 Practice in a single box 2.4 Cutting Practice by double box 2.5 Preparation of moulds-a)Solid bearing) Flange coupling)Split bearing e)Connecting rod) V Pulley) Gear pulley 2.6 Preparation of simple aluminium castings 2. Welding 2.1Study of arc welding tool and equipment 2.2Arc welding practice 2.3Study of gas welding tools and equipment 2.4Weld joint preparation 2.5 Gas welding-Lap joints, butt joints-joints 2.6 Preparation weld joints by using MIG welding 2.7 Preparation of weld joints by TIG welding 3. Sheet metal 3.1Study Sheet Metal Tools & their uses 3.2Preparation of lap joints 3.3Soldering of the joints 3.4Riveting practice 3.5Preparation of utility articles such as a) Funnel b) Tray c) Water jug d) Boxes e) Can

SCHEME OF VALUATION Two models may be prepared in combination of any two of the four shop practices and evaluation of the model should be done as per scheme mention below Marks Serial no Description 1 2 3 4 5 6 Listing of tools & operations required for performing job Marking of job Operation performed Dimensional accuracy of job Finishing of job Viva Total 10 10 20 20 20 20 100