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SEMCO

SATNAM ELECTROMECHANICAL CO LLC

AL BANA CEMENT FACTORY PROGRESS REPORT PHASE II PERIOD: JUNE 2009

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ENGINEERING Following drawings / information are yet to be received RAW MILL 1. Utilities- services; water, air- central station and distribution diagram to all areas. 2. Roofing drawings. 3. Location and requirement of samplers

PREHEATER
1. Temperature and pressure points location finalization.

2. Requirement and location for Gas analyzer. 3. New (modification) drawing for duct- preheater to Chimney onhold. 4. Bypass dedusting Kiln inlet chamber to bypass filter. 5. Kiln inlet chamber inspection door.

COAL MILL 1. Static separator design finalsation. Currently onhold. 2. Internal ducts- Separator to Bag Filter & filter to Fan 3. Compressed air system. 4. Compensators.

KILN 1 Walkway 2 Utilities

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CLINKER SILO & RAW MEAL SILO 1 Utilities

COOLER 1 Utilities

FEED BIN 1 Dedusting system

UTILITIES STATION 1. Fire Fighting hydrant system layout and detail drawings 2. Cooling water system for the plant. 3. Compressed air system for the plant 4. Street lighting design and drawings.

ELECTRICAL & INSTRUMENTATION

1. Approved for construction drawings-( file & CD received from Kima during

meeting on 6th May09 has drawings but comments like for Information; Preliminary etc). 2. Motor control center detail drawings 3. Cable schedule for all areas

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4. Instruments list 5. Instruments location drawings


6. Drive list for all areas (currently available only for Raw Mill & Feed Bin

sections). 7. Revised drawings for Cable Trenches.


8. Drive list, cable list, cable trays list and routing etc for utilities outside

InterCem scope.
9. Cable trench design.

PROCUREMENT (MATERIALS) Following equipments are not yet on site:


1.

Feed Bin Belt Conveyors 311-BC3 (new code of 311-BC1) Belt conveyors 311-BC4 (new code of 311-BC2) Belt conveyor 331-BC1 Hoist 311-CA1 Metal detector 331-MD1 Raw Mill SILO

2.

Air Slides 391-AS1 thru to 391-AS21 Bag Filter 391-BF1(Design by Al-Bana) Blowers 391-BL1,2,3 & 5 Silo discharge equipments 391-SQ1 & SQ2 Aeration system-bins/silos 391-AE1 Distribution gate 391-DG1 Dosing equipment 391-DQ1,411-DQ1 & 411-DQ2 Prop orating gate 411-PG1,411-PG2 & 411-PG3

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Shut off gate 411-SG2 & 411-SG3 Silo bending equipment 391-SB1

3.

RAW MILL Air Slides 361-AS1 & AS2 Hoists 361-CA5 & 361-CA6 Sampler 361-SM1 & 391-SM1 Flump valve 361-FV5.2

4. COOLER Camera 471-CM1 Camera 471-CM2

5. STACKER RECLAIMER & DUMP STATION

Belt conveyor 311-BC1( new code of 211-BC1) Belt conveyor 291-BC1 Belt conveyor 311-BC2(new code of 291-BC2)

6. COAL MILL
Chute 251-CH2 to 251-CH10

Crane 251-CA1 Belt conveyor 251-BC1


Explosion gate 251-EX4

Fan 251-FN3
Flap valve 251-FV3

Hot gas generator 251-HG1 Lubrication system 251-LQ1

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Needle gate 251-NG1 Pendulum flap 251-PF2 Piping 251-PI1


Hooper general 251-HP1(Co2 Tank)

7. PREHEATER Air blaster 441-AB1 to 441-AB4 Air slide 441-AS1 & 441-AS2 Auxiliary drive 441-AD1 Flump valve 441-FV1 to 441-FV8 Flump valve 4A1-FV1 to 4A1-FV3 Rotary feeder 411-RF1 Damper-general 441-DA1

CONSTRUCTION Section wise construction progress is as below: Section Feed Bin Mechanical 54% Electrical 0% Remarks

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Raw Mill Raw Meal silo Preheater Coal Mill Coal Mill Dedusting Kiln Dedusting Bypass Filter T.A.Duct Clinker Cooler Clinker Cooler Dedusting Clinker Silo & DPC Rotary Kiln Coal Piping & Bypass Dedusting Main Sub station Central Control room Utilities Dump Station Stacker-Reclaimer Overall Mechanical Progress is 30.32%.

67.3% 1.67% 45.8% 32.3% 5% 16.5% 11.8% 21% 11% 19.8% 7.9% 9.9% 0% 0% 0% 0% 0% 0%

0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% Currently on Hold Currently on Hold

Progress Target for July09 is 11% and to achieve overall progress of 41.32.%.

CRTICAL PATH ITEMS Engineering: 1. Utilities systems design and drawings. 2. Electrical drawings for construction

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Above have to be completed by 7th July 2009, in order to proceed with procurement and construction as per contracted schedule.

Procurement Materials: 1. Supply of remaining materials from InterCem and AlBana in line with construction schedule.

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