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List of Projects
Project
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
Title
History of Rockets How to Make a Soda Straw Rocket How to First Check Out of a Soda Straw Rocket How to Demonstrate Galileos Hypothesis and Newtons 2nd Law Why Do Soda Straw Rockets Fly Differently? What is the Scientific Method? How Does Newtons 2nd Law Apply to a Soda Straw Rocket? Example of Scientific Method Hypothesis Test Design, Build and Fly Competition Structure Failure Prediction and Test Thrust Prediction and Test How to Measure Accuracy of Test Data Flight Trajectory Analysis Using a Digital Camcorder Technical Description of a Soda Straw Rocket House of Quality for a Soda Straw Rocket Design of Experiments for a Soda Straw Rocket
Grade
K+ K+ K+ K+ 5+ 6+ 7+ 8+ 9 9+ 9+ 9+ 9+ 9+ 12+ 12+ 12+
Appendix
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Syllabus
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N/A
2
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Year 1630 AD. Galileos Theory and Experiment: Objects Fall at about the Same Velocity, Due to Gravity.
Year 1687 AD. Newton Develops 2nd Law and Equation of Motion ( F = ma ) ..
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A Soda Straw Rocket Has Thrust, Gravity, and Drag Forces, Like the Bigger Rockets g gg
Problems
1. 2. 3. 4. 5. 5 6.
The first rocket was invented in the year 1232 by the C______. In the year 1630, G______ demonstrated that the force of gravity i th same f b th li ht objects and h it is the for both light bj t d heavy objects. bj t The rocket equation F = ma is the 2nd Law / equation of motion that was invented in the year 1687 by Sir Isaac N_____. In the year 1944, Dr. von Brauns V-_ rocket flew from France to England, a distance of 200 miles. In the year 1967, Dr. von Brauns Saturn rocket flew from the 1967 Dr Braun s earth to the m___, a distance of 240,000 miles. Your soda straw rocket follows the same rocket equation as bigger rockets. It has the three f bi k t h th th forces of thrust, drag, and f th t d d g______.
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Problems
1. 2.
We need to wrap the front of the ear plug and soda straw with t___ to keep it from leaking air. The d t Th soda straw rocket should slide o___ th launch tube k t h ld lid the l ht b straw.
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First Check Out the Strength and Accuracy of Your Soda Straw Rocket
Blow air into soda straw rocket. Check to see if nose section is air tight and has structural integrity.
Slide soda straw rocket over soda straw launch tube. Blow air into soda straw launch tube to launch rocket at accuracy scoreboard. Check flight accuracy of rocket.
Accuracy A Scoreboard
Soda Straw Rocket Accuracy Scoreboard for First Check Out Test
1 Yellow 2 White 3 Green 2 White 1 Yellow
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Problems
1. 2.
We need to blow air into the soda star rocket to check out the strength of the n___ section. We W need to shoot the soda straw rocket at a scoreboard to d t h t th d t k t t b dt check out its a_______.
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Project # 4: Grades K+ How to Demonstrate Galileos Force of Gravity Hypothesis and Newton s Newtons 2nd Law / Equation of Motion
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How to Demonstrate Galileos Force of Gravity Hypothesis Using Soda Straw Rockets yp g
From the Same Height Simultaneously Height, Drop a Rocket and Horizontally Launch Another Rocket 2. According to Galileo, Both Rockets Should Hit the Ground at the Same Time th G d t th S Ti
1. 1
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How to Demonstrate Galileos Gravity Hypothesis Using a Rocket Drop and a Horizontal Launch
How to Demonstrate Newtons 2nd Law and Equation of Motion Using Soda Straw Rockets q g
According to Newton, the Force of Gravity Newton Will Cause a Rocket Launched at an Angle of 45 degrees to Fly the Farthest Distance Also, According to Newton, the Force of Gravity G it Will C Cause a R k t L Rocket Launched at a h d t Vertical Angle / 90 Degrees to Fly the Longest Ti L t Time
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How to Demonstrate Newtons 2nd Law Using a Rocket Launched at a 45 Degree Angle g g
How to Demonstrate Newtons 2nd Law Using a Rocket with a Vertical Launch
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9. Rockets with Various Length and Geometry 10. Measuring Wheel 11. Launch Button ELF
22
Wrap Tape 1 from End of Launch Straw Insert Taped End of p Launch Straw 1 into Launcher Bushing Elevate Launcher to Desired Launch Angle Lock Friction Lid Support Connect Air Supply Socket to Launcher Plug Turn Valve to Off Turn on Compressor Regulate Air Pressure to Desired Setting Turn Valve to Launch Rocket Record Flight Time / Distance
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2.
3.
4. 5.
6. 7. 8.
9.
10.
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Problems
1.
2.
3.
According to Galileo, if you simultaneously launch a rocket horizontally and drop another rocket, the force of gravity will cause them to hit the ground at the s s___ time time. According to Newton, the force of gravity will cause a rocket that is launched at an angle of 45 deg to fly the f_______ distance. di t According to Newton, the force of gravity will cause a rocket y y that is launched vertically to fly the l______ time.
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Chamber Length
Shorter Than Launch Tube: 4 in Longer Than Tube: 7.5 in Equal to Launch Tube: 6 in q
Weight
Heavy: 2 gram Light: 1 gram
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Launch Pressure
Low: 15 psi High: 60 psi
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Problems
1. 2. 3. 4. 5. 5
Your soda straw rocket will fly more accurately and farther if it has no wings and 3 or _ small tail fins. Your soda straw rocket will fl f th if the chamber length is Y d t k t ill fly farther th h b l th i e____ to the launch tube length. Your soda straw rocket will fly farther if it is l____ weight. Your soda straw rocket will fly farther if has a m_____ launch angle. Your soda straw rocket will fly farther if it has a h h___ launch pressure.
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State a Question of Something That Might Be True ( e.g., Galileos Question of Gravity )
Do All Objects Feel the Same Force of Gravity? j y
2.
Form a Hypothesis
Heavy Objects Fall at about the Same Velocity As Light Objects, Due to the Same Force of Gravity.
3.
4.
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32
You Can Demonstrate Galileos Hypothesis Using a Heavy Ball / Light Ball Drop Test g y g p
Problems
1. 2. 3.
The scientific method uses a c_________ experiment to test a hypothesis. Galileo G lil proved his hypothesis of gravity b d d hi h th i f it by dropped a light d li ht ball and a heavy ball from the Leaning Tower of P___. According to Galileo, if you drop a a heavy ball and a light ball they will hit the ground at the s___ time.
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Project # 7: Grades 7+ How Does Newtons 2nd Law Apply to a Soda Straw Rocket?
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After launch the force on the soda straw rocket is primarily due to the force of launch, gravity. It follows a ballistic trajectory. Example for launch 50 ft / sec velocity:
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Vertical Velocity Due to Force of Gravity Vertical Distance Due t F V ti l Di t D to Force of Gravity f G it Horizontal Velocity ( Constant ) y Horizontal Distance Launch Angle for Maximum Range
= 45 dg X = VxInitial t + xinitial Vx = VxInitial h = a t2 + VzInitial t + hInitial Vz = a t + VzInitial
Maximum Range
X = R = V2 / a
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Problems
1. 2. 3. 4.
After launch the primary force on your soda straw rocket is the gravity force. It follows a b________ trajectory. Your soda straw rocket will fly farther if the launch angle is Y d t k t ill fl f th th l h l i about __ degrees. After launch, your soda straw rocket has nearly constant horizontal v_______ ( small drag force ) After launch, your soda straw rocket has nearly constant vertical a a___________ of -32.2 ft / sec2. 32.2
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2.
Form a Hypothesis.
Example: The longest flight distance occurs when the chamber length parameter is i equal t l l to launch t b l th h tube length.
3. 4. 4
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40
50
60
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Test Scores
Name Team Launch Distance ( ft ) Dispersal Pressure ( psi ) Angle ( deg ) ( ft ) ( deg ) Integrity at 30 psi? 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 12 13. 14. 15. 16.
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Range* Dispersal* 80 feet 55 90 5.1 degrees g 8.2 4.7 4.9 22.9 5.7
*Note: Flight range and dispersal at 15 psi launch pressure and 25 deg launch angle respectively. Structural integrity at 30 psi launch pressure.
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Project # 10: Grades 9+ Structure Failure Prediction and Comparison with Test
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Predicted Side Wall Failure Gage Pressure for Soda Straw Rocket: Failure = 4600 psi t = 0.04 in r = 0.14 in 0 14 pmax = Failure t / r = 4600 psi x 0.004 in / 0.14 in = 131 psi
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Wrap Tape 1 from End of Launch Straw Insert Taped End of Launch Straw 1 into Launcher Bushing Slide Soda Straw Rocket Over Launch Straw Place Finger in Front of Soda Straw Rocket to Restrain It Connect Air Supply Socket to Launcher L h Turn on Compressor Regulate Air Pressure to an Initial ( e.g., 30 psi ) S tti i Setting Turn Valve on and Observe if There Is a Structure Failure If N Structure Failure, Repeat at No St t F il R t t Increasing Pressure Until Structure Failure Occurs
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2.
3.
4.
5.
6. 7.
8.
9.
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* Hypothesis: Predicted side wall failure gage pressure = Soda straw ultimate stress x thickness / radius = 4600 psi x 0.004 in / 0.14 in = 131 psi 4/13/2009 ELF
52
Problems
1. 2.
What could cause a difference between the prediction failure pressure and the actual test failure pressure? How do we prevent the soda straw rocket nose plug from blowing out under pressure?
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Predicted Thrust for Soda Straw Rocket: A = Launch Straw Cross Sectional Area = r2 = ( 0.125 )2 = 0 0491 in2 0 125 0.0491 P = Gage Pressure T = 0.0491 p
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Wrap Tape 1 from End of Launch Straw Insert Taped End of Launch Straw 1 into Bushing Slide Soda Straw Rocket Over Launch Straw Place Scale under Soda Straw Rocket Connect Air Supply Socket to Th t St d t Thrust Stand Turn Valve to Off Turn on Compressor Regulate Air Pressure to Desired Setting Turn Valve on and Measure Thrust F Th t Force Compare Calculated Thrust with Measurement
2.
3.
4.
5.
6. 7. 8.
9.
10.
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* Hypothesis: Predicted thrust = Launch straw cross sectional area x gauge pressure = 0.0491 x gauge pressure.
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Problem
1.
What could cause a difference between the prediction thrust and the actual test thrust?
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Insert Soda Straw Rocket Nose Down into Center of Pipe and Rest on Fins Connect Air Supply Socket to Vertical Wind Tunnel Turn Valve to Off Turn on Compressor Turn Valve on Regulate Ai P R l t Air Pressure to a Lift t Off Pressure ( drag = weight ) Record the Lift Off Pressure Calculate D C l l t Dynamic Pressure i P and Drag Coefficient
2.
3. 3 4. 5. 6.
7. 8.
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*Note: Throat Area = ( / 4 ) x Minimum Diameter2 = 0.785 x 0.252 = 0.0491 in2 Exit Area = ( / 4 ) x Exit Diameter2 = 0.785 x 0.752 = 0.442 in2 Velocity = 646 x Throat Area / Exit Area = 71.8 ft / sec y y gauge g g Density = Ambient density x ( g g pressure + 14.7 ) / 14.7 = 0.0001617 x ( gauge pressure +14.7 ) Dynamic pressure = x density x velocity2 = 0.417 x ( gauge pressure + 14.7 ) **Note: Drag coefficient = Weight / dynamic pressure / soda straw cross sectional area = 5.15 x weight / dynamic pressure.
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Name N
Rocket R k t
Length Weight Thrust Drag Coeff M i L th W i ht Th t D C ff Maximum Time Range 6 in i 5 Average = 5.5 in Standard Deviation = 0.7 in 07 1.6 gm 16 1.4 1.5 gm 0.1 gm 01 2.4 lb 24 2.6 2.5 lb 0.1 lb 01 0.5 0 0.4 0.45 0 07 0.07 4.2 sec 120 f 42 ft 4.0 110 4.1 115 ft 0.1 sec 7 ft 01
Isaac I Robert
B Buzz Stinger
*Note: Maximum time at 40 psi gauge pressure and 90 deg launch Maximum range at 40 psi gauge pressure and 45 deg angle of launch. Measured thrust data at 40 psi gauge pressure.
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Available Software Sources to Extract Frames from Video Include Microsoft Movie Maker ( free ) and Roxio Easy Media Creator .
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-2 -2 -2 -2 -2 -4 -3
4 6 -1 0 1 -1 0 1
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Hypothesis: Predicted time of ground impact = ( 2 x height / a )1/2 = 0.249 height1/2 Note: Digital camcorder can be used to measure the launch location, time of impact, and impact location. It can also be used to derive the launch velocity.
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Hypothesis: Predicted maximum range = 0.707 x Launch Velocity x Time of Flight = Launch Velocity2 / a = Launch Velocity2 / 32.2.
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Hypothesis: Predicted maximum time of ground impact for vertical launch = 2 x Launch Velocity / a = 0.0621 x Launch Velocity
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Project # 15: Grades 12+ Develop a Technical Description of a Soda Straw Rocket
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lc = 6.0 in l = 7.0 in
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Cost, Cost $
0.10 0.01 0.23 0.34
Weight, g Weight
0.6 0.5 0.5 1.6
cg Station, in Station
0.5 3.5 6.75 3.39
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Fins
Material M t i l Planform area, in2 ( 2 panels exposed ) Wetted area, in2 ( 4 panels ) Aspect ratio ( 2 panels exposed ) Taper ratio Chord, in Span ( exposed ), in Span ( total including body ), in Leading edge sweep, deg xmac, in
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Reference Values
Reference area, in2 Reference length, in
Thrust Performance
Inside cavity length, in Typical pressure, psi Maximum thrust @ 30 psi pressure, lb , p Time constant, s ( standard temperature )
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xAC l
( xAC )T
For baseline soda stra configuration ( xCG = 3 39 in d = 0 28 in l = 7 0 in ST = 0 25 in2, SRef straw config ration 3.39 in, 0.28 in, 7.0 in, 0.25 = 0.0616 in2 ) @ = 0 deg )
( CN )B = 2 per rad ( xAC )B = [( xAC )B / lN ] lN = 0.63 ( 0.14 ) = 0.09 in ( CN )T = AT / 2 = ( 1 ) / 2 = 1.57 ( xAC )T = 6.5 + 0.25 ( cmac )T = 6.63
Substituting
( xAC - xCG ) / d = - { 2 ( 3.39 0.09 ) / 0.28 + [ 1.57 ( 3.39 6.63 ) / 0.28 ] [( 0.25 ) / 0.0616 ]} / [ 2 + 1.57 ( 0.25 ) / 0.0616 ] = 6.00 ( excess static stability ) xAC = 6.00 ( 0.28 ) + 3.39 = 5.07 in from nose
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77
80 V, Velocity, fps s
60
40
20
0 0
Thrust ( T ) from Pressurized Tube of Area A T = ( p p0 ) A = pgauge ( 1 e t / ) A A = ( / 4 ) ( 0.25 )2 = 0.0491 in2, = Valve Rise Time Example: Assume pgauge = 30 psi, lc = 6 in, W = 1.6 g = 0.00352 lb, = 0.025 s ( Average for Solenoid Valve ), s = lc = 6 in Thrust Equation Is: 0.025 40.00 T = 30 ( 1 - e t / 0 025 ) ( 0 0491 ) = 1.4726 ( 1 - e 40 00 t ) 0.0491 1 4726 Note: Actual Boost Thrust Lower ( Pressure Loss, Boundary Layer, Launch Tube Leakage, Launch Tube Note: Time Tics Friction ) Every 0.01 s Equations for Acceleration ( a ), Velocity ( V ), and q y Distance ( s ) During Boost Are: a 32.2 T / W = 32.2 ( 1.4726 ) ( 1 - e 40.00 t ) / 0.00352 = 13471.1 ( 1 - e 40.00 t ) V = a dt = 13471.1 t + 336.78 e 40.00 t 336.78 s = V dt = 6735 57 t2 8 419 e 40 00 t 336 78 t + 8 419 6735.57 8.419 40.00 336.78 8.419 End of Boost Conditions Are: 2 4 6 8 10 s = lc = 6 in = 0.500 ft t = 0.0188 s s, Distance Traveled During Launch, Inches a = 7123 ft / s2 = 221 g V = 75.2 ft / s 75 2 pgauge = 15 psi pgauge = 30 psi q = V2 = ( 0.002378 ) ( 75.2 )2 = 6.72 psf pgauge = 60 psi M = V / c = 75.2 / 1116 = 0.0674
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Most of the Soda Straw Rocket Drag Coefficient Is from Skin Friction
CD0 = ( CD0 )Body,Friction + ( CD0 )Base,Coast + ( CD0 )Tail,Friction = 0.053 ( l / d ) [ M / ( q l )]0.2 + 0.12 + nT { 0.0133 [ M / ( q cmac )]0.2 } ( 2 ST / SRef )
1.5
Example for Initial Baseline Soda Straw Rocket: V = 75.2 fps, ST = 0.00174 ft2, SRef = 0.000428 ft2 ST / SRef = 4.07 Compute: CD0 = 0.053 ( 25.0 ){ 0.0674 / [( 6.72 ) ( 0. 583 )]}0.2 + 0.12 + 2 { 0.0133 { 0.0674 / [( 6.72 ) ( 0.0417 )]}0.2 }[ 2 ( 4.07 )] = 0.58 + 0.12 + 0.16 = 0.86 Note: Above Drag Coefficient Based on Assumption ( Incorrect ) of Turbulent Boundary Layer Soda Straw Rocket Small Size and Low Velocity Laminar Boundary Layer Large Boundary Layer Thickness on Aft Body at Tails Compute Drag Force: Dmax = CD qmax SRef = 0.86 ( 6.72 ) ( 0.000428 ) = 0.00247 lb Compare Drag Force to Weight: Dmax / W = 0.00247 / 0.00352 = 0.70 Note: Drag Force Smaller Than Weight
79
0.5
0
0 2 4 6 8 10
V = 80 fps
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Soda Straw Rocket Initial Baseline Deterministic Ballistic Flight Range Is Greater Than 90 Feet g g
Rx = { 2 W cos i / [ gc SRef CD0 ]} ln { 1 + t / { 2 W / [ gc SRef CD0 Vi ]}} h = { 2 W sin i / [ gc SRef CD0 ]} ln { 1 + t / { 2 W / [ gc SRef CD0 Vi ]}} + hi - gc t2 / 2
h - hi, Height abo Initial Lau ove unch Heig ft ght, 40 30 20 10 0 0 20 40 60 80 100 Rx, Rx Horizontal Range ft Range,
Gamma = 10 Deg
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Example, Assume lc = 6 in, pgauge = 30 psi, i = 30 deg, = 0.025 sec, soda straw rocket initial baseline, h = sea level, t = timpact = 1.8 s Horizontal Range At Impact = Rx = { 2 (
0.00352 ) cos i / [ 32.2 ( 0.002378 ) ( 0.000428 ) ( 0.86 )]} ln { 1 + t / { 2 ( 0.00352 0 00352 ) / [ 32.2 ( 0.002378 ) ( 0.000428 32 2 0 002378 0 000428 ) ( 0.86 ) ( 75.2 )]}} = 249.8 cos i ln ( 1 + 0.301 t ) = 249.8 ( 0.866 ) ln [ 1 + 0.301 ( 1.8 )] = 93.7 ft i / [ 32.2 ( 0.002378 ) ( 0.000428 ) ( 0.86 )} ln { 1 + t / { 2 ( 0 00352 ) / [ 32 2 ( 0.00352 32.2 0.002378 ) ( 0.000428 ) ( 0.86 ) ( 75.2 )]}} + hi 32.2 t2 / 2 = 249.8 sin i ln ( 1 + 0.301 t ) + hi 32.2 t2 / 2 = 249.8 ( 0.5 ) ln [ 1 + 0.301 ( 1.8 )] 249 8 0 5 0 301 1 8 + hi 32.2 ( 1.2 )2 / 2 = hi + 1.9 ft
80
Gamma = 30 Deg
Gamma = 50 Deg
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Pareto Analysis: Soda Straw Rocket Range Is Driven by Length and Launch Angle
Example: 10% decrease in inside chamber length 7.7% decrease in range at t = 1.8 s. Note: Result is nonlinear because inside chamber length = launcher length. Increase in lc also leads to decrease in range.
Note: Decreased chamber length shorter duration thrust ( decreased total impulse ) decreased end-of-boost velocity Soda Straw Rocket Initial Baseline: W = Weight = 1 6 g = 0 00352 lb 1.6 0.00352 lc = inside chamber length = 6 in = Time constant to open solenoid valve = 0.025 s pgauge = gauge ( launch ) pressure = 30 psi i = Initial / launch angle = 30 deg lt = 7 in V = Launch velocity = 75.2 fps CD0 = Zero-lift drag coefficient = 0.86 Sea level launch with no wind ( still air ) timpact = Time from launch to impact = 1.8 s Rx = Deterministic range = 94 ft
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Because of Range Uncertainty ( +/- 2.4%, 1 ), Initial Baseline Does not Meet Range Requirement
Parameter 1. Inside Chamber Length 2. Launch Angle 3. Gauge Pressure 4. 4 Weight 5. Solenoid Time Constant 6. Zero-Lift Drag Coefficient Baseline Value 6 in 30 deg 30 psi 1.6 16g 0.025 s 0.86 Uncertainty in Parameter +/- 2%, 1 / +/- 3%, 1 +/- 3%, 1 +/- 6%, +/ 6% 1 +/- 20%, 1 +/- 20%, 1 R / R Due to Uncertainty +/- 1.5%, 1 / +/- 1.7%, 1 +/- 0.5%, 1 +/- 0.4%, +/ 0 4% 1 +/- 0.2%, 1 +/- 0.2%, 1
Estimate of Level of Maturity / Uncertainty of Soda Straw Rocket Baseline Parameters Based on
Wind tunnel test Thrust static test Weight measurement Structure static test Prediction methods
Total Flight R T t l Fli ht Range Uncertainty for 30 psi Launch at 30 d at S L l St d d At U t i t f iL h t deg t Sea Level Standard Atmosphere i Still Ai h in Air
R / R = [ (R / R )12 + (R / R )22 + (R / R )32 + (R / R )42 + (R / R )52 + (R / R )62 ]1/2 = +/- 2.4%, 1 R = 94 ft +/- 2.3 ft, 1
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Revised Baseline Meets Range Requirement with Lighter Weight and Lower Cost
Concept Tail Planform Area 0.250 in2 Length Weight Unit Cost $0.34 $0.13 Drag Static 3 Range Coefficient Margin @ 75 ft / s 0.86 0.75 6.00 diam 0.00 diam 87 to 101 ft 93 to 107 ft
Initial Baseline
7.0 in
1.6 g 1.2 g
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Project # 16: Grades 12+ House of Quality for a Soda Straw Rocket
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46 = 5 x 7 + 2 x 4 + 3 x 1 18 = 5 x 2 + 2 x 1 + 3 x 2 36 = 5 x 1 + 2 x 5 + 3 x 7 1
Note on Design Characteristics Sensitivity Matrix: ( Room 5 ): ++ Strong Synergy + Synergy 0 Near Neutral Synergy Anti-Synergy
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Note: Based on House of Quality, inside chamber length most important design parameter. 1 - Customer Requirements 2 Customer Importance Rating ( Total = 10 ) 3 Design Characteristics es g C a acte st cs po ta ce at g ota 0 4 Design Characteristics Importance Rating ( Total = 10 ) 5 Design Characteristics Sensitivity Matrix 6 Design Characteristics Weighted Importance 7 Design Characteristics Relative Importance
- - Strong Anti-Synergy
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Project # 17: Grades 12+ Design of Experiments for a Soda Straw Rocket
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DOE Approaches Are a Trade-off of Time Required for DOE Study vs Confidence in Result q y
DOE Approach Number Required R i d Designs Designs Required f R i d for Simple Pareto ( 2 Parameters ), 2L l Levels (3) Designs Required f R i d for Complex Pareto ( 5 Parameters ), 2L l Levels (6) Time Required R i d for Each Design Interactions / Confidence in C fid i Predicted Optimum
1 + k ( l 1)
( None )
1+k(l1)
(3)
(6)
to ( Some ) ( Excellent )
lk
(4)
( 32 )
S Superior i
Average A
Below A B l Average
Reference: Montgomery, D.G., Design and Analysis of Experiments, John Wiley & Sons, 2001
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A DOE Parametric Study Changes One Factor at a Time, with All Others Held at Base Level
Example of Parametric Study: 4 parameters, 2 Levels Design Number 1 2 3 4
Process:
1. 1 2. 3.
1+k(l1)
Parameter Parameter Parameter ( x2 ) ( x3 ) ( x4 ) Low Low High g Low Low Low Low Low High Low Low Low Low Low High
Specify levels for each parameter Change one parameter at a time, with all others at baseline ( e.g., low ) level DOE Best design is best row result yBest )
1. 2. 3. 4. 5. 6. 7.
Compare y1, y2 Compare y1, y3 Compare y1, y4 Compare y1, y5 Compare y1, y6
Assume ybest is row with ( ( x1 )Best , ( x2 )Best , ( x3 )Best , ( x4 )Best , ( x5 )best ) Compare yBest with baseline to determine optimum design
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1+k(l1)
Parameter Parameter ( x2 ) ( x3 ) Low Low High g Best Best Low Low Low High Best
Specify levels for first parameter x1 Compare results for first parameter x1 Set new level for x1 based on row that gives best result Move on to next parameter and repeat until all rows evaluated Assume row that provides best y is yBest Compare yBest with baseline to determine optimum design
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A DOE Full Factorial Study Evaluates All Combinations of Parameters, but Takes Longer
Example of Full Factorial Study with 4 parameters, 2 Levels
Design Number 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15
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lk = 24 = 16 Designs
Parameter ( x4 ) Low Low Low Low Low Low Low Low High High High High High High High High Result (y) y1 y2 y3 y4 y5 y6 y7 y8 y9 y10 y11 y12 y13 y14 y15 y16
90
Parameter ( x1 ) Low High Low High Low High Low High Low High Low High Low High Low High
Parameter ( x2 ) Low Low High High Low Low High High Low Low High High Low Low High high
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Parameter ( x3 ) Low Low Low Low High High High High Low Low Low Low High High High High
16
Note: Lower value of ST, based on revised baseline tails area. It is considered a lower reasonable value because it is statically unstable. Upper value of ST, based on 2x revised baseline tails area. It is considered an upper reasonable value because it has excess static stability.
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Concept
Sketch
Note: For a subsonic rocket with the center of gravity in the center of the rocket slender body theory and slender center-of-gravity rocket, surface theory give total tail span and chord for neutral stability of bNeutralStability 2 d and cNeutralStability d respectively.
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Number of Tails ( x1 ) 3 3 4
( x1 )Best ( x2 )Best
Compare DOE best design range with revised baseline design range to determine optimum design
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( x1 )Best ( x2 )Best
Set level for ( x1 )3 = ( x1 )2 = ( x1 )Best Compare DOE best design range with revised baseline design range to determine optimum design
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A Full Factorial DOE Study Provides Enhanced Confidence in the Best Design
DOE Full factorial Study Example with lk = 22 = 4 Designs
Design Number 1 2 3 4
Process:
1. 2. 3.
Number of Tails ( x1 ) 3 4 3 4
Tail Planform Area ( x2 ) 0.0392 in2 0.0392 in2 0.25 in2 0.25 in2
Assume y = 0 + 1 x1 + 2 x2 + 12 x1 x2 Find values of 0, 1, 2, 12,by solving equations from results of 4 designs Max / min occurs if y / x1 = 0 y / x2 = 0
4. 4
Compare DOE best design range with revised baseline design range to determine optimum design
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96
Appendix Syllabus
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For K - 12 Aerospace Outreach: Young Students and Teachers Are I t d d t A Introduced to an Aerospace Environment A E i t
Design, Build, and Test Process Teamwork Competition Exciting / Fun
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98
Soda Straw Rocket Science Explores Boundary Limits See the Forest, not Just the Trees
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99
Thomas Edison: "Genius is one percent inspiration and ninetynine percent perspiration." i t i ti "
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Students Use Design, Build, and Fly Process, for Feedback That Leads to Broader Knowledge
Design
Prediction Satisfies Customer Requirements? No
Understanding Wisdom Where is the wisdom we have lost in g g knowledge? Where is the knowledge we have lost in information?--T. S. Eliot ( The Rock ) Knowledge comes by taking things apart: analysis. But wisdom comes by putting things together.--John A. together. John Morrison We are drowning in information but starved for knowledge.--John Naisbitt ( Megatrends: Ten New Directions Transforming Our Lives ) We learn wisdom from failure much more than from success. We often discover what will do, by finding out what will not do; and probably he who never made a mistake never made a discovery.--Samuel Smiles ( Self Help )
Build
Is P d ibl ? I it Producible? No
Knowledge
Information
Fly ( Test )
Test Results Satisfy Customer Requirements and Consistent with Prediction?
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Failure / Success
No
Data
Yes
ELF 101
Safe
Advantage Over Estes-type Hot Exhaust Rocket g yp
No Cleanup
Advantage Over Water Rocket g
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Design
Translate Customer Requirements to Engineering Design Emphasis Conduct A C d Assessment of Al f Alternatives i Select Preferred Design
Scientific Method How to Build Soda Straw Rocket and Launcher / Ground Test Stand Questions on Presentation Build Soda Straw Rockets Teams Build Launchers / Ground Test Stands Teams Conduct Thrust Ground Tests Teams Conduct Drag Coefficient Ground Tests
Day 2 ( 2 Hours )
Conduct Flight Tests Predict Thrust, Drag Coefficient, Boost Velocity, Vertical Terminal Velocity and Maximum Range Using Simplified Physics Compare Prediction Ground Test and Flight Test Prediction, Test, Develop Team Posters and Present Results
K - 12 Aerospace Outreach
Educational Fun Low Cost
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106
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107