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  • Blow - Molded Bottle Manufacturing Project

    Transféré par

    Mohit Dadoo
    53 vues11 pages
    The document outlines ABC Company's plans to set up a blow-molded bottle manufacturing plant in India over the next 5 years. In the short term (0-2 years), the plant will injection blow mold bottles and injection mold caps. Long term (3-5 years), the plant aims to meet all molded component needs, expand machinery, and gain ISO approval. Key considerations for the plant include site selection, building layout, equipment needs, tooling, staffing, and material sourcing.

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    Titre original

    Moulding Setup

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    The document outlines ABC Company's plans to set up a blow-molded bottle manufacturing plant in India over the next 5 years. In the short term (0-2 years), the plant will injection blow mold bottles and injection mold caps. Long term (3-5 years), the plant aims to meet all molded component needs, expand machinery, and gain ISO approval. Key considerations for the plant include site selection, building layout, equipment needs, tooling, staffing, and material sourcing.

    Droits d'auteur :

    Attribution Non-Commercial (BY-NC)
    Téléchargez comme PDF, TXT ou lisez en ligne sur Scribd
    Signaler comme contenu inapproprié
    53 vues11 pages

    Blow - Molded Bottle Manufacturing Project

    Transféré par

    Mohit Dadoo
    The document outlines ABC Company's plans to set up a blow-molded bottle manufacturing plant in India over the next 5 years. In the short term (0-2 years), the plant will injection blow mold bottles and injection mold caps. Long term (3-5 years), the plant aims to meet all molded component needs, expand machinery, and gain ISO approval. Key considerations for the plant include site selection, building layout, equipment needs, tooling, staffing, and material sourcing.

    Droits d'auteur :

    Attribution Non-Commercial (BY-NC)
    Téléchargez comme PDF, TXT ou lisez en ligne sur Scribd
    Signaler comme contenu inapproprié
    sur 11

    Blow-Molded Bottle Manufacturing Project

    ABC Company By Lalbhai Patel February 22, 2005

    Manufacturing Objectives
    Set-up a molding plant operation in India to meet captive requirements of plastic bottle and caps of ABC from:
    Injection blow molding of HDPE bottles Injection molding of PP caps Extrusion blow molding of HDPE bottles

    Short Term Goals 0 2 Years


    Injection blow molding of 60; 75; 100 and 150 cc bottles (2 3 machines) Injection molding of 33; 38; 45 and 53 mm strip thread caps (2 3 machines) Extrusion blow molding of 750 2000 cc bottles (1 EBM machine)

    Long term goals 3 5 Years Span


    Expand molding operation to meet all molded components requirement for ABC including CRC closures Add 2 -3 IM and 1 -2 IBM / EBM machines Build tools for other IBM EBM bottle and CRC cap sizes Build class 100,000 molding capability Gain ISO approval

    Molding plant site selection


    Plant location
    Ease of transportation Industrial Land Availability Zoning and Building Permission Electrical and Water supply Raw material availability Engineering and manufacturing operation labor

    supply

    Building Layout
    Manufacturing Operation

    Injection molding area Injection blow molding area Extrusion blow molding area Overhead Crain or power lift for tool change Tool Repair / Maintenance Room Mold storage Area Cap lining / assembly room QC Inspection Area Warehouse for raw materials and finish goods Operator change room Lunch room Wash room Supervisor and mold technician offices General administration and sales marketing offices

    IM, IBM and EBM equipment


    How many IM, IBM and EBM machines? What sizes? Type of machines
    Hydraulic Electric

    Machine brand or Manufacturer preferences Auxiliary equipment availability

    Bottle and Cap Tools


    Bottle and Cap tools
    # of 60 - 200 cc bottle and 33 - 53 mm CT and CRC

    cap tools Prepare component drawings Tool shops preferences Design and fabrication of tools Mold trials Molding process development Mold qualification Training and technology transfer

    Auxiliary Equipment
    Material handling and Hopper loaders Portable water circulators - thermolator Portable oil circulators for IBM Water chiller Tower water Part removal Bottle flame treatment or Corona discharge Cap lining labeling equipment QC and molding technician tools Mold mechanic tools

    Plastics Resins and Colorant availability


    Plastic resins and colorants current vs. new alternate suppliers
    HDPE PP Color concentrates Cap Lining materials FDA USP class VI Outside Lab testing facility

    Human Resources
    Capital / Finance director Land Developer Building contractor / Inspector Electrical contractor Clean room contractor Utility supplier contractor Engineering project leader Technical design and process engineering Manufacturing / QC operation personnel

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