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Soft Seat
Carbon Seat
Metal Seat
Floating
Floating
Floating
Trunnion
Trunnion
3-Way
Steaam Jacketed
Steam Jacketed
Anti-static Device
Fire safe
Stainless Steel, Carbon Steel, etc. Soft Seat (all) Carbon Seat (L-port 2 seats)
Seat Material
Single piston Seat (std) Double piston Seat (opt Fire Safe Design Seat
Graphite Sealing
Stem seal Sealant lubricant fittings Double block and bleed Nace requirements
Anti-Static Device
O-ring or PTFE Graphite (option) Yes (option for C.S.) Yes Yes (option) Yes Yes (option) Yes (option)
Single piston seat effect Double piston seat effect Through conduit
Typical application
Anti-Static Device Emergency Sealant Injection Fire Safe Design Seat Graphite Sealing
Stem seal Sealant lubricant fittings Double block and bleed Nace requirements Single piston seat effect Double piston seat effect
Double Block and Bleed
O-ring or PTFE Graphite (option) Yes (option for C.S.) Yes Yes (option) Yes Yes (option) Yes (option)
Through conduit
Typical application
Bar 80.0 70.0 60.0 50.0 40.0 30.0 20.0 10.0 0.0 Temp
CL150 WCB Body rating : CL300 WCB Body rating : PTFE (Code:S1) Seat rating : RPTFE(Code:S2) Seat rating :
40
80
120
160
200
240
280
UF01/UF03 3 to 4
UF01/UF03 6"
UF01/UF03
8"
40
80
120
160
200
240
280
Temp
40
80
120
160
200
240
280
Temp
40
80
120
160
200
240
280
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12
Floating and Trunnion Mounted Ball Valves Split body (2-pc) valves, UF and UT series etc.
Class Size Bore Ball mount Body material Ball material Seat material Packing material Fire safe Seat tightness 150, 300, 600, 900, 1500 DN15 600 Full or Reduced Floating or Trunnion Stainless Steel, Carbon Steel, Alloy, etc.
Application Max 350. Valve pressure class 150 & 300. Max 500Valve pressure class 150 to 600, size 8 and smaller. Max600, CL150 to 1500. Max size 24 inch. Max500. High pressure and hard slurry. Max800 High temp.
HRc5060
HVOF
HVOF
Floating Ball Valves Split body (2-pc) valves, UF series etc. For Three-way, refer to slide shown before.
Bore Size Class Body material End connection Firesafe Seat tightness Reduced DN80 - 250 150, 300 150, 300 Full DN15 200 DN15 100 600
Stainless Steel, Carbon Steel, Alloy, etc. Flanged, Socket welded, Threaded Inherently firesafe Zero Leakage with liquid service
Features
Ball Support Standards/ Calculations P-T Rating Valve body Valve Bore Design Valve Ends Face to Face dimensions Seat Material Trunnion mount (Model UT)/Floating Ball (Model UF) ASME B16.34 for body wall thickness and bolting. ASME Sect. Div.1 for flange strength calculation. Body and pressure bearing parts as per ASME B16.34.
Seat P-T rating as per Mfg std. Full bore as per API 6D Table.1 Reduced or venturi port Flanged ends as per ASME B16.5
Welded ends as per ASME B31.4/ASME B31.8. Valve size 2" & larger : As per API 6D Table 4 Valve size 1-1/2" & smaller : ANSI B16.10 Primary soft seat - Secondary metal seat Metal to metal seat Self relieving seats
Single piston seat effect Double piston seat effect Combination (self relieving/double piston) seats Strength Calculation Emergency sealant injection on seats As per API 6D and ASME Sect. Div.2. Open/Close position indicator on stem Anti-blowout stem Emergency sealant injection on stem Extended stem for underground installation Extended bonnet for high or low temp. service. Anti-static device Double block and bleed Drain plug Drain valve Vent plug or vent valve Locking device Fire safe design Fugitive emission tightness Valve-actuator interface as per ISO5211 Sour service application (NACE) Pigging
Stem Design
Features
Other Features
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Note: Material C: Carbon Steel (including carbon steel for low temperature) S: Austenitic Stainless Steel D: Duplex Stainless Steel
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Page 1of 3
PROCEDURE No. MANUFACTURING OR INSPECTION DESCRIPTION SPECIFICATION REQUIREMENTS 1 2 3 INSPECTION AND TEST PLAN WPS/PQR of Repair Welding for pressure containing casting Material(Body, Body Cap, Ball, Stem, Bonnet, Bolt/Nut) Mill Certificates Chemical Composition Mechanical Test(Tensile, Bend, Hardness) Impact Test Heat Treatment Marking Check Positive Material Identification Key 1.Vendor 2.Purchaser 3.Other ASTM STD API 6D API6D ASME SEC 1 R R
ACTION
WPS/PQR
ASTM STD ASTM STD API6D ASTM STD NACE MR0175 ASTM STD API6D ASTM STD
R R R R R FW SP
MATERIAL CERTIFICATE TYPE 3.1.B MATERIAL CERTIFICATE MATERIAL CERTIFICATE MATERIAL CERTIFICATE HEAT TREATMENT RECORD TEST CERTIFICATE TEST CERTIFICATE
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Page 2of 3
PROCEDURE No. ITEM NO. MANUFACTURING OR INSPECTION DESCRIPTION SPECIFICATION REQUIREMENTS 4 NDE (If specified by the purchase) RT for pressure bearing casting RT for pressure bearing casting (Apply to Body, Cap, Bonnet ) API6D ASME B16.34SEC8 API6D ASME B16.34ANNEX D 1 SP SP SP
ACTION
`AFTER ASSENBLY` 5 Pressure Testing (Ambient) Hydrostatic shell testing Hydrostatic seat testing for other than soft seated floating valves of CL150 & CL300 Low pressure seat testing by gas for soft seated floating valves of CL150 & CL300 API6D FW FW Req'd TEST CERTIFICATE
API6D
API598
FW
FW
TEST CERTIFICATE
TEST CERTIFICATE
Torque Test (If specified by the purchase) Key 1.Vendor 2.Purchaser 3.Other
API6D
SP
TEST CERTIFICATE
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Page 3of 3
ACTION
SUPPLIER'S RECORD/
REPORT,
DOCUMENT REF.
REQUIREMENTS
7 Visual Check MSS-SP-55
1 FW
CERTIFICATE
Req'd
TEST CERTIFICATE
Dimensional Check
FW
FW
TEST CERTIFICATE
TEST CERTIFICATE
Marking/Tagging Check
API6D
FW
TEST CERTIFICATE
10
Painting Inspection
FW
TEST CERTIFICATE
3.Other
H : Hold Point
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