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42PC5DC Plasma Training Manual

Advanced Single Scan Troubleshooting

Plasma Display Panel Troubleshooting Spring 2008

Overview of Topics to be Discussed

Troubleshooting

Section 1

Contact Information, Preliminary Matters, Plasma Overview, General Troubleshooting Steps, Disassembly Instructions, Voltage and Signal Distribution
Section 2

Circuit Board Operation, Troubleshooting and Alignment of : Switch mode Power Supply Y SUS Board Y Drive Boards Z SUS Board Control Board X Drive Boards Main Board
Plasma Display Panel Troubleshooting Spring 2008 2

OUTLINE

Troubleshooting

42PC5DC Plasma Display


Section 1
This Section will cover Contact Information and remind the Technician of Important Safety Precautions for the Customers Safety as well as the Technician and the Equipment. Basic Troubleshooting Techniques generally not thought of , which can save time and money will also be presented. This Section will get the Technician familiar with the Disassembly, Identification and Layout of the Plasma Display Panel. At the end of this Section the Technician should be able to Identify the Circuit Boards and have the ability and knowledge necessary to remove and replace safely any Circuit Board or Assembly.

Plasma Display Panel Troubleshooting Spring 2008

Safety and Cautions

Troubleshooting

IMPORTANT SAFETY NOTICE


The information in this training manual is intended for use by persons possessing an adequate background in electrical equipment, electronic devices, and mechanical systems. In any attempt to repair a major Product, personal injury and property damage can result. The manufacturer or seller maintains no liability for the interpretation of this information, nor can it assume any liability in conjunction with its use. When servicing this product, under no circumstances should the original design be modified or altered without permission from LG Electronics. Unauthorized modifications will not only void the warranty, but may lead to property damage or user injury. If wires, screws, clips, straps, nuts, or washers used to complete a ground path are removed for service, they must be returned to their original positions and properly fastened.

CAUTION
To avoid personal injury, disconnect the power before servicing this product. If electrical power is required for diagnosis or test purposes, disconnect the power immediately after performing the necessary checks. Also be aware that many household products present a weight hazard. At least two people should be involved in the installation or servicing of such devices. Failure to consider the weight of an product could result in physical injury.

Plasma Display Panel Troubleshooting Spring 2008

ESD Notice and Regulatory Information

Troubleshooting

ESD NOTICE
Todays sophisticated electronics are electrostatic discharge (ESD) sensitive. ESD can weaken or damage the electronics in a manner that renders them inoperative or reduces the time until their next failure. Connect an ESD wrist strap to a ground connection point or unpainted metal in the product. Alternatively, you can touch your finger repeatedly to a ground connection point or unpainted metal in the product. Before removing a replacement part from its package, touch the anti-static bag to a ground connection point or unpainted metal in the product. Handle the electronic control assembly by its edges only. When repackaging a failed electronic control assembly in an anti-static bag, observe these same precautions.

REGULATORY INFORMATION
This equipment has been tested and found to comply with the limits for a Class B digital device, pursuant to Part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a residential installation. This equipment generates, uses, and can radiate radio frequency energy, and, if not installed and used in accordance with the instruction manual, may cause harmful interference to radio communications. However, there is no guarantee that interference will not occur in a particular installation. If this equipment does cause harmful interference to radio or television reception, which can be determined by turning the equipment off and on, the user is encouraged to try to correct the interference by one or more of the following measures: Reorient or relocate the receiving antenna; Increase the separation between the equipment and the receiver; Connect the equipment to an outlet on a different circuit than that to which the receiver is connected; or consult the dealer or an experienced radio/TV technician for help.
Plasma Display Panel Troubleshooting Spring 2008 5

Contact Information
Customer Service (and Part Sales) Technical Support (and Part Sales) USA Website (GCSC) Customer Service Website LG CS Academy (800) 243-0000 (800) 847-7597

Troubleshooting

aic.lgservice.com us.lgservice.com lgcsacademy.com

Published March 2008 by LG Technical Support and Training

COMPLIANCE
The responsible party for this devices compliance is: LG Electronics Alabama, Inc. 201 James Record Road, Huntsville, AL, 35824.
Plasma Display Panel Troubleshooting Spring 2008 6

Safety and Handling Regulations

Troubleshooting

1. Approximately 10 minute pre-run time is required before any adjustments are performed. 2. Refer to the Voltage Sticker inside the Panel when making adjustments on the Power Supply, Y SUS and Z SUS Boards. Always adjust to the specified voltage level (+/- volt). 3. Be cautious of electric shock from the PDP module since the PDP module uses high voltage, check that the Power Supply and Drive Circuits are completely discharged because of residual current stored before Circuit Board removal. 4. C-MOS circuits are used extensively for processing the Drive Signals and should be protected from static electricity. 5. The PDP Module must be carried by two people. 6. Exercise care when making voltage and waveform checks to prevent costly short circuits from damaging the unit. 7. Be cautious of lost screws and other metal objects to prevent a possible short in the circuitry.

Checking Points to be Considered


1. Check the appearance of the Replacement Panel and Circuit Boards for both physical damage and part number accuracy. 2. Check the model label. Verify model names and board model matches. 3. Check details of defective condition and history. Example: Y Board Failure, Mal-discharge on screen, etc.

Plasma Display Panel Troubleshooting Spring 2008

Basic Troubleshooting Steps

Troubleshooting

Define, Localize, Isolate and Correct Define Look at the symptom carefully and determine what circuits could be causing the failure. Use your senses Sight, Smell, Touch and Hearing. Look for burned parts and check for possible overheated components. Capacitors will sometimes leak dielectric material and give off a distinct odor. Frequency of power supplies will change with the load, or listen for relay closing etc. Localize After carefully checking the symptom and determining the circuits to be checked and after giving a thorough examination using your senses the first check should always be the DC Supply Voltages to those circuits under test. Always confirm the supplies are not only the proper level but be sure they are noise free. If the supplies are missing check the resistance for possible short circuits. Isolate To further isolate the failure, check for the proper waveforms with the Oscilloscope to make a final determination of the failure. Look for correct Amplitude Phasing and Timing of the signals also check for the proper Duty Cycle of the signals. Sometimes glitches or road bumps will be an indication of an imminent failure. Correct The final step is to correct the problem. Be careful of ESD and make sure to check the DC Supplies for proper levels. Make all necessary adjustments and lastly always perform a Safety AC Leakage Test before returning the product back to the Customer.

Plasma Display Panel Troubleshooting Spring 2008

42PC5DC DISASSEMBLY SECTION

Troubleshooting

This section of the manual will discuss Disassembly, Layout and Circuit Board Identification, of the 42PC5DC Advanced Single Scan Plasma Display Panel. Upon completion of this section the Technician will have a better understanding of the disassembly procedures, the layout of the printed circuit boards and be able to identify each board.
Plasma Display Panel Troubleshooting Spring 2008 9

42PC5DC Removing the Back Cover 42PC5DC

Troubleshooting

Back Cover Removal


Remove the 33 screws as shown (the stand will not need to be removed).
Plasma Display Panel Troubleshooting Spring 2008 10

42PC5DC Circuit Board Layout and Identification


42PC5DC Back Cover Removed

Troubleshooting

Y D r i v e B o a r d

SMPS Board

Y SUS Board Z SUS Board

MAIN Board

LEFT X

RIGHT X

Plasma Display Panel Troubleshooting Spring 2008

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42PC5DC Circuit Board Layout and Identification Continued

Troubleshooting

5V, VS, VA to the Z SUS

Y/Z ER 5V, VS, VA to the Y SUS

Logic Signals to the Y SUS Board

Control

Logic Signals to the Z SUS Board

Left X Board

Right X Board

Plasma Display Panel Troubleshooting Spring 2008

12

42PC5DC Circuit Board Layout and Identification Input Jacks

Troubleshooting

Software Upgrades Menu, Option, 7, (7 times)

Plasma Display Panel Troubleshooting Spring 2008

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42PC5DC Removing the Circuit Boards (page 1)

Troubleshooting

Notes: 1) All Plugs listed are from left to right Pin 1,2, 3, ETC. 2) Remember to be cautious of ESD as semiconductors are CMOS and prone to static failure!

Switch Mode Power Supply Board Removal


Remove 8 screws securing the Power Supply and disconnect Connectors from Plugs CN1 ( AC Input ), P812 ( 5V, GND, VA, GND, GND, GND, NC, VS, VS ), P800 ( AC DET, RL ON, STB5V, GND, VS ON, 5V DET, M5V-ON, GND, NC, 6V, GND, 3.4V-ON ), P802 ( 19V, 19V, GND, GND, 6V, GND, 3.4V, GND,12V, GND ), and P803 (3.4V, 3.4V, GND, GND, 6V, 6V, GND, GND, 12V, 12V, GND ) after the board is replaced readjust RV901 ( VS ) andRV951 ( VA ) for DC voltage levels indicated by the Voltage Label in the upper left corner of the Panel.

Y SUS Board Removal


Remove 5 screws securing the Y SUS Board and disconnect Connectors from Plugs P1 ( Logic Signals from the Control Board ), P3 ( 5V, GND, VA, GND, GND, GND, NC, VS, VS ) P4 ( 5V, 5V, GND, GND, GND, NC, VA, VA, NC, VS, VS, VS ), P5, P6, ( Drive Signals to the Y Drive Board ), and P7 ( YER, YER, YER, YER ).

Y Drive Board Removal


Remove 3 screws securing the Y Drive Board and disconnect Connectors from Plugs P9 ( Logic and Drive Signals from the Y SUS Board for the Bottom Half of the Display ), P11 ( Logic and Drive Signals from the Y SUS Board for the Top Half of the Display ) P1, P2,P3, P4, P5, P6, P7, and P8 ( Ribbon Cable to the Display Panel ) .

Z SUS Board Removal


Remove the 6 screws securing the Z Sus Board and disconnect connectors from Plugs P1 ( 5V, 5V, GND, GND, GND, NC, VA, VA, NC, VS, VS, VS ), P4 ( GND, GND, 5V, 15V, NC, VA, VA ), P5 ( Logic Signals from the Control Board ), P6 ( ZER, ZER, ZER, ZER ), P2 ( FPC to Display Panel ), P3 ( FPC to Display Panel).

Plasma Display Panel Troubleshooting Spring 2008

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42PC5DC Removing the Circuit Boards (page 2) 42PC5DC


Main Board Removal

Troubleshooting

Remove the Input Jack Faceplate by first removing 2 screws by the AC Input Filter, 4 screws at the HDMI Input Plugs, the nut and washer from the Antenna / Cable Input and the RS232 and PC Cable Securing Posts, the Faceplate can now be removed. After removing the Faceplate, remove the 2 screws holding the bottom of the Main Board to the support frame, and release the 2 Plastic Mounting Posts at the top of the board. Disconnect the connectors from Plugs P4004 ( AC DET, RL-ON, ST- 5V, GND, INV-ON/OFF, 5V-MNT, POD/INV, ST-5V, GND, PWM, 6V, GND, LIVE-ON ), P4005 (3.3V,3.3V,GND, GND, 6V, 6V, GND, GND, 12V, 12V,GND, GND ), P4003 ( 19V, 19V, GND, GND, NC, GND, 3.3V, GND, 12V, GND ), P6001 ( LVDS ), P7002 ( Serial Data to the Control Board ), P7009 ( Right Speaker ), P7010 ( Left Speaker ), P5002 ( AV Input 2 ), P4007 ( Keyboard ).

Control Board Removal


Remove 2 screws securing the Main Board Mounting Bracket Assy. and disconnect connector from Plug P3 ( LVDS ) on the Control Board, remove CN1 from the SMPS Board, and carefully place the Bracket Assy. off to the side. Remove 4 Screws securing the Control Board and disconnect connectors from Plugs P2 ( Y SUS Logic Signals ), P1 ( Z SUS Logic Signals ), P7 ( Left X Board RGB Logic Signals ), P8 ( Right X Board RGB Logic Signals ) and P6 Serial Data to the Main Board.

X Board Removal
X Board Removal will require the most disassembly of all the boards. Remove 2 screws securing the Main Board Mounting Bracket Assy. and disconnect connector from Plug P3 ( LVDS ) on the Control Board, remove CN1 from the SMPS Board, and carefully place the Bracket off to the side. All the Brackets and Assemblies marked with an A will need to be removed including the Stand. Before an X Board can be removed the Heat Sink Assembly will also need Removal.

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42PC5DC Removing the Circuit Boards (page 3) 42PC5DC


Left X Board Removal

Troubleshooting

Remove 20 Screws securing the X Board Heat Sink Assy. and 5 Screws securing the Left X Board. Disconnect connectors to Plug P107 ( RGB Logic Signals from the Control Board ), P108 ( GND, GND, 5V, 15V, NC, VA, VA ) carefully remove the FPC cables that supply the TCP ICs.
Locking Tabs

LVDS Cable Connector

Main Board Mounting Bracket

Plasma Display Panel Troubleshooting Spring 2008

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42PC5DC Signal and Voltage Distribution


Y/Z ER Y/Z ER

Troubleshooting

Display Panel

5v, VA, VS

Display Panel

Y Drive
Logic Signals 5V
Drive Signal

5v, VA

5V,VA, VS

Switch Mode Power Supply


AC Input Filter Control/STB5V 19, 12, 6, 3.4 Voltages

Y SUS Board
5V

LVDS

Main Board

Z SUS Board

Logic Signals 5v Logic Signals

Control Board

5v,15v, VA

Y Drive
RGB Logic Signals 5v, 15V, VA RGB Logic Signals 5v, 15V, VA

Left X Drive Board


Display Panel

Right X Drive Board

Plasma Display Panel Troubleshooting Spring 2008

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42PC5DC Wiring and Cable Interconnect


P812

Troubleshooting

+ +

P803

POWER SUPPLY
P802

P800

SC101

AC

Y SUS BOARD
P6 P11

P7

P4 P3 P4004 P4005 P4003 P7002 P6001

Z SUS BOARD
P1 IPM Tuner P4007 IC1001 P5002 P2

Y D R I V E B O A R D

MAIN BOARD

P6

IPM P1

INPUT JACKS

P5 P5 P9 P2 MCM P1 P4 P6 P3 Z BIAS BLOCK P3

CONTROL BOARD KEY BOARD LEFT X BOARD


P7 P8

AV INPUT
P109

P107

P108

P114

RIGHT X BOARD

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42PC5DC TROUBLESHOOTING SECTION

Troubleshooting

This Section will cover Circuit Operation, Troubleshooting and Alignment of the Power Supply, Y SUS Board, Y Drive Board, Z SUS Board, Control Board, Main Board and the X Drive Boards.

At the end of this Section the technician should understand the operation of each circuit board and how to adjust the controls. The technician should be able with confidence to troubleshoot a circuit board failure, replace the defective circuit and perform all necessary adjustments.

Plasma Display Panel Troubleshooting Spring 2008

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42PC5DC SWITCH MODE POWER SUPPLY SECTION

Troubleshooting

This Section of the Presentation will cover troubleshooting the Switch Mode Power Supply for the Single Scan 42 Plasma Display. Upon completion of the section the technician will have a better understanding of the operation of the Power Supply circuit and will be able to locate voltage and test points needed for troubleshooting and alignments.

DC Voltages developed on the SMPS Adjustments VA and VS


Always refer to the Voltage Sticker located in the upper left side of the PDP for the correct voltage levels for the VA, VS, Vscan, and Z Bias as they will vary from Panel to Panel.

Model : PDP 42 X 4A ### All Voltage : DC 5.0V Va : 60 Vs : 190 N.A / 145 / N/A / N.A / 150 Max Watt : 330 W ( Full White )

-VY

Z_BIAS

Plasma Display Panel Troubleshooting Spring 2008

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42PC5DC SMPS Two Different Power Supply Used

Troubleshooting

There are 2 different Power Supply Boards used in the 42PC5DC Model Lines. One board ( EAY32927901 ) and the other ( EAY32808901 ). Both Circuit Boards operate the same and substitute each other although care must be taken because of the differences, not only are the connectors marked differently but they are reversed top to bottom, except for the VA and VS Connector which although marked with a different connector number is pinned out the same.

Another difference is that the VA and VS Controls have circuit symbol numbers reversed between the boards. VR901 on one board is VS and on the other it will be VA!

Plasma Display Panel Troubleshooting Spring 2008

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42PC5DC SMPS Outputs


The Switch Mode Power Supply Board Outputs to the :
Y SUS Board
VA VS 5V Vcc Primarily responsible for Display Panel Vertical Grid Drives the Display Panel Horizontal Grid Used to develop Bias Voltages on the Y SUS, Z SUS, X Drive, and Control Boards Audio B+ Supply Signal Processing Circuits Signal Processing Circuits Control Circuits

Troubleshooting

Main Board

19V 12V 6V 3.4V

Adjustments
VA VS

There are 2 adjustments located on the Power Supply Board VA and VS. Both adjustments are made with relation to Chassis Ground. RV951 RV901

Plasma Display Panel Troubleshooting Spring 2008

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42PC5DC SMPS Layout EAY32927901


EAY32927901
VR 951 (VA) VR 901 (VS)

Troubleshooting

P12

VS Source 380V Source

VA Source

P3

P2 P1

Standby 5V 19v, 12v,6v, 3.4v Source

AC Input
CN1

U702

Plasma Display Panel Troubleshooting Spring 2008

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42PC5DC SMPS Layout EAY32808901


VS-ADJ VR951

Troubleshooting EAY32808901

P812

VS Source
VA-ADJ VR901

380V Source

VA Source
P803

P802

Standby 5V 19v, 12v,6v, 3.4v Source

AC Input
SC101

P800

U701 Plasma Display Panel Troubleshooting Spring 2008

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42PC5DC SMPS Operation and Troubleshooting PG 1 of 2

Troubleshooting

EAY32927901 AC Voltage is supplied to the SMPS Board at Connector CN1 from the AC Input Filter. Standby 5V is developed from the Circuits of Transformer T201, RC401, RC402 and Q422. Standby 5V is then routed to 2 places, the Micro Processor IC4015 on the Main Board and to the Sub Micon U702 on the SMPS, where AC ON / DETECT is developed and sent from Pin 1 of Connector P1 to IC4015. With the presence of both 5V STB and AC ON/ DETECT, IC4015 is active. When IC4015 receives an ON Command from either the Keyboard or the Remote IR Signal it outputs a high to RL-ON which enters the SMPS Board at Pin 2 of P1 and M5V-ON. The high RL-ON Voltage is sensed by the Sub Micon U702 which causes the Relay RL102 to close turning on the 380V Supply developing the 19V,12V and 6V Voltage Sources. The 3.4V line at P3 (Pins 1 and 2) also P2 (Pin 7) becomes active when Pin 13 the 3.4V-ON line of connector P1 goes high turning on the 3.4V Supply. The M5V-ON Line located on the SMPS at Connector P1 (Pin 7) is sensed by U702 the Sub Micon IC turning on the 5V VCC line. The last step to bring the supply to Full Power occurs when IC4015 brings the VS-ON line high at Pin 5 of Connector P1 the SMPS Board which when sensed by the U702 Sub Micon IC turns on the VA and VS Supplies. The Operating Sequence discussed above can be confirmed by using the Oscilloscope in the XY Mode. Start by connecting Channel 1 of the Oscilloscope to 5V STB and Channel 2 to AC DET the delay between 5V STB and AC DET can be noted. Next Connect Channel 1 to RL ON and Channel 2 to VS ON again the delay between the 2 voltages can be noted. Connect Channel 1 to RL ON and Channel 2 to M5V-ON the 2 supplies come up at the same time proving the 5V VCC line becomes active before the VS ON line.

Plasma Display Panel Troubleshooting Spring 2008

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42PC5DC SMPS Operation and Troubleshooting Pg 2 of 2


Remember if a voltage is missing check for proper resistance before proceeding Understanding the Power On Sequence when Troubleshooting a possible Power Supply Failure will simplify the process of isolating which circuit board failed to operate properly. In this Section we will investigate the Power on Sequence and examine ways to locate quickly where the failure occurred.

Troubleshooting

Check the Power On LED for Operation, a Red LED indicates a presence of 5V STB and AC-ON/DETECT. Failure of the Power ON LED to light is an indication of loss of 5V STB or AC ON/ Detect remember the 5V STB and AC-ON/DETECT are developed on the SMPS and sent to the Main Board. Listen for Relay Click, the click of the Relay is an indication of RL-ON going high. RL-ON is sent from the Main Board to the SMPS and when present U702 controls the Relay Operation. RL-ON going High and no Relay is a failure of the SMPS, RL-ON staying low is a failure of the Main Board. Relay Operation means that the SMPS if working properly will output 19V, 12V and 6V to the Main Board. If the Relay closed and these supplies failed suspect a problem with the SMPS. 3.4V-ON will activate the 3.4V Supply to the Main Board, at this time Audio should be present as the Tuner and Signal Processing circuits are operational. The next step of operation calls for the M5V-ON line from the Main Board to the SMPS to go high. A high on the M5V-ON Line activates the 5V Vcc line. Loss of 5V Vcc results in no Raster, no Reset, no Y, Z, Control or X Board operation. Loss of 5V and M5V-ON going high could be caused by any of these boards or failure of the SMPS. M5V-ON staying low indicates a problem on the Main Board. VS-ON is the last step of the Power Sequence and is responsible for bringing the VS and VA Voltages up. The VS-ON signal is sent from the Main Board to the SMPS as a high, VS and VA and full operation of the Display Panel are now enabled. Loss of VS-ON results in loss of VA and VS and no Raster, no Reset but Audio would be present. If VS-ON went high and VS and VA where missing the problem could be caused by a failure on the SMPS or a circuit using these voltages. A Resistance check should narrow the possible failures quickly. Plasma Display Panel Troubleshooting Spring 2008 26

42PC5DC SMPS How to Turn On EAY32808901

Troubleshooting

EAY32808901 This test can confirm the proper operation of the SMPS without the need to exchange the board. The Operation of the Power Supply can be Confirmed by removing the SMPS Board and placing it in the Service Position. Place two 60Watt lamps in series across pin 9 ( VS ) and 5 ( Ground ) of P812. Apply AC Power and check for 5V STB and AC-ON / DETECT at P800, if present remove AC Power and install a 100 watt resistor from 5V STB to RL-ON on Connector P800. Apply AC Power The AC Relays should close and 19V, 12V and 6V should be Present. If ok remove AC Power. Solder a 100 watt resistor from 5V STB to 3.4V-ON at P800. Apply AC Power the 3.4V Supply should now be present. If ok remove AC Power. Install a 100 watt resistor from 5V STB to M5V-ON on Connector P800, 5V Vcc should now become active, If present remove AC Power.

Install a 100 1/4 Watt resistor from 5V STB to VS-ON on Connector P800, VS and VA should now be present. This test will confirm the normal operation of the SMPS.

Plasma Display Panel Troubleshooting Spring 2008

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42PC5DC SMPS Light Bulb Test EAY32927901

Troubleshooting

EAY32927901
( 2 ) 60W Light Bulbs
VS VS NC GND GND GND VA GND 5V VCC

+
VA-ADJ VR951

VS-ADJ VR901

P1
AC - ON RL-ON STB 5V GND VS-ON 5V _ MT M5V-ON STB 5V GND NC 6V NC 3.4V_ON Resistors 100 Ohms Watt

P12

Model : PDP 42 X 4A ### All Voltage : DC 5.0V Va : 60 Vs : 190 N.A / 145 / N/A / N.A / 150 Max Watt : 330 W ( Full White )

P3

P2

Switch Mode Power Supply

P1

CN1 AC IN

Plasma Display Panel Troubleshooting Spring 2008

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42PC5DC SMPS Light Bulb Test EAY32808901

Troubleshooting

EAY32808901
( 2 ) 60W Light Bulbs P812
VS VS NC GND GND GND VA GND 5V VCC

VS-ADJ VR951

P800
AC - ON RL-ON STB 5V GND VS-ON 5V _ MT M5V-ON STB 5V GND NC 6V NC 3.4V_ON Resistors 100 Ohms Watt P800 P802 P803

VA-ADJ VR901

Model : PDP 42 X 4A ### All Voltage : DC 5.0V Va : 60 Vs : 190 N.A / 145 / N/A / N.A / 150 Max Watt : 330 W ( Full White )

Switch Mode Power Supply

SC101

Plasma Display Panel Troubleshooting Spring 2008

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42PC5DC Y-SUS SECTION

Troubleshooting

This Section of the Presentation will cover troubleshooting the Y SUS Board for the Single Scan Plasma. Upon completion of the Section the technician will have a better understanding of the operation of the circuit and will be able to locate voltage and resistance test points needed for troubleshooting and alignments.

Adjustments DC Voltage and Waveform Checks Resistance Measurements


Operating Voltages
SMPS Supplied VA VS VCC 5V -VY V SET DN Ramp UP Y ER VA supplies the Panel Vertical Grid VS Supplies the Panel Horizontal Grid 5V Supplies Bias to Y SUS, Z SUS, Control, and X Boards -VY Sets the Negative excursion of the Y SUS Drive Waveform V Set Down sets the Pitch of the Bottom Ramp of the Drive Waveform Ramp UP sets Pitch of the Top Ramp of the Drive Waveform Y ER is being used to Monitor IPM Currents

Y SUS Developed

Plasma Display Panel Troubleshooting Spring 2008

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42PC5DC Y-SUS Layout with Panel Label

Troubleshooting Model : PDP 42 X 4A ### All Voltage : DC 5.0V Va : 60 Vs : 190 N.A / 145 / N/A / N.A / 150 Max Watt : 330 W ( Full White )

P3

P1

-VY P4

P7 IC13 P6 -VY TP R65 P5

V SET Down

Output to Y Drive

RAMP UP

Output to Y Drive

Plasma Display Panel Troubleshooting Spring 2008

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42PC5DC Y-SUS Layout


Y/Z ER VS, VA, 5V VCC to the Z SUS FS4 FS1 FS2 FS3 FS4 FS5 VA Fuse VS Fuse 5V GND Return 5V FS1

Troubleshooting

VS, VA, 5V VCC from the SMPS FS2 FS3 IC13 FS5 Cathode D34 18V VR3 Ramp up Logic Signals from the Control Board

VR2 V SET DOWN -VY TP R65 Plasma Display Panel Troubleshooting Spring 2008 32

VR4 -VY

42PC5DC Y-SUS Block Diagram with IPM


YER P8 P3 5V FS4 IC8 VA

Troubleshooting

To

PDP

P6 VS FS2 YER FL1 FS3

IPM IC13
SUS_OUT VS 18V IPM IC29 IPM 18V (Measured at Cathode 0f D34)

P1

GRD

IC4 IC5

Logic from Control PCB

To PDP

P5 IC14 IC20 IC21 IC22

IC7

Plasma Display Panel Troubleshooting Spring 2008

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42PC5DC Y-SUS Waveform Adjust


Oscilloscope TP Y Drive Board

Panel Waveform Adjustment


RAMP UP -VY V SET DOWN

Normal Waveform
305 +/- 1V Flat Section 0s

-VY TP

120 +/- 5s

Plasma Display Panel Troubleshooting Spring 2008

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42PC5DC Y-SUS -Vy Too High or Low


-VY Normal -145

Rotated Fully CCW -138V

Colors and the image will bloom slightly and the unit will have difficulty with clean frame changes in a quickly altering image.

Rotated Fully CW -166

The center begins to wash out and arc due to -VY running to long and clipping. 35

Plasma Display Panel Troubleshooting Spring 2008

42PC5DC Y-SUS Ramp Down Too High or Low

V SET DOWN Rotated Fully CCW

All of the center washes out due to increased Vset_DN time.

V SET DOWN Rotated Fully CW Plasma Display Panel Troubleshooting Spring 2008

The center begins to wash out and arc due to decreased Vset DN time. 36

42PC5DC Y-SUS Ramp Up Too High or Low

RAMP UP Rotated Fully CCW

Noticeable low level color distortion with the Ramp_up too high.

RAMP UP Rotated Fully CW Plasma Display Panel Troubleshooting Spring 2008

Noticeable low level color distortion with the Ramp_up too low.

37

42PC5DC Y-SUS Block Diagram


Diagram of Y Sustain Board
Power Supply Board - SMPS Z SUS Board
Distributes 5v VA VS Y/Z ER IPM Current Monitor

Troubleshooting

Receive 5V,Va, Vs from SMPS

Distributes 5v

Control Board
Logic signals needed to generate drive waveform

IPM Generates Sustain Waveform

Generates -Vy from Vs by transformer

FETs amplify Sustain Waveform

Transfer Waveform to Y Drive Board

Display Panel

Plasma Display Panel Troubleshooting Spring 2008

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42PC5DC Y-SUS IPM Explained

Troubleshooting

IPM Intelligent Power Module

SUS_UP

SUS_DN

ER_UP

ER_DN

SUS_DN

There is one IPM ( Intelligent Power Module) on the Y Sustain Board both the SUS and ER Functions are all controlled by IC13

Plasma Display Panel Troubleshooting Spring 2008

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42PC5DC Y-SUS and Z-SUS Panel Drive Output Circuits


Vs SCAN ER_UP SUS_UP Ramp SUS_UP Vs

Troubleshooting

ER_UP SUS_UP

Vsc

Panel
SUS_OUT
ER_COM

PASS_TO P SUS_DN

CP

SUS_OUT
ER_COM

SUS_DN

-Vy

SET_DN ZBIAS SUS_DN Vzb

GND
Vzb

GND
ER_DN

ER_DN

GND

IPMs control both Y and Z Board ER Up Down and SUS Up Down functions used to Drive the Display Panel

GND

GND

Y_SUS
Plasma Display Panel Troubleshooting Spring 2008 40

Z_SUS

42PC5DC Y-SUS Testing IPMs

Troubleshooting

How to Check IPMs Diode Check, Board Removed from Set


IC13 SUS_OUT SUS_OUT YER GND VS YER VS VS GND SUS_OUT VS YER VS VS SUS_OUT SUS_OUT YER GND SUS_OUT GND .804 .395 .410 .539 Test Points referenced from the silk screen found on the bottom of the PC Board.

Plasma Display Panel Troubleshooting Spring 2008

41

42PC5DC Y-DRIVE SECTION

Troubleshooting

Y-Drive Board works as a path supplying the Sustain and Reset waveforms which are made in the Y SUSTAIN B/D and sent to the Panel through SCAN DRIVER ICs. The Y Drive Board supplies a waveform which selects the horizontal electrodes sequentially. * 42PC5DC uses 10 DRIVER ICs on 1 Board.

Y DRIVE WAVEFORM

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42PC5DC Y-Drive Connectors to the Panel


P11 P9

Troubleshooting

P1

P2

P3

P4

P5

P6

P7

P8

To remove the Ribbon Cable from the connector first carefully lift the Locking Tab from the back and tilt it forward ( lift from the outside edge as shown in Fig 1). Gently slide the Ribbon Cable free from the connector.

Fig 1

Fig 2

Fig 3

To reinstall the Ribbon Cable carefully slide it back into the slot see ( Fig 2 ), be sure it is seated securely and press the Locking Tab back to the locked position see ( Fig 3).
Plasma Display Panel Troubleshooting Spring 2008 43

42PC5DC Testing The Y-Drive Buffer Inputs P11 Using Red Lead

Troubleshooting

Use Diode test as shown below to test Connector P11 Y-DRIVE Board.

1 1 2 3 2 3 4 5 6

4 5 6

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42PC5DC Testing The Y-Drive Buffer Inputs P11 Using Black Lead Troubleshooting

Use Diode test as shown below to test Connector P11 Y-DRIVE Board.

1 1 2 3 2 3 4 5 6

.485 1.01 .661 .406

4 5 6

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42PC5DC Testing The Y-Drive Buffer Inputs Red Lead

Troubleshooting

Use Diode test as shown below to test P9 Connector on the Y-DRIVE Board.

3 4 5 6 7

1 2 3 4 5 6 7

.4 .402 .616 .498 .493 .498 .498 .482

9 10 11

8 9 10 11

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42PC5DC Testing The Y-Drive Buffer Inputs Black Lead

Troubleshooting

Use Diode test as shown below to test the Y-DRIVE Board. Reverse Bias test method is shown below

1 3 4 5 6 7 2 3 4 5 6 7 8

2.36 .08

9 10

9 10 11

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42PC5DC Testing The Y-Drive Buffer Outputs


Y-DRIVE Scan IC Testing Scan IC's can be tested to identify a defective Scan IC. Use forward reverse bias diode test to check each IC to confirm the board is defective. Horizontal Electrode Scan IC Test Points (-)

Troubleshooting

.759
Horizontal Electrode Scan IC Test Points (+)

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42PC5DC Z-SUSTAIN SECTION

Troubleshooting

This Section of the Presentation will cover troubleshooting the Z-SUS Board Assembly. Upon completion of this section the Technician will have a better understanding of the circuit and be able to locate voltage and resistance test points needed for troubleshooting and alignment.

Operating Voltages

DC Voltage and Waveform Test Points Z BIAS Alignment Resistance Test Points

Y SUS Supplied

VA VS 5v VCC

Developed on Z SUS

Z Bias IPM 18v

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42PC5DC Z-SUS Board Identification

Troubleshooting

P5

P6

P1

P4

IC9

P3

Z BIAS Adjustment

Z BIAS Test Point

P2

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42PC5DC Z-SUS Board Waveform TP

Troubleshooting

Z Sustain Board provides the SUSTAIN and ERASE PULSES for generating SUSTAIN discharge in the panel by receiving LOGIC signals from the CONTROL B/D. The Drive Waveform is supplied to the panel through Z FPC (Flexible Printed Circuit) (Z).

Vzb Voltage

Z DRIVE WAVEFORM

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42PC5DC Z-SUS Board Layout

Troubleshooting

Scope Test Point

Model : PDP 42 X 4A ### All Voltage : DC 5.0V Va : 60 Vs : 190 N.A / 145 / N/A / N.A / 150 Max Watt : 330 W ( Full White )
Z Bias Adjust Z Bias Test Points

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42PC5DC Z-SUS Board Block Diagram


FL7
VS

Troubleshooting

IPM IC9
SUS OUT

P2

P12 VS VA ZER

To PDP

L1
5V P6 ZER
18V

Q1 Q2 P5

Logic from Control PCB IPM 18V

FS1

P3

Z Bias Block

To PDP

P4

5V

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42PC5DC Y-SUS and Z-SUS Drive Waveform Summary

Troubleshooting

Z Drive Waveform

Z Drive Waveform

Y Drive Waveform

Y Drive Waveform

Troubleshooting a no picture (no raster) symptom can sometimes be made easier by checking the Y and Z Drive Waveforms. The illustration above shows both waveforms at 100 and 400s time durations. Since both waveforms are developed independently of each other, checking them will reveal which circuit has failed. Make note of the wave shapes and phase relationship of the signals, distortion or loss of the signals when recognized will speed up the troubleshooting process and prevent the need to replace circuit boards which are working normally.

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42PC5DC CONTROL BOARD SECTION

Troubleshooting

This Section of the Presentation will cover troubleshooting the Control Board Assembly. Upon completion of this section the Technician will have a better understanding of the circuit and be able to locate voltage and resistance test points needed for troubleshooting.

DC Voltage and Waveform Test Points Resistance Test Points

Operating Voltages
Main Board Supplied Y SUS Supplied Developed on the Control board
LVDS Signal

5V VCC 1.8V (2) 3.3V Logic Signals

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42PC5DC Control Board Layout and Auto Gen. Panel Test


P3

Troubleshooting

P2

MCM IC
50Mhz

P7 Panel Test: Remove the LVDS Cable. Short the Auto Generator. Patterns should appear on the Screen.

P8 AUTO GEN Internal Pattern Generator

Check the output of the Oscillator package. The frequency of the sine wave is 50 MHZ. Missing this clock signal can halt operation of the unit

The Panel Test is a good way to tell if the Panel or the Main board is the problem. Dont forget to also investigate the LVDS cable as a source of Video problems. Plasma Display Panel Troubleshooting Spring 2008 56

42PC5DC Control Board Drawing

Troubleshooting

P6
Download

P3 IC25 LVDS
3.3V Temp Diodes
D4 D3 D2 D1

IC4
3.3V

P2

Logic Signals to the Y SUS Board

IC13 LGDP4006 MCM

X1

IC5
1.8V RGB Logic Signals to the Left X Board RGB Logic Signals to the Right X Board

Logic Signals to the Z SUS Board

P1

P7

P8

Look for activity at the Temp Diodes if not lit check supplies. Supplies present replace the Control Board

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42PC5DC Control Board LVDS Signal Information

Troubleshooting

LVDS Cable

LVDS
Video Signals from the Main Board to the Control Board are referred to as Low Voltage Differential Signals or LVDS. Their presence can be confirmed with the Oscilloscope by monitoring the LVDS signals with no input signal selected while pressing the Menu Button on and off with the Remote Control or Keypad. Loss of these Signals would confirm the failure is on the Main Board!
Menu Off Menu ON

Example of Normal Signals measured at 200mv/cm at 5s/cm. Plasma Display Panel Troubleshooting Spring 2008 58

42PC5DC Control Board to X-Board Signal Information


The Control Board supplies Video Signals to the X Boards, which then drive the TCP ICs. A bar defect on the screen, could be a Control Board problem.

Troubleshooting

Control Board to X Board Address Signal Flow


This Picture shows Signal Flow Distribution to help determine the failure depending on where the it shows on the screen.

Diagram of Control Board


LGDP4006

MCM

Resistor Array

16 line

16 line

192 Lines output

TCP

TCP

TCP

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42PC5DC X-DRIVE BOARD SECTION

Troubleshooting

There are 2 X Drive Boards used in the 42PC5DC. Each board drives 6 TCP ICs which are used for developing the Vertical Grid. Right X Drive Board

TCP IC

P108

P114

P107 Left X Board

P109 Right X Board

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42PC5DC TCP (Tape Carrier Package)

Troubleshooting

TCP ICs supply RGB 16 bit signal to the PDP by connecting the PAD Electrode of the PANEL with the X Board.

Frame Rear panel Front panel

X_B/D

Connector

TCP IC

TCP

Front side

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42PC5DC FPC Output to TCP IC

TCP (Taped Carrier Package) Connector Information


VA VA

2,3,4 Ground

12,13,14 Ground VA (7,8,9)


5,6 NC 10,11 NC

RGB Logic Signals 15 Thru 25 26-29 Grnd

RGB Logic Signals 30 Thru 36

37 Thru 39 Grnd VA (42,43,44) 40, 41 NC 45,46 NC

47,48,49 Ground

NC

NC

50

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42PC5DC MAIN BOARD SECTION

Troubleshooting

This Section of the Presentation will cover troubleshooting the Main Board. Upon completion of the Section the technician will have a better understanding of the operation of the circuit and will be able to locate voltage and resistance test points needed for troubleshooting and alignments.

DC Voltage and Waveform Checks Resistance Measurements Operating Voltages


SMPS Supplied 3.4V 6V 12V 19V 2.5V 3.3V (2) 5V 9V

Developed on the Main Board

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42PC5DC Main Board Layout


P4004 P4005 P4003 LVDS P6001

Troubleshooting

No Fan in 42

Speakers P7009 P7010 P4007 Keyboard Input

Tuner

IC1001

Audio Output IC7017

AV2 Input P5002

USB
IC4015 Micro Controller

PC

A/V Component Inputs

Cable/ Antenna

A/V Composite inputs

HDMI

RS 232

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42PC5DC Main Board Drawing


P4004 P4005
D4006 IC4013 6V Input 3.2V Control 5V Output 0V 0V

Troubleshooting
P4003 P7002 P6001 LVDS IC4008 IC4016
12V 0V 9V

IC4013

P7009

IC4003 Tuner
0V 3.3V 5V

IC1001 BCM3550

IC7017 Audio Output

P7010

IC4008 3.4V Input 3.3V Control 0V 1.1V 2.5V Output


4.9V 3.3V IC7004 MST3361 IC4015 MTV416GMF IC5003 CXA2069Q

IC4011

P4007

P5002

RF INPUT

Input Jacks

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42PC5DC BLOCK DIAGRAM SECTION

See the following pages for Block Diagrams

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42PC5DC Block diagram Analog and Digital Inputs


ANT. Cable ATSC/NT SC Tuner
CVBS

Troubleshooting

Tuner
SIF for NTSC

SDRAM SDRAM 256Mbit x2 256Mbit


64-Bit I/F

X-tal 54MHz

CXA2069(AV S/W)

Rear AV V, LR IN5 Rear S YC, LR IN1 Side AV V,LR IN1 IN4 OUT1 Side S YC, LR IN4 MNT_V_Out OUT3 Comp_1 LR IN4 Comp_2 LR RGB(Phone) LR IN3 Audio R/L

SIF for NTSC IF P/N for DTV CVBS Y,C

Reset IC

BCM3550 IC1001 VSB/QAM/NTSC/SIF

RS-232C
USB for upgrade S/W

IC6004 Digital Output. VDEC_CVBS/S_Y

LVDS Trans
THC63LVD

12

AUDIO ADC

I2S

I2S Audio Input

SPDIF_OU T

SPDIF Out

Audio
R/L Output DVI Input

H/V Sync R/G/B


Comp_1YCbCr Comp_2YCbCr
2X1 S/W

Data [24]

D-class AMP

MST3361
IC7004

Hsync/Vsync/DE/Clk SPDIF

2X1 S/W
HDCP

Flash Memory 16MByte


IC4015

TMDS

DDS

HDMI & Component RGB-PC

HDMI/DVI

IIC

TMDS

IIS
AUDIO DAC

Sub Micom Sub Micom (MTV416) (MTV416)


MNT_OutLR

EEP ROM

DDS

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42PC5DC Video signal path for Composite/S-video/IF


ANT/ Cable TUNER
IF_P from TUNER for DTV

Troubleshooting

BCM3550
IF_P
IF_N from TUNER for DTV

IF_N

CVBS from TUNER TV IN Rear AV Rear S Side AV Side S Comp_1 Comp_2 V, LR YC, LR V,LR YC, LR LR LR LR IN4 IN3 OUT3 IN1 IN1 IN4 IN4

CXA2069 IC5003
OUT1/Y OUT1/C

LPF for CVBS


M_CVBS/Y FMS6400
Y/CVBS

M_CVBS

SD_CVBS SD_CVBS
Y C

SD_Y SD_C

RGB(Phone)

MNT_V_Out

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42PC5DC Video signal path for HDMI Inputs


MST3361
IC7004
DDC SDA1

Troubleshooting

HDMI 1
TMDS1 RX0+/TMDS1 RX1+/TMDS1 RX2+/TMDS1 RX3+/DDC SDA1 DDC SCL1 EEPROM For EDID

DDC SCL1

DDC1 INPUT Data [0: 23] H sync/V sync /DE/Clock

BCM3550
IC1001

TMDS1 INPUT

DATA_OUT H,V Sync/DE /Clock

HD-DVI H,V Sync/Clock

DDC SDA2

HDMI 2
TMDS2 RX0+/TMDS2 RX1+/TMDS2 RX2+/TMDS2 RX3+/DDC SDA2 DDC SCL2 EEPROM For EDID

DDC SCL2

DDC2 INPUT

INT

GPIO for Interrupt

GPIO

GPIO for Hot plug detection

GPIO GPIO

TMDS2 INPUT

GPIO for Power detection

HDCP SDA EEPROM For HDCP HDCP SCL

NDA NCL

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42PC5DC Audio signal path Block Diagram


ANT/ Cable TUNER IF_P from TUNER for DTV IF_N from TUNER for DTV SIF from TUNER

Troubleshooting
BCM3550

IF_P IF_N SIF

CXA2069
Rear AV Rear S Side AV Side S Comp_1 Comp_2 V, LR YC, LR V,LR YC, LR LR LR LR IN4 IN3
SPDIF from MST3361

IN1 IN1 IN4 IN4

OUT1/R OUT1/L

Audio R Audio L
AUDIO ADC (CS5331)

I2S_SCK_IN I2S_LRCH_IN I2S_LRCK_IN

I2S_SCK_IN I2S_LRCH_IN I2S_LRCK_IN

SPDIF_IN_P

RGB(Phone)

I2S_SCK_OUT

MNT_Out _L MNT_Out _R

I2S_SCK_OUT I2S_LRCH_OUT I2S_LRCK_OUT SPDIF_OUT_P

MC3307 (OP-AMP)

AUDIO DAC (CS4344)

I2S_LRCH_OUT I2S_LRCK_OUT

SPDIF Out
SPK_L_P

Analog L_OUT

AUD_LEFT_P AUD_LEFT_N AUD_RIGHT_P AUD_RIGHT_N

Analog R_OUT

Audio AMP (TPA3100)

SPK_L_N SPK_R_P SPK_R_N

Plasma Display Panel Troubleshooting Spring 2008

70

42PC5DC FLOWCHART SECTION


No raster in details

Flowchart No Picture Sound OK Look for Reset


(1) Check and see if LEDs are lit on the CTRL B/D. Missing check for 5VDC No Reset Occurs and no waveforms present to drive the display panel! Check M5V_ON going high on the SMPS Board.

(2) Check for VS, VA from SMPS. Missing check Resistances, look for possible shorts on the Y and Z SUS Boards. Check VS ON, going high on the SMPS Board from the Main Board. No Reset Occurs.

(3) Check Waveforms at TP Y Driver, and FL2 Z SUS, if missing or distorted check on the Power Supply for VS, Y SUS BD for V Set Down, -VY and Ramp Up, Z SUS BD Z Bias, 18V IPMs Both Y&Z Boards No Reset

(4) Examine Scan ICs on Y Drive Boards use Diode Check No Reset

(5) Check LVDS cable from Main to CTRL B/D, Use the oscilloscope check for LVDS waveforms while pressing the menu button on and off.

(6) Check VA to the X Boards Reset Occurs

Plasma Display Panel Troubleshooting Spring 2008

71

TROUBLESHOOTING GUIDE
TV/CATV doesnt display

Check TU4001 Pin9(Video output) Can you see the normal signal?
YES

NO

Could you measure voltage of TU4001 & IIC lines? Are they all normal?
YES

NO

You should check power line & IIC lines.

You should replace TUNER.

Check the input(Pin63) of AV switch(IC5003). Can you see the normal waveform?
YES

NO

After checking the Power of AV switch you should decide to replace AV switch or not.

Check the output(Pin56) of AV switch(IC5003). Can you see the normal waveform?
YES

NO

After checking the Power of AV switch you should decide to replace AV switch or not.

Check the input(Pin1) of LPF(IC4006). Can you see the normal waveform?
YES

NO

After checking the Power of LPF you should decide to replace LPF or not.

Check the output(Pin8) of LPF(IC4006). Can you see the normal waveform?
YES

NO

After checking the Power of LPF you should decide to replace LPF or not.

Check the input(PinH26) of BCM3550(IC4006). Measure waveform at C1010 because it s more easy to check. Can you see the normal waveform?

YES

This board has big problem because Main chip(BCM3550) have some troubles. After checking thoroughly all path once again, You should decide to replace BCM3550 or not.

- -

TROUBLESHOOTING GUIDE
Video doesnt display
Check J5007 Pin3C Can you see the normal waveform?
YES NO

J5007 may have problem. Replace this Jack.

Check the input(Pin1 or Pin8) of AV switch(IC5003). Pin1 is for video1,Pin8 is for video 2. Can you see the normal waveform?
YES

NO

After checking the Power of AV switch you should decide to replace AV switch or not.

Check the output(Pin56) of AV switch(IC5003). Can you see the normal waveform?
YES

NO

After checking the Power of AV switch you should decide to replace AV switch or not.

Check the input(Pin1) of LPF(IC4006). Can you see the normal waveform?
YES

NO

After checking the Power of LPF you should decide to replace LPF or not.

Check the output(Pin8) of LPF(IC4006). Can you see the normal waveform?
YES

NO

After checking the Power of LPF you should decide to replace LPF or not.

Check the input(PinH26) of BCM3550(IC4006). Measure waveform at C1010 because it s more easy to check. Can you see the normal waveform?

YES

This board has big problem because Main chip(BCM3550) have some troubles. After checking thoroughly all path once again, You should decide to replace BCM3550 or not.

- -

TROUBLESHOOTING GUIDE
Component doesnt display
Check J5004,J5005. Can you see the normal waveform?
YES NO

J5004,J5005 may have problem. Replace this Jack.

Check the input of Component switch(IC5001,IC5002). Can you see the normal waveform?
YES

NO

After checking the input TR of component, you should decide to replace component switch or not.

Check the output of Component switch(IC5001,IC5002). Can you see the normal waveform?
YES

NO

After checking the Power of component switch you should decide to replace component switch or not.

Check the input of MST3361(IC7004 Pin41,44,46). Can you see the normal waveform?
YES

NO

After checking the Power of MST3361 you should decide to replace MST3361 or not.

Check the output of MST3361(IC7004 ). Can you see the normal waveform?
YES

NO

After checking the Power of MST3361 you should decide to replace MST3361 or not.

Check the input and output of BCM3550(IC4006). Especially you should check The H,V sync and clock. Can you see the normal waveform?

YES

This board has big problem because Main chip(BCM3550) have some troubles. After checking thoroughly all path once again, You should decide to replace BCM3550 or not.

- -

TROUBLESHOOTING GUIDE
RGB_PC doesnt display
Check input connect P7004. Can you see the normal waveform?
YES NO

P7004 may have problem. Replace this Jack.

Check the input of Component switch(IC5002). Can you see the normal waveform?
YES

NO

After checking the input TR of RGBHV, you should decide to replace these components or not.

Check the output of Component switch(IC5002). Can you see the normal waveform?
YES

NO

After checking the Power of RGB switch you should decide to replace component switch or not.

Check the input of MST3361(IC7004 Pin41,44,46). Can you see the normal waveform?
YES

NO

After checking the Power of MST3361 you should decide to replace MST3361 or not.

Check the output of MST3361(IC7004 ). Can you see the normal waveform?
YES

NO

After checking the Power of MST3361 you should decide to replace MST3361 or not.

Check the input and output of BCM3550(IC4006). Especially you should check The H,V sync and clock. Can you see the normal waveform?

YES

This board has big problem because Main chip(BCM3550) have some troubles. After checking thoroughly all path once again, You should decide to replace BCM3550 or not.

- -

42PC5DC Conclusion Page

Troubleshooting

The End Thank You

Plasma Display Panel Troubleshooting Spring 2008

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