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Troubleshooting
Section 1
Contact Information, Preliminary Matters, Plasma Overview, General Troubleshooting Steps, Disassembly Instructions, Voltage and Signal Distribution
Section 2
Circuit Board Operation, Troubleshooting and Alignment of : Switch mode Power Supply Y SUS Board Y Drive Boards Z SUS Board Control Board X Drive Boards Main Board
Plasma Display Panel Troubleshooting Spring 2008 2
OUTLINE
Troubleshooting
Troubleshooting
CAUTION
To avoid personal injury, disconnect the power before servicing this product. If electrical power is required for diagnosis or test purposes, disconnect the power immediately after performing the necessary checks. Also be aware that many household products present a weight hazard. At least two people should be involved in the installation or servicing of such devices. Failure to consider the weight of an product could result in physical injury.
Troubleshooting
ESD NOTICE
Todays sophisticated electronics are electrostatic discharge (ESD) sensitive. ESD can weaken or damage the electronics in a manner that renders them inoperative or reduces the time until their next failure. Connect an ESD wrist strap to a ground connection point or unpainted metal in the product. Alternatively, you can touch your finger repeatedly to a ground connection point or unpainted metal in the product. Before removing a replacement part from its package, touch the anti-static bag to a ground connection point or unpainted metal in the product. Handle the electronic control assembly by its edges only. When repackaging a failed electronic control assembly in an anti-static bag, observe these same precautions.
REGULATORY INFORMATION
This equipment has been tested and found to comply with the limits for a Class B digital device, pursuant to Part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a residential installation. This equipment generates, uses, and can radiate radio frequency energy, and, if not installed and used in accordance with the instruction manual, may cause harmful interference to radio communications. However, there is no guarantee that interference will not occur in a particular installation. If this equipment does cause harmful interference to radio or television reception, which can be determined by turning the equipment off and on, the user is encouraged to try to correct the interference by one or more of the following measures: Reorient or relocate the receiving antenna; Increase the separation between the equipment and the receiver; Connect the equipment to an outlet on a different circuit than that to which the receiver is connected; or consult the dealer or an experienced radio/TV technician for help.
Plasma Display Panel Troubleshooting Spring 2008 5
Contact Information
Customer Service (and Part Sales) Technical Support (and Part Sales) USA Website (GCSC) Customer Service Website LG CS Academy (800) 243-0000 (800) 847-7597
Troubleshooting
COMPLIANCE
The responsible party for this devices compliance is: LG Electronics Alabama, Inc. 201 James Record Road, Huntsville, AL, 35824.
Plasma Display Panel Troubleshooting Spring 2008 6
Troubleshooting
1. Approximately 10 minute pre-run time is required before any adjustments are performed. 2. Refer to the Voltage Sticker inside the Panel when making adjustments on the Power Supply, Y SUS and Z SUS Boards. Always adjust to the specified voltage level (+/- volt). 3. Be cautious of electric shock from the PDP module since the PDP module uses high voltage, check that the Power Supply and Drive Circuits are completely discharged because of residual current stored before Circuit Board removal. 4. C-MOS circuits are used extensively for processing the Drive Signals and should be protected from static electricity. 5. The PDP Module must be carried by two people. 6. Exercise care when making voltage and waveform checks to prevent costly short circuits from damaging the unit. 7. Be cautious of lost screws and other metal objects to prevent a possible short in the circuitry.
Troubleshooting
Define, Localize, Isolate and Correct Define Look at the symptom carefully and determine what circuits could be causing the failure. Use your senses Sight, Smell, Touch and Hearing. Look for burned parts and check for possible overheated components. Capacitors will sometimes leak dielectric material and give off a distinct odor. Frequency of power supplies will change with the load, or listen for relay closing etc. Localize After carefully checking the symptom and determining the circuits to be checked and after giving a thorough examination using your senses the first check should always be the DC Supply Voltages to those circuits under test. Always confirm the supplies are not only the proper level but be sure they are noise free. If the supplies are missing check the resistance for possible short circuits. Isolate To further isolate the failure, check for the proper waveforms with the Oscilloscope to make a final determination of the failure. Look for correct Amplitude Phasing and Timing of the signals also check for the proper Duty Cycle of the signals. Sometimes glitches or road bumps will be an indication of an imminent failure. Correct The final step is to correct the problem. Be careful of ESD and make sure to check the DC Supplies for proper levels. Make all necessary adjustments and lastly always perform a Safety AC Leakage Test before returning the product back to the Customer.
Troubleshooting
This section of the manual will discuss Disassembly, Layout and Circuit Board Identification, of the 42PC5DC Advanced Single Scan Plasma Display Panel. Upon completion of this section the Technician will have a better understanding of the disassembly procedures, the layout of the printed circuit boards and be able to identify each board.
Plasma Display Panel Troubleshooting Spring 2008 9
Troubleshooting
Troubleshooting
Y D r i v e B o a r d
SMPS Board
MAIN Board
LEFT X
RIGHT X
11
Troubleshooting
Control
Left X Board
Right X Board
12
Troubleshooting
13
Troubleshooting
Notes: 1) All Plugs listed are from left to right Pin 1,2, 3, ETC. 2) Remember to be cautious of ESD as semiconductors are CMOS and prone to static failure!
14
Troubleshooting
Remove the Input Jack Faceplate by first removing 2 screws by the AC Input Filter, 4 screws at the HDMI Input Plugs, the nut and washer from the Antenna / Cable Input and the RS232 and PC Cable Securing Posts, the Faceplate can now be removed. After removing the Faceplate, remove the 2 screws holding the bottom of the Main Board to the support frame, and release the 2 Plastic Mounting Posts at the top of the board. Disconnect the connectors from Plugs P4004 ( AC DET, RL-ON, ST- 5V, GND, INV-ON/OFF, 5V-MNT, POD/INV, ST-5V, GND, PWM, 6V, GND, LIVE-ON ), P4005 (3.3V,3.3V,GND, GND, 6V, 6V, GND, GND, 12V, 12V,GND, GND ), P4003 ( 19V, 19V, GND, GND, NC, GND, 3.3V, GND, 12V, GND ), P6001 ( LVDS ), P7002 ( Serial Data to the Control Board ), P7009 ( Right Speaker ), P7010 ( Left Speaker ), P5002 ( AV Input 2 ), P4007 ( Keyboard ).
X Board Removal
X Board Removal will require the most disassembly of all the boards. Remove 2 screws securing the Main Board Mounting Bracket Assy. and disconnect connector from Plug P3 ( LVDS ) on the Control Board, remove CN1 from the SMPS Board, and carefully place the Bracket off to the side. All the Brackets and Assemblies marked with an A will need to be removed including the Stand. Before an X Board can be removed the Heat Sink Assembly will also need Removal.
15
Troubleshooting
Remove 20 Screws securing the X Board Heat Sink Assy. and 5 Screws securing the Left X Board. Disconnect connectors to Plug P107 ( RGB Logic Signals from the Control Board ), P108 ( GND, GND, 5V, 15V, NC, VA, VA ) carefully remove the FPC cables that supply the TCP ICs.
Locking Tabs
16
Troubleshooting
Display Panel
5v, VA, VS
Display Panel
Y Drive
Logic Signals 5V
Drive Signal
5v, VA
5V,VA, VS
Y SUS Board
5V
LVDS
Main Board
Z SUS Board
Control Board
5v,15v, VA
Y Drive
RGB Logic Signals 5v, 15V, VA RGB Logic Signals 5v, 15V, VA
17
Troubleshooting
+ +
P803
POWER SUPPLY
P802
P800
SC101
AC
Y SUS BOARD
P6 P11
P7
Z SUS BOARD
P1 IPM Tuner P4007 IC1001 P5002 P2
Y D R I V E B O A R D
MAIN BOARD
P6
IPM P1
INPUT JACKS
AV INPUT
P109
P107
P108
P114
RIGHT X BOARD
18
Troubleshooting
This Section will cover Circuit Operation, Troubleshooting and Alignment of the Power Supply, Y SUS Board, Y Drive Board, Z SUS Board, Control Board, Main Board and the X Drive Boards.
At the end of this Section the technician should understand the operation of each circuit board and how to adjust the controls. The technician should be able with confidence to troubleshoot a circuit board failure, replace the defective circuit and perform all necessary adjustments.
19
Troubleshooting
This Section of the Presentation will cover troubleshooting the Switch Mode Power Supply for the Single Scan 42 Plasma Display. Upon completion of the section the technician will have a better understanding of the operation of the Power Supply circuit and will be able to locate voltage and test points needed for troubleshooting and alignments.
Model : PDP 42 X 4A ### All Voltage : DC 5.0V Va : 60 Vs : 190 N.A / 145 / N/A / N.A / 150 Max Watt : 330 W ( Full White )
-VY
Z_BIAS
20
Troubleshooting
There are 2 different Power Supply Boards used in the 42PC5DC Model Lines. One board ( EAY32927901 ) and the other ( EAY32808901 ). Both Circuit Boards operate the same and substitute each other although care must be taken because of the differences, not only are the connectors marked differently but they are reversed top to bottom, except for the VA and VS Connector which although marked with a different connector number is pinned out the same.
Another difference is that the VA and VS Controls have circuit symbol numbers reversed between the boards. VR901 on one board is VS and on the other it will be VA!
21
Troubleshooting
Main Board
Adjustments
VA VS
There are 2 adjustments located on the Power Supply Board VA and VS. Both adjustments are made with relation to Chassis Ground. RV951 RV901
22
Troubleshooting
P12
VA Source
P3
P2 P1
AC Input
CN1
U702
23
Troubleshooting EAY32808901
P812
VS Source
VA-ADJ VR901
380V Source
VA Source
P803
P802
AC Input
SC101
P800
24
Troubleshooting
EAY32927901 AC Voltage is supplied to the SMPS Board at Connector CN1 from the AC Input Filter. Standby 5V is developed from the Circuits of Transformer T201, RC401, RC402 and Q422. Standby 5V is then routed to 2 places, the Micro Processor IC4015 on the Main Board and to the Sub Micon U702 on the SMPS, where AC ON / DETECT is developed and sent from Pin 1 of Connector P1 to IC4015. With the presence of both 5V STB and AC ON/ DETECT, IC4015 is active. When IC4015 receives an ON Command from either the Keyboard or the Remote IR Signal it outputs a high to RL-ON which enters the SMPS Board at Pin 2 of P1 and M5V-ON. The high RL-ON Voltage is sensed by the Sub Micon U702 which causes the Relay RL102 to close turning on the 380V Supply developing the 19V,12V and 6V Voltage Sources. The 3.4V line at P3 (Pins 1 and 2) also P2 (Pin 7) becomes active when Pin 13 the 3.4V-ON line of connector P1 goes high turning on the 3.4V Supply. The M5V-ON Line located on the SMPS at Connector P1 (Pin 7) is sensed by U702 the Sub Micon IC turning on the 5V VCC line. The last step to bring the supply to Full Power occurs when IC4015 brings the VS-ON line high at Pin 5 of Connector P1 the SMPS Board which when sensed by the U702 Sub Micon IC turns on the VA and VS Supplies. The Operating Sequence discussed above can be confirmed by using the Oscilloscope in the XY Mode. Start by connecting Channel 1 of the Oscilloscope to 5V STB and Channel 2 to AC DET the delay between 5V STB and AC DET can be noted. Next Connect Channel 1 to RL ON and Channel 2 to VS ON again the delay between the 2 voltages can be noted. Connect Channel 1 to RL ON and Channel 2 to M5V-ON the 2 supplies come up at the same time proving the 5V VCC line becomes active before the VS ON line.
25
Troubleshooting
Check the Power On LED for Operation, a Red LED indicates a presence of 5V STB and AC-ON/DETECT. Failure of the Power ON LED to light is an indication of loss of 5V STB or AC ON/ Detect remember the 5V STB and AC-ON/DETECT are developed on the SMPS and sent to the Main Board. Listen for Relay Click, the click of the Relay is an indication of RL-ON going high. RL-ON is sent from the Main Board to the SMPS and when present U702 controls the Relay Operation. RL-ON going High and no Relay is a failure of the SMPS, RL-ON staying low is a failure of the Main Board. Relay Operation means that the SMPS if working properly will output 19V, 12V and 6V to the Main Board. If the Relay closed and these supplies failed suspect a problem with the SMPS. 3.4V-ON will activate the 3.4V Supply to the Main Board, at this time Audio should be present as the Tuner and Signal Processing circuits are operational. The next step of operation calls for the M5V-ON line from the Main Board to the SMPS to go high. A high on the M5V-ON Line activates the 5V Vcc line. Loss of 5V Vcc results in no Raster, no Reset, no Y, Z, Control or X Board operation. Loss of 5V and M5V-ON going high could be caused by any of these boards or failure of the SMPS. M5V-ON staying low indicates a problem on the Main Board. VS-ON is the last step of the Power Sequence and is responsible for bringing the VS and VA Voltages up. The VS-ON signal is sent from the Main Board to the SMPS as a high, VS and VA and full operation of the Display Panel are now enabled. Loss of VS-ON results in loss of VA and VS and no Raster, no Reset but Audio would be present. If VS-ON went high and VS and VA where missing the problem could be caused by a failure on the SMPS or a circuit using these voltages. A Resistance check should narrow the possible failures quickly. Plasma Display Panel Troubleshooting Spring 2008 26
Troubleshooting
EAY32808901 This test can confirm the proper operation of the SMPS without the need to exchange the board. The Operation of the Power Supply can be Confirmed by removing the SMPS Board and placing it in the Service Position. Place two 60Watt lamps in series across pin 9 ( VS ) and 5 ( Ground ) of P812. Apply AC Power and check for 5V STB and AC-ON / DETECT at P800, if present remove AC Power and install a 100 watt resistor from 5V STB to RL-ON on Connector P800. Apply AC Power The AC Relays should close and 19V, 12V and 6V should be Present. If ok remove AC Power. Solder a 100 watt resistor from 5V STB to 3.4V-ON at P800. Apply AC Power the 3.4V Supply should now be present. If ok remove AC Power. Install a 100 watt resistor from 5V STB to M5V-ON on Connector P800, 5V Vcc should now become active, If present remove AC Power.
Install a 100 1/4 Watt resistor from 5V STB to VS-ON on Connector P800, VS and VA should now be present. This test will confirm the normal operation of the SMPS.
27
Troubleshooting
EAY32927901
( 2 ) 60W Light Bulbs
VS VS NC GND GND GND VA GND 5V VCC
+
VA-ADJ VR951
VS-ADJ VR901
P1
AC - ON RL-ON STB 5V GND VS-ON 5V _ MT M5V-ON STB 5V GND NC 6V NC 3.4V_ON Resistors 100 Ohms Watt
P12
Model : PDP 42 X 4A ### All Voltage : DC 5.0V Va : 60 Vs : 190 N.A / 145 / N/A / N.A / 150 Max Watt : 330 W ( Full White )
P3
P2
P1
CN1 AC IN
28
Troubleshooting
EAY32808901
( 2 ) 60W Light Bulbs P812
VS VS NC GND GND GND VA GND 5V VCC
VS-ADJ VR951
P800
AC - ON RL-ON STB 5V GND VS-ON 5V _ MT M5V-ON STB 5V GND NC 6V NC 3.4V_ON Resistors 100 Ohms Watt P800 P802 P803
VA-ADJ VR901
Model : PDP 42 X 4A ### All Voltage : DC 5.0V Va : 60 Vs : 190 N.A / 145 / N/A / N.A / 150 Max Watt : 330 W ( Full White )
SC101
29
Troubleshooting
This Section of the Presentation will cover troubleshooting the Y SUS Board for the Single Scan Plasma. Upon completion of the Section the technician will have a better understanding of the operation of the circuit and will be able to locate voltage and resistance test points needed for troubleshooting and alignments.
Y SUS Developed
30
Troubleshooting Model : PDP 42 X 4A ### All Voltage : DC 5.0V Va : 60 Vs : 190 N.A / 145 / N/A / N.A / 150 Max Watt : 330 W ( Full White )
P3
P1
-VY P4
V SET Down
Output to Y Drive
RAMP UP
Output to Y Drive
31
Troubleshooting
VS, VA, 5V VCC from the SMPS FS2 FS3 IC13 FS5 Cathode D34 18V VR3 Ramp up Logic Signals from the Control Board
VR2 V SET DOWN -VY TP R65 Plasma Display Panel Troubleshooting Spring 2008 32
VR4 -VY
Troubleshooting
To
PDP
IPM IC13
SUS_OUT VS 18V IPM IC29 IPM 18V (Measured at Cathode 0f D34)
P1
GRD
IC4 IC5
To PDP
IC7
33
Normal Waveform
305 +/- 1V Flat Section 0s
-VY TP
120 +/- 5s
34
Colors and the image will bloom slightly and the unit will have difficulty with clean frame changes in a quickly altering image.
The center begins to wash out and arc due to -VY running to long and clipping. 35
V SET DOWN Rotated Fully CW Plasma Display Panel Troubleshooting Spring 2008
The center begins to wash out and arc due to decreased Vset DN time. 36
Noticeable low level color distortion with the Ramp_up too high.
Noticeable low level color distortion with the Ramp_up too low.
37
Troubleshooting
Distributes 5v
Control Board
Logic signals needed to generate drive waveform
Display Panel
38
Troubleshooting
SUS_UP
SUS_DN
ER_UP
ER_DN
SUS_DN
There is one IPM ( Intelligent Power Module) on the Y Sustain Board both the SUS and ER Functions are all controlled by IC13
39
Troubleshooting
ER_UP SUS_UP
Vsc
Panel
SUS_OUT
ER_COM
PASS_TO P SUS_DN
CP
SUS_OUT
ER_COM
SUS_DN
-Vy
GND
Vzb
GND
ER_DN
ER_DN
GND
IPMs control both Y and Z Board ER Up Down and SUS Up Down functions used to Drive the Display Panel
GND
GND
Y_SUS
Plasma Display Panel Troubleshooting Spring 2008 40
Z_SUS
Troubleshooting
41
Troubleshooting
Y-Drive Board works as a path supplying the Sustain and Reset waveforms which are made in the Y SUSTAIN B/D and sent to the Panel through SCAN DRIVER ICs. The Y Drive Board supplies a waveform which selects the horizontal electrodes sequentially. * 42PC5DC uses 10 DRIVER ICs on 1 Board.
Y DRIVE WAVEFORM
42
Troubleshooting
P1
P2
P3
P4
P5
P6
P7
P8
To remove the Ribbon Cable from the connector first carefully lift the Locking Tab from the back and tilt it forward ( lift from the outside edge as shown in Fig 1). Gently slide the Ribbon Cable free from the connector.
Fig 1
Fig 2
Fig 3
To reinstall the Ribbon Cable carefully slide it back into the slot see ( Fig 2 ), be sure it is seated securely and press the Locking Tab back to the locked position see ( Fig 3).
Plasma Display Panel Troubleshooting Spring 2008 43
42PC5DC Testing The Y-Drive Buffer Inputs P11 Using Red Lead
Troubleshooting
Use Diode test as shown below to test Connector P11 Y-DRIVE Board.
1 1 2 3 2 3 4 5 6
4 5 6
44
42PC5DC Testing The Y-Drive Buffer Inputs P11 Using Black Lead Troubleshooting
Use Diode test as shown below to test Connector P11 Y-DRIVE Board.
1 1 2 3 2 3 4 5 6
4 5 6
45
Troubleshooting
Use Diode test as shown below to test P9 Connector on the Y-DRIVE Board.
3 4 5 6 7
1 2 3 4 5 6 7
9 10 11
8 9 10 11
46
Troubleshooting
Use Diode test as shown below to test the Y-DRIVE Board. Reverse Bias test method is shown below
1 3 4 5 6 7 2 3 4 5 6 7 8
2.36 .08
9 10
9 10 11
47
Troubleshooting
.759
Horizontal Electrode Scan IC Test Points (+)
48
Troubleshooting
This Section of the Presentation will cover troubleshooting the Z-SUS Board Assembly. Upon completion of this section the Technician will have a better understanding of the circuit and be able to locate voltage and resistance test points needed for troubleshooting and alignment.
Operating Voltages
DC Voltage and Waveform Test Points Z BIAS Alignment Resistance Test Points
Y SUS Supplied
VA VS 5v VCC
Developed on Z SUS
49
Troubleshooting
P5
P6
P1
P4
IC9
P3
Z BIAS Adjustment
P2
50
Troubleshooting
Z Sustain Board provides the SUSTAIN and ERASE PULSES for generating SUSTAIN discharge in the panel by receiving LOGIC signals from the CONTROL B/D. The Drive Waveform is supplied to the panel through Z FPC (Flexible Printed Circuit) (Z).
Vzb Voltage
Z DRIVE WAVEFORM
51
Troubleshooting
Model : PDP 42 X 4A ### All Voltage : DC 5.0V Va : 60 Vs : 190 N.A / 145 / N/A / N.A / 150 Max Watt : 330 W ( Full White )
Z Bias Adjust Z Bias Test Points
52
Troubleshooting
IPM IC9
SUS OUT
P2
P12 VS VA ZER
To PDP
L1
5V P6 ZER
18V
Q1 Q2 P5
FS1
P3
Z Bias Block
To PDP
P4
5V
53
Troubleshooting
Z Drive Waveform
Z Drive Waveform
Y Drive Waveform
Y Drive Waveform
Troubleshooting a no picture (no raster) symptom can sometimes be made easier by checking the Y and Z Drive Waveforms. The illustration above shows both waveforms at 100 and 400s time durations. Since both waveforms are developed independently of each other, checking them will reveal which circuit has failed. Make note of the wave shapes and phase relationship of the signals, distortion or loss of the signals when recognized will speed up the troubleshooting process and prevent the need to replace circuit boards which are working normally.
54
Troubleshooting
This Section of the Presentation will cover troubleshooting the Control Board Assembly. Upon completion of this section the Technician will have a better understanding of the circuit and be able to locate voltage and resistance test points needed for troubleshooting.
Operating Voltages
Main Board Supplied Y SUS Supplied Developed on the Control board
LVDS Signal
55
Troubleshooting
P2
MCM IC
50Mhz
P7 Panel Test: Remove the LVDS Cable. Short the Auto Generator. Patterns should appear on the Screen.
Check the output of the Oscillator package. The frequency of the sine wave is 50 MHZ. Missing this clock signal can halt operation of the unit
The Panel Test is a good way to tell if the Panel or the Main board is the problem. Dont forget to also investigate the LVDS cable as a source of Video problems. Plasma Display Panel Troubleshooting Spring 2008 56
Troubleshooting
P6
Download
P3 IC25 LVDS
3.3V Temp Diodes
D4 D3 D2 D1
IC4
3.3V
P2
X1
IC5
1.8V RGB Logic Signals to the Left X Board RGB Logic Signals to the Right X Board
P1
P7
P8
Look for activity at the Temp Diodes if not lit check supplies. Supplies present replace the Control Board
57
Troubleshooting
LVDS Cable
LVDS
Video Signals from the Main Board to the Control Board are referred to as Low Voltage Differential Signals or LVDS. Their presence can be confirmed with the Oscilloscope by monitoring the LVDS signals with no input signal selected while pressing the Menu Button on and off with the Remote Control or Keypad. Loss of these Signals would confirm the failure is on the Main Board!
Menu Off Menu ON
Example of Normal Signals measured at 200mv/cm at 5s/cm. Plasma Display Panel Troubleshooting Spring 2008 58
Troubleshooting
MCM
Resistor Array
16 line
16 line
TCP
TCP
TCP
59
Troubleshooting
There are 2 X Drive Boards used in the 42PC5DC. Each board drives 6 TCP ICs which are used for developing the Vertical Grid. Right X Drive Board
TCP IC
P108
P114
60
Troubleshooting
TCP ICs supply RGB 16 bit signal to the PDP by connecting the PAD Electrode of the PANEL with the X Board.
X_B/D
Connector
TCP IC
TCP
Front side
61
2,3,4 Ground
47,48,49 Ground
NC
NC
50
62
Troubleshooting
This Section of the Presentation will cover troubleshooting the Main Board. Upon completion of the Section the technician will have a better understanding of the operation of the circuit and will be able to locate voltage and resistance test points needed for troubleshooting and alignments.
63
Troubleshooting
No Fan in 42
Tuner
IC1001
USB
IC4015 Micro Controller
PC
Cable/ Antenna
HDMI
RS 232
64
Troubleshooting
P4003 P7002 P6001 LVDS IC4008 IC4016
12V 0V 9V
IC4013
P7009
IC4003 Tuner
0V 3.3V 5V
IC1001 BCM3550
P7010
IC4011
P4007
P5002
RF INPUT
Input Jacks
65
66
Troubleshooting
Tuner
SIF for NTSC
X-tal 54MHz
CXA2069(AV S/W)
Rear AV V, LR IN5 Rear S YC, LR IN1 Side AV V,LR IN1 IN4 OUT1 Side S YC, LR IN4 MNT_V_Out OUT3 Comp_1 LR IN4 Comp_2 LR RGB(Phone) LR IN3 Audio R/L
Reset IC
RS-232C
USB for upgrade S/W
LVDS Trans
THC63LVD
12
AUDIO ADC
I2S
SPDIF_OU T
SPDIF Out
Audio
R/L Output DVI Input
Data [24]
D-class AMP
MST3361
IC7004
Hsync/Vsync/DE/Clk SPDIF
2X1 S/W
HDCP
TMDS
DDS
HDMI/DVI
IIC
TMDS
IIS
AUDIO DAC
EEP ROM
DDS
67
Troubleshooting
BCM3550
IF_P
IF_N from TUNER for DTV
IF_N
CVBS from TUNER TV IN Rear AV Rear S Side AV Side S Comp_1 Comp_2 V, LR YC, LR V,LR YC, LR LR LR LR IN4 IN3 OUT3 IN1 IN1 IN4 IN4
CXA2069 IC5003
OUT1/Y OUT1/C
M_CVBS
SD_CVBS SD_CVBS
Y C
SD_Y SD_C
RGB(Phone)
MNT_V_Out
68
Troubleshooting
HDMI 1
TMDS1 RX0+/TMDS1 RX1+/TMDS1 RX2+/TMDS1 RX3+/DDC SDA1 DDC SCL1 EEPROM For EDID
DDC SCL1
BCM3550
IC1001
TMDS1 INPUT
DDC SDA2
HDMI 2
TMDS2 RX0+/TMDS2 RX1+/TMDS2 RX2+/TMDS2 RX3+/DDC SDA2 DDC SCL2 EEPROM For EDID
DDC SCL2
DDC2 INPUT
INT
GPIO
GPIO GPIO
TMDS2 INPUT
NDA NCL
69
Troubleshooting
BCM3550
CXA2069
Rear AV Rear S Side AV Side S Comp_1 Comp_2 V, LR YC, LR V,LR YC, LR LR LR LR IN4 IN3
SPDIF from MST3361
OUT1/R OUT1/L
Audio R Audio L
AUDIO ADC (CS5331)
SPDIF_IN_P
RGB(Phone)
I2S_SCK_OUT
MNT_Out _L MNT_Out _R
MC3307 (OP-AMP)
I2S_LRCH_OUT I2S_LRCK_OUT
SPDIF Out
SPK_L_P
Analog L_OUT
Analog R_OUT
70
(2) Check for VS, VA from SMPS. Missing check Resistances, look for possible shorts on the Y and Z SUS Boards. Check VS ON, going high on the SMPS Board from the Main Board. No Reset Occurs.
(3) Check Waveforms at TP Y Driver, and FL2 Z SUS, if missing or distorted check on the Power Supply for VS, Y SUS BD for V Set Down, -VY and Ramp Up, Z SUS BD Z Bias, 18V IPMs Both Y&Z Boards No Reset
(4) Examine Scan ICs on Y Drive Boards use Diode Check No Reset
(5) Check LVDS cable from Main to CTRL B/D, Use the oscilloscope check for LVDS waveforms while pressing the menu button on and off.
71
TROUBLESHOOTING GUIDE
TV/CATV doesnt display
Check TU4001 Pin9(Video output) Can you see the normal signal?
YES
NO
Could you measure voltage of TU4001 & IIC lines? Are they all normal?
YES
NO
Check the input(Pin63) of AV switch(IC5003). Can you see the normal waveform?
YES
NO
After checking the Power of AV switch you should decide to replace AV switch or not.
Check the output(Pin56) of AV switch(IC5003). Can you see the normal waveform?
YES
NO
After checking the Power of AV switch you should decide to replace AV switch or not.
Check the input(Pin1) of LPF(IC4006). Can you see the normal waveform?
YES
NO
After checking the Power of LPF you should decide to replace LPF or not.
Check the output(Pin8) of LPF(IC4006). Can you see the normal waveform?
YES
NO
After checking the Power of LPF you should decide to replace LPF or not.
Check the input(PinH26) of BCM3550(IC4006). Measure waveform at C1010 because it s more easy to check. Can you see the normal waveform?
YES
This board has big problem because Main chip(BCM3550) have some troubles. After checking thoroughly all path once again, You should decide to replace BCM3550 or not.
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TROUBLESHOOTING GUIDE
Video doesnt display
Check J5007 Pin3C Can you see the normal waveform?
YES NO
Check the input(Pin1 or Pin8) of AV switch(IC5003). Pin1 is for video1,Pin8 is for video 2. Can you see the normal waveform?
YES
NO
After checking the Power of AV switch you should decide to replace AV switch or not.
Check the output(Pin56) of AV switch(IC5003). Can you see the normal waveform?
YES
NO
After checking the Power of AV switch you should decide to replace AV switch or not.
Check the input(Pin1) of LPF(IC4006). Can you see the normal waveform?
YES
NO
After checking the Power of LPF you should decide to replace LPF or not.
Check the output(Pin8) of LPF(IC4006). Can you see the normal waveform?
YES
NO
After checking the Power of LPF you should decide to replace LPF or not.
Check the input(PinH26) of BCM3550(IC4006). Measure waveform at C1010 because it s more easy to check. Can you see the normal waveform?
YES
This board has big problem because Main chip(BCM3550) have some troubles. After checking thoroughly all path once again, You should decide to replace BCM3550 or not.
- -
TROUBLESHOOTING GUIDE
Component doesnt display
Check J5004,J5005. Can you see the normal waveform?
YES NO
Check the input of Component switch(IC5001,IC5002). Can you see the normal waveform?
YES
NO
After checking the input TR of component, you should decide to replace component switch or not.
Check the output of Component switch(IC5001,IC5002). Can you see the normal waveform?
YES
NO
After checking the Power of component switch you should decide to replace component switch or not.
Check the input of MST3361(IC7004 Pin41,44,46). Can you see the normal waveform?
YES
NO
After checking the Power of MST3361 you should decide to replace MST3361 or not.
Check the output of MST3361(IC7004 ). Can you see the normal waveform?
YES
NO
After checking the Power of MST3361 you should decide to replace MST3361 or not.
Check the input and output of BCM3550(IC4006). Especially you should check The H,V sync and clock. Can you see the normal waveform?
YES
This board has big problem because Main chip(BCM3550) have some troubles. After checking thoroughly all path once again, You should decide to replace BCM3550 or not.
- -
TROUBLESHOOTING GUIDE
RGB_PC doesnt display
Check input connect P7004. Can you see the normal waveform?
YES NO
Check the input of Component switch(IC5002). Can you see the normal waveform?
YES
NO
After checking the input TR of RGBHV, you should decide to replace these components or not.
Check the output of Component switch(IC5002). Can you see the normal waveform?
YES
NO
After checking the Power of RGB switch you should decide to replace component switch or not.
Check the input of MST3361(IC7004 Pin41,44,46). Can you see the normal waveform?
YES
NO
After checking the Power of MST3361 you should decide to replace MST3361 or not.
Check the output of MST3361(IC7004 ). Can you see the normal waveform?
YES
NO
After checking the Power of MST3361 you should decide to replace MST3361 or not.
Check the input and output of BCM3550(IC4006). Especially you should check The H,V sync and clock. Can you see the normal waveform?
YES
This board has big problem because Main chip(BCM3550) have some troubles. After checking thoroughly all path once again, You should decide to replace BCM3550 or not.
- -
Troubleshooting
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