H 4135A (1003)

H 4135A

H 4135A: Relay with electronic housing

safety-related, for circuits up to SIL 3 according to IEC 61508

Figure 1: Block diagram

F1: max 4 A - T, delivery condition 4 A - T The module is tested in accordance with - IEC 61508, Part 1 - 7:2000 - IEC 61511, Part 1 - 3:2004 - ANSI/ISA S84.00.01:2004 - EN 50156-1:2004, DIN VDE 0116:1989 - EN 60664-1:2003 - EN 50178:1997 VDE 0160 - EN 61131-2:2004 - EN 298:2003 - NFPA 85:2007, NFPA 86:2007 - EN 61000-6-2:2000, EN 61000-6-4:2002 - IEC 61326-3-1:2006, IEC 61326-3-2:2006

The device is suitable for the switching of safety-related circuits. The device can thus be used for safety shutdowns, e.g. for shutting down the entire fuel supply to combustion plants. The module is equipped with relays in diversity.

Note

Terminal 8 is designed for monitoring the fuse F1. Only connect this terminal with a voltage that is externally fused in accordance with the relay data, but do not exceed 4 A - T!

All rights reserved. Equipment subject to change without notice: HIMA Paul Hildebrandt GmbH + Co KG, P.O. Box 1261, 68777 Brhl

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H 4135A (1003)
24 VDC / -15...+20 %, 40 mA floating NO contact relay data: see reverse side Switching time approx. 8 ms Reset time approx. 6 ms Ambient conditions -25...+60 C Degree of protection IP 20 in accordance with EN 60529 (VDE 0470 part 1) The relay has a safe isolation between the contact circuit and the input in accordance with EN 50178. The clearance in air and creeping distance are dimensioned for overvoltage category III up to 300 V. Input Output Relay data Contact material Switching voltage Switching current Switching capacity AC

Switching capacity DC

Bounce time Life mechanical electrical

AgNi, hard gold-plated 5 V, 250 VAC / 220 VDC 10 mA, 4 A 500 VA, cos > 0.5 830 VA, cos > 0.9 1000 VA, cos = 1.0 non-inductive load, up to 30 V: 120 W up to 70 V: 50 W up to 127 V: 25 W up to 220 V: 10 W approx. 1 ms

30 x 106 cycles 2.5 x 105 cycles

(with ohmic resistance and 0.1 cycles per second)

Proof-Test Interval For SIL 3 applications (in accordance with IEC 61508), a proof test must be performed at least every 5 years. For SIL 2 applications (in accordance with IEC 61508), a proof test must be performed at least every 20 years.

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Mechanical Design and Dimensions

Figure 2: Mechanical Design and Dimensions

Cross section of connecting wires Mounting Mounting position Assembling distance

2.5 mm2 (AWG 14)

on DIN rail 35 mm or on C profile horizontal or vertical not required

Operating Instructions
The following instructions must be observed when installing and operating the H 4135A:

1.1

Mounting the H 4135A in Zone 2

If the special conditions X are observed, the H 4135A device may be mounted in zone 2 (EC Directive 94/9/EG, ATEX). 1. To ensure that the specified device H 4135A achieves category 3 G, it must be installed in an enclosure that meets the EN 60079-15 requirements and achieves a protection class of at least IP 54, category 1 in accordance with EN 60529. The enclosure must be labelled as follows: "Work is only permitted in the de-energized state"

2.

Note

If a potentially explosive atmosphere has been precluded, work can be also performed when the device is under voltage.

3. 4.

The enclosure must be able to safely dissipate the generated heat. Depending on the contact circuit load, a thermal dissipation loss of 1 ... 3 W must be taken into account. From the standards: VDE 0170/0171 Part 16,(DIN EN 60079-15:2004-5)

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VDE 0165 Part 1,(DIN EN 60079-14:1998-08) the following points in particular, must be taken into account: DIN EN 60079-15: Chapter 5: Chapter 6: Chapter 7: Chapter 14: Design Terminals and cabling Air and creeping distances Connectors

DIN EN 60079-14:

Chapter 5.2.3: Equipment for use in zone 2 Chapter 9.3: Cabling for zones 1 and 2 Chapter 12.2: Equipment for zones 1 and 2

5.

Zone 2 label

1.2

Proof Test
With SIL 3 applications in accordance with IEC 61508, the user must ensure that a functional test (proof test) is performed at least every 5 years (proof test interval). With SIL 2 applications, a proof test must be performed every 20 years. The required proof test can be performed on site without dismantling the device.

1.2.1

Performing the Proof Test

In particular, the test verifies if each of the relay contacts connected in series is opened in the de-energized state. A multimeter or a continuity tester is required to perform the test. 1. De-energize the device 2. Switch the contact circuit to a voltage-free state 3. Connect the continuity tester with terminals 7 and 8. If a proper fuse is used, the continuity tester indicates electrical continuity (e.g. by beeping). In this way, the continuity tester is also tested. 4. Connect the continuity tester with connections 7 and TP1. The tester must not indicate continuity. 5. Connect the continuity tester with TP1 and TP2. The tester must not indicate continuity. 6. Connect the continuity tester with TP2 and terminal 6. The tester must not indicate continuity. If no continuity is indicated during steps 4, 5 and 6, the contacts of the three relays are opened properly. In this case, the H 4135A device passed the functional test and can be used for another proof test interval.

1.3

Repair
Components may only be repaired or replaced by the manufacturer and in accordance with the valid standard and the TV requirements.

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