FMV 2010-01-28 New Vestas products

vestas.com

V112-3.0 MW
Approved for IECII and IECS
Suitable up to 9,5 m/s depending

on turbulence intensity
Nominal rating 3.0 MW Tower range 84-119 m

Tip height range 140-175 m

*This product will not be available for delivery in the USA before spring 2011 and in Canada before spring 2012.

2 V112-3.0 MW Product Management, February 1, 2010

Agenda
High productivity Proven technology Low O&M cost High availability Low installation and transportation cost Excellent grid compliance Silent production Reduced balance of plant cost Environmental facts Technical details Off shore

3 V112-3.0 MW Product Management, February 1, 2010

High Productivity
V112-3.0 MW 4 turbines 12 MW

High efficiency Few large turbines Reduced balance of plant cost

AEP=49.800 MWh

V90-3.0 MW
4 turbines 12 MW AEP=33.300 MWh V90-1.8 MW

6 turbines 10.8 MW
AEP=45.800 MWh
AEP @ 8 m/s average wind speed
4 V112-3.0 MW Product Management, February 1, 2010

Proven Technology

V80/V90 technology
Pitch system

New technology
Permanent magnet generator Full scale converter

Yaw system
Control system Blade concept Towers

V82-1.65 MW technology Conventional drive train Free flow cooler Experience

Vestas Performance and Diagnostics Centre knowledge

5 V112-3.0 MW Product Management, February 1, 2010

Low Operation & Maintenance Cost

Scheduled for one annual service
Designed for good service access

Modular systems plug and play

Fixed price service agreement for 10 years with availability

guarantee

6 V112-3.0 MW Product Management, February 1, 2010

Reliability
Conventional drive train Free flow cooling Six Sigma quality assurance principles State-of-the-art testing

Example Tested components - gearbox tested separately Tested modules - gearbox tested in bed frame with main shaft Tested systems drive train tested together with cooling system Prototype test

Gearbox test bench at Test Centre, Aarhus, Denmark

7 V112-3.0 MW Product Management, February 1, 2010

Low Installation and Transportation Cost

Turbine split in modules of maximum 70 tonnes
Easy transport Low crane cost Standard trailers useable

Vestas Tower CraneTM can be used for increased flexibility during installation for
Drive train Hub Blades
8 V112-3.0 MW Product Management, February 1, 2010

The Vestas Tower Crane

vestas.com

Tower Crane Concept

What is a Tower Crane? A compact self hoisting add-on crane solution that makes it possible to lift the main components during installation and service on a WTG, without the need of a conventional mobile crane.
Why use a Tower Crane? Conventional mobile cranes are expensive and in short supply Some components can be installed with the tower crane. This reduces the period of time in which a conventional mobile crane is needed. and eliminates the need for a conventional mobile crane during exchange of main components.

10 V112-3.0 MW Product Management, February 1, 2010

Tower Crane Features

Advantages, Tower Crane versus conventional mobile crane
Easier mobilization fewer truck loads needed Quicker mobilization of crane Crane operated from nacelle or ground operator always close to load Crane oscillation follows WTG less sensitive to wind

Which components will the Tower Crane be able to lift(*)?

Gearbox Gearbox high speed stage Main shaft and bearings Blades Generator Hub

(*) list may differ from platform to platform

11 V112-3.0 MW Product Management, February 1, 2010

Tower Crane Roadmap

The Vestas Tower Crane will be applied as an internal tool by Vestas Service.
Targeted platforms: V90-3.0 MW
A tower crane is developed and being tested. It will be used for change of major components, i.e. gearbox repairs.

V82-1.65 MW, V90-3.0 MW, V112-3.0 MW and 2 MW platform

A common cross-platform tower crane is under development.

12 V112-3.0 MW Product Management, February 1, 2010

No more side tracking - back to V112

vestas.com

Copyright Notice The documents are created by Vestas Wind Systems A/S and contain copyrighted material, trademarks, and other proprietary info rmation. All rights reserved. No part of the documents may be reproduced or copied in any form or by any meanssuch as graphic, electronic, or mechanical, including photocopying, taping, or information storage and retrieval systems without the prior written permission of Vestas Wind Systems A/S. The use of these documents by you, or anyone else authorized by you, is prohibited unless specifically permitted by Vestas Wind Systems A/S. You may not alter or remove any trademark, copyright or other notice from the documents. The documents are provided as is and Vestas Wind Systems A/S shall not have any responsibility or liability whatsoever for the results of use of the documents by you.

Excellent Grid Compliance

Designed for world wide grid compliance Able to operate for seconds without grid connection Highly adaptable for future requirements Fast run back to 20% Spinning reserve 20% to 100% Fast ramp up 480 kW/s

14 V112-3.0 MW Product Management, February 1, 2010

Environment
LCA (Life Cycle Analysis)

Energy balance Energy payback after approx 8 months

15 V112-3.0 MW Product Management, February 1, 2010

TECHNICAL DETAILS

16 V112-3.0 MW Product Management, February 1, 2010

Main Specification
Wind speed average (v 10 min. avg) 8.5 m/s

Wind speed extreme (v 10 min. ext.)

Wind speed survival (v 3 sec. survival.) A-factor Form factor, C Turbulence intensity acc. to IEC 61400-1, incl. wind farm turbulence (@15 m/s 90% quartile)

42.5 m/s
59.5 m/s 9.69 m/s 2.0

18% 0.2 8 23 m/s

Wind shear Max. inflow angle (vertical)

Re-cut in Cut-in (10 min. average) Cut-out (100 sec. exponential average)

3 m/s
25 m/s

Standard climate version

Low Temperature climate version Altitude
17 V112-3.0 MW Product Management, February 1, 2010

-20 C to +40 C
-30 C to +40 C 1500 m above sea level

Power Production
Cut in at 3 m/s Rated power reached at 12Power curve m/s
4000
V90-1.8 MW V112-3.0 MW V90-3.0 MW

3000

Power

2000

1000

0 0 5 10 15
Wind speed

20

25

30

18 V112-3.0 MW Product Management, February 1, 2010

High Productivity
63% higher AEP than V90-1.8 MW Low rating per swept area

WTG model

V90-1.8 MW

V90-3.0 MW

V112-3.0 MW

Rating per swept area

Rotor swept area AEP @ 8 m/s top head mass pr swept area

W/m2
m2 MWh kg/m2

283
6362 7637 17

472
6362 8335 17

305
9852 12454 18

19 V112-3.0 MW Product Management, February 1, 2010

Sound Power Levels

20 V112-3.0 MW Product Management, February 1, 2010

Turbine Design
Conventional design to reduce the risks Three point suspension (no alignment) Proven concepts Focus on reliability

21 V112-3.0 MW Product Management, February 1, 2010

Pitch System and Blade Bearings

Conventional blade bearings identical to V90-3.0 MW Conventional hydraulic pitch system identical to V90-3.0 MW

22 V112-3.0 MW Product Management, February 1, 2010

55 m Blade
Vestas prepreg concept identical to the 44 m blade Slimmer design to reduce loads Lightning receptors and internal grounding cable integrated

23 V112-3.0 MW Product Management, February 1, 2010

Rear Frame & Internal Crane

Rear frame integrated with the service crane Crane capacity 990 kg Upgradeable to 9.5

tonnes

24 V112-3.0 MW Product Management, February 1, 2010

Cover
Glass fiber cover connected to the crane support structure.

25 V112-3.0 MW Product Management, February 1, 2010

Main Shaft Assembly

One large spherical roller main bearing
Hollow large diameter cast main shaft All components are covered for safety

26 V112-3.0 MW Product Management, February 1, 2010

Gearbox
Four stage gearbox
Well known construction

Oil tanks

Dry sump at normal conditions

Backup system to ensure lubrication

at no load conditions
Room for conventional gearbox in the construction (second source) Last stage can be renewed in situ

27 V112-3.0 MW Product Management, February 1, 2010

Brake and High Speed Shaft

Brake Disk brake with four calibers Parking brake function only (not emergency) Can only be used below 300 rpm High Speed Shaft High speed shaft with composite spacer Spacer is made of glass fibre, which ensures electrical separation between gearbox and generator.

28 V112-3.0 MW Product Management, February 1, 2010

Vestas CoolerTopTM

New Vestas CoolerTopTM design Useable up to 1500 m altitude with derating No power consumption for fans

No noise emission from cooling system

29 V112-3.0 MW Product Management, February 1, 2010

Cooling Systems
Vestas CoolerTopTM without electrical components outside nacelle Liquid cooling system of main components Transformer cooling (air cooled with electrical fan) Nacelle cooling (air cooled with electrical fan)

30 V112-3.0 MW Product Management, February 1, 2010

Generator

Synchronous - permanent magnet

No slip rings needed for operation

Internal ventilation and water jacket cooled

Compact design - 8 or 12 poles

Low weight
Hybrid bearings (ceramic) Vacuum impregnated windings

31 V112-3.0 MW Product Management, February 1, 2010

GridStreamerTM Hardware

Compact design

Water cooled power components

Ventilation to nacelle on air cooled

components
Converter located below the floor to maximise space for service

32 V112-3.0 MW Product Management, February 1, 2010

Hardware Control System

Based on knowledge from V90 and V80 Modular build up One system in one module
1) Nacelle Control Cabinet

Multi connectors for easy and fail

proof installation and exchange
2) Hub Control Cabinet

3) Tower Control Cabinet

33 V112-3.0 MW Product Management, February 1, 2010

V112 - 3.0 MW Offshore IEC S Product Presentation

vestas.com

V112 3.0 MW Offshore IEC S

Why is this a highly competitive turbine?

Superior Cost of Energy Performance Designed for Reliability and Endurance Superior Serviceability

.Thats why!

35 V112-3.0 MW Product Management, February 1, 2010

Highly Competitive Annual Energy Production

A large rotor diameter and a unique new blade design
maximizes output while causing the least possible load to the turbine results in 55% larger swept area than the V90 rotor is less sensitive to dirt and salt, minimizing production disturbances

The result: a steep power curve with high production already at low and medium wind speeds

36 V112-3.0 MW Product Management, February 1, 2010

Steep Power Curve With High Production

37 V112-3.0 MW Product Management, February 1, 2010

Reduced Balance of Plant Costs

Lower foundation costs Advanced control algorithms reduce the extreme loads Low top head mass compared to swept area reduce the dynamic loads 18 kg/m2 Cost efficient monopile foundation possible

38 V112-3.0 MW Product Management, February 1, 2010

Optimized Operation & Maintenance

Scheduled for one annual
service Designed for good service access Modular systems plug and play

39 V112-3.0 MW Product Management, February 1, 2010

Designed for Reliability and Endurance

40 V112-3.0 MW Product Management, February 1, 2010

Proven Technology and New Innovations

V80 / V90 technology
Pitch system

New technology
Permanent magnet generator Full scale converter

Yaw system
Control system Blade concept Towers

V82 technology Conventional drive train Free flow cooler Experience

Vestas performance and diagnostics centre knowledge

41 V112-3.0 MW Product Management, February 1, 2010

Technology Highlights
Conventional details Conventional proven drive train concept Hydraulic pitch system - well proven

Permanent Magnet Generator

New details Permanent Magnet Generator avoiding slip ring system thereby improving availability Higher robustness requirements to components Load optimized operation resulting in reduced wear Full converter excellent grid compliance

42 V112-3.0 MW Product Management, February 1, 2010

Designed to Optimize Lifetime Performance

Automatic protection against needless wear Advanced control algorithms for reducing loads and wear
Automatic lubrication to optimize life time Pitch system Yaw system Main bearing Generator bearings

Preventive maintenance Continuous monitoring of key components through the Condition Monitoring System

43 V112-3.0 MW Product Management, February 1, 2010

Free Flow Cooling System

Liquid cooling of all main components No electrical components in the cooling system outside the nacelle improving durability No external air forced through nacelle

Free-flow cooling system

44 V112-3.0 MW Product Management, February 1, 2010

Superior Serviceability

45 V112-3.0 MW Product Management, February 1, 2010

Designed With Focus on Safety and Serviceability

Designed for one year service interval Advanced 3D tools used for optimal nacelle layout and to ensure ideal working conditions for service technicians

Modular design allows easy access and fast component replacement

Large number of standard components can be sourced from several suppliers enhancing reliability and high availability

46 V112-3.0 MW Product Management, February 1, 2010

Crane Solutions to Reduce Need for Crane Vessel

Internal crane Capacity 990 kg upgradeable to 9.5 tonnes Exchange of Generator Transformer

Tower crane
Exchange of main components Gearbox Gearbox + Main shaft arrangement Blades

47 V112-3.0 MW Product Management, February 1, 2010

Designed for Safe Working Conditions

Covers around all rotating parts in nacelle Plenty of room for handling all spare parts and main components can be lifted in with ease Power converter integrated into nacelle floor provides more working space and enhances serviceability

48 V112-3.0 MW Product Management, February 1, 2010

In Sum.
Superior Cost of Energy Performance 55% larger swept area than V90 Smart and Light design lowering foundation loads and costs improving the overall wind park economics Optimized operation and maintenance Designed for Reliability and Endurance Combining proven technology with new innovations State-of-the-art testing and Six Sigma quality assurance Designed to optimize lifetime performance Superior Serviceability Designed with a focus on optimal service Integrated crane systems and tower crane for heavy lifts Designed for safe working conditions
49 V112-3.0 MW Product Management, February 1, 2010

Thank you for your attention

vestas.com

Copyright Notice The documents are created by Vestas Wind Systems A/S and contain copyrighted material, trademarks, and other proprietary info rmation. All rights reserved. No part of the documents may be reproduced or copied in any form or by any meanssuch as graphic, electronic, or mechanical, including photocopying, taping, or information storage and retrieval systems without the prior written permission of Vestas Wind Systems A/S. The use of these documents by you, or anyone else authorized by you, is prohibited unless specifically permitted by Vestas Wind Systems A/S. You may not alter or remove any trademark, copyright or other notice from the documents. The documents are provided as is a nd Vestas Wind Systems A/S shall not have any responsibility or liability whatsoever for the results of use of the documents by you.