Starch Plant Downtime WB June 2011

Downtime Analysis
Month : June-11
Year
: 2011
Prod Cap. 210
MT
Breakdown Starch Volume (MT)
Raw Material
Actual
Day
Hoper &
Time (hrs) Downtime Productio Volume Quality
Peeler Washer
Belt
n
1
16.69
146.00
64.00
15.67
0.00
0.00
0.00
0.00
2
20.13
176.10
33.90
20.13
0.00
0.00
0.00
0.00
3
17.63
154.30
55.70
17.42
0.00
0.00
0.00
0.00
4
24.00
210.00
0.00
24.00
0.00
0.00
0.00
0.00
5
18.14
158.70
51.30
16.00
1.92
0.00
0.00
0.00
6
18.29
160.00
50.00
16.22
0.00
0.00
0.00
0.00
7
22.34
195.50
14.50
21.92
0.43
0.00
0.00
0.00
8
8.97
78.50 131.50
4.00
0.23
0.00
0.00
0.00
9
24.00
210.00
0.00
24.00
0.00
0.00
0.00
0.00
10
5.14
44.98 165.03
1.75
2.23
0.00
0.13
0.00
11
19.52
170.83
39.18
19.52
0.00
0.00
0.00
0.00
12
3.35
29.33 180.68
1.75
1.43
0.00
0.00
0.00
13
15.94
139.45
70.55
14.17
1.54
0.00
0.00
0.00
14
5.83
51.00 159.00
4.00
1.04
0.00
0.00
0.00
15
24.00
210.00
0.00
24.00
0.00
0.00
0.00
0.00
16
2.69
23.50 186.50
1.58
0.30
0.00
0.00
0.00
17
21.01
183.80
26.20
21.01
0.00
0.00
0.00
0.00
18
5.54
48.50 161.50
1.42
2.24
0.00
1.83
0.00
19
17.14
150.00
60.00
17.09
0.00
0.00
0.00
0.00
20
18.85
164.90
45.10
0.00
0.35
0.00
0.00
0.33
21
5.20
45.50 164.50
0.00
0.00
0.00
0.00
0.00
22
3.42
29.90 180.10
0.33
0.00
0.00
0.00
0.00
23
16.66
145.80
64.20
15.75
0.37
0.00
0.00
0.00
24
18.52
162.05
47.95
18.52
0.00
0.00
0.00
0.00
25
7.09
62.05 147.95
4.08
0.00
2.13
0.00
0.00
26
19.15
167.60
42.40
17.17
0.00
0.00
0.00
0.00
27
18.86
165.05
44.95
17.50
1.20
0.00
0.00
0.00
28
6.39
55.90 154.10
3.92
2.06
0.00
0.00
0.00
29
15.83
138.50
71.50
15.75
0.00
0.00
0.00
0.00
30
3.76
32.90 177.10
3.00
0.18
0.00
0.00
0.00
31
0.00
0.00 210.00
0.00
0.00
0.00
0.00
0.00
TOT
424.07
3710.63 2799.38 361.64
15.49
2.13
1.96
0.33
Mechanical Problem
Choper
0.13
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
1.04
0.00
0.18
0.08
0.13
0.00
0.25
0.00
0.00
0.00
0.00
0.33
0.33
0.17
0.00
0.00
0.00
0.17
0.42
0.00
0.00
0.00
3.22
Rasper
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.05
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.05
Extracto Separato
r
r
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.50
1.34
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
1.84
0.00
0.00
0.00
0.00
0.00
2.07
0.00
4.00
0.00
0.00
0.00
0.00
0.15
0.00
0.00
0.50
0.00
0.00
0.00
0.00
0.17
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
6.88
DHC
0.10
0.00
0.00
0.00
0.11
0.00
0.00
0.20
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.05
0.05
0.00
0.36
2.17
0.00
0.00
0.04
0.00
0.00
0.00
0.08
0.00
0.00
3.16
Dryer
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
Sifter
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
Pipe &
screw
convey
0.00
0.00
0.22
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.22
Pump
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
Electrical
PLN
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.54
0.00
0.00
0.00
0.00
0.00
0.67
0.00
0.00
0.00
0.00
0.00
17.67
3.00
0.00
0.00
0.00
0.83
0.00
0.00
0.00
0.00
0.58
0.00
23.29
Generat
or
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.58
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.58
Utility
Man
Cable,
Deep
Logistic
Hot Oil Wheel
Power
Motor &
Fork Lift Well
Boiler Loader
Control
/Water
0.00
0.79
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.11
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.38
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
1.99
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
3.26
0.00
0.00
0.00
0.00
0.00
Planed
Shut
down
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
Others
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
Down Time Analysis for the Production Units

Plant Code
: 1
Plant Name
: Way Bungur
Factory Head
: N. Minarta
Production Head : Heru T.
Month
: June-11
No.
Description
I
Roots
1 Roots Shortage
2 Roots Quality
II
Mechanical equipment
1 Hoper and belt conveyor
2 Peeler
3 Washer
4 Choper
5 Rasper
6 Extractor
7 Separator
8 DHC
9 Dryer
10 Shifter & bagging
11 Pipe and screw conveyor
12 Pump
III
Electrical
1 PLN
2 Generator
3 Line, Motor and Control
IV
Utility
1 Hot Oil Boiler
2 Wheel Loader
3 Fork Lift
4 Deep well / Water supply
V
Logistic (spare/cons. parts, delivery)
VI
Man power
VII
Planed shutdown
VIII
Others
Total Daily Downtime
UOM
MT
MT
MT
MT
MT
MT
MT
MT
MT
MT
MT
MT
MT
MT
MT
Note: plant code
1
2
3
4
5
1-Jun-11
2-Jun-11
137.08
176.10
1.17
0.87
MT
MT
6.88
MT
MT
MT
MT
146.00
176.10
Daily Production (actual)
MT
64.00
33.90
Daily Production Capacity
MT
210.00
210.00
for WB
for KB
for BTJ
for U2
for SIP
3-Jun-11
152.40
4-Jun-11
210.00
5-Jun-11
140.00
1.92
6-Jun-11
141.88
7-Jun-11
191.77
3.73
8-Jun-11
8.75
5.15
9-Jun-11
210.00
52.50
2.63
18.12
0.96
1.90
9.48
0.96
154.30
55.70
210.00
210.00
210.00
143.84
160.00
195.50
78.50
51.30
50.00
14.50
131.50
195.14
210.00
210.00
210.00
210.00
210.00
10-Jun-11
15.31
19.47
11-Jun-11
170.83
12-Jun-11
13-Jun-11
14-Jun-11
15.31
12.48
123.96
13.45
35.00
9.07
1.53
0.73
1.09
15-Jun-11
210.00
16-Jun-11
13.85
2.65
1.09
9.10
2.19
0.48
1.31
4.33
5.83
44.98
170.83
29.33
139.45
51.00
165.03
39.18
180.68
70.55
159.00
210.00
210.00
210.00
210.00
210.00
210.00
210.00
23.50
186.50
210.00
17-Jun-11
183.80
18-Jun-11
12.40
19.62
19-Jun-11
20-Jun-11
21-Jun-11
149.52
22-Jun-11
23-Jun-11
2.92
137.81
3.25
2.92
2.92
1.46
25.52
1.46
3.15
18.96
3.03
16.04
2.92
4.38
0.44
0.48
154.58
26.25
5.10
3.28
183.80
48.50
150.00
164.90
59.30
29.90
145.80
26.20
161.50
60.00
45.10
164.50
180.10
64.20
210.00
210.00
210.00
210.00
223.80
210.00
210.00
24-Jun-11
162.05
25-Jun-11
35.73
26-Jun-11
150.21
27-Jun-11
28-Jun-11
153.13
10.47
34.27
17.98
1.46
3.65
29-Jun-11
137.81
30-Jun-11
26.25
1.55
18.66
0.36
0.69
7.29
5.10
17.39
162.05
62.05
167.60
165.05
55.90
138.50
32.90
47.95
147.95
42.40
44.95
154.10
71.50
177.10
210.00
210.00
210.00
210.00
210.00
210.00
210.00
1-Jul-11
210.00
210.00
mtd
3,138.13
123.80
84.60% from total downtime

18.66
17.14
2.92
28.20
0.48
29.90
59.60
45.70
0.96
-

208.54
5.10
-

28.51
3,709.56
2,799.38
6,508.94

56.99% from max. capacity
43.01% from max. capacity
Production capacity:
1
210 MT/day
Break Down
Problem
1
2
3
4
5
6
7
8
Start End Duration

(h:m) (h:m)
(h)
0:00
0:00
0:00
0:00
0:00
0:00
0:00
0:00
0:00
0:00
0:00
0:00
0:00
0:00
0:00
0:00
0:00
0:00
0:00
0:00
0:00
0:00
0:00
0:00
0:00
0:00
0:00
0:00
Capacity
Capacity
Factor
Time
(MT)
(0.1 - 1.0)
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
Total Breakdown Time
0.00
Daily Production (Capacity - Breakdown)
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
210.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
* put number from duration column

Raw Material
Volume
0.00
0.00
0.00
X Check
Mechanical Problem
Quality
Hoper &
Belt
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
OK
Peeler
Washer Choper Rasper
Extracto Separato
r
r
Problem
Electrical
DHC
Dryer
Sifter
Pipe &
screw Pump
convey
PLN
Utility
Cable,
Hot Wheel
Generato
Fork
Motor & Oil Loade
r
Lift
Control Boiler
r
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
Utility
Deep Logisti Man
c
Power
Well /
Water
Planed
Shut
down
Others
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
1
210 MT/day
Break Down
Problem
1
2
3
4
5
6
7
8
PLN off
PLN on
Process stop due to raw material shortage
Small root (diameter bellow 2.5 cm), hard to get proper thickness of milk

Production
Start End
(h:m) (h:m)
###
0:00
4:00
###
0:00
0:00
0:00
0:00
0:00
0:00
0:00
0:00
0:00
0:00
0:00
0:30
7:00
###
0:00
0:00
0:00
0:00
0:00
0:00
0:00
0:00
0:00
0:00
MT/day
Raw Material
Break Down
Duration
(h)
0.08
0.50
3.00
1.77
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
5.35
Capacity
Capacity
Factor
Time
(MT)
(0.1 - 1.0)
1.00
1.00
1.00
0.10
0.73
4.37
26.25
1.55
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
32.90
177.10
Volume
0.08
0.50
3.00
0.18
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
3.76
Quality
Hoper &
Belt
Mech
Peeler
Washer
3.00
0.18
3.00
3.76
26.25
X Check
0.18
0.00
0.00
0.00
1.55
0.00
0.00
0.00
0.00
OK
Mechanical Problem
Choper Rasper
Extracto Separato
r
r
Electrical
DHC
Dryer
Sifter
Pipe &
screw Pump
convey
PLN
0.08
0.50
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.58
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
5.10
Electrical
Utility
Cable,
Hot Wheel
Deep Logisti Man
Generato
Fork
c
Power
Motor & Oil Loade
Well /
r
Lift
Control Boiler
r
Water
Planed
Shut
down
Others
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
1
210 MT/day
Break Down
Problem
1 Process stop due to raw material shortage
2 Start up process
3 DHC run 2 unit due to temperature boiler drop
4
5
6
7
8

Production
Start End Duration

(h:m) (h:m)
(h)
7:00
###
###
0:00
0:00
0:00
0:00
0:00
0:00
0:00
0:00
0:00
0:00
0:00
###
###
###
0:00
0:00
0:00
0:00
0:00
0:00
0:00
0:00
0:00
0:00
0:00
15.00
0.75
0.75
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
16.50
Capacity
Capacity
Factor
Time
(MT)
(0.1 - 1.0)
1.00
1.00
0.10
131.25
6.56
0.69
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
138.50
71.50
15.00
0.75
0.08
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
15.83

Raw Material
Volume
Mechanical Problem
Quality
Hoper &
Belt
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
Peeler
Extracto Separato
r
r
15.00
0.75
15.75
15.83
137.81
X Check
0.00
OK
Problem
Electrical
DHC
Dryer
Sifter
Pipe &
screw Pump
convey
PLN
Utility
Cable,
Hot Wheel
Generato
Fork
Motor & Oil Loade
r
Lift
Control Boiler
r
0.08
0.08
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.69
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
Utility
Deep Logisti Man
c
Power
Well /
Water
Planed
Shut
down
Others
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
Problem
1
2
3
4
5
6
7
8

Production
Problem
Start up process
Root chopper overload
Small root (diameter bellow 2.5 cm), hard to get proper thickness of milk and also many stone

Production
1
210 MT/day
Raw Material
Break Down
Start End Duration
(h:m) (h:m)
(h)
7:00
###
###
###
###
7:45
3:50
0:00
0:00
0:00
0:00
0:00
0:00
0:00
7:45
###
###
###
###
3:50
7:00
0:00
0:00
0:00
0:00
0:00
0:00
0:00
0.75
0.08
0.17
0.08
0.08
20.08
3.17
0.00
0.00
0.00
0.00
0.00
0.00
0.00
24.42
Capacity
Capacity
Factor
Time
(MT)
(0.1 - 1.0)
1.00
1.00
1.00
1.00
1.00
0.10
1.00
6.56
0.73
1.46
0.73
0.73
17.98
27.71
0.00
0.00
0.00
0.00
0.00
0.00
0.00
55.90
154.10
Volume
Quality
Hoper &
Belt
Peeler
0.75
0.75
0.08
0.17
0.08
0.08
2.06
3.17
0.00
0.00
0.00
0.00
0.00
0.00
0.00
6.39
2.06
3.17
3.92
6.39
34.27
X Check
2.06
0.00
0.00
17.98
0.00
0.00
0.00
OK
Mechanical Problem
Extracto Separato
r
r
Electrical
DHC
Dryer
Sifter
Pipe &
screw Pump
convey
PLN
0.08
0.17
0.08
0.08
0.00
0.42
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
3.65
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
Electrical
Utility
Cable,
Hot Wheel
Deep Logisti Man
Generato
Fork
c
Power
Motor & Oil Loade
Well /
r
Lift
Control Boiler
r
Water
Planed
Shut
down
Others
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
1
210 MT/day
Break Down
Problem
1
2
3
4
5
6
7
8
Root chopper no.2 overload

Root chopper no.1&2 overload

Production
Start End
(h:m) (h:m)
7:20
###
###
###
7:00
0:00
0:00
0:00
0:00
0:00
0:00
0:00
0:00
0:00
7:25
###
###
7:00
###
0:00
0:00
0:00
0:00
0:00
0:00
0:00
0:00
0:00
MT/day
Raw Material
Break Down
Duration
(h)
0.08
0.08
0.08
17.50
6.50
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
24.25
Capacity
Capacity
Factor
Time
(MT)
(0.1 - 1.0)
0.50
1.00
0.50
1.00
0.18
0.36
0.73
0.36
153.13
10.47
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
165.05
44.95
0.04
0.08
0.04
17.50
1.20
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
18.86
Volume
Quality
Hoper &
Belt
Mech
Peeler
Washer
17.50
1.20
17.50
18.86
153.13
X Check
1.20
0.00
0.00
0.00
10.47
0.00
0.00
0.00
0.00
OK
Mechanical Problem
Choper Rasper
Extracto Separato
r
r
Electrical
DHC
Dryer
Sifter
Pipe &
screw Pump
convey
PLN
0.04
0.08
0.04
0.17
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
1.46
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
Electrical
Utility
Cable,
Hot Wheel
Deep Logisti Man
Generato
Fork
c
Power
Motor & Oil Loade
Well /
r
Lift
Control Boiler
r
Water
Planed
Shut
down
Others
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
1
210 MT/day
Break Down
Problem
2 Strat up process
3 Boiler temparature drop due to coal difficult to burn
4
5
6
7
8

Production
Start End Duration

(h:m) (h:m)
(h)
7:00
###
0:10
0:00
0:00
0:00
0:00
0:00
0:00
0:00
0:00
0:00
0:00
0:00
###
0:10
6:40
0:00
0:00
0:00
0:00
0:00
0:00
0:00
0:00
0:00
0:00
0:00
16.00
1.17
6.50
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
23.67
Capacity
Capacity
Factor
(MT)
(0.1 - 1.0)
1.00
1.00
0.31
140.00
10.21
17.39
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
167.60
42.40

Raw Material
Time
16.00
1.17
1.99
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
19.15
Volume
Mechanical Problem
Quality
Hoper &
Belt
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
Peeler
Extracto
r
16.00
1.17
17.17
19.15
150.21
X Check
0.00
OK
echanical Problem
Separato
r
Electrical
DHC
Dryer
Sifter
Pipe &
screw Pump
convey
PLN
Utility
Cable,
Hot Wheel
Generato
Motor & Oil Loade
r
Control Boiler
r
1.99
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
1.99
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
17.39
0.00
Utility
Deep Logisti Man
Fork
c
Power
Well /
Lift
Water
Planed
Shut
down
Others
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
1
210 MT/day
Break Down
Problem
1
2
3
4
5
6
7
8
9
10
11
12

Start up process
DHC no.2 overload
PLN off and Switch on genset
PLN on and switch off genset
PLN off and Switch on genset
PLN on and switch off genset
Gearbox hopper distributor trouble
Hopper distributor rasper run manual due to gearbox trouble

Production
Start End Duration

(h:m) (h:m)
(h)
7:00
7:20
###
###
###
###
###
###
###
4:30
0:00
0:00
0:00
0:00
7:20
8:35
###
###
###
###
###
###
4:30
7:00
0:00
0:00
0:00
0:00
0.33
1.25
0.17
0.08
0.42
0.08
0.50
0.17
7.50
2.50
0.00
0.00
0.00
0.00
13.00
Capacity
Factor
(0.1 - 1.0)
1.00
1.00
0.25
0.50
0.50
1.00
1.00
1.00
0.26
1.00

Raw Material
eak Down
Capacity
Time
(MT)
2.92
10.94
0.36
0.36
1.82
0.73
4.38
1.46
17.21
21.88
0.00
0.00
0.00
0.00
62.05
147.95
Volume
Quality
Hoper &
Belt
Mechanical Problem
Peeler
0.33
1.25
0.33
1.25
0.04
0.04
0.21
0.08
0.50
0.17
1.97
2.50
0.00
0.00
0.00
0.00
7.09
0.17
1.97
2.50
4.08
7.09
35.73
X Check
0.00
2.13
0.00
0.00
0.00
0.00
0.00
18.66
0.00
0.00
0.00
0.00
0.00
OK
Mechanical Problem
Extracto Separato
r
r
Electrical
DHC
Dryer
Sifter
Pipe &
screw Pump
convey
PLN
Cable,
Generato
Motor &
r
Control
0.04
0.04
0.21
0.08
0.50
0.00
0.00
0.04
0.00
0.00
0.00
0.00
0.83
0.00
0.00
0.00
0.00
0.36
0.00
0.00
0.00
0.00
7.29
0.00
0.00
Utility
Hot Wheel
Deep Logisti Man
Fork
c
Power
Oil Loade
Well /
Lift
Boiler
r
Water
Planed
Shut
down
Others
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
1
210 MT/day
Break Down
Problem
2
3
4
5
6
7
8

Production
Start End Duration

(h:m) (h:m)
(h)
###
0:00
0:00
0:00
0:00
0:00
0:00
0:00
0:00
0:00
0:00
0:00
0:00
0:00
7:00
0:00
0:00
0:00
0:00
0:00
0:00
0:00
0:00
0:00
0:00
0:00
0:00
0:00
18.52
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
18.52
Capacity
Capacity
Factor
Time
(MT)
(0.1 - 1.0)
1.00
162.05
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
162.05
47.95
18.52
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
18.52

Raw Material
Volume
Mechanical Problem
Quality
Hoper &
Belt
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
Peeler
Extracto Separato
r
r
18.52
18.52
18.52
162.05
X Check
0.00
OK
Problem
Electrical
DHC
Dryer
Sifter
Pipe &
screw Pump
convey
PLN
Utility
Cable,
Hot Wheel
Generato
Fork
Motor & Oil Loade
r
Lift
Control Boiler
r
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
Utility
Deep Logisti Man
c
Power
Well /
Water
Planed
Shut
down
Others
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
1
210 MT/day
Break Down
Problem
1
2
3
4
5
6
7
8

Temperature boiler un stabil (drop)
Start up process
Root chppper run 1 unit due to root chopper no.2 trouble

Production
Start End
(h:m) (h:m)
8:15
7:00
###
2:10
4:15
0:00
0:00
0:00
0:00
0:00
0:00
0:00
0:00
0:00
###
8:15
0:00
2:20
4:25
3:42
0:00
0:00
0:00
0:00
0:00
0:00
0:00
0:00
MT/day
Raw Material
Break Down
Duration
(h)
14.92
1.25
0.83
0.17
0.17
3.71
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
21.05
Capacity
Capacity
Factor
Time
(MT)
(0.1 - 1.0)
1.00
0.30
1.00
0.50
0.50
0.10
130.52
3.28
7.29
0.73
0.73
3.25
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
145.80
64.20
14.92
0.38
0.83
0.08
0.08
0.37
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
16.66
Volume
Quality
Hoper &
Belt
Mech
Peeler
Washer
14.92
0.83
0.37
15.75
16.66
137.81
X Check
0.37
0.00
0.00
0.00
3.25
0.00
0.00
0.00
0.00
OK
Mechanical Problem
Choper Rasper
Extracto Separato
r
r
Electrical
DHC
Dryer
Sifter
Pipe &
screw Pump
convey
PLN
0.08
0.08
0.17
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
1.46
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
Electrical
Utility
Cable,
Hot Wheel
Deep Logisti Man
Generato
Fork
c
Power
Motor & Oil Loade
Well /
r
Lift
Control Boiler
r
Water
Planed
Shut
down
Others
0.38
0.00
0.00
0.38
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
3.28
0.00
0.00
0.00
0.00
0.00
0.00
0.00
1
210 MT/day
Break Down
Problem
1 Automatic valve damaged milk DHC no.2
2 DHC No 4 overload and replace cloth DHC
(DHC run 2 unit)
3 DHC run 3 units
4 Test 1000 KVA generator, 1000 KVA,1250 kVA
5 Over generators to PLN
6 8. Chopper 1, 2 trip

Production
Start End Duration

(h:m) (h:m)
(h)
Capacity
Capacity
Factor
Time
(MT)
(0.1 - 1.0)
7:00 8:30
7:40 8:30
1.50
0.83
0.69
0.50
9.06
3.65
1.04
0.42
8:30
###
###
###
6:40
0:00
0:00
0:00
0:00
0:00
0:00
2.17
0.17
0.42
0.33
0.33
0.00
0.00
0.00
0.00
0.00
0.00
5.75
0.33
1.00
1.00
1.00
1.00
6.26
1.46
3.65
2.92
2.92
0.00
0.00
0.00
0.00
0.00
0.00
29.90
180.10
0.72
0.17
0.42
0.33
0.33
0.00
0.00
0.00
0.00
0.00
0.00
3.42
###
###
###
###
7:00
0:00
0:00
0:00
0:00
0:00
0:00

Raw Material
Volume
Quality
Hoper &
Belt
Mechanical Problem
Peeler
Extracto Separato
r
r
0.33
0.33
0.33
3.42
2.92
X Check
0.00
0.00
0.00
0.00
0.33
0.00
0.00
0.00
0.00
0.00
0.00
0.00
2.92
0.00
0.00
0.00
0.00
OK
Problem
Electrical
DHC
Dryer
Sifter
Pipe &
screw Pump
convey
PLN
Utility
Cable,
Hot Wheel
Generato
Fork
Motor & Oil Loade
r
Lift
Control Boiler
r
1.04
0.42
0.72
0.17
0.42
2.17
0.00
0.00
0.00
0.00
0.00
0.58
0.00
0.00
0.00
0.00
18.96
0.00
0.00
0.00
0.00
0.00
5.10
0.00
0.00
0.00
0.00
Utility
Deep Logisti Man
c
Power
Well /
Water
Planed
Shut
down
Others
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
1
210 MT/day
Break Down
Problem
1
2
3
4
5
6
7
8
9
10
11
12
12
Start up process
Process stop due to impeller pump tank extractor stage 5 broken
Start up process
Process stop due to PLN off and genset trouble
PLN on and Start up process
Replace v-belt root chopper no.2
Separator no. 2 off due to rotation down
DHC no.2 overload and washing
DHC no.1 overload
DHC no.1 overload

Production
Start End Duration

(h:m) (h:m)
(h)
7:00
###
###
###
###
5:00
5:30
###
###
4:00
6:00
0:00
0:00
0:00
7:45
###
###
###
###
5:05
5:45
###
###
4:10
6:10
0:00
0:00
0:00
0.75
0.50
0.84
1.50
0.75
0.08
0.25
0.17
0.25
0.17
0.17
0.00
0.00
0.00
5.42

Raw Material
Break Down
Capacity
Capacity
Factor
Time
(MT)
(0.1 - 1.0)
1.00
1.00
1.00
1.00
1.00
1.00
1.00
1.00
1.00
0.33
0.33
6.56
4.38
7.35
13.13
6.56
0.73
2.19
1.46
2.19
0.48
0.48
0.00
0.00
0.00
45.50
164.50
Volume
0.75
0.50
0.84
1.50
0.75
0.08
0.25
0.17
0.25
0.06
0.06
0.00
0.00
0.00
5.20
Quality
Hoper &
Belt
Mechanical P
Peeler
Washer Choper
0.08
0.25
0.00
5.20
0.00
X Check
0.00
0.00
0.00
0.00
0.33
0.00
0.00
0.00
0.00
2.92
0.00
OK
Mechanical Problem
Rasper
Extracto Separato
r
r
Electrical
DHC
Dryer
Sifter
Pipe &
screw Pump
convey
PLN
Generato
r
0.75
0.50
0.84
1.50
0.75
0.17
0.25
0.06
0.06
0.00
1.34
0.17
0.36
0.00
0.00
0.00
0.00
3.00
0.00
0.00
11.73
1.46
3.15
0.00
0.00
0.00
0.00
26.25
0.00
Electrical
Utility
Cable,
Hot Wheel
Deep Logisti Man
Fork
c
Power
Motor & Oil Loade
Well /
Lift
Control Boiler
r
Water
Planed
Shut
down
Others
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
1
210 MT/day
Break Down
Problem
1
2
3
4
5
6
7
8
Coupling washer trouble

Process stop due to checks voltage transformer
Extractor tank overload

Production
Start End
(h:m) (h:m)
###
###
9:30
9:52
0:00
0:00
0:00
0:00
0:00
0:00
0:00
0:00
0:00
0:00
###
7:00
###
###
0:00
0:00
0:00
0:00
0:00
0:00
0:00
0:00
0:00
0:00
MT/day
Raw Material
Break Down
Duration
(h)
0.33
17.67
0.50
3.46
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
21.96
Capacity
Capacity
Factor
Time
(MT)
(0.1 - 1.0)
1.00
1.00
1.00
0.10
2.92
154.58
4.38
3.03
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
164.90
45.10
Volume
Quality
Hoper &
Belt
Mech
Peeler
Washer
0.33
0.33
17.67
0.50
0.35
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
18.85
0.35
0.00
18.85
0.00
X Check
0.35
0.00
0.00
0.33
3.03
0.00
0.00
2.92
0.00
OK
Mechanical Problem
Choper Rasper
Extracto Separato
r
r
Electrical
DHC
Dryer
Sifter
Pipe &
screw Pump
convey
PLN
17.67
0.50
0.00
0.00
0.50
0.00
0.00
0.00
0.00
0.00
0.00
17.67
0.00
0.00
4.38
0.00
0.00
0.00
0.00
0.00
0.00
154.58
Electrical
Utility
Cable,
Hot Wheel
Deep Logisti Man
Generato
Fork
c
Power
Motor & Oil Loade
Well /
r
Lift
Control Boiler
r
Water
Planed
Shut
down
Others
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
1
210 MT/day
Break Down
Problem
2 Start up process
3 DHC no.1 overload
4
5
6
7
8

Production
Start End Duration

(h:m) (h:m)
(h)
7:00
###
4:40
0:00
0:00
0:00
0:00
0:00
0:00
0:00
0:00
0:00
0:00
0:00
###
0:05
4:50
0:00
0:00
0:00
0:00
0:00
0:00
0:00
0:00
0:00
0:00
0:00
15.75
1.34
0.17
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
17.25
Capacity
Capacity
Factor
Time
(MT)
(0.1 - 1.0)
1.00
1.00
0.33
137.81
11.71
0.48
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
150.00
60.00
15.75
1.34
0.05
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
17.14

Raw Material
Volume
Mechanical Problem
Quality
Hoper &
Belt
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
Peeler
Extracto Separato
r
r
15.75
1.34
17.09
17.14
149.52
X Check
0.00
OK
Problem
Electrical
DHC
Dryer
Sifter
Pipe &
screw Pump
convey
PLN
Utility
Cable,
Hot Wheel
Generato
Fork
Motor & Oil Loade
r
Lift
Control Boiler
r
0.05
0.05
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.48
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
Utility
Deep Logisti Man
c
Power
Well /
Water
Planed
Shut
down
Others
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
1
210 MT/day
Break Down
Problem
1
2
3
4
5
6
7
8
Start up process
Replacing gearbox motor peeler due to holder gearbox broken
DHC no.1 overload

Production
Start End
(h:m) (h:m)
7:00
###
8:34
6:30
1:20
0:00
0:00
0:00
0:00
0:00
0:00
0:00
0:00
0:00
7:55
###
7:00
7:00
1:30
0:00
0:00
0:00
0:00
0:00
0:00
0:00
0:00
0:00
MT/day
Raw Material
Break Down
Duration
(h)
0.92
1.83
22.43
0.50
0.17
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
25.85
Capacity
Capacity
Factor
Time
(MT)
(0.1 - 1.0)
1.00
1.00
0.10
1.00
0.30
8.02
16.04
19.62
4.38
0.44
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
48.50
161.50
Volume
Quality
Hoper &
Belt
Mech
Peeler
Washer
0.92
0.92
1.83
2.24
0.50
0.05
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
5.54
1.83
2.24
0.50
1.42
5.54
12.40
X Check
2.24
0.00
1.83
0.00
19.62
0.00
16.04
0.00
0.00
OK
Mechanical Problem
Choper Rasper
Extracto Separato
r
r
Electrical
DHC
Dryer
Sifter
Pipe &
screw Pump
convey
PLN
0.05
0.00
0.00
0.00
0.00
0.05
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.44
0.00
0.00
0.00
0.00
0.00
Electrical
Utility
Cable,
Hot Wheel
Deep Logisti Man
Generato
Fork
c
Power
Motor & Oil Loade
Well /
r
Lift
Control Boiler
r
Water
Planed
Shut
down
Others
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
1
210 MT/day
Break Down
Problem
2 Start up process
3
4
5
6
7
8

Production
Start End Duration

(h:m) (h:m)
(h)
9:59
6:50
0:00
0:00
0:00
0:00
0:00
0:00
0:00
0:00
0:00
0:00
0:00
0:00
6:50
7:00
0:00
0:00
0:00
0:00
0:00
0:00
0:00
0:00
0:00
0:00
0:00
0:00
20.84
0.17
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
21.01
Capacity
Capacity
Factor
Time
(MT)
(0.1 - 1.0)
1.00
1.00
182.34
1.46
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
183.80
26.20
20.84
0.17
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
21.01

Raw Material
Volume
Mechanical Problem
Quality
Hoper &
Belt
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
Peeler
Extracto Separato
r
r
20.84
0.17
21.01
21.01
183.80
X Check
0.00
OK
Problem
Electrical
DHC
Dryer
Sifter
Pipe &
screw Pump
convey
PLN
Utility
Cable,
Hot Wheel
Generato
Fork
Motor & Oil Loade
r
Lift
Control Boiler
r
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
Utility
Deep Logisti Man
c
Power
Well /
Water
Planed
Shut
down
Others
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
1
210 MT/day
Break Down
Problem
1
2
3
4
5
6
7
8

Start up process
Separator run 2 unit due to separator no.1 replacing v-belt
Motor rasper no.3 trouble

Production
Start End
(h:m) (h:m)
7:00
8:00
8:15
###
6:00
6:45
###
###
0:00
0:00
0:00
0:00
0:00
0:00
8:00
8:35
9:45
###
6:05
6:50
###
###
0:00
0:00
0:00
0:00
0:00
0:00
MT/day
Raw Material
Break Down
Duration
(h)
1.00
0.58
1.50
0.08
0.08
0.08
0.17
3.02
0.00
0.00
0.00
0.00
0.00
0.00
6.52
Capacity
Capacity
Factor
Time
(MT)
(0.1 - 1.0)
1.00
1.00
0.33
1.00
1.00
1.00
0.33
0.10
8.75
5.10
4.33
0.73
0.73
0.73
0.48
2.65
0.00
0.00
0.00
0.00
0.00
0.00
23.50
186.50
Volume
Quality
Hoper &
Belt
Mech
Peeler
Washer
1.00
0.58
1.00
0.58
0.50
0.08
0.08
0.08
0.05
0.30
0.00
0.00
0.00
0.00
0.00
0.00
2.69
0.30
1.58
2.69
13.85
X Check
0.30
0.00
0.00
0.00
2.65
0.00
0.00
0.00
0.00
OK
Mechanical Problem
Choper Rasper
Extracto Separato
r
r
Electrical
DHC
Dryer
Sifter
Pipe &
screw Pump
convey
PLN
0.50
0.08
0.08
0.08
0.05
0.25
0.05
0.00
0.50
0.00
0.00
0.00
0.00
0.00
0.00
2.19
0.48
0.00
4.33
0.00
0.00
0.00
0.00
0.00
0.00
Electrical
Utility
Cable,
Hot Wheel
Deep Logisti Man
Generato
Fork
c
Power
Motor & Oil Loade
Well /
r
Lift
Control Boiler
r
Water
Planed
Shut
down
Others
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
1
210 MT/day
Break Down
Problem
2
3
4
5
6
7
8

Production
Start End Duration

(h:m) (h:m)
(h)
7:00
0:00
0:00
0:00
0:00
0:00
0:00
0:00
0:00
0:00
0:00
0:00
0:00
0:00
7:00
0:00
0:00
0:00
0:00
0:00
0:00
0:00
0:00
0:00
0:00
0:00
0:00
0:00
24.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
24.00
Capacity
Capacity
Factor
Time
(MT)
(0.1 - 1.0)
1.00
210.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
210.00
0.00
24.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
24.00

Raw Material
Volume
Mechanical Problem
Quality
Hoper &
Belt
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
Peeler
Extracto Separato
r
r
24.00
24.00
24.00
210.00
X Check
0.00
OK
Problem
Electrical
DHC
Dryer
Sifter
Pipe &
screw Pump
convey
PLN
Utility
Cable,
Hot Wheel
Generato
Fork
Motor & Oil Loade
r
Lift
Control Boiler
r
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
Utility
Deep Logisti Man
c
Power
Well /
Water
Planed
Shut
down
Others
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
1
210 MT/day
Break Down
Problem
1
2
3
4
5
6
7
8
PLN trip
Root Chopper overload
PLN off and direct on

Production
Start End
(h:m) (h:m)
7:20
0:00
###
8:37
3:00
0:00
0:00
0:00
0:00
0:00
0:00
0:00
0:00
0:00
7:45
0:00
###
###
7:00
0:00
0:00
0:00
0:00
0:00
0:00
0:00
0:00
0:00
MT/day
Raw Material
Break Down
Duration
(h)
0.42
0.25
0.25
10.37
4.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
15.29
Capacity
Capacity
Factor
Time
(MT)
(0.1 - 1.0)
1.00
0.50
1.00
0.10
1.00
3.65
1.09
2.19
9.07
35.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
51.00
159.00
Volume
0.42
0.13
0.25
1.04
4.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
5.83
Quality
Hoper &
Belt
Mech
Peeler
Washer
1.04
4.00
4.00
5.83
35.00
X Check
1.04
0.00
0.00
0.00
9.07
0.00
0.00
0.00
0.00
OK
Mechanical Problem
Choper Rasper
Extracto Separato
r
r
Electrical
DHC
Dryer
Sifter
Pipe &
screw Pump
convey
PLN
0.42
0.13
0.25
0.13
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.67
1.09
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
5.83
Electrical
Utility
Cable,
Hot Wheel
Deep Logisti Man
Generato
Fork
c
Power
Motor & Oil Loade
Well /
r
Lift
Control Boiler
r
Water
Planed
Shut
down
Others
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
1
210 MT/day
Break Down
Problem
1
2
3
4
5
6
7
8
Chopper no.2 overload

Start up process
Separator no.1 trip due to trouble lectrical (valtage down)

Production
Start End
(h:m) (h:m)
8:00
###
###
5:30
0:10
0:00
0:00
0:00
0:00
0:00
0:00
0:00
0:00
0:00
8:05
###
0:10
6:00
7:00
0:00
0:00
0:00
0:00
0:00
0:00
0:00
0:00
0:00
MT/day
Raw Material
Break Down
Duration
(h)
0.08
13.25
0.92
0.50
6.83
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
21.58
Capacity
Capacity
Factor
Time
(MT)
(0.1 - 1.0)
1.00
1.00
1.00
0.30
0.22
0.73
115.94
8.02
1.31
13.45
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
139.45
70.55
0.08
13.25
0.92
0.15
1.54
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
15.94
Volume
Quality
Hoper &
Belt
Mech
Peeler
Washer
13.25
0.92
1.54
14.17
15.94
123.96
X Check
1.54
0.00
0.00
0.00
13.45
0.00
0.00
0.00
0.00
OK
Mechanical Problem
Choper Rasper
Extracto Separato
r
r
Electrical
DHC
Dryer
Sifter
Pipe &
screw Pump
convey
PLN
0.08
0.15
0.08
0.00
0.00
0.15
0.00
0.00
0.00
0.00
0.00
0.00
0.73
0.00
0.00
1.31
0.00
0.00
0.00
0.00
0.00
0.00
Electrical
Utility
Cable,
Hot Wheel
Deep Logisti Man
Generato
Fork
c
Power
Motor & Oil Loade
Well /
r
Lift
Control Boiler
r
Water
Planed
Shut
down
Others
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
1
210 MT/day
Break Down
Problem
1
2
3
4
5
6
7
8

Start up process

Production
Start End
(h:m) (h:m)
7:00
8:00
###
###
###
###
9:00
0:00
0:00
0:00
0:00
0:00
0:00
0:00
8:00
8:45
###
###
###
###
###
0:00
0:00
0:00
0:00
0:00
0:00
0:00
MT/day
Raw Material
Break Down
Duration
(h)
1.00
0.75
0.10
0.08
0.08
0.08
14.26
0.00
0.00
0.00
0.00
0.00
0.00
0.00
16.36
Capacity
Capacity
Factor
Time
(MT)
(0.1 - 1.0)
1.00
1.00
0.50
0.50
0.50
0.50
0.10
8.75
6.56
0.44
0.36
0.36
0.36
12.48
0.00
0.00
0.00
0.00
0.00
0.00
0.00
29.33
180.68
Volume
Quality
Hoper &
Belt
Mech
Peeler
Washer
1.00
0.75
1.00
0.75
0.05
0.04
0.04
0.04
1.43
0.00
0.00
0.00
0.00
0.00
0.00
0.00
3.35
1.43
1.75
3.35
15.31
X Check
1.43
0.00
0.00
0.00
12.48
0.00
0.00
0.00
0.00
OK
Mechanical Problem
Choper Rasper
Extracto Separato
r
r
Electrical
DHC
Dryer
Sifter
Pipe &
screw Pump
convey
PLN
0.05
0.04
0.04
0.04
0.18
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
1.53
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
Electrical
Utility
Cable,
Hot Wheel
Deep Logisti Man
Generato
Fork
c
Power
Motor & Oil Loade
Well /
r
Lift
Control Boiler
r
Water
Planed
Shut
down
Others
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
1
210 MT/day
Break Down
Problem
2
3
4
5
6
7
8

Production
Start End Duration

(h:m) (h:m)
(h)
###
0:00
0:00
0:00
0:00
0:00
0:00
0:00
0:00
0:00
0:00
0:00
0:00
0:00
7:00
0:00
0:00
0:00
0:00
0:00
0:00
0:00
0:00
0:00
0:00
0:00
0:00
0:00
19.52
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
19.52
Capacity
Capacity
Factor
Time
(MT)
(0.1 - 1.0)
1.00
170.83
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
170.83
39.18
19.52
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
19.52

Raw Material
Volume
Mechanical Problem
Quality
Hoper &
Belt
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
Peeler
Extracto Separato
r
r
19.52
19.52
19.52
170.83
X Check
0.00
OK
Problem
Electrical
DHC
Dryer
Sifter
Pipe &
screw Pump
convey
PLN
Utility
Cable,
Hot Wheel
Generato
Fork
Motor & Oil Loade
r
Lift
Control Boiler
r
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
Utility
Deep Logisti Man
c
Power
Well /
Water
Planed
Shut
down
Others
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
1
210 MT/day
Break Down
Problem
1
2
3
4
5
6
7
8

Start up process
Replacing motor hoper distributor rasper due to motor hopper damaged
Hopper peeler clogged due to water empty (automatic pump water off)
Chopper 1&2 overload

Production
Start End
(h:m) (h:m)
7:00
8:00
9:10
###
8:45
2:00
0:00
0:00
0:00
0:00
0:00
0:00
0:00
0:00
8:00
8:45
###
###
7:00
2:07
0:00
0:00
0:00
0:00
0:00
0:00
0:00
0:00
MT/day
Raw Material
Break Down
Duration
(h)
1.00
0.75
1.83
0.25
22.25
0.12
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
26.21
Capacity
Capacity
Factor
Time
(MT)
(0.1 - 1.0)
1.00
1.00
0.50
0.50
0.10
1.00
8.75
6.56
8.02
1.09
19.47
1.08
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
44.98
165.03
Volume
Quality
Hoper &
Belt
Mech
Peeler
Washer
1.00
0.75
1.00
0.75
0.92
0.13
2.23
0.12
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
5.14
0.13
2.23
1.75
5.14
15.31
X Check
2.23
0.00
0.13
0.00
19.47
0.00
1.09
0.00
0.00
OK
Mechanical Problem
Choper Rasper
Extracto Separato
r
r
Electrical
DHC
Dryer
Sifter
Pipe &
screw Pump
convey
PLN
0.92
0.12
1.04
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
9.10
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
Electrical
Utility
Cable,
Hot Wheel
Deep Logisti Man
Generato
Fork
c
Power
Motor & Oil Loade
Well /
r
Lift
Control Boiler
r
Water
Planed
Shut
down
Others
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
1
210 MT/day
Break Down
Problem
2
3
4
5
6
7
8

Production
Start End Duration

(h:m) (h:m)
(h)
7:00
0:00
0:00
0:00
0:00
0:00
0:00
0:00
0:00
0:00
0:00
0:00
0:00
0:00
7:00
0:00
0:00
0:00
0:00
0:00
0:00
0:00
0:00
0:00
0:00
0:00
0:00
0:00
24.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
24.00
Capacity
Capacity
Factor
Time
(MT)
(0.1 - 1.0)
1.00
210.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
210.00
0.00
24.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
24.00

Raw Material
Volume
Mechanical Problem
Quality
Hoper &
Belt
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
Peeler
Extracto Separato
r
r
24.00
24.00
24.00
210.00
X Check
0.00
OK
Problem
Electrical
DHC
Dryer
Sifter
Pipe &
screw Pump
convey
PLN
Utility
Cable,
Hot Wheel
Generato
Fork
Motor & Oil Loade
r
Lift
Control Boiler
r
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
Utility
Deep Logisti Man
c
Power
Well /
Water
Planed
Shut
down
Others
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
1
210 MT/day
Break Down
Problem
1
2
3
4
5
6
7
8
Start up process
Automatic valve DHC no.3 trouble
Separator run 2 unit due to separator no.1 electrical trouble (inverter)
PLN off + Chopper trip
PLN off
Switch off genset

Production
Start End
(h:m) (h:m)
8:00
###
8:00
###
###
###
1:42
4:00
0:00
0:00
0:00
0:00
0:00
0:00
9:00
###
4:00
###
###
###
4:00
7:00
0:00
0:00
0:00
0:00
0:00
0:00
MT/day
Raw Material
Break Down
Duration
(h)
1.00
1.00
20.00
0.42
0.33
0.33
2.30
3.00
0.00
0.00
0.00
0.00
0.00
0.00
28.38
Capacity
Capacity
Factor
Time
(MT)
(0.1 - 1.0)
1.00
0.20
0.20
0.50
0.50
0.50
0.10
1.00
8.75
1.75
35.00
1.82
1.46
1.46
2.01
26.25
0.00
0.00
0.00
0.00
0.00
0.00
78.50
131.50
Volume
Quality
Hoper &
Belt
Mech
Peeler
Washer
1.00
1.00
0.20
4.00
0.21
0.17
0.17
0.23
3.00
0.00
0.00
0.00
0.00
0.00
0.00
8.97
0.23
3.00
4.00
8.97
35.00
X Check
0.23
0.00
0.00
0.00
2.01
0.00
0.00
0.00
0.00
OK
Mechanical Problem
Choper Rasper
Extracto Separato
r
r
Electrical
DHC
Dryer
Sifter
Pipe &
screw Pump
convey
PLN
0.20
4.00
0.21
0.17
0.17
0.00
0.00
0.00
4.00
0.20
0.00
0.00
0.00
0.00
0.54
0.00
0.00
0.00
35.00
1.75
0.00
0.00
0.00
0.00
4.74
Electrical
Utility
Cable,
Hot Wheel
Deep Logisti Man
Generato
Fork
c
Power
Motor & Oil Loade
Well /
r
Lift
Control Boiler
r
Water
Planed
Shut
down
Others
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
1
210 MT/day
Break Down
Problem
2 a lot of rotten root
3
4
5
6
7
8

Production
Start End Duration

(h:m) (h:m)
(h)
9:05
7:00
0:00
0:00
0:00
0:00
0:00
0:00
0:00
0:00
0:00
0:00
0:00
0:00
7:00
9:05
0:00
0:00
0:00
0:00
0:00
0:00
0:00
0:00
0:00
0:00
0:00
0:00
21.92
2.08
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
24.00
Capacity
Capacity
Factor
Time
(MT)
(0.1 - 1.0)
1.00
0.20
191.77
3.73
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
195.50
14.50
21.92
0.43
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
22.34

Raw Material
Volume
Quality
Hoper &
Belt
Mechanical Problem
Peeler
Extracto Separato
r
r
21.92
0.43
21.92
22.34
191.77
X Check
0.43
0.00
0.00
0.00
0.00
0.00
0.00
0.00
3.73
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
OK
Problem
Electrical
DHC
Dryer
Sifter
Pipe &
screw Pump
convey
PLN
Utility
Cable,
Hot Wheel
Generato
Fork
Motor & Oil Loade
r
Lift
Control Boiler
r
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
Utility
Deep Logisti Man
c
Power
Well /
Water
Planed
Shut
down
Others
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
1
210
Br
Problem
2 start production preparation
3 separator number 1 suffered damage to the panel (there are sparks on the panel and inverter)
(run 2 unit of separator)
4 Too Many Rotten Root

Production
Start
(h:m)
7:00
###
###
0:00
###
0:00
0:00
0:00
0:00
0:00
0:00
0:00
0:00
0:00
MT/day
Raw Material
Break Down
End Duration
(h:m)
(h)
###
###
7:00
0:00
7:00
0:00
0:00
0:00
0:00
0:00
0:00
0:00
0:00
0:00
15.17
0.50
8.50
0.00
8.83
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
33.00
Capacity
Capacity
Factor
Time
(MT)
(0.1 - 1.0)
1.00
0.33
0.24
0.10
132.71
1.44
18.12
0.00
7.73
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
160.00
50.00
15.17
0.17
2.07
0.00
0.88
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
18.29
Volume
Quality
Hoper &
Belt
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
Peeler
Washer
15.17
0.17
0.88
16.22
18.29
141.88
X Check
0.00
OK
Mechanical Problem
Choper Rasper
Extracto Separato
r
r
Electrical
DHC
Dryer
Sifter
Pipe &
screw Pump
convey
PLN
2.07
0.00
0.00
0.00
2.07
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
18.12
0.00
0.00
0.00
0.00
0.00
0.00
Electrical
Utility
Cable,
Hot Wheel
Deep Logisti Man
Generato
Fork
c
Power
Motor & Oil Loade
Well /
r
Lift
Control Boiler
r
Water
Planed
Shut
down
Others
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
1
210 MT/day
Break Down
Problem
1
2
3
4
5
6
7
8

Start up process
Temperature of boiler low
DHC run 2 unit

Production
Start End
(h:m) (h:m)
7:00
###
###
###
###
0:00
0:00
0:00
0:00
0:00
0:00
0:00
0:00
0:00
###
###
###
###
5:20
0:00
0:00
0:00
0:00
0:00
0:00
0:00
0:00
0:00
MT/day
Raw Material
Break Down
Duration
(h)
15.25
0.75
0.33
0.33
6.33
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
23.00
Capacity
Capacity
Factor
Time
(MT)
(0.1 - 1.0)
1.00
1.00
0.33
0.33
0.30
133.44
6.56
0.96
0.96
16.78
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
158.70
51.30
15.25
0.75
0.11
0.11
1.92
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
18.14
Volume
Quality
Hoper &
Belt
Mech
Peeler
Washer
15.25
0.75
1.92
16.00
18.14
140.00
X Check
1.92
0.00
0.00
0.00
16.78
0.00
0.00
0.00
0.00
OK
Mechanical Problem
Choper Rasper
Extracto Separato
r
r
Electrical
DHC
Dryer
Sifter
Pipe &
screw Pump
convey
PLN
0.11
0.00
0.00
0.00
0.00
0.11
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.96
0.00
0.00
0.00
0.00
0.00
Electrical
Utility
Cable,
Hot Wheel
Deep Logisti Man
Generato
Fork
c
Power
Motor & Oil Loade
Well /
r
Lift
Control Boiler
r
Water
Planed
Shut
down
Others
0.11
0.00
0.00
0.11
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.96
0.00
0.00
0.00
0.00
0.00
0.00
0.00
1
210 MT/day
Break Down
Problem
2
3
4
5
6
7
8

Production
Start End Duration

(h:m) (h:m)
(h)
7:00
0:00
0:00
0:00
0:00
0:00
0:00
0:00
0:00
0:00
0:00
0:00
0:00
0:00
7:00
0:00
0:00
0:00
0:00
0:00
0:00
0:00
0:00
0:00
0:00
0:00
0:00
0:00
24.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
24.00
Capacity
Capacity
Factor
Time
(MT)
(0.1 - 1.0)
1.00
210.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
210.00
0.00
24.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
24.00

Raw Material
Volume
Mechanical Problem
Quality
Hoper &
Belt
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
Peeler
Extracto Separato
r
r
24.00
24.00
24.00
210.00
X Check
0.00
OK
Problem
Electrical
DHC
Dryer
Sifter
Pipe &
screw Pump
convey
PLN
Utility
Cable,
Hot Wheel
Generato
Fork
Motor & Oil Loade
r
Lift
Control Boiler
r
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
Utility
Deep Logisti Man
c
Power
Well /
Water
Planed
Shut
down
Others
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
1
210 MT/day
Break Down
Problem
1
2
3
4
5
6
7
8

Start up process
Repair screw bagging for jumbo bag

Production
Start End Duration

(h:m) (h:m)
(h)
7:00
###
###
5:20
0:00
0:00
0:00
0:00
0:00
0:00
0:00
0:00
0:00
0:00
###
###
0:00
7:00
0:00
0:00
0:00
0:00
0:00
0:00
0:00
0:00
0:00
0:00
15.00
0.75
1.00
1.67
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
18.42
Capacity
Capacity
Factor
(MT)
(0.1 - 1.0)
1.00
1.00
0.22
1.00
131.25
6.56
1.90
14.58
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
154.30
55.70

Raw Material
Time
15.00
0.75
0.22
1.67
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
17.63
Volume
Mechanical Problem
Quality
Hoper &
Belt
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
Peeler
Extracto
r
15.00
0.75
1.67
17.42
17.63
152.40
X Check
0.00
OK
echanical Problem
Separato
r
Electrical
DHC
Dryer
Sifter
Pipe &
screw Pump
convey
PLN
Utility
Cable,
Hot Wheel
Generato
Motor & Oil Loade
r
Control Boiler
r
0.22
0.00
0.00
0.00
0.00
0.22
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
1.90
0.00
0.00
0.00
0.00
0.00
0.00
Utility
Deep Logisti Man
Fork
c
Power
Well /
Lift
Water
Planed
Shut
down
Others
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
1
210 MT/day
Break Down
Problem
2
3
4
5
6
7
8

Production
Start End Duration

(h:m) (h:m)
(h)
###
0:00
0:00
0:00
0:00
0:00
0:00
0:00
0:00
0:00
0:00
0:00
0:00
0:00
7:00
0:00
0:00
0:00
0:00
0:00
0:00
0:00
0:00
0:00
0:00
0:00
0:00
0:00
20.13
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
20.13
Capacity
Capacity
Factor
Time
(MT)
(0.1 - 1.0)
1.00
176.10
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
176.10
33.90
20.13
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
20.13

Raw Material
Volume
Mechanical Problem
Quality
Hoper &
Belt
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
Peeler
Extracto Separato
r
r
20.13
20.13
20.13
176.10
X Check
0.00
OK
Problem
Electrical
DHC
Dryer
Sifter
Pipe &
screw Pump
convey
PLN
Utility
Cable,
Hot Wheel
Generato
Fork
Motor & Oil Loade
r
Lift
Control Boiler
r
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
Utility
Deep Logisti Man
c
Power
Well /
Water
Planed
Shut
down
Others
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
1
210 MT/day
Break Down
Problem
1
2
3
4
5
6
7
8
Start End Duration

(h:m) (h:m)
(h)

Start up process
DHC run 2 unit
Root choper overload
Temperature of boiler low

Production
Note:
1. WB
2. KB
3. BTJ
4. U2
5. SIP
7:00
###
###
6:20
###
0:00
0:00
0:00
0:00
0:00
0:00
0:00
0:00
0:00
###
###
###
6:28
1:17
0:00
0:00
0:00
0:00
0:00
0:00
0:00
0:00
0:00
15.25
0.42
0.33
0.13
2.62
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
18.75
Capacity
Capacity
Factor
Time
(MT)
(0.1 - 1.0)
1.00
1.00
0.30
1.00
0.30
max. prod. capacity

210 MT/d N. Minarta Heru T.
150 MT/d N. Minarta Arif Z.
160 MT/d Suryadi Gigik R.
120 MT/d Suryadi Agus S.
200 MT/d Agung
Siswadi
133.44
3.65
0.87
1.17
6.88
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
146.00
64.00
15.25
0.42
0.10
0.13
0.79
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
16.69

Raw Material
Mechanical Problem
Volum
Hoper
Washe Chope Raspe Extracto Separato
Quality
Peeler
e
& Belt
r
r
r
r
r
DHC
15.25
0.42
0.10
0.13
15.67
16.69
137.08
X Check
0.00
0.00
0.00
0.00
0.13
0.00
0.00
0.00
0.10
0.00
0.00
0.00
0.00
1.17
0.00
0.00
0.00
0.87
0.00
OK
Electrical
Dryer
Sifter
Pipe &
Pum
screw
p
convey
PLN
Utility
Cable,
Hot Wheel
Generato Motor
Fork
Oil Loade
r
&
Lift
Boiler
r
Control
Deep
Well /
Water
0.79
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.79
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
6.88
0.00
0.00
0.00
Man Plane
Logisti
Powe d Shut Others
c
r
down
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00

Starch Plant Downtime WB June 2011

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Starch Plant Downtime WB June 2011

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Downtime Analysis

3710.63 2799.38 361.64

Down Time Analysis for the Production Units

Note: plant code

Daily Production (actual)

Daily Production Capacity

84.60% from total downtime

0.50% from total downtime

5.62% from total downtime

0.77% from total downtime

Start End Duration

* put number from duration column

Washer Choper Rasper

Total Breakdown Time

Total Breakdown Time

Start End Duration

* put number from duration column

Washer Choper Rasper

Total Breakdown Time

Total Breakdown Time

Root chopper no.2 overload

Total Breakdown Time

Total Breakdown Time

Start End Duration

* put number from duration column

Washer Choper Rasper

Process stop due to raw material shortage

Total Breakdown Time

Start End Duration

* put number from duration column

Washer Choper Rasper

Total Breakdown Time

Start End Duration

* put number from duration column

Washer Choper Rasper

Process stop due to raw material shortage

Total Breakdown Time

Total Breakdown Time

Start End Duration

* put number from duration column

Washer Choper Rasper

Total Breakdown Time

Start End Duration

* put number from duration column

Coupling washer trouble

Total Breakdown Time

Total Breakdown Time

Start End Duration

* put number from duration column

Washer Choper Rasper

Total Breakdown Time

Total Breakdown Time

Start End Duration

* put number from duration column

Washer Choper Rasper

Process stop due to raw material shortage

Total Breakdown Time

Total Breakdown Time

Start End Duration

* put number from duration column

Washer Choper Rasper

Total Breakdown Time

Chopper no.2 overload

Total Breakdown Time