Quality and Innovation Since 1963: Service Manual

3400
HIGH EFFICIENCY STEREO POWER AMPLIFIER
WORLD HEADQUARTERS
CANADA U.S.A.
Yorkville Sound Yorkville Sound Inc.

550 Granite Court 4625 Witmer Industrial Estate
Pickering, Ontario Niagara Falls, New York
L1W-3Y8 CANADA 14305 USA
Voice: (905) 837-8481 Voice: (716) 297-2920

Fax: (905) 837-8746 Fax: (716) 297-3689
SERVICE MANUAL
Quality and Innovation Since 1963
Printed in Canada
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IMPORTANT SAFETY INSTRUCTIONS
This lightning flash with arrowhead symbol, The exclamation point within an equilatereal
within an equilateral triangle, is intended to alert triangle is intended to alert the user to the
the user to the presence of uninsulated presence of important operating and
“dangerous voltage” within the product’s enclosure maintenance (servicing) instructions in the
that may be of sufficient magnitude to constitute a risk of literature accompanying the appliance.
electric shock to persons.
Le point d’exclamation à l’intérieur d’un triangle équilatéral
Ce symbole d’éclair avec tête de flèche dans un triangle est prévu pour alerter l’utilisateur de la présence
équilatéral est prévu pour alerter l’utilisateur de la présence d’instructions importantes dans la littérature accompag-
d’un « voltage dangereux » non-isolé à proximité de l’enceinte nant l’appareil en ce qui concerne l’opération et la
du produit qui pourrait être d’ampleur suffisante pour présenter
un risque de choque électrique.
maintenance de cet appareil. AUDIOPRO AP-3400 SERVICE MANUAL
S2125A
M1012A “THE INPUT BOARD”

FOLLOW ALL INSTRUCTIONS SUIVEZ TOUTES LES INSTRUCTIONS
Instructions pertaining to a risk of fire, Instructions relatives au risque de feu, The input board processes the audio signal from the input jacks to the voltage amplifier board, (M1011A).
electric shock, or injury to a person choc électrique, ou blessures aux personnes
Each channel consists of a balanced gain stage, defeatable bass boost filter, and a preemphasis filter network.
CAUTION: TO REDUCE THE RISK OF ELECTRIC AVIS: AFIN DE REDUIRE LES RISQUE DE CHOC
SHOCK, DO NOT REMOVE COVER (OR BACK). ELECTRIQUE, N’ENLEVEZ PAS LE COUVERT (OU LE
PANNEAU ARRIERE) NE CONTIENT AUCUNE PIECE The balanced input, (XLR Jack) and unbalanced input (phone jack) are wired in parallel to the input of a balanced
NO USER SERVICEABLE PARTS INSIDE. operational amplifier, (U1). The gain of this stage is 1.6 (4dB) balanced and 1.6 (4dB) unbalanced. Resistors R1, R5
REPARABLE PAR L’UTILISATEUR.
REFER SERVICING TO QUALIFIED along with capacitors C1 and C2 form a radio interference elimination filter.
SERVICE PERSONNEL. CONSULTEZ UN TECHNICIEN QUALIFIE
POUR L’ENTRETIENT Switch S1 selects a flat or bass boosted frequency response. The bass boost filter provides a 20Hz high pass, high Q
filter response with a +4dB peak at 55Hz. The filter consists of a tee network on the input of U1A along with R9, R10,
Read Instructions: The Owner’s Manual should be read and Veuillez Lire le Manuel: Il contient des informations qui devraient R11, C5 and C6. The gain is 1 (0dB) in the passband, (above 100Hz).
understood before operation of your unit. Please, save these instruc- êtres comprises avant l’opération de votre appareil. Conservez.
tions for future reference and heed all warnings. Gardez S.V.P. ces instructions pour consultations ultérieures et
observez tous les avertissements. Operational amplifier U3B is a high pass shelving filter with a +2dB shelf above 20KHz. This filter provides the pre-
Clean only with dry cloth.
emphasis required to obtain a flat frequency response (to 20KHz) on the power amplifier output at full power.
Packaging: Keep the box and packaging materials, in case the unit Nettoyez seulement avec le tissu sec.
needs to be returned for service. Emballage: Conservez la boite au cas ou l’appareil devait être M1011A "VOLTAGE AMPLIFIERS AND SYSTEM CONTROL"
Warning: To reduce the risk or fire or electric shock, do not expose retourner pour réparation.
this apparatus to rain or moisture. Do not use this apparatus near water! Avertissement: Pour réduire le risque de feu ou la décharge This board contains:
électrique, n'exposez pas cet appareil à la pluie ou à l'humidité. • Voltage amplifiers to drive the current amplifiers on the M1002A boards.
Warning: When using electric products, basic precautions should N’utilisez pas cet appareil près de l’eau!
always be followed, including the following: • The front panel volume control circuitry.
Power Sources Attention: Lors de l’utilisation de produits électrique, assurez-vous • The EMS control system with its associated circuits: Pre clipping and line current sensing heater circuits.
d’adhérer à des précautions de bases incluant celle qui suivent:
Your unit should be connected to a power source only of the voltage specified in the • Clip and activity LED's. Driver circuitry for the amplifier disable relay (used during amplifier turn on, turn off,
owners manual or as marked on the unit. This unit has a polarized plug. Do not use Alimentation thermal shutdown and current limiting).
with an extension cord or receptacle unless the plug can be fully inserted. Precau- L’appareil ne doit être branché qu’à une source d’alimentation correspondant au
tions should be taken so that the grounding scheme on the unit is not defeated. voltage spécifié dans le manuel ou tel qu’indiqué sur l’appareil. Cet appareil est
Hazards équipé d’une prise d’alimentation polarisée. Ne pas utiliser cet appareil avec un Circuit Explanation:
Do not place this product on an unstable cart, stand, tripod, bracket or table. The cordon de raccordement à moins qu’il soit possible d’insérer complètement les trois
product may fall, causing serious personal injury and serious damage to the product. lames. Des précautions doivent êtres prises afin d’eviter que le système de mise à la
Refer to the schematic of M1011A as the sections of the circuit are explained.
Use only with cart, stand, tripod, bracket, or table recommended by the manufacturer terre de l’appareil ne soit désengagé.
or sold with the product. Follow the manufacturer’s instructions when installing the Risque The audio signal enters the board from M1012A through connector MS4. The two channels are marked "L" and "R"
product and use mounting accessories recommended by the manufacturer. Ne pas placer cet appareil sur un chariot, un support, un trépied ou une table instables. for left and right. The signals are to be considered as differential sources and therefore are marked as L+, L-,R+ and
The apparatus should not be exposed to dripping or splashing water; no objects L’appareil pourrait tomber et blesser quelqu’un ou subir des dommages importants.
filled with liquids should be placed on the apparatus. Utiliser seulement un chariot, un support, un trépied ou une table recommandés par le R-. Since the left channel has the same topology as the right channel we will only look at the left channel.
Terminals marked with the “lightning bolt” are hazardous live; the external wiring fabricant ou vendus avec le produit. Suivre les instructions du fabricant pour installer
connected to these terminals require installation by an instructed person or the use of l’appareil et utiliser les accessoires recommandés par le fabricant. The signal ("L+") at the terminal block (MS4) passes through the front panel level control (P1) and the desired level
ready made leads or cords. Il convient de ne pas placer sur l’appareil de sources de flammes nues, telles que enters the inverting input of U1.
Ensure that proper ventilation is provided around the appliance. Do not install near des bougies allumées.
any heat sources such as radiators, heat registers, stoves, or other apparatus L’appeil ne doit pas être exposé à des égouttements d’eau ou des éclaboussures
(including amplifiers) that produce heat. et qu’aucun objet rempli de liquide tel que des vases ne doit être placé sur l’appareil. Op amp U1 is an inverting amplifier with a set gain of 2.40 (7.6dB). Built around U1 is a dual purpose circuit controlled
No naked flame sources, such as lighted candles, should be placed on the apparatus. Assurez que lappareil est fourni de la propre ventilation. Ne procédez pas à by a voltage divider consisting of R15, R16, R17, R18, R19, R20 and R21. The voltage divider sets two reference
Power Cord l’installation près de source de chaleur tels que radiateurs, registre de chaleur, fours levels, (HDRM & CLP). Reference voltage levels vary with the voltage levels on the +/-144VDC supply rails. As the
ou autres appareils (incluant les amplificateurs) qui produisent de la chaleur.
Do not defeat the safety purpose of the polarized or grounding-type plug. A polarized plug amplifier?s output is loaded, the supply rails voltage decreases and so do the reference levels.
has two blades with one wider than the other. A grounding type plug has two blades and a Les dispositifs marqués d’une symbole “d’éclair” sont des parties dangereuses
third grounding prong. The wide blade or the third prong are provided for your safety. If the au toucher et que les câblages extérieurs connectés à ces dispositifs de
provided plug does not fit into your outlet, consult an electrician for replacement of the connection extérieure doivent être effectivés par un opérateur formé ou en utilisant Transistors Q1, Q3 the surrounding resistors provide a pre-clipping function that tracks the supply rails through the
obsolete outlet. The AC supply cord should be routed so that it is unlikely that it will be des cordons déjà préparés. HDRM voltage reference and clips the audio signal at approximately 11.2V pk. The clip LED indicator circuit is
damaged. If the AC supply cord is damaged DO NOT OPERATE THE UNIT. Cordon d’Alimentation connected through D1 and D2 to the output of U1, The bases of Q2 and Q4 are connected to the “CLP” reference
Unplug this apparatus during lightning storms or when unused for long periods of time. Ne pas enlever le dispositif de sécurité sur la prise polarisée ou la prise avec tige de
mise à la masse du cordon d’alimentation. Une prise polarisée dispose de deux voltage, and when the peak output voltage of U1 (+/-Vp) is enough to forward bias the transistor junctions, Q2 or Q4
Service lames dont une plus large que l’autre. Une prise avec tige de mise à la masse will trigger the clip led circuit (Q5), and illuminate the clip LED.
The unit should be serviced only by qualified service personnel.
dispose de deux lames en plus d’une troisième tige qui connecte à la masse. La
lame plus large ou la tige de mise à la masse est prévu pour votre sécurité. La prise
murale est désuète si elle n’est pas conçue pour accepter ce type de prise avec The audio signal on the output of U1 enters U3 through R43 and RV1. Under normal operating conditions the gain of
dispositif de sécurité. Dans ce cas, contactez un électricien pour faire remplacer la U3 is 1(0dB). The signal then passes through U2 to the voltage amplifier.
prise murale. Évitez d’endommager le cordon d’alimentation. N’UTILISEZ PAS
L’APPAREIL si le cordon d’alimentation est endommagé.
Débranchez cet appareil durant les orages ou si inutilisé pendant de longues périodes.
Service
Consultez un technicien qualifié pour l’entretien de votre appareil. 1
safety-4v5.eps • April 3/2007

VOLTAGE AMPLIFIER:
SHUTDOWN CIRCUIT:
The voltage amplifier amplifies the audio signal?s voltage from 4.8 volts peak (at the output of U2) to approximently The last circuit on board M1011A is the shutdown relay and its associated drive circuitry. The relay circuit has two
97v peak which is required to drive the current amplifier board M1002A. M1002A provides the current required for the possible operating states.
97v peak signal to drive 1200 watts into 4 ohms out of the binding posts.
1. Amplifier on under normal operating conditions.
Before the circuit is described in detail here is a quick rundown on the signal?s path through the voltage amplifier 2. Amplifier power switch has just been turned OFF/ON or the amplfier is in current limit protecting the amplifier?s
stage. Refer to the schematic of M1011A. Let's consider that a positive going AC signal is present @ test point 3. The output or the amplifier has overheated.
positive going signal will turn on the positive side of the voltage amplifier. The signal at test point 3 turns on Q12
(through R40, D14 and D13). The collector of Q12 pulls down on the base of Q14, turns this transistor on further and CIRCUIT DESCRIPTION
allows a greater current to flow out of Q14?s collector. This increase in current passes through Q15 and it?s collector to Here is how the circuit accomplishes these functions. The relay?s normally closed contacts short the output of the
emitter voltage drop decreases. The collector of Q15 now being more positive in voltage turns the base of Q18 on voltage amplifiers to ground when the power switch is off. When the power switch is turned on, the relay remains off
causing an increase in Q18?s collector current resulting in test point 5 going positive. (normally closed) for about 6 seconds. C52 charges to 35V and results in Q37 turning off allowing Q36 to turn on. As
Q36 turns on, it connects the negative terminal of the relay?s coil (Pin 16) to ground energizing the relay and opening
As the positive side of the amplifier was turning on the negative side would have been turning off. This is how test the normally closed contacts.
point 5 was able to move positive following the input signal. The reverse would hold true if a negative going signal was
present on the input of the voltage amplifier. If prolonged current limiting occurs on the amplifier?s output transistors then D50 or D51 (depending on which channel
is current limiting) will be forward biased turning on Q38 (from its off state). Now +144VDC appears on the collector of
CIRCUIT DESCRIPTION: Q38 and through R130 and R128 turn on Q37 therefore turning off Q36 by shorting its base emitter junction. Q36
turning off will turn the relay off and the normally closed contacts (off state) will short the outputs of the voltage
The voltage amplifier is a mirrored image with circuitry connected to the positive power supply rail being identical (but amplifiers to ground so as not to continuously stress the amplifier?s output transistors. A cycle now occurs. With the
opposite polarity) to the circuitry connected to the negative power supply rail. voltage amplifiers now disabled there is no signal driving the output transistors (Q14 to Q28) on board M1002A.
For this reason we will look in detail at the positive side of the amplifier. The current limit circuit on M1002A turns off and D50 and/or D51 are not forward biased and Q38 turns off. Through
Q37 and Q36 the relay is turned back on and the voltage amplifiers are now active again, driving the output
The audio signal enters the voltage amplifier at test point 3. The signal passes through R40, D14 and D13 to the base transistors. If current limiting still occurs, then the same cycle will occur. If the cause of current limiting (low impedance
of Q12. Diodes D13 and D14 set up the DC bias on Q12 to approximately 0.6 mA. or short on the speaker output terminals) has been removed, then the amplifier will continue to operate normally.
The first voltage gain stage consists of Q12 along with the resistor chain on its collector and the emitter resistor (R44). The third operation that the relay provides is "overheat shutdown". If for some reason the fan cannot keep the
heatsinks in a safe operating temperature area then the fan control circuit (on board M1013A) will deliver through the
Transistor Q12 drives the base of Q14 through the resistor chain. A DC current of approximately 6 mA should flow "kill" signal line a positive current to turn Q37 on and turn Q36 off to turn off the relay and disable the voltage
through the collector of Q14. The voltage drop across Q14 remains constant and is derived from the voltage drop amplifiers. When the temperature of the amplifier has been cooled down by the fan, then the kill signal will disappear
across the voltage reference Q20, resistor R58, and the base/emitter junction of Q15. This total voltage should equal and the relay circuit will turn on the relay to resume normal operation. Anytime the relay is in the "protect" mode (due
approximately 3 VDC. Transistor Q14 is the second gain stage and its output current flows through Q15. Transistor to the abnormal states) then contact pin 8 of the relay will illuminate LD5 (the protect LED on the front panel).
Q15 is a common base stage with the collector driving the base of output buffer Q18.
M1002A “CURRENT AMPLIFIER BOARD”
Diode D17 is a clamping diode that prevents the maximum peak of the audio signal from coming within 4V of the 144
VDC rail. This is to prevent the output current amplifier (board M1002A) from going into saturation during clipping and The current amplifier board (M1002A) receives a high voltage audio signal from voltage amplifier board (M1011A) and
therefore having storage delay problems. provides the current drive necessary to drive speaker cabinets.
Transistor Q18 buffers the high impedance present on the collector of Q15. The output of the buffer provides a low The current amplifier is a two tier complimentary output driver design controlled by a complimentary mos-fet stage.
output impedance at test point 5 and is current limited to 25mA through the clamping action of D19, D20 and D23.
The signal at TP-5 drives the current amp board M1002A. CIRCUIT DESCRIPTION - REFER TO THE SIMPLIFIED SCHEMATIC #1 ON THE FOLLOWING PAGE
DC offset on the amplifier?s output is corrected by operational amplifier U2. The DC offset forms a current through
R54, R14 and is blocked by C5 giving a DC offset correction gain of -1.
The activity L.E.D. function is a simple charge pump circuit with a transistor that redirects a constant current path
through the activity L.E.D.
2 3

QUIESCENT CONDITION:
This design is class A/B and therefore the output driver transistors must be forward biased to provide low crossover
distortion. In most class A/B designs, a diode chain or VBE multiplier is used to control the bias voltage and provide a
means of adjusting the bias. This design is different as there isn't a diode chain or VBE multiplier. For simplicity lets
consider only the positive side of the current amplifier, that is all parts between the positive power supply rails and the
audio signal output/input terminals. The negative side is the same as the positive, except for polarity changes.
To bias Q14, greater than 0.5V is needed from base to emitter, (or for simplicity from base to amplifier output). Points
A and B are at the same potential, so consider them to be connected. If this is true then 0.5V from test point 2 to the
amplifier output must appear across R12. There must be some way of developing this voltage across R12, and there
is using the mos-fet (Q5) driver along with local feedback.
Simplified schematic Fig. #1 shows the biasing circuit. The current needed to develop 0.5V across R12 comes from
the source of Q5. When the amplifier is first turned on the current source (Q3) turns on Q5 and current flows through
R12 developing a voltage. When this voltage approaches 0.5V Q1 turns on and robs current from the gate of Q5.
This causes Q5 to turn off until the reduced current flowing through Q5 maintains 0.5V across R12. Q1 will turn off
slightly causing Q5 to increase its source current. The circuit reaches a point of equilibrium with approximately 0.5V
across R12.
Because all output devices are not identical and base emitter voltages vary, some adjustment must be available to
slightly adjust the 0.5V across R12. This is accomplished with RT1. RT1 causes Q1 to turn on slightly more or less
resulting in Q5 turning on slightly more or less and therefore R12? s voltage will be slightly more or less than 0.5v. The
proper quiescent current adjustment is 4mV ( to be measured between test points 8 and 9).
THE SECOND TIER:
Refer to the simplified schematic Fig. #1 while reading the following text. One way of making an amplifier more
efficient is to vary the Power Supply Voltage on the collectors of the output transistors (Q14 & Q22). The lower the
voltage from collector to emitter, the lower the device dissipation. During quiescent conditions, there is 78VDC on the
collectors of output transistors Q14 and Q22. The peak AC voltage that can appear on the amplifier's output is
approximately 132V peak. How can an output transistor deliver a 132V peak when its collector is only at 78VDC? It
can if its collector is pulled up to 144VDC as the output signal's peak rises above 78VDC. (refer to Fig. #2). The
second tier voltage must remain above the amplifier's output voltage by amount Vm. Therefore the circuitry controlling
the second tier voltage must increase the tier voltage before the amplifier's output voltage reaches 78VDC. This
leading voltage is necessary to compensate for time lag of the second tier circuit during fast rising amplifier output
signals.
4 5

The voltage between the
amplifier?s output and test point
4 is approximately 14.7VDC
derived from the voltage drop
across ZD3 @ ZD4. We call this
voltage the “floating battery”
because it floats on top of the
output audio signal with point 4
always being 14.7VDC greater
than the peak of the output
signal. Point 4 drives the gate of
mos-fet Q11. Q11 controls the
transistors of the upper tier. As
Q11 turns on it's source foward
biases the base of Q13 and Q13
pulls the collector of Q14
towards the 144 volt rail. The
gate to source voltage needed to DC Protection
turn on Q11 is approximately 3.5
volts. When the peak output If a DC voltage greater than 8 volts appears on the output of the amplifier for more than 200 milliseconds then triac
signal is about 67vp (55v-(14.7v- Q30 will turn on holding the output at ground potential. MBS4992 is a device that turns on at either + or - 8 volts DC.
3.5v)) then Q11 will start to turn on the second tier. The second tier voltage will remain about 11 volts (Vm) above the
peak of the output signal to the point of clipping where this voltage is reduced to about 4 volts. Zener ZD8 protects the
gate source junction of Q11 and also provides a current path through R29 for the “floating battery”.
Current Limit Protection Circuitry
To have an amplifier drive 3000 watts into practically any combination of speaker cabinets and know what is a safe
load and what is not is a very difficult task. An extensive amount of time was spent on the current limit circuitry so that
it may simulate the safe operating area of the output transistors (SOAR curve). No matter how reactive the load may
be the phase shift that it presents, along with it's resistive component is used to set the output current limit of the
output transistor stage.
Refer to the schematic of board M1002A while reading the following text. The current limit circuitry is a mirrored image
with circuitry connected to the positive power supply rail being identical (but opposite polarity) to the circuitry
connected to the negative power supply rail. For this reason we will look at the positive side of the circuitry.
Transistor Q9 measures the peak current flowing through resistor R53. The voltage across R53 (as a result of the
current flowing through it) is scaled down by R55, R35, R36, R37, D7 and D11- these parts make up the safe
operating area along with the time constants of C26, R34, C12 and R26. Fig. #3 shows a waveform of the current that NOTE: Everytime you replace blown output transistors on a M1002A board
passes through R52 and R53 when the output of the amplifier is shorted to ground. This can only be seen by using an test the DC protection triac with the following circuit.
oscilloscope to measure differentially across R52 and R53. The conditions of the measurement are contained on the
diagram. During current limit when Q9 turns on it reduces the voltage across R42. R42 is in series with a 16 volt zener Conditions of test:
(ZD7) and is also in parallel with the junction of Q8. Q8 is normally saturated by the current that flows through R20, A. Pass a 100Hz 25v peak signal through the M1002A board under test with no load connected to the amplifier
ZD7, R42, and R22. When Q9 reduces the voltage across ZD9 and R42 to below 16.6 volts then Q8 turns off allowing output.
a charge to build up on C8 through resistors R24 and R25. If current limiting occurs for a long enough duration to B. Connect points 1 and 2 as shown in the diagram. The amplifier should go into protect mode as the triac ( if
allow C8 to charge to 1.2 volts then Q7 will turn on tripping the relay circuit on board M1011A. As soon as the relay is working) shorted the output of the amplifier to ground, and the amplifier goes into current limit.
turned off the audio signal will be turned off at the voltage amplifiers and will remain off for about 5 seconds before the C. Disconnect the triac test circuit and allow the amplifier to complete it?s protect cycle.
relay turns on and allows the audio signal to pass through the amplifier. If a current limit condition is still present then D. Reverse connections 1 to 2 and 2 to 1 and test again. The same results as in B) should be observed if the triac is
the whole cycle will occur again and repeat until the load conditions on the amplifier's output are safe for the amplifier. working.
When a safe load reappears the amplifier will automatically reset and drive that load (the speaker cabinet).
Subwoofers present large inductive loads to the amplifier and are driven at low frequencies where the large current Only test the triac for one protect cycle as prolonged testing will heat the triac to a high temperature.
peaks must be tolerated for short periods of time. To accomodate this type of loading C26 and R34 are used to retard
the firing of Q9 at low frequencies.
6 7

EMS Circuit
Identifying Defective Boards in the AP-3400
The Energy Management System circuit only applies to North American line voltage products. A North American AC
receptacle can provide 1850 watts before the wall breaker would trip, but how can a amplifier provide 2 x 1200 watts STEP 1: VISUAL INSPECTION OF FRONT PANEL AND FAN
out when only 1850 watts is avaliable out of the AC receptacle? A sinewave source connected to the amplifier driving
the amplfier to full power output will cause the circuit breaker on the amplifier to trip. Music driving the amplfier to A. Check to see whether the green power LED is lit. If not, the amplifier has a power supply (M1013A board),
clipping can be equal an average power output between 12 and 30 percent of the amplifier?s maximum capable power transformer, A.C. switch or line cord problem.
output. Under this condition less than 12 ampheres of current is drawn from the AC line. Some synthesized music B. If the red protect LED stays on or samples off and on, this usually indicates a problem with one or both of the
may go beyond the 12 to 30 percent level and make the amplfier draw more than 12 amperes from the AC line. If this M1002A current amplifier modules and possibly damage to the M1011A voltage amplifier board. Check for
occurs the coil on board M1013A heats up to the point where through the heating of thermistor RV5, Q32 sinks misaligned pin connections or see if the ribbon cables have been cut or pinched through their insulation.
current through R109. On board M1011A Q11 starts conducting through the connection to R109. Q11 heats C. The fan running at full speed on power up usually indicates a problem with the fan circuitry on the M1013A board,
thermistors RV2 and RV4 attenuating the audio signal going to each amplfier channel, thus decreasing the current but it can also be caused by M1011A circuit problems. Erractic fan behaviour can be caused by damaged
drawn from the AC line to the point where less than 12 ampheres is being drawn. thermistors located under the M1002A heatsinks.
D. No output on either or both channels can be caused by intermittent push switches at the input.
Fan Circuit
STEP 2: VISUAL INSPECTION OF INTERNAL CHASSIS
Looking at the schematic to
board M1013A, here is a quick A. a) After removing the lid, look for any signs of smoke, charring or burnt components. If the M1002A boards have
explaination of the fan control such damage there may be some damage to the M1011A voltage amp board in the form of blown ICs, or possibly
circuit. There is a thermistor on open or shorted diodes, LED?s, resistors, transistors or capacitors. Exploded electrolytic capacitors indicate you
each M1002A board. When the have major repairs to the M1002A, M1011A and M1013A boards.
amplifier is first turned on, Q33
is saturated sinking the current
source through ZD10. As either
negative temperature coefficient
thermistor begins to heat up,
more current flows through D38
or D39 decreasing the conductor
of Q33 until the increasing VCE
of Q33 is enough to turn on Q34
and Q35. Further heating of the
thermistor causes an increasing
of Q33?s collector to emitter
voltage. Q34 and Q35 are a
common emitter stage with Q35
providing the drive current for the fan. To lower the dissipation of Q35, D42, D43, ZD12, ZD13 and R118 turn off Q35
when the full wave rectified voltage present of the collector of Q35 reaches approximently 50V by robbing current from
the base of Q34. The maximum fan voltage is 20.5 VDC. ZD14 and R120, R121 and R122 provide a current limiting
function. Figure #4 shows the current throught these resistors when there is 12VDC across the fan.
Thermal Shutdown Circuit
Test point 7 in the fan circuit is the measuring point for the shutdown voltage. As the temperature sensing thermistors that
control the fan circuit heat up the voltage on test point 7 rises until at 85 degrees celcius on the M1002A heatsinks the
voltage on test point 7 reaches 34.5 VDC and the amplifier must be shutdown to protect the output power transistors. ZD15
and D47 become forward biased and through the kill connection to board M1011A, Q37 on M1011A turns on turning the
relay off and muting the audio signal. After the amplifier cools down the kill voltage will decrease FIGURE #4 AP3400 Fan
Current Waveform until Q37 turns off turning the relay back on enabling the amplifier.
8 9

STEP 3: POWER UP PROCEDURE WITHOUT M1002A BOARDS
SPECIFICATIONS
It is extremely important that you never power up an AP3400 with the interconnecting cablesbetween the circuit POWER
• All values are in WATTS at 1KHz, except FTC 20Hz-20KHz.
boards not connected. • Measurements made with regulated 120 VAC sine wave at line cord.
• All values are rounded down to the nearest 25 watts
Time and possible further damage will be reduced if you test M1011A and M1002A boards separately. To do this you
must use the M1011A and M1002A test connecters. These are shown in figures #5 and #6. These can be made if the BURST AVERAGE
Molex connector parts are available or order them from the Yorkville Service Parts Dept. With the test connectors Measured as a 2 cycle burst at 1KHz, 8:1 duty. (Continuous measurements may require line currents >15 Amps).
connected to every board, slowly variac up the line AC voltage.
ONE CHANNEL DRIVEN (WATTS).
LOAD CONT. AVG. BURST AVG. PEAK INSTANT FTC 20-20KHz
NOTE: It may be simplier to remove the power supply connections to M1002A boards not being troubleshooted to 8ohms900 1250 3000 800
reduce the possibility of further damage. With the M1011A test connector connected, a sinewave can be passed 4ohms1500 2250 6000 1200
through the board and be seen on test points 5 and 6. With the M1002 Atest connector installed, static DC
measurements can be made. A slight DC offset may be present on the board?s output as there will not be any DC BOTH CHANNELS DRIVEN (WATTS).
correcting feedback. LOAD CONT. AVG. BURST AVG. PEAK INSTANT FTC 20-20KHz
8ohms750 1200 3000 650
4ohms1200 2175 6000 950
STEP 4: DISMANTLING AND REASSEMBLY PRECAUTIONS
BRIDGED (WATTS)
A. When removing power supply wires or resoldering wires to eyelets on the M1011A board, double check that there LOAD CONT. AVG. BURST AVG. PEAK INSTANT FTC 20-20KHz
are no solder bridges or icicles bridging traces or other eyelets. Failure to do so will result in the destruction of 16ohms1500 2400 6000 1300
8ohms2400 4350 12000 1900
newly installed boards as well as other boards in the unit. Also make sure wire color codes are correctly oriented
in their proper eyelets, and be careful that ribbon cables don?t get pinched or cut under the M1011A board. THD DISTORTION
B. When reinstalling M1002A boards, make sure the output wires, i.e. the red and yellow signal and black ground LOAD AT 1KHz 20Hz - 20KHz
wires, are not reversed. If either or both channels are reversed, the amp will stay in protect mode with the red 8 ohms <0.003 % <0.04 %
protect LED staying on or sampling on and off. 4 ohms <0.004% <0.05 %
CROSSTALK: -75 dB below full power at 1KHz

-60 dB below full power, 20Hz - 20KHz
INPUT IMPEDANCE: 20K ohms balanced, 10 Kohms unbalanced
INPUT SENSITIVITY: 1.4 VRMS sine wave = full power (36 dB gain).
FREQUENCY RESPONSE: Within 1dB, 20Hz to 20KHz (50Hz boost sw out)
HUM AND NOISE: -105 dB below max output RMS voltage, unweighted
DC OFFSET: less than 25 millivolts
PROTECTION: fully protected, DC, LOAD and THERMAL
COOLING: interleaved heatsink with DC servo controlled fan
SLEW RATE: Power amp: 30 V/usec, 60 V/usec in bridged mode
(rise time limited to 18 V/usec by input filter).
DAMPING FACTOR: >500, 20Hz - 400Hz, into 8 ohms
MAX OUTPUT CURRENT: 100 amperes for 10 milliseconds, 50 amperes continuous
TURN ON/OFF: < 15 milliwatts / seconds, 0.5 Wpk (1s on delay).
EFFICIENCY: Better than 75% at full power into 4 ohms
WEIGHT: 42 pounds 17.75 Kilograms
SIZE: 3.5" x 19" x 15.75" (front panel to binding posts)
POWER SUPPLY: Toroidal transformer and combination
power switch/circuit breaker
POWER COMSUMPTION: Will not exceed 13.5 Amps under actual conditions
10 11

AP3400 Parts List 10/28/98
YS # Description Qty. YS # Description Qty. YS # Description Qty.
6410 GREEN 3MM LED 1V7 5MA BULK BRT CLR 3 5621 470U 63V 20%CAP RADIAL ELECT BULK 1 4854 1/4W 1K2 5% T&R RES 2
Identifying Defective Boards in the AP-3000 & AP-3400 6411
6419
RED 3MM LED 1V9 5MA BULK BRIGHT
BRIDGE 35A 400V WIRE LEAD GI3504
3
2
5892
4522
6800U 80V 10%CAP RADIAL ELECT BULK
4K7 TRIM POT
8
2
4624
4824
1/2W 1K5 5%
1/4W 1K5 5%
T&R RES
T&R RES
1
12
6425 BAV21 200V 0A25 DIODE T&R 6 4400 _10K 25A-AUD/DETENT STYLE"P15"16MM 2 4847 1/4W 2K2 5% T&R RES 2
6438 1N4004 400V 1A0 DIODE T&R 10 3590 12.0 AMP SWITCH BREAKER WHITE 1 4804 1/4W 3K 5% T&R RES 8
6825 1N4148 75V 0A45 DIODE T&R 71 3822 500NH COIL 18AWG 0R000 AIR CORE 1 6124 1/4W 3K 5%MINI T&R RES 2
Please note: All boards used in the AP-3400 are designated with an `A' suffix (e.g. M1002A) and 6934 MR854 400V 3A0 DIODE FAST RECOV 24 3820 4UH COIL 14AWG ZOBEL HORIZONTAL 2 4744 5.0W 3K6 5% BLK RES 8
6439 1N5225B 3V0 0W5 ZENER 5% T&R 4 3464 WIRE TO BOARD CRIMP 18-24 AWGT/LEAD 2 4827 1/4W 4K7 5% T&R RES 7
use bright red solder mask 6440 1N750ARL 4V7 0W5 ZENER 5% T&R 5 3465 WIRE TO BOARD CRIMP 16-18 AWG TIN 4 4982 1/4W 4K7 5%MINI T&R RES 4
6459 1N4732A 4V7 1W0 ZENER 5% T&R 2 3486 CLIP 250X032 22-18AWG DISCO-LOK 14 4778 1/4W 5K36 1% T&R RES 2
6461 1N5240BRL 10V0 0W5 ZENER 5% T&R 1 3489 CLIP 250X032 18-22AWG DISCO/INSL 2 4862 1/4W 5K6 5% T&R RES 2
STEP 1: VISUAL INSPECTION OF FRONT PANEL AND FAN 6450 1N5242B 12V0 0W5 ZENER 5% T&R 4 3490 CLIP 250X032 14-16AWG DISCO/INSL 1 4887 1/4W 7K5 5% T&R RES 11
a) Check to see whether the green power LED is lit. If not, the amplifier has a power supply (M1013 6822 1N4745A 16V0 1W0 ZENER 5% T&R 4 3682 250 MALE PCB TAB BULK ON CATRIGE 14 4990 1/4W 8K2 5%MINI T&R RES 2
board), transformer, A.C. switch or line cord problem. 6824 1N5246B 16V0 0W5 ZENER 5% T&R 4 3447 DUAL BINDING POST TPP3 2 4800 1/4W 10K0 1% T&R RES 20
6432 1N5248B 18V0 0W5 ZENER 5% T&R 2 3498 M203-02 PLAIN PC MNT JK SKT 2 4829 1/4W 10K 5% T&R RES 2
6465 1N5250B 20V0 0W5 ZENER 5% T&R 4 3660 FEMALE PC MOUNT XLR NTRX.NC3FPR-H-O 2 4775 1/4W 14K0 1% T&R RES 5
b) If the red protect LED stays on or samples off and on, this usually indicates a problem with one or both 6433 1N5257B 33V0 0W5 ZENER 5% T&R 3 3451 0.089 OD SMALL EYELET ELECTROPLATED 18 4630 1/2W 15K 5% T&R RES 10
5101 BC550C TO92 NPN TRANS. T&R 19 3542 SE44 LARGE EYELET TIN-PLATED BRASS 23 4830 1/4W 15K 5% T&R RES 5
of the M1002 current amplifier modules and possibly damage to the M1012 voltage amplifier board. 5102 BC560C TO92 PNP TRANS. T&R 10 3630 FAN GUARD METAL 80MM CHROME 1 4771 1/4W 17K8 1% T&R RES 11
Note: Any of the Molex cables from the M1011 circuit board to the M1012 input board as well as the 5103 MPSA06 TO92 NPN TRANS. T&R 1 3860 FAN 80MM X 80MM 40CFM 12VDC 1 6125 1/4W 18K 5%MINI T&R RES 2
5107 2N5551 TO92 NPN TRANS. T&R 5 3692 HEATSINK THERMALOY 6079-PB 5 4885 1/4W 20K 5% T&R RES 4
M1002 current amplifiers can cause the protect LED to stay on or sample on and off. Check for 5113 MPSA42 TO92 NPN TRANS T&R 4 3893 AAVID HEATSINK 5811B 2 4777 1/4W 21K5 1% T&R RES 2
misaligned pin connections or see if the ribbon cables have been cut or pinched through their insulation. 5114 MPSA92 TO92 PNP TRANS T&R 5 3894 AAVID 5972-B H/S W/TAB B.O. 4 4832 1/4W 22K 5% T&R RES 1
6854 2N6517 TO92 NPN TRANS. 2 3501 B52200F006 COMP WASH #4 SMALL 13 4833 1/4W 27K 5% T&R RES 6
5105 MPSA13 TO92 NPN DARLINGTONT&R 1 3750 VINYL CAP SC 0.500 BLACK 1/2" 1 4840 1/4W 33K 5% T&R RES 6
c) The fan running at full speed on power up usually indicates a problem with the fan circuitry on the 5106 MPSA63 TO92 PNP DARLINGTONT&R 3 3789 TERMINAL STRIP (BEAU INTERCONNECT) 1 4868 1/4W 36K 5% T&R RES 2
5123 NJM431L TO92 SHUNT REG T&R2V 4 3806 RECTANGULAR WASHER FOR TRANS SUPPRT 1 4908 1/4W 45K3 1% T&R RES 1
M1013 board, but it can also be caused by M1011 circuit problems. Erratic fan behaviour can be caused 6456 BF872 TO202 PNP TRANS. 1 8682 #4 TEFLON WASHER .125ID .281OD .031 1 4834 1/4W 47K 5% T&R RES 8
by damaged thermistors located under the M1002 heat sinks. 6873 MJE340 TO126 NPN TRANS 2 8498 6-32 X 3/8 STEEL PEM STUD 4 4836 1/4W 68K 5% T&R RES 6
6874 MJE350 TO126 PNP TRANS. 2 8499 6-32X1 STEEL PEM STUD 7 4772 1/4W 82K5 1% T&R RES 6
6891 TIP50 TO220 NPN TRANS 2 3795 #8 GROUND LUG ZIERICK 505-169 3 4898 1/4W 91K 5% T&R RES 4
d) No output on either or both channels can be caused by intermittent push switches at the input. 6893 MJE5730 TO220 PNP TRANS 2 3468 8? 3/16 SJT AC LINE CORD STRIP 17" 1 4838 1/4W 100K 5% T&R RES 4
6779 MJH11018 TO218 NPN DARLINGTON 1 3821 HEYCO #1200 STRAIN RELIEF 1 4776 1/4W 113K 1% T&R RES 2
6911 BDX54C TO220 PNP DARLINGTON 1 3521 SIDE ENTRY PCB CONN .156 8POS 1 4839 1/4W 150K 5% T&R RES 4
STEP 2: VISUAL INSPECTION OF INTERNAL CHASSIS 6912 BDX53C TO220 NPN DARLINGTON 1 3541 24 PIN BREAKAWAY 90 .156 0.333 4668 2.0W 220K 5%10MM BODY T&R RES 2
a) After removing the lid, look for any signs of smoke, charring or burnt components. If the M1002 6752 MTP10N15L TO220 N CHAN MOSFET 2 3543 20 PIN BRKAWAY 90 LOCK .156 0.75 4841 1/4W 220K 5% T&R RES 3
6923 MTP2P50E TO220 P CHAN MOSFET 4 3593 PCB CONN 90 5 CIR .156 3 6126 1/4W 220K 5%MINI T&R RES 4
boards have such damage, the M1011, M1012 and M1013 boards may also be damaged even if there is 6924 MTW10N40E TO247 N CHAN MOSFET 2 8701 4-40 KEPS NUT ZINC 17 4843 1/4W 470K 5% T&R RES 4
no similar charring on their components. At the least, there will be some damage to the M1011 voltage 6925 MTP8P20 O220 P CHAN MOSFET 2 8793 4-40 HEX NUT ZINC 6 6127 1/4W 470K 5%MINI T&R RES 2
6900 YS6900 (22) TO3 NPN TRANS. 16 8760 6-32 KEPS NUT TIN PLATED 64 4844 1/4W 1M 5% T&R RES 1
amp board in the form of blown ICs, or possibly open or shorted diodes, LEDs, resistors, transistors or 6927 YS6927 (23) TO3 PNP TRANS. 16 8800 6-32 KEPS NUT ZINC 28 4797 1/4W 1M2 5% T&R RES 1
capacitors. Exploded electrolytic capacitors indicate you have major repairs to the M1002, M1011 and 6840 MC33078P IC DUAL OP AMP 5 8854 6-32 X 1/4 HEX NUT ZINC 6 4888 1/4W 4M7 5% T&R RES 2
6884 NE5532N IC DUAL OP AMP 1 8787 8-32 KEPS NUT ZINC 3 3699 RELAY 2C 01AMP DC48 ???MA PC-S 1
M1013 boards. 5190 MBS4992 TO92 8V5 DIAC T&R 2 8797 5/16-18 KEPS NUT SJ500 1 3594 9.5" 5C-24AWG RIBBON HEAVY DUT.100" 3
6444 MAC224-4 TO220 40A TRIAC 200V 2 3797 TO-247 THERMO CONDUCTIVE PAD 3 3595 17" 8C-24AWG RIBBON HEAVY DUT.100" 1
6477 100K 5% 1/4W THERMISTOR T&R 0.2 8 3815 TO3 PREGREASED MICA 56-03-2AP 32 8865 4-40 X 5/16 PAN PH MS SJ500 4
STEP 3: POWER UP PROCEDURE WITHOUT M1002 BOARDS 5401 _10P 500V 5%CAP T&R RAD CER.2"NPO 4 3846 TO220 MICA THERMAL CONDUCTOR 56359B 8 8742 4-40 X 3/8 PAN PH TAPTITE JS500 4
It is extremely important that you never power up an AP-3000 or AP-3400 without following the 5404 _27P 100V 10%CAP T&R TUBULAR NPO 2 4597 22AWG STRAN TC WIR 19 8861 4-40 X 3/8 PAN PH MS SJ500 1
5408 _47P 100V 10%CAP T&R BEAD NPO 4 4599 22AWG SOLID SC WIR T&R 79 8741 4-40 X 1/2 PAN PH MS JS500 13
procedure located on the M1011 schematic highlighted within the box drawn in dashed lines. Failure to do 5410 100P 100V 10%CAP T&R BEAD NPO 4 5299 24AWG SOLID SC WIR RAD 43 8871 4-40 X 5/8 PAN PH MS SJ500 2
so will possibly result in damaging a good board. This procedure should only be done on a no load 5412 220P 100V 10%CAP T&R BEAD NPO 2 4745 5.0W 0R1 5% BLK RES 12 8799 #6 X 1/4 PAN PH TYPE B JS500 2
5201 470P 100V 5%CAP T&R RAD CER.2"NPO 2 4749 5.0W 0R15 5% BLK RES 4 8801 6-32 X 3/8 PAN PH TAPTITE SJ500 1
scoped output to insure the rest of the circuit boards are working before installing new or repaired M1011 5416 470P 50V 10%CAP T&R BEAD NPO 6 4974 1.0W 0R47 5%FLAME PROOF T&R RES 4 8829 6-32 X 3/8 FLAT PH TAPTITE BO#4 HEA 15
modules. The output of a fully operational M1011 will give a 70V peak to peak sinusoidal (undistorted) 5816 680P 100V 5%CAP T&R RAD CER.2"NPO 2 4677 1/2W 1R 5% T&R RES 4 8747 6-32 X 1/2 HEX ND MS ZINC 16
5422 __1N 50V 10%CAP T&R BEAD NPO 2 4877 1/4W 1R 5% T&R RES 2 8761 6-32 X 1/2 PAN PHIL MS ZINC CLEAR 64
wave form when a patch plug is attached at Pin #1. If the wave form is distorted or non- existent, or there 5273 __1N5 200V 5%CAP T&R RAD CER.2"NPO 2 4973 1.0W 1R 5%FLAME PROOF T&R RES 4 8806 6-32 X 1/2 PAN PH TAPTITE SJ500 2
is DC offset, do not attempt to connect any M1002 module to the M1011 or you will immediately destroy 5427 __2N2 500V 10%CAP T&R RAD CER.2" YB 4 4688 1/2W 2R2 5% T&R RES 7 8802 8-32 X 3/8 PAN QUAD TPTTE SJ500 #6H 7
6451 __4N7 250V 20%CAP AC Y ONLY RAD10MM 1 4911 1/4W 2R2 5% T&R RES 8 8749 10-32 X 1/2 QDX PH TAPTITE JS500 6
the new or repaired M1002 and will also cause more damage to the rest of the amplifier. 5272 __6N8 100V 5%CAP T&R RADIAL.2"FILM 2 4748 2.0W 3R9 5% BLK RES 2 8762 10-32 X1/2 TRUSS QUAD TAPTITE JS500 4
Note: M1002?spower supply wires (red, yellow, white, blue and black) must be removed as well as the 5204 _10N 100V 10%CAP T&R RADIAL.2"FILM 2 4733 5.0W 5R6 5% BLK RES 2 8833 10-32 X 7/8 HEX CAP GRD 5 SJ500 4
5834 _10N 250V 20%CAP RAD POLYFILM BULK 2 4610 1/4W 10R 2%FLAME PROOF T&R RES 8 8783 10-32 X 1 PAN QUAD TT JS500 BLACK 10
input Molex ribbon to the M1002 when attempting to power up an M1011. 5210 _22N 100V 10%CAP T&R RADIAL.2"FILM 11 4875 1/4W 10R 5% T&R RES 2 8736 5/16-18X2-3/4 GRD 5 HEX BOLT JS500 1
6435 _22N 275V 20%CAP AC X2 RAD BLK15MM 2 4592 1/8W 15R 2%FLAME PROOF T&R RES 1 3433 0.080 SPACER OD.700 ID.330 PLASTIC 2
5224 _47N 100V 10%CAP T&R RADIAL.2"FILM 2 4591 1/8W 22R1 1%FLAME PROOF T&R RES 2 8663 11/64 NYLON SPACER (MICRO PLASTIC) 66
STEP 4: DISMANTLING AND REASSEMBLY PRECAUTIONS 5226 _68N 100V 5%CAP T&R RADIAL.2"FILM 2 4607 1/8W 39R 2%FLAME PROOF T&R RES 8 8629 10-32 X 1/4 SPACER PHENOLIC 16
a) When removing power supply wires or resoldering wires to eyelets on the M1011 board, double check 5228 100N 100V 5%CAP T&R RADIAL.2"FILM 4 4899 1/4W 39R 5% T&R RES 8 3741 .5 SPACER ID-.171 OD-.25 #912-500 2
5314 100N 50V 10%CAP T&R BEAD X7R 9 4817 1/4W 47R 5% T&R RES 6 3743 SNAP ON 0.5" SPACER RICHCO 3
that there are no solder bridges or icicles bridging traces or other eyelets. Failure to do so will result in the 5229 150N 63V 10%CAP T&R RADIAL.2"FILM 2 6134 1/4W 47R 5%MINI T&R RES 4 8679 6-32 X 1/4 X 1.75 NYLON SPACER(HEX) 1
destruction of newly installed boards as well as other boards in the unit. Also make sure wire color codes 5882 220N 250V 10%CAP RAD POLYFILM BULK 6 4811 1/4W 68R 5% T&R RES 2 8667 SHOULDER WASHER SWS-229 LENGTH 1/8 9
5234 470N 63V 10%CAP T&R RADIAL.2"FILM 2 4593 1/8W 150R 2%FLAME PROOF T&R RES 4 8818 3/4 OD X 5/16 ID X .08 THICK WASHER 1
are correctly oriented in their proper eyelets, and be careful that ribbon cables don?t get pinched or cut 5255 __1U 63V 20%CAP T&R RADIAL ELE.2" 2 4859 1/4W 150R 5% T&R RES 4 3511 #6 FLAT WASHER NYLON 2
under the M1011 boards as this will result in shut down into the protect mode or even destruction of more 5257 __2U2 63V 20%CAP T&R RADIAL ELE.2" 4 4645 1/8W 220R0 1%FLAME PROOF T&R RES 4 8485 #6 SPLIT WASHER ZINC 6
boards. 5259 __4U7 63V 20%CAP T&R RADIAL ELE.2" 5 4857 1/4W 220R 5% T&R RES 3 8491 #10 SPLIT LOCK WASHER BO 10
5281 _10U 16V 20%CAP NONPOLAR T&R .2" 6 4770 1/4W 249R 1% T&R RES 12 8817 #10 FLAT WASHER BLACK OXIDE 8
b) When reinstalling M1002 boards, make sure the output wires, i.e. the red and yellow signal and black 5629 _10U 160V 20%CAP RADIAL ELECT BULK 4 4867 1/4W 270R 5% T&R RES 7 8850 #10 INT TOOTH LOCKWASHER BO 4
ground wires, are not reversed. If either channels or both are reversed, the amp will stay in protect mode 5260 _22U 50V 20%CAP T&R RADIAL ELE.2" 12 4855 1/4W 330R 5% T&R RES 3 8873 1.250ODX5/16ID FENDER WASHER BARE 1
5627 _47U 10V 20%CAP NONPOLAR RAD BULK 2 4821 1/4W 470R 5% T&R RES 10 3436 DPDT PUSH SW PCMT H BREAK B4 MAKE 2
with the red LED staying on or sampling on and off. 5267 100U 25V 20%CAP T&R RADIAL ELE.2" 2 4822 1/4W 820R 5% T&R RES 2 3422 THERMO/BRKR:N/CLOSED OPEN@60C 1
5619 330U 100V 20%CAP RADIAL ELECT BULK 4 4609 1/8W 1K 2%FLAME PROOF T&R RES 4 1288 AP-3400 T?RD 1
5630 330U 25V 20%CAP RADIAL ELECT BULK 6 4823 1/4W 1K 5% T&R RES 17

-1dB 30Hz +4dB 55Hz TO TEST THIS PCB WITHOUT POWER OUTPUT MODULES CONNECTED, LEFT ACTIVITY ZD2
L_LEVEL +18 THE FOLLOWING PATCH PLUGS FOR MW1 AND MW2 SHOULD BE ASSEMBLED.
FILTER (LOG AND ROG MUST BE GROUNDED TO THE HIGH CURRENT INTERFACE GROUND) +18 ZD1 RIGHT ACTIVITY 500mW
C1 R6 D3 LD4 4v7
HDRM+ Iled=20mA 500mW R98 R99
1: LDRV THE OPERATION OF THE FAN
S1
MUST BE BREAK BEFORE MAKE, #3436 47p

1
2
3
GREEN WIRE TO 25A 3K R10 4v7 LD3 Q29

OUT
AND THE HI-TEMP SHUT DOWN 330R 330R

IN
CW
1K 10K:1% C3 C7 R15 R16 GROUND STRAP: P1 GREEN A13 ACTGND
WC1 10K D4 220K 2: LOG MAY BE VERIFIED BY GROUNDING Q28
R5 R6 100p 16v 470n 17K8:1% 470R GND BC560 6.4 uA -> Q5 RTSENSE OR LTSENSE. A63 GREEN
BAV21 R97
16v A63
14K0:1% C5 R14 Q1 Q2 300mV/47K C4 C32 3: LCLIM R101 BAV21
EXTRA BRIGHT LEDS! D36 470K
RIGHT = CHAN B 16v 68n 4M7 6 BC550 100n 27p R9 LD1 470K D35 220n 250v R100
33078 C28 R2 4: LFB GND AT
R7 R9 R10 R11 7 10u R5 GND HIGH CURRENT R96 C42 100K
JB1 C1 1/2 5 U3 GND 1K D1 CLP+ 820R 220n 250v C23
10K:1% 17K8:1% 17K8:1% 5 C8 C9 16v R1 R3 47K R11
RED
R12 5: LTSENSE INTERFACE C43 100K
2 470p 2 U1 1/2
(REQUIRED FOR OPERATION) C27 220p
BAL_IN 3 1 C6 7 16v 47n 16v 150n 5532 5K36:1% HARD LIMIT @ 11.2 Vp
16v 6 C16 2 17K8:1% 249R:1% 249R:1% LOG
33078 220p
NUTRIX 1 C2
3 U1 100n R17 R18 10u 1
1/2 1 R12 R13
82K5:1% 1K5 20KHz 3 U1 3
1/2
3
470p 33078 CLP- U2 R54B
1/2 47u
R1 R2 R3 R4 5K6 7K5 C10 +2dB 1 1
16v 33078 BC550 2 C9 R54A 47K
D2
1K 10K:1% 14K0:1% 1R C21 6n8 SIG_L R4 Q4 D5 D6
TO PIN 4 OF 5532 1K R7 16v 47K
C4 100n T8 REF_L R13 R14
JB2 1 3 5 100p FROM INPUT C5 R55A +145 +145
T7 SIG_R Q3 47K 16v 2u2 10K:1% 10K:1%
CH_B_IN IN = MONO PCB: 21K5:1% R57B R67B
Q20B
S R T BC550 R8 R49A R57A R67A
NJM431 2V5
NJM431 2V5
Q20A
S2 S2 T6 REF_R C2 R49B 150R 33K THIS BOARD MAY
NO_GOLD 2 4 6 1 4
-1dB 30Hz +4dB 55Hz L+ 47p HDRM- 470R 150R 33K 470R R59B
OUT OUT T5 3K R44 R45 C26A R59A FP C26B BE OPERATED
FILTER 8 L- C21A 10v 10R C21B 10v 10R WITHOUT THE POWER
NO_GOLD 2 4 6
2 5
C23 T4 +18 7 R+ +18 22u 10v 4u7 22u 10v 4u7 FP
IN IN 33078 BYPASS: 10K:1% 10K:1% FP AMP MODULES. SEE
3 6 6 R- 2 R48A R68A R48B R68B NOTE ABOUT TEST
S1
S R T MUST BE BREAK BEFORE MAKE, #3436 100n +18 +18 +18

4
5
6
CH_A_IN 5 +18 1 +18 1K5 68K 1K5 68K FIXTURE PLUG.

OUT
+18
IN
T3 GND 3 +18
BC560
C13 C17 4 U3 Q14A C27A C27B
Q14B
JB3 1 3 5 100p 16v 470n R33 R34 BC560 R55B TO AMP B (RIGHT)
T2 3 1/2
C22A 160V C22B 160V 1 RDRV
R32 17K8:1% 470R 2 -18 33078 R47A 300V 10u 21K5:1% R47B 300V 10u
C15 C24 C6 C26 C29 1K5 10p 1K5 10p
16v 68n 2 T1 -18 1
R38A R58A R38B R58B MW22
1K 10K:1% 14K0:1% 4M7 -18 100n MS4 100n 100n 100n D17A D17B ROG
R27 R28 R29 33078 1 R43 R38 7K5 39R 7K5 39R
JB4 R20 R21 R22 1/2 3 U3 18Ga BLACK WIRE -18 ROG R56B LOG MW23
C11 6 10K:1% 17K8:1% 17K8:1% 3 U2 C18 C19 1/2 GND TO M1011 GND GND 82K5:1% 82K5:1% R46A Q15A 17K8:1% R46B Q15B RCLIM
2 EY17
BAL_IN 3 7 C16 1 16v 47n 16v 150n 5532 R39A 4K7 R39B 4K7 MW24
470p 16v 2 EY2 -18 -18 -18 RFB
NUTRIX 1 C12
5 U2 100n R35 R36 RV1 RV2 7K5 MJE5730 Q18A 7K5 MJE5730 Q18B MW25
1/2 2 R30 R31
82K5:1% 1K5 20KHz GND
100K 100K
Q12A MJE340 Q12B MJE340 ROG
RTSENSE
LEFT = CHAN A 470p 33078 HDRM+ 9.85 CLP+ 9.5 +78 C18A MPSA42 C18B MPSA42 1.6 WATTS
C20 +2dB 16v D13A D19A 220K 16v D13B D19B 220K MW2
0.5W
R25 R26 5K6 7K5 R56A
2W
16v +145 ISOTHERMAL 22u R44A R60A 47R 22u R44B R60B 47R
14K0:1% 1R 6n8 R17 R20 R37 D14A 17K8:1% R61A D14B R61B
C22 TO PIN 4 OF 5532 1K 1K
100n 270R 10k:1% R40A C20A R43A D22A R40B C20B R43B D22B
R23 R24 C14 15R
FP 220R 16v 22n 3K 220R 16v 22n 3K
1K 10K:1% 100p
HIGH CURRENT INTERFACE:
R15 C3 D15A R45A D20A 5 D15B R45B D20B 6 TO AMP
1 A (LEFT)
TB2 1u 16v GND Q11 1K R62A 1K R62B LDRV
FROM M1013 BRIDGE RECT PCB, 113K0:1% BF872 C19A 47R C19B 47R MW12
TO AMP A AND AMP B. 16v D16A ROG D23A 16v D16B LOG D23B
HDRM - CLP = 300mV R19 Q13A Q13B LOG
13A/85C EY14 EY15 45K3:1% 22u D21A 22u D21B MW13
DB1 +145 RED +145 +145 330R MPSA92 Q19A MPSA92 Q19B
3 1 WC3 EY16 R16
TR1 C44 16v 1u R36 R41A MJE2361T MJE350 R41B MJE2361T MJE350 LCLIM
WC11 EY11 GREY 80V C10 GND 7K5 7K5 MW14
EY3 BLK 113K0:1% R50A Q16A R50B Q16B LOG
330u EY11 EY12 LFB
EY8 RED +78 YELLOW +78 +78 RV3 RV4 4K7 ROG 4K7 LOG MW15
TYPE_H WC8 EY13 R18 R21 D18A D18B
EY7 RED 4 2 C45 R42A R42B LTSENSE
1KVA 80V 270R 10K:1% 100K 100K 7K5 C23A R63A 7K5 C23B R63B MW1
EY6 YELLOW 13AMP 330u BLACK R51A 300V 39R R51B 300V 39R
120VAC WC1 EY7 EY8 EY9 10u -145 1K5 10p C28A 1K5 10p Q17B C28B
EY5 YELLOW GND GND GND C15 HDRM- CLP- R41 R39
YSL#1288 DB2 BLACK EY10 Q17A 160V BC550 160V
C46 WC6 BC550 10u 10u
CSA EY10 BLUE 3 1 80V 16v 82K5:1% 82K5:1% -18 -18
UI GND
Q21A
EY9 BLUE 330u R52A R69A R52B
NJM431 2V5
C29B
NJM431 2V5
Q21B
EY4 EY5 1K5 1K5 R69B
C54 22n
WC4 -78 WHITE -78
EY6
-78 33K C29A 33K R65B 16v
TB1
EY4 BLK EY12 WHITE C47 33078 C24A C25A R65A 16v C24B C25B 10R 330u
80V C11 R26 10v 22u 10R 330u 10v 22u
12A/SW
4 2 HDRM+ 1/2 10v 10v FP

CSA 330u 47p 3K 5 R53A 4u7 FP R53B R64B 4u7 R66B
EY1 EY2 R_LEVEL U3 470R R64A R70A R66A 470R R70B 10R
13AMP WC7 -145 BLUE -145
EY3
-145
BC560
7 150R 68K 10R
150R
FP 68K FP
C55 4n7 25A 6
CW
P2 Q6 R40 R42 -145 FP -145

C53 10K
CSA 22n 10u Q7 10K:1% 10K:1%
EY2 C25 R23 BC550 R125 6 11
GND +78 +78 1K R27 RELAY
1N4004 1N4004 D45 D44 16v D7 270R R1 R2
D43 D42 R22 R25 CLP+ 4 13
1N4004 1N4004 47K C14 R33 R34 +78 +145
BLACK WC10 5K36:1% 17K8:1% GND GND
16v 2u2 10K:1% 10K:1% 47u C1 S1 S2 C2 RELAY
GREEN WHITE AT 25~ AMBIENT: R108 SENSOR: 6
C17 R102 D46 48V VERSION
CHASSIS 11 A = 33K D37 100K @ 25~ ZD13 7 2 R104 D50 D51
47K 5 0.5W Q30 8 1 16 9
120 VAC 60 Hz LINE 13 A = 15K 50K @ 40~ 500mW U1 CLP- 6 D11 D12 10v 1K ACTGND
33V 1/2 15K R106 LD5
D46 25K @ 55~ R114 R116 R115
33078 BC550
7
20v
+18 PROTECT RED
+78 TO ACTIVITY LEDS. R131 R132
220uA 10K @ 80~ 1.2M 27K 27K D8 5 U2 10R C48
530uA ZD12 R24 Q9 500mW BDX53C FP 1K5 1K5
UNDER CAP: 500mW 1K R28
1/2 4 ZD7 25v LD6
L1 33078 100u POWER 10V Q38
33V R32 R35 GREEN 1N4004 500mW MPSA92
RMS IN 47K ROG C49 D48
RV5 47K R110 7 Q8 249R:1% 249R:1% 20v
25v
ZD17
100K R109 R118 500mW R124
0.5W
GROUND 14K0:1% BC550 ZD8 GND R107 100u C52 R130
STRAP 28v @ 80~ 4v7 22K R29 1K5 9
500mW C12 HDRM- +18 R103 Q31 10R -18 4u7 63v 10K
13.5v Q32 10.7v 33v ZD10 47p 3K R105 FP R126
15.6v 500mW 68K 68K R117 Q34 ABOUT 0.5W BDX54C
IDLE 1K CONTROL +18 10K
RV6 2N5551 ZD15 R113 R112 15K 2N5551 5 WATTS D9 15K Q36
100K R119 Q35 INTERFACE: -18 2N5551
C50 R31 1
17K8:1% 25v 220R -78 Q37 R128 1N4004
D41 MJH11018 MW32 +18 D49
TO WC1 ON M1012 AMBIENT R111 22n D10 220K BC550 220K
D47 D38 R124 4v7
Q33 500mW Q10 FP=FLAMEPROOF R127 R129
MW33 LTSENSE 4K7 1M
1K A06 ZD14 C13 A63 C31
D39
D40 D48
8
GND R120 R121 R122 100n 27p LD2 MW34 RTSENSE
0.5W
0.5W
0.5W
R30
M1011A.SCH_DATABASE_HISTORY R123 4v7
2R2 2R2 2R2
820R RED
GND
MW35 RMS GND
MODEL(S):- AP-3400 7K5 500mW OVERHEAT SHUTDOWN
ZD11 C51 MW3 KILL
# DATE VER# DESCRIPTION OF CHANGE 25v 470u
1 JUN/22/94 2.30 PC#4529_BD651->BDX53C_BD652->BDX54C
2 DEC/02/94 2.40 PC#4651_DEL_LD9->LD14_ADD_NJM431L GND GND EY13 EY14
3 . . Q20A/B_Q21A/B +18 MC1
4 APR/08/97 2.50 PC#5353_R60A_1/2W_220K->2W_220K 40CFM MC1
1
5 D V N LTSENSE
6 D V N RTSENSE MC1
2
7 D V N MC1
3
8 D V N RMS WARNING: 300 VDC IS BETWEEN THE POWER SUPPLIES. THIS PRESENTS A SIGNIFICANT SHOCK HAZARD. PLEASE, USE EXTREME CAUTION WHEN SERVICING!
9 D V N FAN KILL MC1
4
10 D V N 5 +145
M1002A.SCH_DATABASE_HISTORY R30 C9 R31 C10
MODEL(S):- AP-3400 RDRV T1 1K2 300V 2n2 47R 100v 680p
4v ACROSS R5 R29
D
# DATE VER# DESCRIPTION OF CHANGE CE AC WIRING RTSENSE ROG T2 +F15
5W GN Q11 D21
1 DEC/09/97 2.00 PC#5546_R55,R51 249R->220R0_R40A, RTSENSE
+145
T6 3K6
R29A
S MTP10N15L
2 . . R35A_470R->20K_R36,R39_27K->91K TB2 ORANGE WIRE TO RCLIM T3
ZD8 Q13 Q15 Q17 Q19
MR854
3 . . R37,R38_10K->27K_R34,R50_249R->270R C22 R69 R68 +145 GND R5 5W
0.5W
0.5W
EY3 FOR 245V 1N4004 R6 C3

4 . . C26,C27_10u->22N_R52,R53_0R1->0R15 R75 R74 R78 80V
6800u
15K 15K T4 249R:1% 10K:1% 10v 3K6 16v YS#6900 YS#6900 YS#6900 YS#6900
+78
5 . . R11,R12,R14,R33,->FLAMEPROOF 13A/85C GREEN WIRE TO D26 150K 150K 470K
T7
22u 1W R32 MR854
6 JAN/14/98 2.10 PC#5551_ADD_R79,ZD10_ACROSS_R11 EY3 FOR 230V
TR1 Q34 +78 RTSENSE T5 75mA IDLE 39R
7 . . ADD_R79,R80 WC11 EY11 GREY MPSA42 Q33 C23
+78
Q3
8 MAR/12/98 2.20 PC#5656_R49,R79->0R47/1W_ZD7->18V EY3 245V ORN
RDRV
RDRV 2N5551 80V BC560
4 WATTS R28
6
D22
MR854 MR854 MR854 MR854
9 D V N T8 6800u ISOTHERMAL D C11
RCLIM
EY8 RED Q32 GND GND GND 160V 220n 0.5W

10 D V N 230V GRN EY7 RED BC550 R77
C24
TO HEATSINK C2
G N Q5 1R D12 D13 D14 D15
D28 470K RV1 16mA S MTW10N40E
Q31 D25 R76 C18 80V -78 1n R33
ZD1
M1013A.SCH_DATABASE_HISTORY EY6 YELLOW
EY5 YELLOW
MPSA92 C17 8K2 10n -78
T9 6800u
100K R7 R8
0.5W
Q14 Q16 Q18 Q20
MODEL(S):- AP3400 D24 100N D27 150R 15K

500mW D1 C12 R26 1R FLMPRF YS#6900 YS#6900 YS#6900 YS#6900
220/240VAC C25 16v 16v 22n C26 270R
R66 R67 470R
0.5W
0.5W
EY10 BLUE R73 80V

# DATE VER# DESCRIPTION OF CHANGE YSL#1288E EY9 BLUE
1N4004
100K 6800u 15K 15K -145 D2 Q9 16v 22n R34 R55
1 AUG/12/97 1.40 PC#5444_R120->122_1/4W->1/2W C54 22n -145
T10
4 BC550 220R0
2 D V N Q1 R20 R21 R35 +145 +78
TB1
CSA EY4 BRN EY12 WHITE

3 D V N BC550 R9 2 3V0 3K 2K2 R25 18V GND 1K 8
8A/SW
4 D V N GND 500mW 220K 500mW R36

CSA 249R:1%
5 D V N SERVICE CAUTION: VOLTAGES GREATER THAN C6 ZD3 ZD7 10
FLMPRF
FLMPRF
IDLE CURRENT: LIN R12 16v R24 2OK 91K

6 D V N 300 VOLTS ARE PRESENT R1 R3 R11 R79 Q7 R53 R56 R58 R60
1W
5W
5W
5W
5W
C55 4n7 ADJUST FOR 3 TO 5 MILLIVOLTS RT1 39R 330u 12V0 2R2 R40A D7
7 D V N ON THIS CIRCUIT BOARD. 2N6517 D11
CW
BETWEEN TESTPOINTS 8 & 9 39R 2R2 4K7 22R1 0R47 220K R27 R37 BAV21 0R15 0R1 0R1 0R1
500mW
8 D V N C53 ZD4 350V
27K
9 D V N EY2 CSA 22n ALL UNMARKED DIODES ARE 1N4148. THE MAXIMUM CURRENT AVAILABLE FROM R70
10 D V N OUTPUTS RDRV (LDRV) IS LIMITED TO 75 mA. 1 12V0 R38
GND 4V7 500mW 18K
FLMPRF
NOTE THAT THE CAPACITOR VOLTAGES SHOWN ARE R2 R4 R10 R13 R14 C7 ZD5 2R2 R52 R57 R59 R61
1W D9 27K D10
MODELS: AP-3400 NOTE: Q1 AND Q2 MUST BE
5W
5W
5W
5W
DATE: AUG/17/98 SCH ISSUE: 1.00 THE MINIMUM REQUIRED FOR PROPER OPERATION. 68R ZD10 39R 16v Q8 R41 R62
2W
POWER_AMP WC10 ACTUAL VOLTAGE RATINGS MAY BE HIGHER. THERMALLY COUPLED 2R2 4K7 36K R23 BC550 20K R39 BAV21 0R15 0R1 0R1 0R1 3R9
330u 3V0 R35A
TO Q14 AND Q22 C1 R19 500mW 4K7 91K
YORKVILLE NAME: AP3400 PCB#&VER: M1002A/M1011A/M1012A/M1013A TITLE: AP3400
AC LINE FILTER
FOR PROPER THERMAL 150v ZD6 R22 4K7 R40 C19

249R:1% C8 9
GRN/YEL
TRACKING! 1n5 Q2 3K R42 GND 150v

BC560 3 10v 1K -145 -78 10n
BRN
BLU
CHASSIS 5 D5 2u2 Q10 R51

. MJE5730 BC560 220R0
MTP2P45 BDX53C MTP8P20 D3 C27 270R
UNDER CAP: MJ15023 MTW10N40E MJH11018 MAC224 MTP245 BDX54C MTP10N12L MJE2361T BF872 GND
16v C13 R43 16v 22n R50 GND
GRN/YEL
L1 MJ15022 R15 R16 D4 16v 22n R49

500mW 470R Q22 Q24 Q26 Q28
BROWN
150R 15K
BLUE
1W
220/240 VAC 50 Hz LINE C4 ZD2 0R47 YS#6927 YS#6927 YS#6927 YS#6927
2R2 2R2 R44
0.5W
0.5W
470p 2X R49B R49A C14 D16 D17 D18 D19

BBOTTOM E
MTP2P50E
BCE BCE GDS BCE GND 160V 220n 0.5W

MT1
MT2
G
VIEW BCE MTP2P50E

MJE340 Q4 R71 G PS Q6A
1R 7 MR854
D23
MR854 MR854 MR854
GROUND BC550 R48
B CE B CE MJE350 39R
STRAP BC550C MPSA42 MPSA13 MPSA06 MPSA92 47R D
S MR854
NJM431L 2N5517 MBS4992 BC560C MPSA92 MPSA63 2N5551 MPSA42 R72 GP Q6B 16v
1 REF R17 R18 C5 1W Q21 Q23 Q25 Q27
2 ANODE 249R:1% 10K:1% 10v 47R D 5W -78
22u 3K6 ZD9
3 CATHODE YS#6927 YS#6927 YS#6927 YS#6927 D20
MT2
MT1
123 EBC EBC EBC E CB R45

NC
CBE EBC EBC S

-F15 5W GP Q12 MR854
TO WC1 ON M1012 4v ACROSS R17 3K6 D MTP8P20
R46 R47 L1
C15 C16 R63
5W
1K 300V 2n2 39R 100v 470p 4uH 5R6
R64
-145
33K
MT1 MBS4992 Q30 MT2 BP1 BP2
10u
C21 G TRIAC_MAC224 EY1 EY2
16v MT2 R65 G MT1
10R
GND GND

L_LEVEL +18
ZD1 RIGHT ACTIVITY
LEFT ACTIVITY ZD2
M1011A.SCH_DATABASE_HISTORY
C1 R6 D3
+18
R98 R99 LD4
500mW
4v7 MODEL(S):- AP-3400
25A 47p 3K
HDRM+
R10
Iled=20mA 500mW
4v7 LD3 330R 330R Q29 # DATE VER# DESCRIPTION OF CHANGE
P1 1 JUN/22/94 2.30 PC#4529_BD651->BDX53C_BD652->BDX54C
CW
GREEN A13
10K 220K ACTGND
BC560 6.4 uA ->
D4
Q5 Q28 R97 2 DEC/02/94 2.40 PC#4651_DEL_LD9->LD14_ADD_NJM431L
16v Q1 A63 A63 GREEN
BAV21 3 . . Q20A/B_Q21A/B
Q2 300mV/47K C4 C32 R101 BAV21
EXTRA BRIGHT LEDS! D36 470K
4 APR/08/97 2.50 PC#5353_R60A_1/2W_220K->2W_220K
BC550 LD1 R100 5 AUG/05/98
C28 R2 100n 27p R9 470K D35 220n 250v 2.60 PC#5528_Q16 A,B REPLACE WITH TIP50#6891
10u
1K R5 820R
GND 220n 250v R96 C42
C23
100K 6 D V N
16v R1 R3
D1
47K
CLP+
R11
RED
R12 C43 7 D V N
LOG C27 100K 220p 8 D V N
C16 5K36:1% 2 17K8:1% HARD LIMIT @ 11.2 Vp 249R:1% 249R:1%
33078 220p 9 D V N
10u 1 1/2
10 D V N
3 U1 3 3
1/2 CLP- U2 R54B
1 1 47u
33078 BC550 2 C9 R54A 47K
D2
R4 Q4 D5 D6
1K R7 16v 47K
C5 R13 R14 R55A +145 R55B +145
FROM INPUT Q3 47K 16v 2u2 10K:1%
PCB: 10K:1% 21K5:1% 21K5:1% R67B
BC550 R8 R49A R57A R67A R57B
Q20B
NJM431 2V5
NJM431 2V5
Q20A
C2 HDRM- 470R 150R 33K R49B 150R 33K THIS BOARD MAY
L+ 47p 3K C26A R59A 470R FP C26B R59B BE OPERATED
8 R44 R45 C21A C21B 10R WITHOUT THE POWER
L- 10v 10R 10v
R+
7 +18 33078 BYPASS: 10K:1% 10K:1% 22u 10v 4u7 FP 22u 10v 4u7 FP AMP MODULES. SEE
6 2 R48A R68A R48B R68B NOTE ABOUT TEST
R- +18 +18 +18 1 +18 1K5 68K 1K5 68K
+18
5
+18 FIXTURE PLUG.
3 U3 Q14A
BC560
4
C27A C27B TO AMP B (RIGHT)
Q14B
3 1/2 BC560 160V 160V
33078 R47A C22A R47B C22B 1
-18
2
C6 C26 C29 300V 10u 300V 10u RDRV
1
R38A 1K5 10p R58A R38B 1K5 10p R58B MW22
MS4 100n 100n 100n D17A D17B
R43 R38 7K5 39R 7K5 39R ROG
-18 ROG LOG MW23
EY17 82K5:1% 82K5:1% R46A Q15A R46B Q15B RCLIM
GND R39A 4K7 R39B 4K7 MW24
BLACK WIRE -18 -18 -18 RV1 RV2 7K5 MJE5730 7K5 MJE5730 RFB
Q18A Q18B MW25
DIRECT TO GND Q12A MJE340 Q12B MJE340 ROG
M1012 HDRM+ 9.85 CLP+ 9.5 100K 100K +78 C18A MPSA42 C18B MPSA42 1.6 WATTS RTSENSE
16v D13A D19A 220K 16v D13B D19B 220K MW2
R56A R56B
0.5W
+145 22u 47R 22u 47R
2W
R17 R20 ISOTHERMAL R44A R60A R61A R44B R60B R61B
R37 D14A 17K8:1% 1K D14B 17K8:1% 1K
270R 10k:1% R40A C20A R43A D22A R40B C20B R43B D22B
15R
FP 220R 16v 22n 3K 220R 16v 22n 3K
R15 C3 D15A R45A D20A 5 D15B R45B D20B 6 TO AMP
1 A (LEFT)
1u 16v GND Q11 1K R62A 1K R62B LDRV
113K0:1% BF872 C19A 47R C19B 47R MW12
16v D16A ROG D23A 16v D16B LOG D23B
HDRM - CLP = 300mV R19 Q13A Q13B LOG
45K3:1% 22u D21A 22u D21B MW13
330R MPSA92 Q19A MPSA92 Q19B
R16 16v 1u R41A TIP50 MJE350 R41B TIP50 MJE350 LCLIM
GND R36 MW14
113K0:1% C10 7K5 R50A 7K5 R50B LOG
Q16A Q16B LFB
RV3 RV4 4K7 ROG 4K7 LOG MW15
R18 R21 D18A D18B
R42A R63A R42B R63B LTSENSE
270R 10K:1% 100K 100K 7K5 C23A 7K5 C23B MW1
-145 R51A 300V 39R R51B 300V 39R
10u 1K5 10p C28A 1K5 10p Q17B C28B
C15 HDRM- CLP- R41 R39 Q17A 160V BC550 160V
BC550 10u 10u BDX53C BF872
16v 82K5:1% 82K5:1% -18 -18
R52A R52B
Q21A
R69A C29B BDX54C

NJM431 2V5
R69B
NJM431 2V5
Q21B
1K5 33K C29A 1K5 R65B 16v
33078 C24A R65A 16v C24B 33K 330u
R26 C25A C25B 10R
C11 HDRM+ 1/2 10v 22u 10v 10R 330u 10v 22u 10v FP
R_LEVEL 47p 3K 5 U3 R53A R64A R70A 4u7 FP R53B R64B 4u7 R66B
7 470R 150R 68K R66A 470R 150R R70B 10R
10R FP 68K FP BCE BCE
25A BC560 6
P2 Q6 FP
CW
R40 R42 -145 -145

10K
10u Q7 10K:1% 10K:1% MJE5730
C25 R23 BC550 R125 6 11
RELAY MJE340 MJE2361T
1K D7 R27 MJE350
16v CLP+ 270R R1 R2
R22 R25 47K 4 13
C14 R33 R34
GND GND +145
5K36:1% 17K8:1% 16v 2u2 10K:1% 10K:1% 47u HIGH CURRENT INTERFACE: C1 S1
6 +18 S2 C2 RELAY
C17 FROM M1013 BRIDGE RECT PCB, CONTROL D46 48V VERSION
7 2 TO AMP A AND AMP B. INTERFACE: 8 1 16 9
D50 D51
5 U1 6 D12 10v 1 E CB BCE
CLP- D11 EY14 EY15 ACTGND
1/2
7 +145 +145 +18 LD5 +78
33078 EY16 MW32 PROTECT TO ACTIVITY LEDS. R131 R132
D8 BC550 5 U2 EY11 EY12
RED
R24 Q9 +78 +78 LTSENSE 1K5 1K5 NJM431L
1K R28
1/2 4 EY13 MW33 LD6 1 REF
33078 EY7 EY8 EY9 POWER 10V Q38 2 ANODE
R32 R35 GND GND RTSENSE GREEN 1N4004 MPSA92
47K ROG EY10 MW34 D48 500mW 3 CATHODE
249R:1% 249R:1% EY4 EY5 ZD17 123
Q8 -78 -78 RMS R124
EY6 MW35 R130
0.5W
BC550 C52
C12 R29
+18 -145
EY1 EY2
-14 5 KILL 1K5 9 4u7 63v 10K
47p HDRM- EY3 MW3 R126
3K
+78 10K BC550C MPSA13
D9 Q36 BC560C MPSA63
TO TEST THIS PCB WITHOUT POWER OUTPUT MODULES CONNECTED, -18 2N5551
R102 R31
R104 THE FOLLOWING PATCH PLUGS FOR MW1 AND MW2 SHOULD BE ASSEMBLED. Q37 R128 1N4004
0.5W Q30 D49
1K D10 220K (LOG AND ROG MUST BE GROUNDED TO THE HIGH CURRENT INTERFACE GROUND) BC550 220K
15K R106 CBE EBC
20v
+18 Q10 R127 R129
10R C48 C13 A63 C31 1: LDRV THE OPERATION OF THE FAN 4K7 1M MPSA42
500mW BDX53C FP AND THE HI-TEMP SHUT DOWN
ZD7 25v LD2 MPSA92 2N5551
100u 100n 27p R30 2: LOG MAY BE VERIFIED BY GROUNDING
GND RTSENSE OR LTSENSE.
C49 820R GND
20v RED 3: LCLIM OVERHEAT SHUTDOWN
500mW 25v EBC EBC
ZD8 GND R107 100u SERVICE CAUTION: VOLTAGES GREATER THAN 4: LFB GND AT
300 VOLTS ARE PRESENT HIGH CURRENT
R103 Q31 10R -18 INTERFACE
0.5W
R105 FP ON THIS CIRCUIT BOARD. 5: LTSENSE (REQUIRED FOR OPERATION) NOTE: ALL UNMARKED DIODES ARE 1N4148 CAPACITOR VOLTAGES SHOWN ARE MINIMUM REQUIRED.
1K BDX54C
15K
THE MAXIMUM CURRENT AVAILABLE FROM DATE: AUG/05/98 MODELS: AP-3400
. SCH ISSUE: 2.60
-78 RDRV (LDRV) IS LIMITED TO 75 mA.
FP=FLAMEPROOF YORKVILLE NAME: M1011A26 PCB#: M1011A TITLE: SCH_NAME

+100
-100
RED
YELL
BLKL
BLUE
+55
GND
-55
BLK
WHT
TO BE HAND INSERTED
1 RV2,RV4 TO BE HAND
INSERTED C3 1U 16V
GUIDE
ETCH
EY10
#XXXX
PRODUCTION NOTES
EY7
EY14
EY11
D8POS.RT.ANGLE_MOLEX
RAINPUT_BOARD
OB TUPNI MOTTOB POT EY4
MS4
"500.
"210.
"800.
"020.
EY1
PPOWER_SUPPLY
US WOP
MS3
MS2
MS1
AMP_B AMP_A
BLUEY2
YELEY15
BLKEY12
F
EY9 EY8
F F F EY5
WHT F
RED
BLK BLUE
MW3
MW4 1 1 1 RED YELL WHT

MW2
1 MW1
1
EY16
EY13
EY6
EY3
F F F F
+18M
-18M
L+M
L-M
R+M
R-M
NC
NC
WIRE
BLK
R106 J1
R105
HS5
Q31
FUNCTION
HS6PART#
10R E B
NOTE RELAY HAS 48V COIL FUNCTION
@Q6 Q36
Q37
Q30
BDX54C
R102
EY17
R107
D48 R131 E B
VCD
TJH2
BDX53C PART#
@R3
ZD7
1N4004 1K5
2N5551
BC550
J28
J29
+ 0.5W
15K
10R
M1011A
R127
MPSA92
PART#
0.5W
AZ
15K
1K
Q38
R103
ETUOR
@Q5
D46 HOLE
1K
GRN 4148
RE1 10K EGAG
- R126 4K7
@R3
LD6
@10R 270R ELOH/"10.0
R128
20V
R125 220K 1N4004 D49
NO NC C TP9
C48
+ J4
R130
AROMAT_RELAY 10K
100U
63V
4U7
25V
R104
RED 330R 48V_COIL 1K5 R132 25V 20V ZD8
SHEAR
- R36 1M 100U
TP5
PC#5528_Q16 A,B REPLACE WITH TIP50#6891

C52
C28A
LD5 #3699 ZD17 J6 J3 C49 R66A
10V R129
160V
@ZD1 HS1
10U
27P C31 J7 D23A 10R
2
B
C13
PC#4529_BD651->BDX53C_BD652->BDX54C
100N 4148
MJE350
@C2
@R4
TIP50
A63
Q10
Q16A
Q19A
R30 820R 47R @R9
@Q2
330U
16V
PC#4651_LED’S->NJM431+2_RESISTORS
D10 R62A
Q14A/Q21A_MOVED_TO_AID_INSERTION
4148
15R
J5
D21A 4148
160V
M1011A.PCB_DATABASE_HISTORY
D9 220K R31
10U
4148
E
PART# 4148 D20A
ZD2 _MW3
PC#5497_R66A/B_1/8WFP->1/4WFP
4V7
C29A
1 J8
FUNCTION D22A
@C2
C42 R63A 39R 4148
FACE
DOWN
470K R97 J9 47R @R9 R61A
C27A
250V
A13
Q29
VER# DESCRIPTION OF CHANGE

PC#4443_R17,R18_470R->270R
D19A
R37
BAV21 D36 220N 4148 @R11 33K R67A

10K0
B E
PC#4545_R1/R22_6K2->5K36
PART#
NJM431
1K5 R21 10R R65A
Q20A
@R13 R124
2V5
0.5W
MJE5730
C3
PC#5353_R60A/B->2_WATT
MJE340
3K R26 68K @R12 10R R59A
Q18A
Q15A
PC#4533_R19_43K->45K3
P2
C11 47P R68A
@Q1
C26A
16V
Q11
4U7
10V
PART# 1U C25A
47K R27
10V
4U7
BC560
150R @R7 R57A
E
Q6
113K0 R15 HS2 @C1300V

BC550
@R2 220K
FUNCTION 150R @R7 R64A
RV4
RV2
100K
100K
BF872 C22A 10P R60A 2WATT @R8 470R R49A
BLANK SIZE=16.000"X11.050"
BC550
PT#4400
Q7
D7 J10
Q9
16V R58A 39R 33K @R11 470R R53A

25A10K
3
4148 1U R69A
C10
R19_51K->43K
68K @R12 R70A
R47A 1K5
10P
C23A
4148 47K R28
@C1
22U
10V
D8 NJM431 Q14A C21A
PCB MECH
ASSEMBLY
@R2 113K0 R16

BC550
R38 R46A 4K7

2V5
R29 82K5 10K0 R20 300V
J11 R50A Q21A
4K7
3K D17A
Q8
BC560
10u
16V
C25 C29 100N 220P 4148
MPSA42
MPSA92
47P C12 1K5 R48A R51A
Q12A
R39 82K5 C23
@Q3
@Q4
MODEL(S):- AP-3400
1K5
1K R24 R40 10K0
BC550
J15
@U1
C24A
33078
10V
22U
N
4148
U3
R22 @R1 5K36 1K R23 D18A
Q13A
D16A 4148
Q17A
+ J13 R44
5.13
R56A 17K8
4.51
4.52
4.52
4.53
5.00
5.10
5.11
5.12
R25 17K8 1K5 R52A
16V
C15
RED
M1011-5.13
M1011-5.13
10u TP2 J16 10K0 R45A 1K R43A

- 3K
V
LD2 R55A R44A 1K
RV3 R43
R45
10K0
BLK WIRE
C20A
2
J17 @R5 21K5 22N
+ J18
1 AUG/06/93
3 JAN/18/94
5 JUN/22/94
6 NOV/29/94
7 FEB/15/95
8 APR/08/97
9 OCT/27/97
R32
10 AUG/05/98
4148 D15A
C6
_MW4
4148
82K5
10K0
R42 100K
82K5
100K
@R6
GRN
RV1
249R J24 D13A
4148 D14A
LD4 -
4 FEB/94
R41A
330R
1/4W
J19
R99
100N
33078 R100 100K
# DATE
J23
R41
7K5 7K5 R42A
1
-18 @U1 J20

NC J21 R54A 47K 7K5 7K5 R38A
NC U1 R39A
2 .
11 D
249R R11
C14
63V
2U2
+18 @R1 5K36 R1
4148 D12 _MW2
1 220R R40A
R- 4148 D11 4148 D50 22U 16V C18A
R+
J22
249R R35 C19A 16V 22U
16V 10K0
C28
2U2
63V
L-
"020.
R33
R98
"800.
"210.
"500.
1/4W
330R
10u 4148 D51
GUIDE
C5
C18B
ETCH
L+ _MW1 16V
1
47U
10V
C17
17K8 R3 FUNCTION 22U 220R R40B
TP4
C19B 22U 16V
@R6
1K R4 R38B
7K5
1K R2 R39B 7K5
10K0
R13
D2 4148 47K R7 R34 7K5 R42B
BC550
R41B 7K5
Q14A/Q21A_MOVED_TO_AID_RAD_INSERT
4148 D14B
PC4651_LED’S->NJM431+2_RESISTORS
100N C26 D13B
R55B 4148
TP1 D15B
Q3
4148
M1011.PCB_DATABASE_HISTORY
BC550 Q17B R56B
PC#5497_R66A/B_1/8WFP->1/4WFP
10K0
C2 @R5 21K5 17K8 C20B
PT#4400 22N

47P 3K R8
U2
25A10K R44B 1K

33078 3K R43B
D1
R45B
@U1
47K R5 47K R54B 1K
MPSA92
1K5 R52B
BLANK SIZE=16.000"X11.050"
4148
@Q4
MPSA42
Q12B
J25
4148
@Q3
3K R6 10K0 R14
10V
22U
SOLDERSIDE M1011-5.10
Q13B
D16B C24B
D18B
P1
47P C1
4148
16V
10u
C16
220P C27 1K5 R48B
R50B 4K7 1K5
ZD1
Q1
BC560
BC550
BC550
Q5
BC560
R51B
C21B
100K R96 R46B 4K7
22U
10V
4V7
SHEAR
TP3
4148
Q4
820R
Q2
R47B 1K5
@C1 Q14B
D17B
A63
@C1 C22B
R9 249R R12
+ 470R R49B
27P C32
300V
300V
C23B
RED
10P
10P
LD1 J26 R58B 39R
-
220K R18 10R R59B
4148 D4 R67B
B
R10 270R 10R R65B
MJE5730
MJE340
33K @R11
J14
+
10V
47U
Q18B
Q15B
C9 68K @R12 R68B
@Q1
GRN Q20B
MODEL(S):- AP-3000
LD3 R19 @R14
45K3 C25B
NJM431
- 470R R53B
250V
220N
C26B 10V
2V5
E
4U7 150R R64B
N
N
N
N
N
N
N
100N C4 R17 270R HS3 PART# 4U7 10V @R7
PT#4790 150R R57B
D20B
@R7
4148 D5 220K
R60B @R8 2_WATT
FACE
DOWN
4.53
5.00
5.10
5.12
4148
TJH1
D35 D6 D19B 4148 47R @R9
R69B
4148 R61B
C43
160V
C28B
M1011A
10U
V
V
V
V
V
V
V
R63B 39R
33K
68K
Q21B
BAV21
Q28
16V NJM431
A63
2V5
AP-3400 J27 D22B 4148
@C2
JUN/22/94
NOV/29/94
FEB/15/95
OCT/27/97
470K
@R11
@R12
D3 VER 5.13
MJE350
47R @R9
Q19B
TIP50
R101
Q16B
4148
@Q2
R62B
TP6
330U
R70B
160V
C27B
-1101M
10U
D21B 4148
# DATE
E
D23B
@C2
PART# 4148
31.5
10R C29B
D
D
D
D
D
D
D
R66B
10
11
1
2
3
4
5
6
7
8
9
"500.
ETCH
"800.
"210.
GUIDE
SHEAR "020.
SHEAR
+100
-100
RED
YELL
BLKL
BLUE
+55
GND
-55
BLK
WHT
GUIDE
ETCH
EY10
TO BE HAND INSERTED
EY7
EY14
EY11
INSERTED C3 1U 16V
1 RV2,RV4 TO BE HAND
EY4
EY1
PRODUCTION NOTES
EY2
F
EY16 EY15
EY13 EY12
EY9 EY8
EY5
F F F F
RED YELL BLK WHT BLUE
F
EY6
EY3
F F F F
+18M
-18M
L+M
L-M
R+M
R-M
NC
NC
WIRE
BLK
R106 J1
R105
HS5
Q31
10R FUNCTION
HS6PART#
E B
NOTE RELAY HAS 48V COIL D48 R131 FUNCTION
@Q6 Q36
Q37
Q30
E B BDX54C
R102
EY17
R107
TJH2
BDX53C PART#
@R3
0.5WZD7
1N4004 1K5
2N5551
BC550
J28
J29
+ PART#
15K
10R
R127
0.5W
D46 AZ
MPSA92
15K
1K
Q38
R103
@Q5
GRN 4148 HOLE RE1 10K

1K
M1011A
- R126
LD6 270R 4K7
@R3
@10R
20V
R128
R125 220K 1N4004 D49

NO NC C TP9 J4
C48
+
R130
AROMAT_RELAY 10K ZD8
100U
R132 25V
63V
4U7
25V
RED 330R 48V_COIL 1K5 R104 20V
-LD5 R36 C52 1M J6 100U
TP5
PC#5528_Q16 A,B REPLACE WITH TIP50#6891

C28A
#3699 ZD17 R129 J3 C49 R66A
@ZD1 10V J7 HS1
160V
C31 D23A
10U
27P 10R
C13
2
100N B 4148
@C2
MJE350
R30
@R4
TIP50
A63
Q10
Q16A
Q19A
820R 47R @R9
@Q2
330U
16V
D10 R62A
4148
15R
D9 R31 D21A
J5
4148
160V
4148 220K
10U
ZD2 J8 PART# 4148 D20A
4V7 _MW3
1
C29A
R63A
PC#4651_LED’S->NJM431+2_RESISTORS
FUNCTION 4148 D22A
@C2
R97 C42 39R
J9
Q14A/Q21A_MOVED_TO_AID_INSERTION
FACE
470K 250V DOWN
Q29 47R @R9 R61A
C27A
D19A
A13
D36 4148
R37
BAV21 220N @R11 33K R67A
PC#5497_R66A/B_1/8WFP->1/4WFP
10K0
1K5 B E PART#
R124 R21 10R R65A
NJM431
@R13
Q20A
C3

2V5
R26
PC#4443_R17,R18_470R->270R
0.5W 68K @R12
MJE5730
MJE340
C11 3K 10R R59A
Q18A
16V
Q15A
P2
47P R68A
@Q1
PC#4545_R1/R22_6K2->5K36
C26A
Q11
4U7
10V
R27 PART# 1U C25A
PC#5353_R60A/B->2_WATT
47K
10V
4U7
PC#4533_R19_43K->45K3
BC560
150R @R7 R57A
E
R15 HS2
Q6
FUNCTION @R2 113K0 @C1 300V 220K

BC550
2WATT @R8 150R @R7 R64A

RV4
RV2
100K
100K
C22A 10P R49A
PT#4400 D7 BF872 J10 R60A 470R
16V R53A
BC550
Q7
R58A 33K @R11

Q9
25A10K 39R 470R

3
4148 R69A
BLANK SIZE=16.000"X11.050"
1U
C10
R28 68K @R12 R70A
4148 R47A 1K5
10P
C23A
D8 47K
@C1
22U
10V
C21A
R19_51K->43K
@R2 113K0 R16 NJM431 Q14A
R38
BC550
R29 R46A 4K7 2V5

82K5 10K0 R20
PCB MECH
ASSEMBLY
J11 300V Q21A

3K R50A 4K7 D17A
Q8
C29 BC560 4148

10u
16V
C25 100N 220P R48A

47P C12 C23 1K5
MPSA42
MPSA92
R51A
Q12A
R39 82K5
@Q3
@Q4
J15 1K5
AP-3400
1K R24 R40 10K0
BC550
@U1
C24A
33078
10V
22U
R22 4148
N
5K36 1K R23 D18A
U3
@R1
Q13A
D16A 4148
Q17A
R25 J13 R44
+ R56A 17K8 R52A
5.13
16V 17K8
4.51
4.52
4.52
4.53
5.00
5.10
5.11
5.12
1K5
C15
RED TP2 J16 R43A

M1011-5.13
M1011-5.13
10u 10K0 R45A 1K

R44A 3K
LD2 - R55A
V
1K C20A
RV3 R43
R45
10K0
J17
BLK WIRE
2
J18 @R5 21K5 22N
+ R32 D15A
AUG/05/98
4148
MODEL(S):-
C6
4148
_MW4
D13A
82K5
10K0
100K
82K5
100K
GRN J24
AUG/06/93
JAN/18/94
JUN/22/94
NOV/29/94
FEB/15/95
APR/08/97
OCT/27/97
@R6
RV1
249R D14A
LD4 - J19 4148
R41A
330R
1/4W
R99
100N
R42A
FEB/94
33078 R100 100K
J23
R41
J20 7K5 7K5
1
# DATE
-18
R42
@U1
NC J21 R54A R38A
47K 7K5 7K5
NC U1 R39A
D
249R R11 D12 R40A
C14
63V
2U2
+18 5K36 R1
4148
D11 _MW2
1
22U 16V
220R
10
11
@R1 D50 C18A
4148
1
2
3
4
5
6
7
8
9
R- J22 4148 C19A 16V 22U
R+ 16V 10K0 249R R35
C28
2U2
63V
L- R33 D51
R98
1/4W
330R
10u 4148 C18B
C5
GUIDE
ETCH
L+ 1_MW1 16V 22U R40B
47U
10V
C17
17K8 R3 FUNCTION 220R
TP4
C19B 22U 16V
1K R4 R38B
@R6
7K5
1K R2 R39B
D2 R7 10K0 R34 7K5 R42B
R13
4148 47K 7K5
R41B
BC550
7K5 D14B
C26 D13B 4148
100N R55B
TP1 4148 D15B
Q3
4148
R56B
10K0
C2 @R5 21K5 17K8 C20B
Q14A/Q21A_MOVED_TO_AID_RAD_INSERT
PT#4400 22N
PC4651_LED’S->NJM431+2_RESISTORS
25A10K 47P 3K R8
R44B 1K R43B
U2

33078 3K
BC550 Q17B
R54B
PC#5497_R66A/B_1/8WFP->1/4WFP
D1 @U1
R45B
47K R5 47K 1K R52B
1K5
MPSA92
4148
@Q4

MPSA42
Q12B
R14 4148D16B
J25
@Q3
3K R6 10K0 C24B
10V
22U
Q13B
D18B
47P C1
P1
C27 4148 R48B
16V
10u
C16
220P R50B 1K5
ZD1 4K7 1K5
R51B
Q1
Q5
R96 R46B
BC560
BC550
BC550
Q14BBC560
C21B
4V7 100K 4K7
22U
10V
4148
TP3
820R R47B
Q4
D17B
Q2
R9 R12 1K5
A63
@C1 C22B
249R R49B
+ C32 470R
27P R58B
300V
300V
C23B
RED LD1 J26
10P
10P
39R
@C1
- R59B
D4 220K R18 10R
4148 R10 R67B
B
270R 33K 10R R65B
MJE5730
J14
@R11
MJE340
+ C9
10V
47U
Q18B
Q15B
68K R68B
@Q1
LD3 R19 @R12
GRN @R14 Q20B
- 45K3 C25B
10V 470R R53B
NJM431
AP-3000
250V
220N
4U7
2V5
C4 R17 HS3 C26B 150R R64B
N
N
N
N
N
N
N
PART# 4U7 @R7
100N 270R PT#4790 10V
D5 220K 150R @R7 R57B
D20B
4148 R60B @R8
2_WATT
FACE
DOWN
4148
4.53
5.00
5.10
5.12
TJH1
D6 D19B 47R @R9
D35 4148 4148
R69B
M1011A R63B R61B
C43
160V
C28B
10U
V
V
V
V
V
V
V
BAV21 39R
33K
R70B @R12 68K

Q21B
Q28
NJM431
A63
J27
AP-3400 4148
2V5
D22B
@C2
D3 470K
B
VER 5.12
@R11
MODEL(S):-
47R @R9
MJE350
JUN/22/94
NOV/29/94
FEB/15/95
OCT/27/97
TIP50
Q19B
4148 R101 R62B
Q16B
@Q2
TP6
330U
160V
C27B
D21B
16V
10U
4148
# DATE
D23B
E
4148
@C2
PART#
10R C29B
R66B
D
D
D
D
D
D
D
10
11
1
2
3
4
5
6
7
8
9
ETCH
GUIDE
P:\1011APRT.PRN
-1dB 30Hz +4dB 55Hz
FILTER
S1
MUST BE BREAK BEFORE MAKE, #3436
1
2
3
OUT
IN
1K 10K:1% C3 C7 R15 R16
R5 R6 100p 16v 470n 17K8:1% 470R
C5 R14
14K0:1% 6
RIGHT = CHAN B R7
16v 68n
33078
4M7
7
JB1 C1 R9 R10 R11 1/2 5 U3
470p 2 10K:1% 17K8:1% 17K8:1% 5 U1 C8 C9 1/2
2
BAL_IN 3 1 C6 7 16v 47n 16v 150n 5532
NUTRIX 1 3 U1 16v 6 R17 R18
C2 100n
1/2 1 R12 R13
82K5:1% 1K5 20KHz
470p 33078
R1 R2 R3 R4 5K6 7K5 C10 +2dB
16v SIG_L
1K 10K:1% 14K0:1% 1R C21 6n8 T8
C4 100n TO PIN 4 OF 5532 REF_L
JB2 1 3 5 T7
100p SIG_R
IN = MONO T6
CH_B_IN S R T REF_R
S2 S2 -1dB 30Hz +4dB 55Hz T5
NO_GOLD 2 4 6 1 4 +18
OUT OUT FILTER T4
2 5
NO_GOLD 2 4 6 IN IN +18 C23 T3 GND
3 6
S1
S R T MUST BE BREAK BEFORE MAKE, #3436 100n T2

4
5
6
CH_A_IN
OUT
IN
C13 C17 -18

JB3 1 3 5 T1
100p 16v 470n R33 R34
C15 R32 17K8:1% 470R C24
1K 10K:1% 14K0:1% 16v 68n 4M7 2 -18
33078 1 100n
JB4 R27 R28 R29
R20 R21 R22 1/2 3 U3
C11 6 10K:1% 17K8:1% 17K8:1% 3 U2 C18 C19 1/2
2
BAL_IN 3 7 C16 1 16v 47n 16v 150n 5532
470p 16v 2
NUTRIX 1 C12
5 U2
100n R35 R36
1/2 2 R30 R31
82K5:1% 1K5 20KHz
LEFT = CHAN A 470p 33078
R25 R26 5K6 7K5 C20 +2dB
16v
GREEN WIRE TO 14K0:1% 1R C22 6n8 GND
TO PIN 4 OF 5532 EY2
GROUND STRAP: R23 R24 C14 100n 18Ga BLACK WIRE
WC1 TO M1011 GND
GND 1K 10K:1% 100p
DATE: SEP/19/94 MODELS: AUDIO-PRO

AP-3400 SCH ISSUE: 0.00
GND
YORKVILLE NAME: M1012A.SCH PCB#&VER: M1012-2.00 TITLE: INPUT_&_FILTER

15
5 ASSEMBLY M1012-2.10 BLANK SIZE=15.700"X10.000" 5 15
PCB MECH M1012-2.00

SHEAR SHEAR
5
GREY_BUTTON
A_BAL_INPUT
GREY_BUTTON "000.01X"007.51=EZIS KNALB B_BAL_INPUT
BUT2
PT#3660 16 16 16 16 16 16 16 16
PT#3660
30
30
30
30
59
UNBAL_IN_A 59 SWITCH/S 59
UNBAL_IN_B 59
PART#
ARE #3436 BUT1
BREAK
128
59 59 59 59
99 99
TJH1 52 52
BEFORE #3436 S1 52 52
47 MAKE!!!! 47
AZ HOLE
59 59 59 59
#3436
BASS_BOOST
C11
40 47 47
C21
R26
C22
30 30
C2
C1
R1
R5
30 30
R20 40
2101MS2
42 42
40 40 40 40
40 40 40 40 40
JB2 47 47
47 47
JB3 40 40
00. 2
C12
MONO
470P
470P
R23
42 42
100N
470P
470P
100N
1K
1K
1K
1K
1R
40
47 47 40
J8 52 52 52 52
J18
R15
40
R36 R33
C19
R24
R25
40 40 40 40
17K8
40 40 40 40 40 40 40
17K8
J7 J17
R2
R3
R6
52 52 52 52
40 40
C17
R22 R21
150N
150N
C9
R18
R16
C7
40 40 40 40 40 40 40 40 40 40 40 40 40 40 40
R4
52 52 52 52
R17 40
40
40
40
40
40
J16
470N
J6
100P
10K0
14K0
10K0
100P
14K0
470N
14K0
100P
10K0
10K0
14K0
100P
4M7
40 40 40 40 40 40
4M7
1R
30
30
30
30
30
30
30
30
40 40
R14
R32
40
5532
40 40 40
470R
82K5
82K5
470R
1K5
1K5
@R1
@R1
@R1
@R1
52 52 40 40 52 52
40 40 40 40 40 40 40 40 40 40 40 40 40 40 40
R7
J5
C3
40 40
J15 C13
C14
C4
40 40 40 40
40 40 40
TP1 40 40 40
U3 40 40 40
TP2 40 40 40
40 40 40 40
R35
R34
40
J4 52 52 40
40 40
J19 40 52 52
J14 40
10K0
10K0
C18
U1 33078 33078@U1 U2
47N
6N8
6N8
47N
J10
C8
40 40
SHEAR
C10
C20
@U1
WC2 WC1J9
40 40
30
30
30
30
30
30
30
30
40 40 40 40 40 40 40 40 40 40 40 40
R29
BLK 13"
R9
2101M
R27
R11
15
40 40
16AWG 82 82 40 40
C16
J3 J13
52 52 52 52
01M
16AWG MC1GRN 02.12.10
00.2
40 40 40 40 40 40 40 40
98’TPES
2AP-3400
C6
1M1012A
100N
100N
C23
FUNCTION
C24
1
40 40 40
59 59 59 59 59 59 59 59
17K8
17K8
17K8
17K8
100N
5K6
7K5
68N
68N
7K5
5K6
40
100N
VER.
40 40 40
40 40
40
C5
C15
40 40 40 40 40 40 40 40
R12
R13
R10
R28
R31
J2 52 52
J12 52 52
R30
J1 52 52
J11 52 52
128
TJH2
SIG_L
REF_L
SIG_R
REF_R
+18V
-18V
GND
GND
30
15
4 "520.
LINEWIDTH "030.
00.2-2101M EDISREDLOS AP-3400 4 15
"GAUGE
30 30
040.
VCD LLIM1012A
5
"050.
SHEAR SHEAR
5
"060. 00.2-2101M LTED RD

TB2 MJH11018
MPSA06
13A/85C DB1
WC3 +145 RED 2N5551
HIGH CURRENT TO M1011A

TR1 3 1 C44
WC11 EY11 GREY 80V
EY3 BLK 330u
TYPE_H
EY8 RED
WC8 +78 YELLOW
EY7 RED 4 2 C45
1KVA 80V
EY6 YELLOW 13AMP 330u BLACK
120VAC
YSL#
EY5 YELLOW
DB2
WC1 GND
BLACK
EBC
CSA C46 WC6
EY10 BLUE 3 1 80V GND
UI EY9 BLUE 330u
C54 22n
WC4 -78 WHITE
TB1
EY4 BLK EY12 WHITE C47

80V B CE
12A/SW
4 2
CSA 330u
13AMP WC7 -145 BLUE
C55 4n7
C53
EY2 CSA 22n
GND +78 +78 1N4004 1N4004
D43 D42 D45 D44
1N4004 1N4004
BLACK WC10
GREEN WHITE AT 25~ AMBIENT: R108 SENSOR:
CHASSIS 11 A = 33K D37 100K @ 25~ ZD13
120 VAC 60 Hz LINE 13 A = 15K 47K 50K @ 40~ 500mW
D46 25K @ 55~ R114 R116 R115 33V
220uA 10K @ 80~ 1.2M 27K 27K
UNDER CAP: 530uA ZD12
L1 500mW
33V
RMS IN
RV5 47K R110 7
GROUND 100K R109 14K0:1% R118
STRAP 28v @ 80~ 4v7 22K
13.5v Q32 10.7v 500mW
33v ZD10 R117
15.6v IDLE 500mW 68K 68K Q34 ABOUT
RV6 2N5551 ZD15 R113 R112 15K 2N5551 5 WATTS
100K R119 Q35
17K8:1% C50
D41 25v 220R
AMBIENT R111 22n MJH11018
TO WC1 ON M1012 D38 4v7
D47 R124 Q33 500mW
1K A06 ZD14
D39
D40 D48
8
GND R120 R121 R122
0.5W
0.5W
0.5W
R123 2R2 2R2 2R2
4v7
7K5 500mW
ZD11 C51
25v 470u
GND GND EY13 EY14

TO M1011A: MC1 40CFM
+18
1
MC1
LTSENSE
2
M1013A.SCH_DATABASE_HISTORY RTSENSE
MC1
FAN
MODEL(S):- AP3400 3
MC1
# DATE VER# DESCRIPTION OF CHANGE RMS
4
MC1
1 AUG/12/97 1.40 PC#5444_R120->122_1/4W->1/2W KILL
2 D V N 5 NOTE: CAPACITOR VOLTAGE RATINGS SHOWN ARE MINIMUM REQUIRED.
3 D V N ACTUAL PARTS MAY HAVE HIGHER VOLTAGE RATINGS.
4 D V N ALL UNMARKED DIODES ARE 1N4148.
5 D V N
6 D V N
7 D V N
8 D V N DATE: AUG/12/97 MODELS: AP-3400 SCH ISSUE: 1.40
9 D V N
10 D V N YORKVILLE NAME: M1013A.SCH PCB#&VER: M1013A TITLE: SUPPLY/FAN_PCB

TB2 ORANGE WIRE TO
EY3 FOR 240V
13A/85C GREEN WIRE TO DB1
EY3 FOR 220V WC3 +145 RED
HIGH CURRENT TO M1011A

TR1 3 1 C44
WC11 EY11 GREY 80V
EY3 240V ORN 330u
GRN
EY8 RED
WC8 +78 YELLOW
220V EY7 RED 4 2 C45
80V
EY6 YELLOW 13AMP 330u BLACK
EY5 YELLOW WC1 GND
DB2 BLACK
220/240VAC C46 WC6
EY10 BLUE 3 1 80V GND
YSL#1288E EY9 BLUE 330u
C54 22n
WC4 -78 WHITE
TB1
CSA EY4 BRN EY12 WHITE C47

80V
8A/SW
4 2
CSA 330u
13AMP WC7 -145 BLUE
C55 4n7
C53
EY2 CSA 22n
GND +78 +78 1N4004 1N4004
D43 D42 D45 D44
1N4004 1N4004
WC10
AT 25~ AMBIENT: SENSOR:
AC LINE FILTER
11 A = 33K R108 D37 100K @ 25~ ZD13

GRN/YEL
13 A = 15K 47K 50K @ 40~ 500mW

BRN
BLU
CHASSIS D46 25K @ 55~ R114 R116 R115 33V

220uA 10K @ 80~ 1.2M 27K 27K
UNDER CAP: 530uA ZD12
GRN/YEL
L1 500mW
33V
BROWN
BLUE
RMS IN
220/240 VAC 50 Hz LINE RV5 47K R110 7
100K R109 14K0:1% R118
28v @ 80~ 4v7 22K
13.5v Q32 10.7v 500mW
33v ZD10 R117
15.6v IDLE 500mW 68K 68K Q34 ABOUT
GROUND RV6 2N5551 ZD15 R113 R112 15K 2N5551 5 WATTS
STRAP 100K R119 Q35
17K8:1% C50
D41 25v 220R
AMBIENT R111 22n MJH11018
D47 D38 R124 4v7
Q33 500mW
1K A06 ZD14
D39
D40 D48
8
TO WC1 ON M1012 GND R120 R121 R122
R123 4v7 2R2 2R2 2R2
MJH11018 7K5 500mW
ZD11 C51
25v 470u
GND GND EY13 EY14
MPSA06 TO M1011A: MC1

40CFM
2N5551 +18
1
MC1
LTSENSE
2
MC1
RTSENSE FAN
3
MC1
RMS
4
MC1
EBC KILL
5 NOTE: CAPACITOR VOLTAGE RATINGS SHOWN ARE MINIMUM REQUIRED.
B CE ACTUAL PARTS MAY HAVE HIGHER VOLTAGE RATINGS.
ALL UNMARKED DIODES ARE 1N4148.
DATE: SEP/28/95 MODELS: AP-3400E SCH ISSUE: 1.40

YORKVILLE NAME: M1013AE.SCH PCB#&VER: M1013A-2.20 TITLE: SUPPLY/FAN_PCB
11
M1013AE.SCH_DATABASE_HISTORY 12
MODEL(S):- AP-3400E 13
14
# DATE VER# DESCRIPTION OF CHANGE 15
1 SEPT/28/95 1.40 PC#4883 ADDED EMI AC LINE FILTER 16 V N
2 D V N 17
3 D V N 18
4 D V N 19
5 D V N 20
6 D V N 21
7 D V N 22
8 D V N 23
9 D V N 24
10 D V N 25

SHEAR
M1013A SHEAR
SPARE
"020.
GUIDE
REPPOC ZO 2
L T-SEN
R T-SEN
"020.
GUIDE
"210.
"210.
ETCH
"800.
ETCH
"800. "500.
"500.
X-F,BLACK
KILL
#3743
RMS
SHEAR
SHEAR
+18
DUMMY
DUMMY
EY4
#6477
100K
X-F,BLACK
RV6
EY3
10.5" 8_1/2"BLK_DBL/INS
T-BRK
#3743
MODEL(S):- AP-3000
M1013A
WC11
TJH2
# DATE VER# DESCRIPTION OF CHANGE
MC1 R109 1 JUN/23/94 2.21 PC#4529 R115,R116 22K TO 27K -
FUNCTION 47K 2 . . . - ZD13 20V TO 33V
C54
RV5
250V
22N
100K R108 47K 4148 3 SEP/20/94 2.21 PC#4576 WC11 WIRE DBL INSULATED
4 NOV/24/95 2.30 PC#49** ADD EXTRA EYELETS FOR
EY11
#6477 D46
LEADS UP
R110 14K0 @Q1 5 D V N EURO XFMR 245/230V

KBPC3506-W
TP9 6 D V N
GREY
Q32
#3822
D37 4148
7 D V N
L1
@R1
R114 1M2 2M5551
D38 4148 1K R124
8 D V N
D39 4148 9 D V N
C55
EY2
10 D V N
C53
R112 68K
250V
Q33
WC10 4N7
11 D V N
250V
TP7
22N
R111 17K8 A06

AC-WHITE
12 D V N
18AWG
4V7 ZD10
R113 68K 13 D V N
GRN
4148 D40 14 D V N
ZD11 4V7
WHITE
@R2
4148 D48 15 D V N
R115 27K
2R2_1/2W R120 16 D V N
LAY DOWN
M1013A D47 4148

WC3
2R2_1/2W R122 17 D V N
EY12 ZD15 33V 18 D V N
RED
11" 11" 11" 11"
@C1 80V
R116 @R2
27K TP8 19 D V N
2M5551
20 D V N
SHEAR "005.6X"006.21=EZIS KNALB
D41 4148 2R2_1/2W R121

330U
BLANK SIZE=12.600"X6.500"
WC8
C45
J22
J21
AP-3400 7K5
22N
15K R117
YEL
R123
C44
LAY DOWN
Q34 22K R118

C50
@Q1 MODEL(S):- AP-3400
SIX WIRES 16AWG
@C1 80V 220R R119

470U
63V
# DATE VER# DESCRIPTION OF CHANGE

WC1
03.2 -3101M
J20 EY9 4V7 ZD14

EY5
BLU
BLU
330U 33V ZD13 1 MAY/26/94 2.20 PC#4609 BD651 TO BDX53C

YELLOW
YELLOW
2 SEP/20/94 2.21 PC#4576 WC11 WIRE DBL INSULATED

BLK
J23 C51
LAY DOWN
3 NOV/24/95 2.30 PC#49** ADD EXTRA EYELETS FOR

EY6
EY10 4 D V N EURO XFMR 245/230V

EY8
5 D V N
BLK
@C1 80V
LAY DOWN
WC4 WC6
J3
6 D V N
RED RED
J2
J1
ZD12
33V
330U 7 D V N
LEADS UP 8 D V N
WHT
9 D V N
#3743 12" 12"
C46
J24
FAN_CTRL 10 D V N
LAY DOWN
E B Q35
D43 1N4004 MJH11018 11 D V N
C47
D44 1N4004 12 D V N
WC7
EY7
13 D V N
BLU
@C1 80V KBPC3506-W D42 1N4004 14 D V N

15 D V N
EY14
J25
D45 1N4004
330U
16 D V N
SHEAR
17 D V N
EY13
18 D V N
AP-3400
TJH1
19 D V N
FAN- FAN- 20 D V N
ASSEMBLY M1013-2.30 03.2-3101M LTED LLIRD "500.
"800.
PCB MECH M1013-2.30 ETCH
"210.
GUIDE
VCD SHEAR 03.2-3101M EDISREDLOS "020.
SHEAR

P:\1002APRT.PRN
Q17
M1002A AP-3400
_WC7
Q19
D21
Q13
Q15 YS#6900 YS#6900 YS#6900
. . YS#6900
. .
D12
2
R56 R58 R60 R53
MR854
D13 D14 D15 D22
MR854
MR854 MR854 MR854 MR854
1
Q18 Q20 Q14
5WATT
5WATT
5WATT
5WATT
0R15
0R1
0R1
0R1
YS#6900 YS#6900 YS#6900 YS6900
Q16
. . . .
WC6
BC550
Q1
Q28 Q22
Q26
5WATT
5WATT
5WATT
5WATT
0R1
0R1
0R1
0R15
YS#6927
BC560
Q24 . . YS#6927 1 Q2
. .
YS#6927 YS#6927
R57 R61 R59 R52

MR854 MR854 MR854 MR854
D19 D18 D16
D17 3
100K
RV1
Q21
Q23 YS#6927
. . . .
YS#6927 YS#6927 Q25Q6A Q6B Q5 YS#6927
AUTO ADJUST
Q27
HOLE
NOTE #6
J11
R29 R29A
5WATT
J10
@Q3 MR854
TAB6 R31 MTW10N40E
L1
D20
R65 R64
#5427
R6
MTP2P50E MTP2P50E
MAC224-4
5R6
D23
DC_PROT
MTP10N15L
TRIAC
C9
0.R47
1W_FP
10R
33K
47R
@Q1 @Q1
1WATT
MR854
R49
1R
MTP8P20
R33
4uH
R45AQ12
500V
Q11 R45
2N2
GG SS @Q1 GG SS @Q2
J18
@R5
500V
Q30
5WATT
OUTPUT
OUTPUT
C15
16V
3K6
G S G S BLUE 47R R49A

3K6
R71
TAB7
Q29 @R6 1/2W

+ 5.5"BLK WIRE 1/4WATT
R48 J20
TP7
2R2
-
680P
@R4 15K @R4 15K 10U 16V

@R1
16V ZD1 R39
R4
R3
C21 WC6 R72 47R @R2 91K R10 RT1
5WATT #5427
MBS4992
R32
16V/1W
16AWG @R6
1/2W J21
2R2 @R1
16V/1W
2N2
WC7 1/4WATT R49B

470P
0.5W 0.5W
39R
ZD2 TP2 BAV21 D10

D1
10N
C16
R6
TP10
39R
R8
R7
C2
D2
2WATT
J17
R5
R69
1K2
R66 R17 BC550 BC560 VBE

M1002A
39R
C10
R68 R67 250V 3R9

3K6
C19 7"YEL
470P
3K6
R18
2R2
4K7
2R2
150R
AP-3400
15K
R30
J19
@R4 15K @R4 15K 16AWG Q4 Q3

249R
ZD10
249R
R62
@R5
J16
39R
R12
VER. 9.10
4148
4148
150R
0.R47
J5
J6
ZD9
15K
27K
22R
10K0
4148
ZD8
1N
1K
0.5W 0.5W 4K7

R37
36K
10K0
249R
249R
D9
1W
R35A
1K
C22 C23 10V R13 22U

R47
R44
C24 R9
0.5W
C4
20K
@R3
1R
R15
R16
4V7/1W
22U 10V
R28
0.5W
R79
C25
1R
R19
R42
TP6
R38
C5 C3 R40A
27K
R40
R11
R43 R14
D5
D3
D11
39R
68R
39R
R46
4148
D4
D7
J2
R25
TP5
TP4
Q8 20K
TP1
C6
220K
4K7
18V
470R
4148
3K
J15
R78
BC550
@R3
#5892
#5892
J12
4148
C13
6800U
6800U
#5892
6800U
6800U
#5892
80V
470K 22N 22N

4148
TP9
22N
R21
80V
80V
80V
16V C26 C27

250V
250V
MC1 2K2
3V
BAV21
PART#
220N
220N
R2
R1
330U
91K
R22
ZD7
R36
2U2
22N
C12
220R0
470K
220K
Q33
3K
3V
18K
4K7
R51
10V
1K
ZD6
470R
270R
12V
R77
1N5
12V
J7
J8
J3
10N C18
Q7
ZD5
2N5551
270R
C8
2R2
2R2
FUNCTION
BC550
BC560
R55 Q10
C11 C14 330U

D25
4148
150K
J4
R75 R24
220R0
@C3 @C3 @C3

R70
Q32 R23
@C3
Q31
RED WIRE R74 150K 2N6517 16V

C1
ZD3
R20
TAB5
D28
R35
R34
4148
+78V GND
Q9
ZD4
+145V
J9
J22
R26
D24 Q34 C7
100N
TAB4 4004
8K2
R50
4148
J1
TP8
R27
R41
TAB1 TAB2 TAB3 -145V R73 100K 4004

D27
-78V TO M1011 MPSA92 R76 C17 BC550 MPSA42 D26

ASSEMBLY M1002-9.00
PCB MECH M1002-9.00 BLANK SIZE=14.750"X8.850"
¢

Testing Repaired Circuit Board
Now that you have rebuilt the M1002 or M1002A circuit board. It is just as important to
properly power up the board. If the sinewave doesn’t look right check the signal at test
point (1) on M1002 to ensure that the voltage amplifier on board M1011 or M1011A isn’t
distorting the signal. If there is still a damaged part on the board instantly turning it on
could blow up the board and you would be back where you started.
The best method is to connect the test connector shown in figure 3 to the 5 pin molex
connector MC1 and connect the power wires and ground to the power supply.
Connect a digital multimeter to test pins 8 and 9 to measure the bias quiescent current and
place a scope probe on the speaker output. Be sure to turn the quiescent current trimpot
RT1 fully counter clockwise.
Now using a variac slowly turn up the AC main voltage while monitoring the quiescent
voltage and the speaker output trace on the scope. Watching these two test points is a
good indicator of the health of the board. If you have a second multimeter connect it up
from the speaker output to test point 4 or 5. As you variac up also check these DC battery
voltages to ensure that they both increase in voltage to approximately +14 or –14 vdc.
If the board looks OK after variacing up to 120vac then slowly turn up the bias (RT1
trimpot) to obtain 3 to 5 millivolts of bias voltage on test points 8 and 9.
Now power down the board; connect MC1 to circuit board M1011 and variac up the
whole amplifier. Check the speaker output with a 1KHZ sinewave with no load. If this
looks good place the minimum rated load (4 ohm for M1002A, 2 ohm for M1002) on the
speaker output and increase the sinewave amplitude to the point of clipping. If the signal
looks free of oscillation, place a short across the speaker posts. The amplifier should go
into protect mode after 1/10 of a second. Remove the short and the sinewave will appear
6 seconds later.
Reassemble the complete amplifier and run just clipping music or pink noise into the
minimum rated speaker load for that model of amplifier. Let the amplifier heat up for 20
minutes. This will check the thermal mounting of the transistors and for any weak parts
not caught during troubleshooting.
If the amplifier passes this test the product is ready to return to the customer.
Figure 3.
See details of figure 3 in service manual.

YORKVILLE SOUND
AP3000 AND AP3400 SERVICE
Quick Fix for M1002 and M1002A
To speed up the servicing of the AP3000 or

AP3400 on your bench, Yorkville Sound’s service
department has developed a method to replace the
components most likely to fail when a M1002/A
amplifier board requires service.
This Quick Fix kit contains the procedure,

assembly drawings, and components to perform
the Quick Fix to a M1002 or M1002A board.
It should be understood that the person using

this procedure knows how to test resistors, diodes,
and transistors to determine if they are defective.
This procedure is not intended to be a substitute
for one’s lack of electronic capability.
Before starting, look at the board for repair

and locate the version number. It is very
important that you follow the procedure for the
appropriate circuit board version number.
A complimentary service manual for the

AP3000 power amplifier is supplied with this
M1002KIT.

STEP 1. Locate the assembly drawing for the version number printed on
the M1002 or M1002A circuit board to be serviced.
2. Remove all of the transistors coloured RED on the assembly drawing.
3. Measure and remove any of the diodes coloured BLUE on the assembly
drawing that may be damaged. Replace a 1N4732A 1W 4V7 zener (#6459)
{These components already exist on version 9 and higher, add only in versions
9 and lower.] that may have been added to the component side of the board
along with a series 0.5 ohm resistor. Refer to figure 1.
Figure 1
4. Rotate the trim pot RT1 fully counter - clockwise as in figure 2. Inspect and
replace any resistors that look burnt. Measure all of the resistor values
coloured YELLOW on the assembly drawing. The value that you measure
may not be exactly what is shown on the assembly drawing but if the resistor
doesn’t look damaged it should measure within + or – 5% of the printed value.
Figure 2

5. Measure the resistor coloured GREEN. The measured value should measure
within + or – 5% value listed in the table below. Replace any resistor that
measured beyond the + or – 5% value listed in the table below.
Resistor Printed Correct

Number Value Measured Value
-5% +5%
R10 4K7 2K25 2K3 2K35
6. Measure across the pair of test points listed in the table below. If the
measured value is not within + or – 10% of the value listed in the table then
replace the resistors shown in the table below.
Test Layout Correct Replace

Points Reference Measured Value Resistors
A to A TP2 to J19 -10% +10% R11, R12, R14

15ohm 17 ohm 19 ohm
7. Measure the resistors coloured ORANGE. Since the value of these resistors is
0.1 ohm, your ohmmeter will measure the higher series resistance of the test
leads if the resistor is OK. If the resistor is damaged your ohmmeter will read a
very high resistance (an open circuit). Replace any damaged resistors.
8. Measure the output TO –3 transistors (Q13 to Q28) to determine if any are

damaged. Mark any damaged transistors with a marking pen.
9. Replace any output transistors that you have marked as being damaged.
Replace any diodes that you have found to be damaged. Replace all of the red
transistors that were removed.
10. Inspect the traces on the circuit board for any that have ‘fused’ open or look
like they got very hot. Bridge and solder a piece of wire over any damaged
traces.
AFTER YOU HAVE REPLACED ALL OF THE NECESSARY

COMPONENTS INSPECT THE REPAIRED BOARD FOR ANY
MISSING PARTS, CORRECT VALUES IN THE CORRECT
POSITION AND THAT ALL COMPONENTS ARE SOLDERED.

SHEAR M1002A SHEAR AP-3400
_WC7 Q17
D21
Q19 Q13
YS#6900 YS#6900 YS#6900
Q15 YS#6900
D12
. . . .
2
R56 R58 R60 R53
MR854
SHEAR
D13 D14 D15 D22
MR854
MR854 MR854 MR854 MR854
1
SHEAR
Q18 Q20 Q14
5WATT
5WATT
5WATT
5WATT
0R15
0R1
0R1
0R1
YS#6900 YS#6900 YS#6900 YS6900
Q16 . . . .
WC6
BC550
Q1
Q28 Q26 Q22
5WATT
5WATT
5WATT
5WATT
0R1
0R1
0R1
0R15
YS#6927
BC560
. . YS#6927 Q2
1
Q24 . .
YS#6927 YS#6927
R57 R61 R59 R52

MR854 MR854 MR854 MR854
D19 D18 D16
D17 3
100K
RV1
Q21
Q23 YS#6927
. . . .
YS#6927 YS#6927 Q25 YS#6927
Q6A Q6B Q5
AUTO ADJUST
Q27
HOLE
NOTE #6
J11
R29 R29A
5WATT
J10
TAB6 R31 @Q3 MTW10N40E MR854

L1
D20
#5427
R65 R64
R6
MAC224-4
MTP2P50E MTP2P50E
5R6
DC_PROT
D23
TRIAC
2N2 C9
MTP10N15L
0.R47
1W_FP
10R
33K
47R
1WATT
MR854
R49
@Q1 @Q1
1R
R33
MTP8P20
4uH
R45 R45A G G S
500V
G S G
G
S
S
S G
G S
S @Q1 @Q2
J18
Q12 GG D G D
500V
@R5
5WATT
OUTPUT
Q30 SQ11
C15
OUTPUT G
3K6
TAB7
G S BLUE R71 @R6 47R S1/2W R49A

3K6
Q29 16V
+ 5.5"BLK WIRE 1/4WATT S
R48 J20
TP7
680P
-
10U 16V 2R2 16V ZD1 R39
R4
R3
@R1
@R4 @R4 R72 @R6 47R @R2 91K R10 RT1
5WATT#5427
15K 15K C21 WC6

16V/1W
R32
MBS4992
16V/1W
16AWG J21
2N2
@R1
470P
0.5W 0.5W WC7 1/4WATT R49B 2R2 1/2W

39R
ZD2 TP2 BAV21 D10
D1
C16
R6
39R
R8
R7
C2
D2
J17
2WATT TP10
R5
1K2
R69 R66 10N R17 BC550 BC560 VBE

39R
M1002A
C10
250V 3R9
3K6
470P
R68 R67 C19 7"YEL

3K6
R18
2R2
4K7
2R2
150R
15K
AP-3400
R30
J19
16AWG Q4 Q3
249R
ZD10
249R
@R4 @R4
J16
39R
R12
@R5
15K 15K R62
4148
4148
VER. 9.10 150R
0.R47
J5
J6
ZD9
15K
27K
22R
10K0
4148
R28 ZD8
1N
1K
0.5W 0.5W
R37
10K0
249R
249R
36K 4K7
D9
1W
1K
R35A
R13
R47
SHEAR
R44
C22 C23 C24 10V 22U R9

0.5W
C4
20K
4V7/1W
@R3
R15
R16
1R
22U 10V
0.5W
R79
R19
R42
1R
C25 TP6
R38
C5 C3
27K
R40
R11
R43 R14
D5
SHEAR
D3
D11
39R
68R
39R
R40A
R46
4148
D4
D7
J2
R25
TP5
TP4
TP1
Q8 20K
220K
C6
4K7
ZD7 18V
470R
4148
#5892
#5892
3K
J15
BC550
#5892
R78
@R3
J12
C13
4148
6800U
6800U
6800U
6800U
#5892
80V
4148
470K 22N 22N
22N
R21 TP9
80V
80V
80V
250V
250V
MC1 2K2 16V C26 C27

BAV21
3V
PART#
220N
220N
R2
R1
330U
91K
R22
R36
22N
C12
2U2
220R0
220K
Q33
470K
3K
18K
4K7
R51
3V
10V
1K
ZD6
470R
270R
12V
R77
1N5
12V
J7
J8
J3
10N C18
ZD5
R34 270R
Q7
2N5551
C8
2R2
2R2
BC550
R55BC560
FUNCTION
C11 C14
Q10
100N D25
4148
150K
J4
220R0
R75 R24 330U
R70
Q32 R23
@C3 @C3 @C3 @C3

Q31
RED WIRE R74 150K 2N6517 16V
C1
ZD3
R20
D28
R35
4148
+78V GND TAB5

ZD4
Q9
J9
J22
R26
+145V D24 4004 Q34 C7

8K2
R50
4148
TAB4
J1
TP8
R27
R41
TAB1 TAB2 TAB3 -145V R73 100K 4004

D27
-78V TO M1011 MPSA92 R76 C17 BC550 MPSA42 D26

ASSEMBLY M1002-9.00 "058.8X"057.41=EZIS KNALB
SHEAR PCB MECH M1002-9.00 SHEAR BLANK SIZE=14.750"X8.850"
VCD 00.9-2001M EDISREDLOS
7
M1002.PCB_DATABASE_HISTORY M1002A.PCB_DATABASE_HISTORY
MODEL(S):- AP-3000 MODEL(S):- AP-3400
# DATE VER# DESCRIPTION OF CHANGE # DATE VER# DESCRIPTION OF CHANGE
1 AUG/25/94 6.00 PC#4645 REPLACE EYELETS WITH TABS 1 AUG/25/94 6.00 PC#4645 REPLACE EYELETS WITH TABS
2 . . PC#4650 ADD DON’T BLOW ME UP CIRCUIT 2 . . PC#4650 ADD DON’T BLOW ME UP CIRCUIT
3 FEB/28/95 6.10 NTABS ADDED FOR SPKR OUTPUTS RTV HOLES MOVED TO 3 . . PC#4531 PT#6923 FROM MTP2P45 TO MTP2P50E
4 MAR/01/95 . NACCOMODATE NEWER AND SMALLER FILTER CAPS 4 FEB/28/95 6.10 .TABS ADDED FOR SPKR OUTPUTS RTV HOLES MOVED TO
5 OCT/19/95 6.20 PC#4924 PAD SIZE FOR OUTPUT TRANSISTOR 5 MAR/01/95 . .ACCOMODATE NEWER AND SMALLER FILTER CAPS
6 . . NCOLLECTORS MADE LARGER TO ACCOMODATE 6 OCT/19/95 6.20 PC#4924 PAD SIZE FOR OUTPUT TRANSISTOR
7 . . NROBOT ASSEMBLY. CHANGES TO TRACE ONLY 7 D . .COLLECTORS MADE LARGER TO ACCOMODATE
8 JAN/97 . ADDED_ROUTING_AT_TP8-TP9 8 D V .
9 OCT/28/97 7.00 PC#5498 R55,R51 249R->220R0 R40A,R35A 470R->16K 9 DEC/09/97 7.00 PC#5546 R55,R51 249R->220R0 R40A,R35A 470R->20K
10 D V .
R37,R38 8K2->16K,R36,R39 36K->68K R34,R50 249R 10 . . .R37,R38 10K->27K,R36,R39 27K->91K R34,R50 249R 8
11 D V .
->270R C26,C27 10u->22N,R52,R53 0R1->0R15 11 . . .->270R C26,C27 10u->22N,R52,R53 0R1->0R15
12 D V .
R11,12,14,33,49 TO FLAMEPROOF. CIRCUIT CHANGES 12 . . .R11,12,14,33,TO FLAMEPROOF. CIRCUIT CHANGES
13 DEC/17/97 8.10 PC#5550_R40A/R35A_16K->13K 13 DEC/08/97 8.00 PC#5546_R36,R39_1_END_78V->145V_
14 JAN/28/98 9.00 PC#5550_ADD_R79,ZD10_ACROSS_R11 14 JAN/28/98 9.00 PC#5551_ADD_R79,ZD10_ACROSS_R11_R49
15 D V N 15 . . =2X_1R_1/4W_IN_PARALLEL_BY_HAND
16 D V N 16 MAR/12/98 9.10 PC#5656_R49_2X1R_1/4W->0.R47_1W_R79
17 D V N 17 . . 1R/1W->0.R47/1W_ZD7_20V-18V
18 D V N 18 D V N
19 D V N 19 D V N
20 D V N 20 D V N

WC8
W C4
W C1
W C7
WHT
W C6
W C3
B LK
B LK
BL U
YEL
R ED
WC1 0 C55 C54

4N7 250V
250V 22N
T - BR K
22N
250V
C44 C53 WC11
T JH 1 EY3
C46
100K
RV5
SHOWN WIRED FOR

EY2
EY6
L1
EY4
Y ELLO W C45
230V
EY5
C47 A C-W HITE

Y ELLO W
RV6
100K
GR EY
EY11
RE D
RED
EY7
EY8
#1289
BLU
EY9
W HIT E
E Y12
EY10
BL U
EY13
FAN-
FAN-
EY14
AP-3400CE XFMR WIRING

NOV 13. 95

WC8
W C4
W C1
W C7
WHT
W C6
W C3
B LK
B LK
BL U
YEL
R ED
WC1 0 C55 C54

4N7 250V
250V 22N
T - BR K
22N
250V
C44 C53 WC11
T JH 1 EY3
C46
100K
RV5
SHOWN WIRED FOR

EY2
EY6
L1
EY4
Y ELLO W C45
245V
EY5
C47 A C-W HITE

Y ELLO W
RV6
100K
GR EY
EY11
RE D
RED
EY7
EY8
#1289
BLU
EY9
W HIT E
E Y12
EY10
BL U
EY13
FAN-
FAN-
EY14
AP-3400CE XFMR WIRING

NOV 13. 95

Quality and Innovation Since 1963: Service Manual

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Quality and Innovation Since 1963: Service Manual

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3400

HIGH EFFICIENCY STEREO POWER AMPLIFIER

Yorkville Sound Yorkville Sound Inc.

Voice: (905) 837-8481 Voice: (716) 297-2920

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M1012A “THE INPUT BOARD”

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THE SECOND TIER:

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Current Limit Protection Circuitry

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Thermal Shutdown Circuit

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CROSSTALK: -75 dB below full power at 1KHz

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MUST BE BREAK BEFORE MAKE, #3436 47p

GREEN WIRE TO 25A 3K R10 4v7 LD3 Q29

AND THE HI-TEMP SHUT DOWN 330R 330R

S R T MUST BE BREAK BEFORE MAKE, #3436 100n +18 +18 +18

CH_A_IN 5 +18 1 +18 1K5 68K 1K5 68K FIXTURE PLUG.

4 2 HDRM+ 1/2 10v 10v FP

P2 Q6 R40 R42 -145 FP -145

EY3 FOR 245V 1N4004 R6 C3

EY8 RED Q32 GND GND GND 160V 220n 0.5W

MODEL(S):- AP3400 D24 100N D27 150R 15K

EY10 BLUE R73 80V

CSA EY4 BRN EY12 WHITE

4 D V N GND 500mW 220K 500mW R36

IDLE CURRENT: LIN R12 16v R24 2OK 91K

FOR PROPER THERMAL 150v ZD6 R22 4K7 R40 C19

TRACKING! 1n5 Q2 3K R42 GND 150v

CHASSIS 5 D5 2u2 Q10 R51

L1 MJ15022 R15 R16 D4 16v 22n R49

470p 2X R49B R49A C14 D16 D17 D18 D19

BCE BCE GDS BCE GND 160V 220n 0.5W

VIEW BCE MTP2P50E

123 EBC EBC EBC E CB R45

CBE EBC EBC S

1K 300V 2n2 39R 100v 470p 4uH 5R6

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R69A C29B BDX54C

R40 R42 -145 -145

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MW4 1 1 1 RED YELL WHT

PC#5528_Q16 A,B REPLACE WITH TIP50#6891

VER# DESCRIPTION OF CHANGE

BAV21 D36 220N 4148 @R11 33K R67A

C11 47P R68A

150R @R7 R57A

113K0 R15 HS2 @C1300V

16V R58A 39R 33K @R11 470R R53A

@R2 113K0 R16

R38 R46A 4K7

C25 C29 100N 220P 4148

10u TP2 J16 10K0 R45A 1K R43A

-18 @U1 J20

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VER# DESCRIPTION OF CHANGE

GRN 4148 HOLE RE1 10K

R125 220K 1N4004 D49

AROMAT_RELAY 10K ZD8