form correction

content correction

Version Date Author Modifications

v 2.1 10/1/2005 AMS H72 Initialement " Coal concentration kg/Nm3 = D46/F57 ", remplacé
v 2.2 dec 2005 AB le but étant, pour une surface donnée, d'avoir un maximum d'orif
v 2.3 Apr-06 AB E56 correction de la formule (pour l'air radial) de la correction par la p
v 2.4 May-06 DD/AMS Rhô gaz modification cellules D118 ; E118 ; F118.
v 2.5 Jan-07 AB D118, E118 et F118 correction du débit aéraulique à l'aspiration par l'altitude (pressio
v 2.5 Feb-07 AB H72 mise en forme conditionnelle: si coal concentration < 6kg/m3: ve
v 2.5 Feb-07 AB H73 mise en forme conditionnelle: si Ratio of Burner Dia to Kiln Inner
v 2.5 Feb-07 AB D72 mise en forme conditionnelle: si Content of primary air : < 12%: v
v 2.6 Feb-07 AB D56 et E56 correction formule de calcul du débit théorique: adaptation de la
V2.7 Jul-07 CJE H38-I38 Modification de l'appellation de la cellule : uniquement 'kiln Air' e
V2.7 Jul-07 CJE D68,D69,D70,D71,C222 Modification des formules liées au changement de la valeur de d
V2.8 Jul-07 CJE D58 Mise en forme conditionnelle coef bias axial
V2.8 Jul-07 CJE E58 Mise en forme conditionnelle coef bias radial
V2.9 Jul-07 CJE G86 à G111 et H86 àH111Ajout des calculs sur les flux des Jacket Tube
V2.9 Jul-07 CJE H66,I66,E113 Modification des formules pour tenir compte de l'impulsion appor
V2.10 Jul-07 CJE F23,F24 Pipe speed calculated with Inlet Flow in m3/h (and not with adop
V2.10 Jul-07 CJE C10-18; J8-20 Ajout des références pour les diamètres
V2.10 Jul-07 CJE Ajout des diamètres sur les schémas et ajout schéma de coupe
V2.10 Jul-07 CJE Ajout de commentaires précisant les valeurs standards
V2.11 Sep-07 CJE Ajout d'1 ligne de Jacket Tube et calculs correspondants
V2.11 Sep-07 CJE Ajout de la colonne "Jacket tube central" et adaptation des formu
V2.11 Sep-07 CJE Ajout du calcul automatique de la pression atmospherique avec
V2.12 Oct-07 CJE Ajout de la saisie longueur de la rosace et commentaire quand tr
V3 Oct-07 CJE Mise en forme selon critères Process tool Kit/insertion des instru
on kg/Nm3 = D46/F57 ", remplacé par " Coal concentration kg/m3 = D46/F61" (kg/m3 au lieu de kg/Nm3)
donnée, d'avoir un maximum d'orifices, il est intéressant d'avoir une condition mini mais il est moins intéressant d'avoir une condition m
l'air radial) de la correction par la pression: utilisation de la pression à l'altitude h (atmospheric pressure: D59)

à l'aspiration par l'altitude (pression atmosphérique/température ambiante)

si coal concentration < 6kg/m3: vert et si coal concentration > 6 kg/m3: rouge
si Ratio of Burner Dia to Kiln Inner Brick Dia : < 0,12: vert et si Ratio of Burner Dia to Kiln Inner Brick Dia : > 0,12 : rouge
si Content of primary air : < 12%: vert et si Content of primary air : > 12%: rouge
u débit théorique: adaptation de la prise en compte de l'altitude
e la cellule : uniquement 'kiln Air' et non pas 'Total Air'
s au changement de la valeur de debit d'air
coef bias axial
coef bias radial
des Jacket Tube
r tenir compte de l'impulsion apporté par les fuel de Jacket tube
et Flow in m3/h (and not with adopted flow in Nm3/h)

hémas et ajout schéma de coupe de la tuyère

ant les valeurs standards
et calculs correspondants
be central" et adaptation des formules : si oui en tenir compte dans l'impulsion, si non n'en tenir compte que pour le % d'air primaire
e la pression atmospherique avec l'altitude
la rosace et commentaire quand trop courte
Process tool Kit/insertion des instructions
intéressant d'avoir une condition maxi.

Dia : > 0,12 : rouge

pte que pour le % d'air primaire

Introduction
This spreadsheet was accomodated for Lafarge type burner.
If your burner is not exactly a Lafarge type burner, don’t hesitate to consult the Technical Center to adapt it.
For any question, please refer to TCEA Combustion Department

Colour code

Blue on light green Text, titles

Blue on yellow (bold) Cells to fill in
Red on light green Intermediate results
Conditional formating has been applied to certain cells highlighting important values in burner design/operation theory.
If the value lies outside the normal recommended values then the cell is coloured red.
If the value of the cell lies within the recommded range of values then the cell is coloured green.
Comments give you the range expected for Standard conditions.
These conditions are for guidance only.

General Information :
Don't forget to precise which burner is in use if you have several. In anycase, precise the design date.
In "Comments" you can explain when the measurement was done (start of kiln or other specific conditions, change of burner…

Geometry :
The geometry should not be only from the plan but from measurements done before the start of the burner.
To help you to check the value, use the drawing at the end of the sheet.

Add 1 if the Jacket Tube is a central one, and 0 if it is not.

That permit to take in account the impulsion only of central one.

Base Data :
  AS=Air Separate precalciner
AT = Air Through precalciner / systems with secondary burner on pre-heater / grate (Lepol)
SP = No precalciner / Wet process / Long dry – Systems with all fuel on main burner

Add the average Heat Consumption in th/Tonne Clinker known for the kiln
Correct the quantity of fuel at the burner or the percentage at back if the cells turn into red

Total combustion Air :

This value can be entered from Kiln Balance sheet, calculation / kiln heat balance calculation This is named “Total Kiln Air” (
  If you don’t have a thermal balance sheet , this should be :
primary air from the burner + secondary air + Air inleak discharge seal + Air inleaks Kiln Hood

For the heat consumption fuel : Take care to put as first fuel, the one which is going out through the “transport circuit” :
these data will be used to calculated the “coal concentration”

Aeraulic Measurement
A value of 100°C is added to the measured temperature of the axial circuit in order to replicate the conditions in the burn
(e.g. Value Entered = 100°C + Value Measured.N.B.)

The above measurements should be taken as close as possible to the burner

and in a section of pipe where conditions are good for measurement (pitot rules should be respected)
About Results :

Axial Circuit
A tip speed greater than 300 m/s could cause erosion or tip build-up and can cause very high back pressures.
A tip speed of between 250-300 m/s may perform adequately.
A tip speed of less than 250 m/s is recommended.
Barrel speeds of less than 20m/s may result in cooling problems.
Barrel speeds of greater than 35m/s can be costly in terms of power consumption.

Transport Circuit
A tip speed 25-36 m/s is recommended.
The speed within the barrel should be regulated to avoid fuel deposit and erosion 25-35 m/s.

Swirl Circuit
A barrel speed of less than 20m/s may result in a cooling problem
Barrel speeds higher than 35m/s will effect adversely power consumption.
esign/operation theory.

nditions, change of burner…)

of the burner.

is named “Total Kiln Air” (Cell C71)

e “transport circuit” :

te the conditions in the burner

gh back pressures.
 TCEA Burner Calculation Sheet
V3 - oct 2007 Plant : FR- Le Teil Burner reference: Tuyère n°3
Date : 7/31/2007
Name : C Jenny
COMMENTS :

Design
OUTLET SURFACES diameter surface reduction % Ext.diam. : 419
Design Ref (mm) 399 thickness 10
AXIAL AIR AN 393.3
BN 361.3 271 m/s 210 m/s 32 m/s Nm3/H
4021 mm2 Ext.diam. : 355.6
CN 355.0 339.6 thickness 8
COAL AIR DN 298.5 21 m/s 30 m/s Ext.diam. : 298.5
28999 mm2 284.3 thickness 7.1
EN 280
RADIAL AIR FN 248 115 m/s 106 m/s 27 m/s Nm3/H
4261 mm2 Ext.diam. : 244.5
(surface area normal to the flow) thickness 8
Central
JacketTube =
Waste fuel 1, else 0 Name Dia (mm) Pipe speed (m/s)
1. Jacket Tube/Waste pipe 1 fluf 90 39
2. Jacket Tube/Waste pipe
3. Jacket Tube/Waste pipe 0 psp 3 150 6

DETAIL OF THE NOZZLE Swirl Fins Orifices Fins Fins radial rayon
angle (°) number width width gap (mm) raccord.
Radial (constant width for orifices) 35 22 14 25.8 (head) 0.5 1
Radial (constant width for orifices) 14 21.4 (base)
Radial (constant width for fins) 16.2 (head) 23.6
Radial (constant width for fins) 11.8 (base) 23.6

Axial (if holes) Number of holes : 20 Diameter : 16.00

Base data
Kiln system : AS PRODUCTION (T CK /j) : 2450
SP : no calciner, AT : air through, AS : separated air. Total Kiln Air (Nm3/kg CK) : 0.70
Heat consumption th/T KK : 785 % of fuel to the pre-heater : 60
Inside kiln shell diameter (m) : 3.95
Heat consumption Flow LCV Therm.energy
to the main burner kg/h Kcal/kg Gcal/h Recalculated heat consumption :
coal 4000 6329 25.32
petcoke 7524 0.00 784 kcal/kg KK
PSP 2000 3344 6.69 Modify D40
Diesel 9912 0.00

Total (Gcal/h) : 32.00

Atm. pressure (mmWG) 10336
or Elevation h (m)
AERAULIC MEASUREMENTS Axial Radial Transport fluf psp 3
Stat. press. in the burner (mmWG) 4500 1130 3750 2000 7000
T° in the burner (°C) 171 34.4 62.8 70 60
Theoretical flow (Nm3/h) 2834 1831 -
Adopted flow (Nm3/h) 2,600 1560 2450 950 829
Bias coefficient : 0.92 0.85
Atmospheric pressure (mmWG) 10336
Inlet air temperature 20 20 20 20 20 20
Inlet flow (m3/h) 2789 1673 2628 854 0 530

RESULTS
SPEEDS Axial Radial Transport air MAP/MAS Is Swirl
Type of flow subsonic subsonic speed N.h/Gcal
Outlet speed (m/s) 271 115 29.8 1.03 10.82 0.087

Content of axial air : 3.64% Fuel-Oil 5 0.15

radial : 2.18% Guidelines Coal 6 0.15
transport : 3.43% Petrol coke >7 0.15
Jacket Tubes/Waste pipes 2.49%
Content of primary air 11.74% Coal Concentration kg/m3 1.52
Ratio of Burner Dia to Kiln Inner Brick Dia : 0.118
Thermal load (Gcal/h/m2) : 3.23

614841723.xls 09/24/2022
 IMPULSION AND SWIRL CALCULATION
V3 - oct 2007

Plant : FR- Le Teil

Date : 7/31/2007
Name : C Jenny

RESULTS

GEOMETRY Axial Radial Transport fluf psp 3

Height of the fins (mm) 15.50 - - - -
Width of the machined groove (mm) 11.47 - - - -
Width of the fins at the top (mm) 25.8 - - - -
Width of the fins at the base (mm) 21.4
Width of the orifices at the top (mm) 16.2
Width of the orifices at the base (mm) 11.8
Surf. masquée par les raccords 9 - - - -
Surf. apparente de sortie (mm2) 4021 5202 - - - -
Real surface at the outlet (mm2) 3901 4133 28999 6362 0 17671
Rayon de giration (mm) - 132 - - - -

DETENTE Axial Rotat. Transport fluf psp 3

Mass flow (kg/s) 0.934 0.560 0.880 0.341 0.000 0.000
Outlet air flow (m3/h) 3812 1705 2757 1134 0 0
Volumic mass in the pipes (kg/m3) 1.142 1.275 1.433 1.229 0.000 1.779
Volumic mass in the outlet (kg/m3) 0.882 1.183 1.149 1.083 0.000 1.229
Speed in the pipes (m/s) 32 27 30 44 0 0
Speed in the nozzle (m/s) 210 106 21 44 0 0
Vitesse de détente (m/s) 271 115 26 50 0 0
Axial impulsion (N) 254 53 23 17 0 0
Normal impulsion (N) 0 37 0 0 0 0
Rotation momentum (N.m) 0 4.87 0 0 0 0

Equivalent diameter of impulse : 162 mm

Fans and/or blowers suction Axial Rotat. Transport fluf psp 3

Mass flow (kg/h) 3362 2017 3168 1228 0 0
Suction air flow (m3/h) 2789 1673 2628 1019 0 0
Volumic mass in the suction (kg/m3) 1.205 1.205 1.205 1.205 1.205 1.205

Axial Rotat. Transport air MAP/MAS Is Swirl

Type of flow subsonic subsonique speed N.h/Gcal
Outlet speed (m/s) 271 115 29.8 1.03 10.82 0.087

Content of axial air : 3.64% Objectifs Fuel-Oil 5 0.15

radial : 2.18% to Coal 6 0.15
transport : 3.43% obtain: Coke >7 0.15
Jacket Tubes/Waste pipes 2.49%
Total : 11.74% Coal Concentration kg/Nm3 1.52

VERIFICATION DES MESURES PAR LA CONSERVATION DE L'ENERGIE

Axial Rotat. Transport

E gaz dans le nez (KJ/kg) 446 309 247
E gaz à la sortie (KJ/kg) 439 306 309
¯E/E (%) -1.6 -0.8 24.9

614841723.xls 09/24/2022
 IMPULSION AND SWIRL CALCULATION
V3 - oct 2007

Plant : FR- Le Teil

Date : 7/31/2007
Name : C Jenny
SKETCH

14 mm

11 mm

35 °

minimum 50 mm Swirler Lenght 60 mm

OK
MAP/MAS Determination

Atm.pressure, mmWG 10336

Kiln production,tpd 2450 0.5 1.0 1.5
Kiln diam.,m 3.95 1000 1300 1500
Coating tickness,m 0.20 m/s 10.8 13.3 15.0
kcal/kg CK 784 primary Nm3/h 6,610 Moment,N 251 310 350
Coal kcal/kg 6329
Fuel Precalciner 60 primary% 11.7%
Approx. Sec air, Nm3/h 64,848 Spe.Impuls 7.85 9.70 10.93
Gcal/h through main burner 32.0
Brick thickness , m 0.20 320 N Sec.air
329 N Axial cmponent of burne
Difference 9N
1.03 MAP/MAS

MESURES AERAULIQUES Axial Rotat. Transport

P statique dans le nez (mmcE) 4500 1130 -
T dans la tuyère (°C) 171 34 63
Débit théorique (Nm3/h) 2834 1831
Débit adopté (Nm3/h) 2834 1831 0 Measured values
Impulsion axiale (N) 254 53 23
Impulsion normale (N) 0 37 0
Moment de rotation (N.m) 0 5 0
m/s 271 115 26
Débit massique (kg/s) 0.934 0.560 0.880

614841723.xls 09/24/2022
 Axial
20 holes of 16 mm
AN= D Axial Ext 271 m/s
393 mm 4021 mm2 (apparent)
3901 mm2 (real)
BN= D Axial Int
361 mm
Fuel
21 m/s
28999 mm2

CN= D Transp Ext

355 mm

DN= D Transp Int Radial

299 mm 115 m/s
5202 mm2 (apparent)
4133 mm2 (real)

EN= D Radial Ext

280 mm Waste fuel 1 = fluf
39 m/s
FN= D Radial Int 6362 mm2
248 mm
Waste fuel 2 = 0

Waste fuel 3 = psp 3

6 m/s
17671 mm2

10.0 mm

8.0 mm

7.1 mm

8.0 mm

A= 419.0 mm
C= 355.6 mm
E= 298.5 mm
G= 244.5 mm

614841723.xls 09/24/2022
614841723.xls 09/24/2022
 Ref
A
B

C
D
E
F

G
H

614841723.xls 09/24/2022
614841723.xls 09/24/2022
 2.0 2.5

1600 ###

15.9 ###

370 379

11.55 ###

N Axial cmponent of burner

Is
N.h/Gcal
###

614841723.xls 09/24/2022