Technical Improvement Proposal For Hydro Power SG.

PASIR Malaysia (1760KW)

Bakun Sejati Sdn. Bhd. 146, Muara Tabuan Light Industrial Park, 93350, Kuching, Sarawak, Malaysia. Tel: +6082-482818 Fax: +6082-482819 email: cmtham@bssb.com.my
MS-TECH Tianjin MingshuoTechnology Development Co.,Ltd Addr: 300384, C-3-101, Haitain International Industrial Base, No.28 Haitai South Road, Huayuan Tel: +8613312062555 (mobile) Fax: +862224224925/23787859 ext 808 Email : xdxhp@msn.com, market@tjmsjd.com Web: www.tjmsjd.com May 26, 201 1

1. General information of Power station 1.1 Site information Design head: 180m Design water flow: 0.51m/S 50HZ, 415VAC, 760kW,600rp/m Turbine: CJA237-W-92/110.5 Generator: SFW-W760-10/1430 1.2 Site problem Gas in governor pressure tank leakage constantly and the limit switch difficulty to setting, to be replaced with high reliability and free maintenance. 2. Working scope To ensure PASIR to run safely and continuously, below items in the form will have to be replaced Item Name 1 2 3 4 Governor Cylinder 1 Cylinder 2 Oil pipe Water level sensor and necessary cable QTY 1 1 1 1 Remark 6.3MPa , Accumulator with airbag embedded, control the main hydraulic valve 6.3MPa, for needle driving 6.3MPa, for deflector driving Stainless steel pipe, for connection between governor and cylinder of deflector and needle For water level forbay measurement

Cylinder 1 for needle driving will be replaced, but original piston rod and hand operation wheel will be kept. Cylinder 2 for deflector driving will be welded to turbine shell

3. Technical specifications 3.1 Jet servomotor and deflector improvement Existed jet servomotor structure

The same 4 bolts of basement

New jet servomotor structure after improvement

New Cylinder 1

Existed deflector structure

Old structure

New deflector structure after improvement

New Cylinder 2

Reference power station photo what we done in Sri Lanka

3.2

Governor Original governor will be replaced with new type of GCJWT1-6.3 which consists of DSC (digital signal controller) regulator, digital proportional valve (made in Italy) and accumulator with airbag embedded. The electric part can be installed above governor mechanical tank.

GOT DSC regulator for governor Governor manual operating hand shank Digital proportional valve

Emergency shutdown valve

Accumulator with air big embedded Oil motor pump set Stainless steel pipe to servomotor

Governor general specification: Type Controller Communication Display Control mode Regulation mode Rated pressure Frequency measurement Converter Accumulator Oil pump Oil pump control Size GCJWT1-6.3 DSC(chip made in USA) RS485 5.7 GOT (LCD) Auto, manual(for temporally using) Frequency, Water level, 6.3MPa(with air bag) 1099HZ through proximity sensor via tooth wheel(resolution 0.001HZ) Digital Proportional Valve(Made in Italy) 140L, with airbag inside 2 pumps By DSC controller Refer to layout drawing

Governor main Function: Control for turbine and generator frequency and active power Forbay water level measurement and control AFR (Auto Frequency Regulating). AWLR (Auto Water Level Regulating) Auto control to governor oil pump (according to GOT setting) Supply oil to Tubular valve(2.5Mpa)

Governor main feature: Without control lever and observed oil pipe inside cubical DSC directly control servomotor though digital proportional valve, it is simple structure and easy to get high accuracy. For Impulse turbine, deflector can be shutdown in very short time but jet servomotor can be closed slowly when load rejection happed. This is very useful to reduce the over speed and over water pressure at the same time and last the life of machine and penstock.

With oil pressure sensor, the pressure will be displayed on GOT. When power disappear, gas will be kept in air bag and pump oil again to build pressure when power restore

Governor will automatically shutdown jet and change to manual mode when power disappear.

Almost without maintenance except termly changing or filtering oil annually, Governor use DSC as regulator, digital proportional valve as converter. Normally it should always run in auto mode, but manual mode also available for temporary using if necessary.

Technical specification of main components a) DSC(digital signal controller), chip made by Microchip US

b) Water level sensor

Models

Range and Frequency 300mm to 2m 128 kHz

Cable* 2 m 5-pin Euro QD

Supply Voltage 12 to 24VDC

Discrete Output NPN (sinking)

Analog Output 4 to 20mA Sourcing

Response Time 96 s

T30UINB

c)

Oil pressure sensor

Name Application

MPM484/MDM Pressure/Differential Pressure Transmitting Controller Suitable for pressure or differential pressure measurements of various liquids compatiable with stainless steel and viton 150 standard meter,local numeral display, relays setting and controlling, analog signal output. MPM484-0.1...0~0.01...100MPa MDM4840~50kPa...2M 220VAC24VDC 0/4~10/20mADC0/1~5/10VDC 0.25%FS | 0.5%FS

Installation local thread installation Feature Range Supply Output Accuracy

d) Operating Terminal

e)

mechanical system diagram

3.3

MIV information This valve will be opened and closed by servomotor which driving pressure oil comes from governor. Valve Type Model Diameter Nominal Pressure Driving Mode Oil pressure Normal opening time Normal closing time Tubular valve ZF200-LY-40 400mm 2.0 MPa Opened and closed by hydraulic servomotor. 2.5 MPa 5~120 seconds (adjustable) 5~120 seconds (adjustable)

3.4 Item

Auto components and spare parts list Component name Water level sensor (T30UINB) Water level sensor Relay Press button and lamp DSC regulator Remark German Brand 1 Nos 1 set 1 set 1 Nos

Auto Components

Spare parts

4. Reference drawings: Layout drawing of governor

Layout drawing of governor

No

Code

Name

Amount

Material

Weight Dr NO. Dr mark

Annotation

Amount Weight Scale

Mark AmountNo. of Design Revision Check Technics

Rev.file

Signature Standard Courtersign Authorize Date

Date

S A B
Total

C
1 sheet No 1

sheet