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This Inspection Check Sheet must be 1) completed with all items checked, 2) signed by responsible persons as indicated, and 3) retained along with repair orders and Vehicle History Report in the vehicles service history file. Failure to comply with these requirements will VOID the vehicles certification. Dealership Name: __________________________________________ Year/Make/Model: ______________________________________ Ext. Color: ________ Int. Color: __________VIN: Dealer Code: __________________ Stock Number: __________________
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MEETS ADJUST/ STDS REPAIR
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Date Acquired: ________ Date Inspected: __________ R.O. Number: __________ Mileage: ____________
MECHANICAL CERTIFICATION
(See Mechanical Standards and Process Notes For Additional Details) VIN & DEALER CODE CHECK ITEM # 1 Run and print Vehicle History Report Check for outstanding SSCs Check for stored TCCS codes; clear if necessary ROAD TEST Engine cold high idle correct No abnormal engine noise at cold start Throttle does not stick shut on cold start Driveability OK during warm-up Hot driveability OK Engine reaches normal operating temperature Engine fan functions properly Brake pedal free play and travel is normal No excessive vibration during braking ABS operates on panic stop Parking brake sets and holds vehicle Inspect seat belt condition Seat belts have full range of extension and smooth operation Seat belts lock up per specification Transmission/clutch operates smoothly Automatic transmission in ECT power mode shifts properly Transmission gear ranges engage promptly while shifting when warmed up Transmission shift lock and key interlock system OK Transmission does not shift into overdrive when button is in OFF position Steering has normal feel in lock-to-lock turning Steering wheel centered in straight line driving Vehicle tracks and drives straight on level surface Tilt steering wheel adjustment works properly All wiper speeds work correctly Windshield washer operates Wiper blades are in good condition and work Wipers return to correct position when OFF Speedometer and odometer work properly Cruise control operation normal Heater operation normal No excessive drone or vibration from engine No excessive wind whistle or buzz No excessive tire vibration or steering wheel shimmy at any speed Interior free of significant squeaks or rattles Radio speakers do not rattle at high volume FRAME, STRUCTURE & UNDERBODY Frame/Unibody check Inspect body surface Inspect panel alignment and fit Inspect lower body and underbody for damage Inspect steering rack, linkage, bushings, control arms and dust boots Inspect transmission case and pan for leaks MEETS ADJUST/ STDS REPAIR ITEM # 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83 84 85 86 87 88 Drive belts and hoses free of cracks or damage Wheel cover caps secure with no damage Inspect tires for defects, damage and inflation Minimum of 5/32" tread depth remaining across tread width All four tires must be of same brand, model, size, tread design, speed and load rating Inspect brakes, calipers, lines and hoses Brake pads/shoes must have minimum of 50% wear remaining No excessive grooving or heat checking of rotors or drums Parking brake releases completely Inspect struts/shocks for leaks and wear Check exhaust systems and hangers No damage to engine mounts No damage to drive and axle shafts No damage to CV joints/boots Inspect for fuel, oil, coolant or other fluid leaks Differential fluid level correct Check for evidence of sludge Change engine oil and filter EMISSIONS & STATE INSPECTION Perform emissions test and/or state inspection, if required UNDER HOOD Check under-hood labels and decals Inspect air filter Battery in good condition, has proper cold cranking amps and reserve capacity Battery proper size and secure Cables in good condition Battery posts free of corrosion Engine coolant at proper hot and cold levels Coolant specific gravity to -31 Fahrenheit Oil, brake, clutch, transmission, transfer case, washer and power steering fluid levels OK Under-hood fluids clear and uncontaminated A/C cooling operation normal A/C refrigerant sight glass clear FUNCTIONAL & WALKAROUND Warning lights function Fuel gauge reads correctly Battery voltage gauge reads correctly Horn works Air bag deployment/replaced air bag High and low beams OK Headlight aim is OK Taillights work Brake lights work Side marker lights work Backup lights work License plate lights work No cracked or broken lenses of exterior lights Instrument lights work Heater lights work
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Date
04-TCV-031 2005 Toyota Motor Sales, U.S.A., Inc.
Service Manager
Date
Date
MDC# 00310-00104
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HYBRID COMPONENTS
Use the Intelligent Tester for items 114 Hybrid Vehicle Immobilizer System Multi-Information Display Inverter Coolant Level Engine and ECT (Electronically Controlled Transmission) ABS (Anti-lock Brake System) EMPS (Electric Motor Assisted Power Steering) CCS (Cruise Control System) SRS (Supplemental Restraint System) Air Bag HV ECU (Hybrid Vehicle Electronic Control Unit) HV (Hybrid Vehicle) Battery Perform Onboard Equalizing Charge of HV Battery using Intelligent Tester 12 Fully charge 12-Volt Auxiliary Battery 13 Clean or replace Air Refiner Filter (A/C or evaporator filter) 14 Check Transaxle Park Mechanism 1 2 3 4 5 6 7 8 9 10 11
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