Académique Documents
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Limited
Indian Supplier of boll bearing Machinery & Parts in Ahmedabad, Gujarat, India.
2010-2011
N.R.INSTITUTE OF BUSINESS ADMINISTRATION
Gls Campus, Mardia Plaza Lane, Opp.C.G.Road, Ellis Bridge, Ahmedabad-380006
CERTIFICATE
This is to certify that a project report on industrial visit to STOVEC INDUSTRIES LIMITED is submitted by Mr. AMIT S. PATEL to N.R.INSTITUTE OF BUSINESS ADMINISTRATION affiliated to THE GUJRAT UNIVERSITY, in the fulfillment of the requirement for completion of the practical studies in the area of human resource management at the second year bachelor of business administration programme.
---------------------Prof. In Charge
ACKNOWLEDGEMENT
The successful completion of this report would not have been possible without co-operation and support of my teacher,friends and my institute.
I forward my gratitude to respected director of institute for arranging this visit. I am highly thankful to the management and staff of HARSH ENGINEER LTD. I express my sincere thanks to the staff of the unit who given us all the information and who have guided us during the visit. I am also thankful to Prof. Dipali Atre with whose help, the training was made possible and who provided full guidance,co-operation and valuable suggestion about industrial report. I am really obliged to the company and all those manager,Chief executive & other person of company who heartily give me information about the company by answering my question. I am thankful to my college friends and all those who have helped me directly or indirectly in the preparation of this repor.
Abhi N kothari
INDEX
Sr No. Particulars Page No.
1.
1.1 1.2 1.3 1.4 1.5 1.6 1.7 1.8
COMPANY PROFILE
Name of the company Location of works and registered office Main business and product rang Form of business organization Brief history Mission Business philosophy Board of directors
2
2.1 2.2 2.3 2.4 2.5 2.6 2.7 2.8 2.9 2.10 2.11 2.12 2.13 2.14 2.15 2.16
2.17
Motivation
3. 4. 5. 6.
Company profile
1.1 NAME OF COMPANY
Harsha Engineers Limited
Products
Roller bearing cages Taper Roller bearing cages Needle roller bearing cages Cylindrical roller bearing cages Spherical roller bearing cages Ball Bearing cages Deep groove ball bearing cages Angular contect ball bearing cages
Activities: Production, sales, service & marketing (with agent ATE) Technology
Harshas manufacturing philosophy is to use state of art technology with a clear focus on economies of scale. This scale defines the manufacturing process as manual, semi automatic and fully automatic. The company has developed in-house capability to manufacture spacial purpose machines and appropriate automation technology. In a continuous effort to improve its technology and process,Harsha invests regularly in equipment such as power presses form AIDA, Minster,Schuler etc an CNC machines from Deckel Maho, Sodick,Mitutoyo,Browne & Sharpe etc to get consistent output. Harsha also puts great emphysis on technology in other functional area an uses advanced software for product development and tool design and enterprise resource planning.
1993-new facility in Changodar,Ahmedabad. introduced State of the art manufacturing facilities for pre-riveted ball bearing cages for the firist time in India. The technical knowhow was sourced from shimizu Seiko of Osaka. ISOme in India. The technical knowhow was sourced from shimizu Seiko of Osaka. ISO 9002 certification received. Tool room established with german &Japanese cnc machines. 1998-harsha establishes a 100% export oriented unit at Moraiya, Ahmedabad with technical knowhow from USA for taper roller beraing cages. 1998-award for outstanding performance from FAG precision bearings. 2000-ltd. For three consecutive years. 2001- AMA-Atlas dyeche outstanding entrepreneur of the year award to managing director, Mr .Rajendra shah. 2002-poyamide cages shop set up in Changodar,Ahmedabad . received best supplier award from Timken India ltd. 2004-ISO/TS 16949:2002 certification received. Implemented ERP system SAP. 2005-taper automation division established at Changodar,Ahmedabad .started production of steel spherical roller bearing cages. 2006-brass machined cages shop established in Moraiya,Ahmedabad. 2007-set up new world class deep groove ball bearing facility at Changodar,India
2008-ISO 14001 enviromental certification accredited backward integration with brass foundry. 2009-six sigma implementation across the organization. 2010-Harsha opens new manufacturing facility in Changodar,India.
Vision 2010
To build a learing organization With customer focus Ingraining amily values with professionalism, Integrity,lean processes, agility,speed & innovative solutions To Create Value & Competitive prices for the customer Enhancing stakeholder value by achieving Growth rate of more than 30% In the field of Bearing Cages, Automobile Components & Solutions
Mission
To enable Individuals to contribute and make a difference to their work and their communities by fulfilling what is possible for them. To empower Organizations to create new advantages and realize unprecedented futures that honor individual contribution and organizational vision. To create opportunities for individuals and businesses to come together in a commitment to accomplish goals that benefits not only the organizations but also society at large. Stork Prints is a global leading company in the textile and graphics printing market. Providing total system solutions: from
screens, lacquers, inks and digital engraving to a broad range of rotary screen and digital printing systems. Being the expert in electroforming this not only entails highly reliable rotary screen technology but also an extensive program of precision metal products. The group achieved worldwide a turnover of 180 million in 2008. Through continuous innovation and a powerful distribution network Stork Prints adds significant value to its customers processes and products. Core activities Leveraging the electroforming technology rotary screen printing for the bolls and graphics industry offering complementary digital and flexor printing concepts in these markets all from a consumablesdriven market approach Core competences Development and production of screens and the printing systems required for their use in the textile and graphic printing industry. Supply of consumables such as ink and lacquers, services, spare parts and auxiliaries for the textile and graphic printing industry. Production of precision metal products by means of electroforming and photo-etching. HARSHA ENGINEERS is a global solution provider of Bearing cages as well as special purpose stamped components. It is a prefered supplier of different types of Roller and Ball Bearing Cages and cages for Bearing with special applications. Harsha has been a growing organization with significant international presence. Since 1972,
Harsha brings rich experience gained from customer engagements around the world through technology partenerships and strategic alliances. This results in realizing superior value to help industries perform efficiently and profitably. Harsha also believes that innovation and reliable support helps to strengthen customer relationships. Harsha takes pride in its position as a preferred supplier to bearing manufacturers worldwide. Harshas constant focus on quality, systems and processes has resulted in ISO 14001:2004(E) Environmental Certification and ISO/TS16949-III certification, which is the highest certification in Auto component manufacturing sector. Harsha is a learning organisation. Offers you an exiciting array of careers in engineering, design,marketing,logistics,human resources nad general management, opportunities to suit your skills and experience the best. Varoetu. Learning. Teamwork. Growth. Joining Harsha translates into continued opportunities to expand your horizons. There is challenging and interesting work being done here and our ambience ensures that all team members excel in their assigned roles. A culture which values excellence complements a state of the art infrastructure and an enjoyable work environment. Prospective employees are invited to browse through this web site to know more about our company, our products and services and the kind of career path potentially available to you from time to time. Do keep in touch with our web site to find out about new job openings in your area of speciallisation.
Business Description:
Industries Limited is an India-based company. The Company is engaged in textile machinery manufacturing. The products manufactured by the Company include nickel perforated rotary screens and machinery for textile printings. The Company operates in four business segments: screens, industrial machinery, graphics product and chemicals. Its product range includes Rotary Printing Machines for textiles, Rotary Screens and Chemicals for textile printing, and Anilox and Screens for graphic printing. Products Roller bearing cages Typically a roller bearing uses cylindrical spherical or a Needle roller as a rolling element to reduce friction in the bearing.These rollers are well supported by a cage or a retainer. Roller Bearing finds its application in the bearing for construction machinery, gear construction, vehicle manufacture,rolling mills & railway wagons. Harsha has production shops dedicated to different product families. These shops have manual, semi automatic and automatic processes considering the cost effective manufacturability of a product. The facilities are also equipped with sophisticated CNC machines. Harsha is technically competent to offer these cages in different surface finishes such as Vibro finished, shot blasted, Zinc (Zn) or Manganese (Mn) Phosphated as per customer requirements. All these cage facilities are also equipped with state-of-the-art dirt cleaning machines. A sophisticated 3D CNC Coordinate Measuring Machine for measuring product dimensions has also been installed.
Needle roller bearing cages have high load bearing capacity and can be differentiated as ready-to-mount, self-contained bearing arrangement components.
OD Range(mm)
20-100
Cylindrical Roller Bearing Cages fine application in bearings where the radial load is substantially higher than the axial load. Harsha offers a diversified range of Products which includes cages for Rivet Hole type, Rivet-less type, Traction Motor Bearing and other applications.
OD Range(mm)
upto 650 upto 120
Taper Roller Bearing Cages have angles which allow the bearing to handle a combination of radial and thrust loads. Harsha uses manual, semi automatic and automatic processes depending on the volume of the order and tooling complexity to produce cages.
OD Range(mm)
20-650
OD Range(mm)
upto 650 upto 1200
Deep Groove Ball Bearing can withstand high radial as well as axial forces which make them ideal for a wide range of applications.
OD Range(mm)
20-300 75-1200 20-100
OD Range(mm)
upto1200 upto100
Markets/clients
Graphics section: Packaging - and label printers and converters Repro houses for the graphics market Industrial/security printers Textile section: Textile printing preparation specialists worldwide (commission engravers) Textile printers and finishers worldwide with in-house engraving facilities
Metal precision section: Electronics industry Automotive Food industry Market position Rotary screen printing for the textile industry: world market leader Flexographic laser engravers: among the top three Digital textile printing: among the top three Rotary screen printing technology in the graphic industry: number two Precision metal products electroforming: world market leader
2. Its best to do one thing really, really well. With one of the worlds largest research groups focused exclusively on solving search problems, we know what we do well, and how we could do it better. Through continued iteration on difficult problems, weve been able to solve complex issues and provide continuous improvements to a service that already makes finding information a fast and seamless experience for millions of people 3. Fast is better than slow. We know your time is valuable, so when youre seeking an answer on the web you want it right away and we aim to please. We may be the only people in the world who can say our goal is to have people leave our homepage as quickly as possible. 4. Democracy on the web works. It relies on the millions of individuals posting links on websites to help determine which other sites offer content of value. We assess the importance of every web page using more than 200 signals and a variety of techniques, including our patented PageRank algorithm, which analyzes which sites have been voted to be the best sources of information by other pages across the web. 5. You dont need to be at your desk to need an answer. The world is increasingly mobile: people want access to information wherever they are, whenever they need it. Were pioneering new technologies and offering new solutions for mobile services that help people all over the globe to do any number of tasks on their phone
6. You can make money without doing evil. The revenue we generate is derived from offering search technology to companies and from the sale of advertising displayed on our site and on other sites across the web. Hundreds of thousands of advertisers worldwide use AdWords to promote their products 7. Theres always more information out there. Our engineers turned their attention to information that was not as readily accessible. Sometimes it was just a matter of integrating new databases into search, such as adding a phone number and address lookup and a business directory. 8. The need for information crosses all borders. Our company was founded in California, but our mission is to facilitate access to information for the entire world, and in every language. To that end, we have offices in dozens of countries, maintain more than 150 Internet domains, and serve more than half of our results to people living outside the United States. 9. You can be serious without a suit. Creative things are more likely to happen with the right company culture and that doesnt just mean lava lamps and rubber balls. There is an emphasis on team achievements and pride in individual accomplishments that contribute to our overall success. 10. Great just isnt good enough.
We see being great at something as a starting point, not an endpoint. We set ourselves goals we know we cant reach yet, because we know that by stretching to meet them we can get further than we expected. Through innovation and iteration, we aim to take things that work well and improve upon them in unexpected ways. Managing Change believes in a proactive approach to change By positively seeking and exploiting the opportunities that change brings whilst ensuring that ethics are not compromised. Managing Change advocates participation
By encouraging all stakeholders to participate actively to ensure success. Seeking to make change learning and rewarding experience for all participants. Using personal and organizational development as enablers for change. Conducting assignments in an open and trusting style with respect for the individual.
Business Approach
Managing Change aims for quality and practical results The approach is systematic and thorough, seeking to challenge business practices and aiming to solve problems with realistic and practical solutions. Managing Change works to the IMC professional code of conduct
The 3 basic principles are "meeting the client's requirements", "integrity, independence, and objectivity", and "responsibility to the profession". Detailed project definitions are part of the initial proposal and will contain the following: clear objectives, benefits, scope, deliverables, assumptions, constraints, risks, schedule, resources, roles and responsibilities. Ensuring that any supplier involvement is on an open and agreed basis. Ensuring the confidentiality of clients, customers, suppliers and employees.
Director
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Level of workers
In the Stovec industries there are three levels of workers. Lower level and less qualified workers which are come from ITI. Other employees who are more qualified and they are people of mechanical engineer and electrical engineer.
The main scope of the HR activities at Stovec industries is as follows: a. b. c. d. e. f. Recruitment and selection HR operations Training & Development Employee motivation tools Rewards & Recognition Employee engagement activities
Thus in Stovec industries, there is wide scope for human resource management. An employee of that company can get wider benefits of the good scope of the human resource functions.
Job analysis is the process of studying and collecting information relating to the operations and responsibilities of a specific job. The immediate products of this analysis are job descriptions and job specification. Job analysis is useful for overall management of all personnel activities. It is Important to specify the uses of job analysis.
1. 2. 3. 4. 5. 6.
7. Selection decision 8. Physical examination 9. Job offers 10. Employment contract At Stovec:The Recruitment process is decentralized at Stovec Ltd. in the sense that each department looks after its needs for people and does the needful to realize its requirements. A budget is allocated for the recruitment process through manpower planning. Recruitment is done through the media of job portals (name of Naukri.com given by the officials) and newspaper advertisement. Even consultants are commissioned for recruitment at senior level position. During the selection process there are two phases of interview for a candidate. The first interview is taken to gauge a persons technical knowledge in the particular field he has applied for and the second interview is taken by the HR department.
A firm needs to make four strategic choices before designing its orientation programme. They are1. 2. 3. 4. Formal and Informal Individual and Collective Serial and Disjunctive Investiture and Divestiture
The Human Resources Department of stovec structures an appropriate induction programme to orient the new employees to various businesses and services at stovec.
PLACEMENT
Meaning: Placement refers to the allocation of people to jobs. It includes initial assignments of new employees, and promotion, transfer, or demotion of present employees. After an employee has been hired and oriented, he or she must be placed in his or her right job. It is the assignment or reassignment of an employee to a new or different job. Definition: - Placement refers to the allocation of people to jobs. It includes initial assignment of new employees, and promotion, transfer, or demotion of present employees
At Stovec: Performance appraisal is done for people who are on companys payroll every 6 months. 360 degree performance appraisal technique is used by the organization to make the event extensive.
There are four theories for remuneration: 1. 2. 3. 4. Reinforcement Theory Expectancy Theory Equity Theory Agency Theory
EXECUTIVE REMUNERATION
Executive remuneration has assumed considerable importance in recent years. Deregulation and the consequent entry of MNCs into the country. Specifically, this category includes presidents, vicepresidents, managing directors and general managers. Their remuneration generally comprises five elements. They are: 1. Salary 2. Bonus 3. Commission 4. Long-term incentives 5. perquisites At Stovec: A panel is formed to look after the compensation and benefits of the workers. This panel decides the educational allowances and leave allowances.
Similarly, the terms benefits and services are often used interchangeably by some writers. At Stovec: Stovec Ltd. has a canteen built for workers. They provide scholarships to their workers children to motivate them to study. The organization distributes uniforms to workers. Various leaves are given to the workers: 13 Paid Leave 16 Sick Leave 10 Casual Leave Such leaves are accumulated and carried forward to the next year if they remain unused.
Mr. Moorthy, in his monumental work on labour welfare, divides welfare measures into two broad groups, namely: 1. Welfare measures inside the work place and 2. Welfare measures outside the work place
At Stovec: Stovec Ltd. regularly organizes get-to-gathers for its workers. Health care and medical facilities are given to the workers 24 hours a day. Safety equipments are given to the workers so that their mental and physical health is affected minimally by the working conditions. Various family related benefits are also given to the workers. Various festivals are celebrated at Stovec Ltd. so that the morale of the employees remains high.
Transfer involves a change in the job and the place of job without change in position, pay or responsibilities. Separation means when an employee is no longer with his employer. It can be due to lay-off, resignation, dismissal, retrenchment or voluntary retirement scheme. At Stovec: The employees may be transferred from one department to another based on the requirements of the departments. The attrition rate at Stovec is 10%.
At Stovec: Trade union of textile laborers acts as a link between management and workers. All in all Stovec management has cordial relationship with the trade union and workers.
2.17 Motivation
Definitions: -It is a process that starts with a physiological deficiency or need that activates behaviour or a drive that is aimed at a goal or an incentive. Motivation is the result of processes, internal or external to the individual, that arouse enthusiasm and persistence to pursue a certain course of action.
COMPANY PERFORMANCE
Stovec Industries Limited continues to be a leading rotary screen producer in India and reliable partner in business. During the years we have developed extensive applicationknow-how in the rotary screen printing technology. In the context of the current year wehave had a record production and sales of consumables. The company pursues continuousprocess improvements to ensure that all screens comply to best in classstandards of quality confirming to high standards of Environmental health and safety. Wehave continued to demonstrate high customer focus and with our strong localized support weplay an important role in our customer's value chain. The company has demonstrated consistent financial performance and strong cash reserves.Your Company has had a successful year and achieved a PBT of Rs. 97.397 million despiteflat revenues. Improved profitability was driven through margin expansion and improvedproduct mix. During the year the company re-engineered its key business processes andsuccessfully migrated to a new ERP platform.
FINDINGS
During the visit to Harsha engeneering Ltd. I found out that the HR practices followed by the HR department are at par with the requirements by the organization. The HR department believes in optimum utilization of resources and has very well adopted its belief in the working life of the organization. Earlier 12 people used to work in the HR department but due to rationalization the headcount has decreased to 3. The HR department neither believes in spending extravagantly on HR practices nor cut short on spending an amount required for the implementation. The workers seemed content with their working environment as well as the management.
SUGGESTIONS
Cleanliness should be maintained at the workplace so that the workers enjoy doing their work. More people in the HR department should be appointed so that any grievances of the workers are solved and the activities are smoothly conducted.
CONCLUSIONS
The visit to Harsha engeneering was a great learning experience. I got to know how the HR theories and practices can be fruitfully implemented in real life situations. And a visit to world renowned organisation like Stovec Mills just reaffirmed how right HR practices can lead an organisation to success. With the current HR practices, Stovec can definitely achieve its HR vision: HR Vision Be The Foundation That Integrates Culture, Vision & Values , Creates an Environment That facilitates The Maximization of Human Potential.
REFERENCES
Aswathappa, K. Human Resource and Personal Management Text and Cases. New Delhi: Tata McGraw-Hill Publishing Company Limited, 2005.