Fec Manual

The CPU I/O Modules FEC FC20, FC21, FC22, FC23 , FC30 and FC34
Powerful AMD processor

AM186 (20 Mhz, 2 Mips) with 16-bit memory access, 256 Kbytes or 512 Kbytes of RAM
Flash disk Ethernet 10BASE T (FC34)

Telnet, TFTP, TCP/IP, Web-Server
A member of the Festo group Version 1.2 as of 03.07.2000
IPC FEC
FEC_ FCXX_ HE12
Page 1
Contents
Foreword ...................................................................................................................................... 6 Customer service experience ........................................................................ 6 About this manual ......................................................................................... 7 FEC - The Control CPU .................................................................................... 7 CE Confirmation ............................................................................................ 8 Important installation instructions ................................................................ 8 User safety and device protection ................................................................ 10 Warnings ....................................................................................................... 10 Information bar functions ............................................................................. 11 Short description of module variants ............................................................ 12 Installation and use ..................................................................................................................... 15 Area of use .................................................................................................... 15 Scope of delivery ........................................................................................... 15
IPC FEC
FEC_ FCXX_ HE12 Version 1.2 as of 03.07.2000
Page 2
FC components 20/21/22/23/30/34 ............................................................ 16 Start-up requirements ................................................................................... 21 During installation ......................................................................................... 22 During mounting ........................................................................................... 23 Mounting ....................................................................................................... 24 DC supply, power-consuming inputs .............................................................. 25 DC supply, power-supplying inputs ................................................................ 26 AC power supply, power-consuming inputs ................................................... 27 AC power supply, power supplying inputs ...................................................... 28 The COM Programming Interface .................................................................. 29 Example connection (FEC to external computer) .......................................... 30 Example connection (FEC to external computer) .......................................... 31 COM interface pin assignment ...................................................................... 32 COM interface pin assignment ...................................................................... 33 EXT interface pin assignment ........................................................................ 34 Example crossover cable connection with the external interface ................. 35 Network connector (TP) pin assignment ....................................................... 36 Networking of two FEC FC34 .......................................................................... 37 Network configuration with 10BASE T ........................................................... 38
IPC FEC
Page 3
During wiring ................................................................................................. 40 Transistor output wiring diagram .................................................................. 42 Relay output wiring diagram ......................................................................... 43 Solid-state relay outputs wiring diagram ...................................................... 44 Relay output wiring diagram ......................................................................... 45 Service life of relay output contacts .............................................................. 46 Output behaviour if overload/short circuit occurs the FC30/FC34 ................ 47 Important notes ............................................................................................ 48 Adapted PC compatibility .............................................................................. 50 Software requirements ................................................................................. 51 Differences to industry standard PC ............................................................. 52 Additional features compared to industry standard PC ................................ 52 Special functions .......................................................................................................................... 53 RUN/STOP switch .......................................................................................... 53 Status LED ..................................................................................................... 53 Fast counters ................................................................................................. 53 Interrupt inputs ............................................................................................. 53
IPC FEC
Page 4
Incremental encoder ..................................................................................... 54 Analog potentiometer (trimmer) ................................................................... 54 The timer function ......................................................................................... 54 Extension interface/remote expansion ........................................................ 55 Ethernet network .......................................................................................... 57 Fault fixing .................................................................................................................................... 58 Troubleshooting information ........................................................................ 58 What do I do if.. ........................................................................................... 58 Appendix ...................................................................................................................................... 61 Manual change status ................................................................................... 61 Hardware change status ............................................................................... 61 Opening the housing ..................................................................................... 62 Technical data ............................................................................................... 67 Ordering information ..................................................................................... 74
IPC FEC
Page 5
Foreword
Customer service experience As far as we are concerned, our companys reputation as an innovative source of ideas represents confirmation of our standards and also an obligation to maintain them. Our reputation is based on communicating with our customers and carefully monitoring the market. Our customers make extremely high demands with regard to reliability, service life, flexibility, ease of operation and environmental compatibility. They also expect expert advice, rapid service, qualified support and product training.
IPC FEC
FEC_ FCXX_ HE12
We have been providing software, hardware, service and information for industrial PCs and automation equipment for 15 years. Reliable delivery and service are combined with a continuously expanding product range and everdecreasing intervals between new innovations. Our target is customer satisfaction. Our customers success, and therefore our own, is based on consistent quality management, a unique range of products and highly motivated staff who are full of ideas.
Version 1.2 as of 03.07.2000
Page 6
About this manual We would like to thank you for choosing to buy the FEC FC34-FST module. We are pleased to welcome you as one of our customers. Please read through this manual carefully be before beginning with the installation. The FEC FEC FC20, FEC FC21, FEC FC22, FEC FC23, FEC FC30 and FC34 module is designed to be a lowcost, versatile industrial controller that is quick and easy to install and can be operated by personnel with limited experience of programmable controllers. This manual contains text, diagrams and explanations that show the reader how the module is correctly installed and safety used and
IPC FEC
FEC_ FCXX_ HE12
operated. Before installing the module the contents of this manual must have been read and understood. If in doubt about the operation or use of the module, please contact your nearest BECK IPC GmbH office.
FEC - The Control CPU Pure control technology, 12 inputs, 8 outputs with status LED, network, ( FC34 only )with fast counter inputs, with connection facility for a FEC as an I/O module. All of this fits into a FEC!
Version 1.2 as of 03.07.2000
Page 7
CE Confirmation The manufacturer BECK IPC GmbH declares in sole responsibility that the products FEC FC20, FEC FC21, FEC FC22, FEC FC23, FEC FC30 and FEC FC34 complies with directive 89/336/EWG in harmonisation with the following standards: Noise immunity Emitted interference EN 50082-2 EN 50081-2
This is a class A device. It can cause transmission interference in built-up areas. In this case it is the responsibility of the user to take appropriate measures and bear any costs incurred by problems of this nature. Important installation instructions Isolating conditions: Only use power supplies that guarantee reliable operating voltage isolation in accordance with IEC 742 / EN 60742 / VDE 0551, PELV with at least 4 kV of dielectric strength for the 24 V DC power supply (power connections) and the power supply to the digital inputs (nominal 24 V DC).
IPC FEC
FEC_ FCXX_ HE12
Version 1.2 as of 03.07.2000
Page 8
Switched mode power supplies with reliable isolation as per EN 60950 / VDE 0805 are permitted. The PS1 PSE3 power supply meet the above requirements. The 24 V DC sensor supply provided in the FC21 and FC23 products meets the above requirement for reliable mains voltage isolation and can therefore be used for supplying the digital inputs, provided that potential isolation from the internal system voltage is not required for providing interference immunity, for example. Power supplies with basic isolation and 2.5 kV of dielectric strength are permitted for supplying the power to the digital transistor outputs (24 V DC nominal).
IPC FEC
FEC_ FCXX_ HE12
The power relays that are used allow mains voltages of overload category II to be switched directly, and the isolation strength between the contacts and the coil is greater than 4 kV. The solid-state relays that are used allow AC voltages in overload category I to be switched. Interference immunity: Only shielded cable should be used for TP and cross-over cables. TP cables of type S/STP are suitable. The shields should be connected to an interference-free earth at both ends, over a large area and with low impedance.
Version 1.2 as of 03.07.2000
Page 9
The housings of the hubs that are used should also be earthed with low impedance. User safety and device protection This manual is intended for the use of trained specialists when installing the FEC FC34-FST module. Safety guidelines are defined in the European directives for machinery, low voltage and EMC. Throughout this manual, symbols are used to highlight information relating to the users personal safety and the safeguarding of the machines integrity. Whenever any of these symbols are encountered, the associated note should be read and understood.
Warnings The identified danger could possibly cause damage to persons or property. Point of further interest or more detailed explanation.
!
STOP
IPC FEC
FEC_ FCXX_ HE12
Version 1.2 as of 03.07.2000
Page 10
Information bar functions Since this manual describes several types of FEC modules, the right-hand margin contains an information bar informing you whether the page contains important information for your particular FEC module. These pages do not apply to your FEC.
FC20 FC21
These pages contain important information which you must read.
FC22 FC23 FC30 FC34
IPC FEC
FEC_ FCXX_ HE12
Version 1.2 as of 03.07.2000
Page 11
Short description of module variants FEC FC20

24V 0V
FC20
FEC FC21
24V
0V
Sensor Supply IN OUT 0 1 2 3 4 5 6 7 S0 0 1 2 3
FC20
FC21
FC21 FC22 FC23 FC30 FC34
S1
S1
7
Power
7
Power
Power 24V 0V
C0
C1
C2
Run
Power L N
C0
C1
C2
Run
12 inputs and 8 relay outputs, supply voltage 24 V DC Dimensions: 130 x 80 x 35 mm
12 inputs and 8 relay outputs, supply voltage 110 to 230 V AC Dimensions: 130 x 80 x 60 mm
IPC FEC
FEC_ FCXX_ HE12
Version 1.2 as of 03.07.2000
Page 12
FC20
FEC FC22
24V 0V
FEC FC23
1 2 3 4 5 6 7 0 1 2 3
24V 0V
FC22
FC23
S1
S1
7
Power
7
Power
Power 24V 0V
C0
C1
C2
Run
Power L N
C0
C1
C2
Run
12 inputs and 8 solid-state relay outputs, supply voltage 24 V DC Dimensions: 130 x 80 x 35 mm
12 inputs and 8 solid-state relay outputs, supply voltage 110 to 230 V AC Dimensions: 130 x 80 x 60 mm
IPC FEC
FEC_ FCXX_ HE12
Version 1.2 as of 03.07.2000
Page 13
FC20
FEC FC30
24V 0V
FEC FC34
1 2 3 4 5 6 7 0 1 2 3
24V 0V
FC30
FC34
S1
S1 TP
7
Power
7
Power
Power 24V 0V
C0
C+
C-
Run
Power 24V 0V
C0
C+
C-
Run
12 inputs and 8 outputs, consisting of 2 relay and 6 transistor outputs, supply voltage 24 V DC Dimensions: 130 x 80 x 35 mm
12 inputs and 8 outputs, consisting of 2 relay and 6 transistor outputs, Ethernet 10Base T, supply voltage 24 V DC Dimensions: 130 x 80 x 35 mm
IPC FEC
FEC_ FCXX_ HE12
Version 1.2 as of 03.07.2000
Page 14
Installation and use

Area of use The modules described in this manual are FEC components that have been designed for process control. Scope of delivery The scope of delivery of the module includes: one module FEC FC20, FEC FC21, FEC FC22, FEC FC23, FEC FC30 or FEC FC34 Up-to-date information such as drivers, manuals or datasheets can be obtained from our Website at: http://www.beck-ipc.com under the point download.
FC20 FC21 FC22 FC23 FC30 FC34

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IPC FEC
FEC_ FCXX_ HE12
Version 1.2 as of 03.07.2000
The elements of the FC 20/21/22/23/30/34

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17
1 2 3 4 5 6
Sensor supply 24 V DC 100 mA Sensor supply 0 V 7 Input E0.4 Input E0.0 8 Input E0.5 Input E0.1 9 Input E0.6 Input E0.2 10 Input E0.7 Input E0.3
RUN STOP
11 Shared potential S0 for E0.0 ... E0.7
18
24V 0V
12 Input E1.0 13 Input E1.1 14 Input E1.2 15 Input E1.3 16 Shared potential S1 for E1.0 ... E1.7 17 RUN/STOP switch 18 Analog potentiometer (trimmer) 19 Power LED (power supply) 20 Status LED (status indicator)
3
FC20
Sensor Supply IN OUT 0 1 2 3 4 5 6 7 S0 0 1 2 3 S1
7
Power
Power 24V 0V
C0
C1
C2
Run
19
C OM
EXT.
20
IPC FEC
FEC_ FCXX_ HE12
Version 1.2 as of 03.07.2000
Page 16
21 Sensor supply 24 V DC 22 Sensor supply 0 V 23 Function earth

RUN STOP
24 Output A0.0 25 Output A0.1 26 Output A0.2 27 Output A0.3 28 Shared connection C0 for A0.0...A0.3 29 Output A0.4
24V
0V
3
FC20
Sensor Supply IN OUT 0 1 2 3 4 5 6 7 S0 0 1 2 3 S1
7
Power
Power 24V 0V
C0
C1
C2
Run
EXT.
C OM
30 Output A0.5 31 Shared connection C1 for A0.4...A0.5 32 Output A0.6
21 22
23 24
25 26
27 28
29 30
31 32
33 34
35 36
33 Output A0.7 34 Shared connection C2 for A0.6...A0.7 35 Connector for expansions (EXT) 36 Serial interface(COM)
IPC FEC
FEC_ FCXX_ HE12
Version 1.2 as of 03.07.2000
Page 17
21 Voltage supply L 22 Voltage supply N 23 Function earth

RUN STOP
24 Output A0.0 25 Output A0.1 26 Output A0.2 27 Output A0.3 28 Shared connection C0 29 Output A0.4
24V
0V
3
FC21
Sensor Supply
IN OUT
S0
S1
7
Power
Power L N
C0
C1
C2
Run
EXT.
C OM
30 Output A0.5 31 Shared connection C1 32 Output A0.6
21 22
23 24
25 26
27 28
29 30
31 32
33 34
35 36
33 Output A0.7 34 Shared connection C2 35 Connector for expansions (EXT) 36 Serial interface (COM)
IPC FEC
FEC_ FCXX_ HE12
Version 1.2 as of 03.07.2000
Page 18

RUN STOP
24 Shared connection C0 for A0.0 ... A0.1 25 Output A0.0 26 Output A0.1 27 Output A0.2 28 Output A0.3 29 Output A0.4
24V
0V
3
FC30
Sensor Supply
IN OUT
S0
S1
7
Power
Power 24V 0V C0 0 1 2 3 4 5 6 7 C+ CRun
EXT.
C OM
30 Output A0.5 31 Output A0.6 32 Output A0.7
21 22
23 24
25 26
27 28
29 30
31 32
33 34
35 36
33 Output supply C+ 34 Output supply C35 Connector for expansions (EXT) 36 Serial interface (COM)
IPC FEC
FEC_ FCXX_ HE12
Version 1.2 as of 03.07.2000
Page 19

RUN STOP

Page 20
24 Shared connection C0 for A0.0 ... A0.1 25 Output A0.0 26 Output A0.1 27 Output A0.2 28 Output A0.3 29 Output A0.4 30 Output A0.5 31 Output A0.6 32 Output A0.7
24V
0V
3
FC34
S1 TP
38 37
7
Power
Power 24V 0V
C0
C+
C-
Run
EXT.
C OM
21 22
23 24
25 26
27 28
29 30
31 32
33 34
35 36
33 Output supply C+ 34 Output supply C35 Connector for expansions (EXT) 36 Serial interface (COM) 37 Network connection 10Base T 38 Link/Traffic LED for network activity
IPC FEC
FEC_ FCXX_ HE12
Version 1.2 as of 03.07.2000
Start-up requirements One FEC FC20/FC21/FC22/FC23, FEC FC30 or FEC FC34 module (scope of delivery) Sensor supply 24 V DC, e. g. PS1 PSE3 When using the FEC FC30 and FEC FC34 modules, an SM14 connecting cable between the FEC and the external computer, consisting of a null model cable and an adapter cable. When using one of the FEC FC20/FC21/ FC22/FC23 modules, connecting cables FEC KSD2 and PS1 ZK11 between the abovementioned FEC modules and the external computer.
IPC FEC
FEC_ FCXX_ HE12
External computer such as PC, laptop etc. with a free COM port (preferably a Windows system). Module-specific software with drivers and example programs. This software can be downloaded from the Internet address http://www.beck-ipc.com The software is also available on CD.
Version 1.2 as of 03.07.2000
Page 21
During installation When you are installing the FEC, please pay attention to the ambient conditions in which the device will normally be operating. Please do not install the FEC in areas that are subjected to excessive amounts of dust, oil spray, conductive dust or corrosive gas;
near high voltage devices or cables.
FC20 FC21 FC22
FC23 FC30 FC34

Page 22
in areas that are subjected to shock or vibration; in areas that are subjected to high temperatures, direct sunlight, moisture or rain;
IPC FEC
During mounting Always install the device as far away as possible from high voltage devices and large power supplies. Please ensure that no pieces of wire, fillings or swarf fall into the device when you are drilling holes or connecting wires.

Page 23
Do not install the device immediately above a heat-generating source, such as a heater, current converter or high wattage resistor. If the ambient temperature in the switch cabinet is above 55C, a ventilator must be installed in order to provide external ventilation.
IPC FEC
Mounting The module can be screw-connected using the mounting holes (4 mm) at either side or directly connected to a top-hat rail by hooking the module onto the upper edge of the rail and pulling the mounting bracket down by hand or using a suitable tool. The module now automatically latches onto the top-hat rail.
IPC FEC
FEC_ FCXX_ HE12
Version 1.2 as of 03.07.2000
Page 24
DC supply, power-consuming inputs (Sensor supply utilisation)

A B 24 V 0V 24 V C 0V
FC20

S0 E0.0 VCC 24 V
DC/DC
FC21
E0.1 VCC E0.2 VCC
FC22 FC23 FC30
FEC
A Function earth B Direct current supply C Sensor supply D Fuse 315 mA slow (T315mA)
VCC (5V)
FC34
IPC FEC
Page 25
DC supply, power-supplying inputs (Sensor supply utilisation)

A B 24 V 0V 24 V C 0V
FC20

S0 E0.0 VCC 24 V
DC/DC
FC21
E0.1 VCC E0.2 VCC
FC22 FC23 FC30
FEC
VCC (5V)
A Function earth B Direct current supply C
Sensor supply
FC34
D Fuse 315 mA slow (T315mA)
IPC FEC
Page 26
AC power supply, power-consuming inputs (Sensor supply utilisation)

A B L D N 24 V C 0V
FC20

S0 E0.0 VCC E0.1 VCC E0.2 VCC
FC21 FC22 FC23 FC30

24 V
DC/DC
DC/DC
FEC
A Function earth B AC power supply
V CC (5V)
C E
Sensor supply Fuse 800 mA slow (T800 mA)
D Fuse 315 mA slow (T315 mA)
FC34
Page 27
IPC FEC
FEC_ FCXX_ HE12
Version 1.2 as of 03.07.2000
AC power supply, power supplying inputs (Sensor supply utilisation)

A B L D N 24 V C 0V
FC20

S0 E0.0 V CC E0.1 VCC E0.2 VCC
FC21 FC22 FC23 FC30

24 V
DC/DC
DC/DC
FEC
A
V CC (5V)
Function earth
C E
Sensor supply Fuse 800 mA slow (T800 mA)
B AC power supply
D Fuse 315 mA slow (T315 mA)
FC34
Page 28
IPC FEC
FEC_ FCXX_ HE12
Version 1.2 as of 03.07.2000
The COM Programming Interface For FEC FC20, FEC FC21, FEC FC22, and FEC FC23: Connect the FEC module to the development computer using the (FEC KSD2) connecting cable. To do this, plug the end of the FEC KSD2 with the RJ11 plug attached to it into the socket marked COM. Connect the other end to an interface on your development computer. For FEC FC30 and FEC FC34: Connect the FEC module to the development computer using the SM14 connecting cable.
IPC FEC
FEC_ FCXX_ HE12
Version 1.2 as of 03.07.2000
Page 29
Example connection (FEC to external computer)
1 2
FEC KSD2 connecting cable for FC20/FC21/ FC22/FC23
FC20 FC21 FC22
3 External PC (Laptop)
2 3
FC23 FC30 FC34
IPC FEC
FEC_ FCXX_ HE12
Version 1.2 as of 03.07.2000
Page 30
Example connection (FEC to external computer)
FEC SM14 connecting cable for FC30/FC34 3 Externnal PC (Laptop) 4 Null modem cable
1 2
FC20 FC21 FC22 FC23
2 3
FC30
4
FC34
IPC FEC
Page 31
COM interface pin assignment
Pin no.
1 2 3 4
1 2 3 4
Signalname RXD TXD DTR GND
STOP
The opto-decoupled FEC-COM interface works at signal levels within the +/- 5 V to +/- 15 V range. If communication problems occur, the service device that you are using may be supplying a lesser level.
IPC FEC
FEC_ FCXX_ HE12
Version 1.2 as of 03.07.2000
Page 32
COM interface pin assignment
Pin no.
1 2 3 4 5 6
1 2 3 4 5 6
Signal name +5 V GND TXD RXD CTS RTS
STOP
The FEC COM interface works at TTL levels (5 V). Only use the provided accessories, e.g. SM 14.
IPC FEC
FEC_ FCXX_ HE12
Version 1.2 as of 03.07.2000
Page 33
EXT interface pin assignment
Pin no.
1 2 3 4 5 6
1 2 3 4 5 6
Signal name +5 V GND TXD RXD CTS RTS
STOP
The FEC-EXT interface works using TTL levels (5V). Only use the relevant accessory, e.g. SM 14.
IPC FEC
FEC_ FCXX_ HE12
Version 1.2 as of 03.07.2000
Page 34
Example crossover cable connection with the external interface

1
RUN S TO P
FC20
The FEC FC20 or FEC FC30 inputs and outputs can be added to those of the FEC FC34 using a FEC KSD4 crossover cable.
5
CO M
1
RUN S TO P
2 4V
0V
3
FC21
2 4V
0V
3
FC30
S en so r S up pl y
S en s or S up p ly
IN
S0
S1
O UT
7
P ow er
4
P ow e r 2 4V 0V
IN
S0
S1
O UT
7
P ow e r
P ow er N L
C0
C1
C2
Ru n
C0
C+
C-
Ru n
EXT .
CO M
EXT .
2 Local sensor supply +24 V DC Local voltage supply +24 V DC 3 Crossover cable FEC KSD4 4 FEC FC30 as (master) 5 FEC FC20 as slave (remote)
1 2
IPC FEC
FEC_ FCXX_ HE12
Version 1.2 as of 03.07.2000
Page 35
Network connector (TP) pin assignment
Pin no.
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
Signal name TD+ TDRD+ RD -
IPC FEC
FEC_ FCXX_ HE12
Version 1.2 as of 03.07.2000
Page 36
Networking of two FEC FC34
1 2 3 4 5 6 7 8
TD+ TDRD+ not used not used RDnot used not used
FC34
IPC FEC
Page 37
Network configuration with 10BASE T

9 10 11
FC20 FC21
9
FEC FC34 Hub (star distributor) Twisted pair cable
FC22
9
9 11
FC23
11 11
FC30 FC34
Page 38
10 IPC FEC
Segment lengths Max. segment length: Max. number of transceivers per segment: Min. distance between transceivers: 100 m hub-dependent any
IPC FEC
FEC_ FCXX_ HE12
Version 1.2 as of 03.07.2000
Page 39
During wiring Install the input and output signal wires in separate cable conduits and avoid bunching them together. Do not use the same multi-core cable for wiring the signal inputs and outputs.
IPC FEC
FEC_ FCXX_ HE12
Version 1.2 as of 03.07.2000
Page 40
Warning If the power supply terminals are wrongly connected, a short circuit between STOP the incoming direct current wires and the power supply cable or a short circuit within the outgoing wires can cause considerable damage to the module.
Caution: Please ensure that the power is switched off before you replace cables or carry out other work. If you need to measure the maximum insulation voltage and the insulating resistance of the FEC module, disconnect the incoming and outgoing wires and the power cable from the module and carry out the measurements across all the terminals and the earth terminal using a common point.

Page 41
Before switching on the power, check the power supply and earth connections and the incoming and outgoing connections. Please ensure that none of the installation screws are loose. Make sure that no screw terminals for external connections are loose. There must be no visible damage to external connections.
IPC FEC
FEC_ FCXX_ HE12
Version 1.2 as of 03.07.2000
Transistor output wiring diagram
FC20
internal C+ external +24 V
+5 V
FC21 FC22
KS1)
Power supply
Output A0.2 ... A0.7 Lamp motor ...
FC23 FC30
C1)
0V
Analog current restriction to 4 A / 200 ms Analog short circuit/overload protection, thermal only
FC34
Page 42
IPC FEC
Relay output wiring diagram
FC20 FC21
+24 V nom.
+5 V
internal C+
external
FC22
Power supply Load supply
KS *
Output A0.0 ... A0.1
FC23 FC30 FC34
C0 C*) max. 5 A 250 V AC/ 30 V DC IPC FEC

0V
Page 43
Solid-state relay outputs wiring diagram
FC20 FC21 FC22

Load supply Output A0.0 ... A0.3 +
+24 V (internal)
internal
external
FC23 FC30 FC34
Solid State Relais
* C0 -
*) max. 264 V AC / 125 V DC IPC FEC

Page 44
Relay output wiring diagram
FC20 FC21 FC22

Load supply Output A0.0 ... A0.3 * C0 +
+24 V (internal)
internal
external
FC23 FC30 FC34
*) max. 5A / 250 V AC / 30 V DC IPC FEC

Page 45
Service life of relay output contacts

Current/load No current 0,2 A 1A 2A 5 A max. Ohmic load 20.000.000 cycles 1.000.000 cycles 500.000 cycles 300.000 cycles 100.000 cycles Inductive load 20.000.000 cycles 800.000 cycles 300.000 cycles 100.000 cycles -
Measures to suppress voltage surges should be taken if necessary when using inductive loads.
IPC FEC
FEC_ FCXX_ HE12
Version 1.2 as of 03.07.2000
Page 46
Output behaviour if overload/short circuit occurs the FC30/FC34 Transistor outputs A0.2 to A0.7 are independently protected against short circuits and overloads. If short circuit or overload current is applied, the switching transistor heats up. The overheating fuse switches the output concerned off, meaning that the switching transistor can cool down again. Subsequently the output concerned is reactivated. If overload current is still present after reactivation, the process starts again from the beginning.
The process cycle time depends on the magnitude of the load. If there is only a minimal overload, the cycle time can be up to several minutes, and if there is a major overload this time may be less than 1 second.
IPC FEC
FEC_ FCXX_ HE12
Version 1.2 as of 03.07.2000
Page 47
Important notes The maximum signal voltage at the digital inputs may not exceed the supply voltage Do not connect any of the unused terminals. If loads such as forward/backward motor contactors are present that may be dangerous if they are switched on simultaneously, external locking mechanisms and programmable locks should be provided in order to prevent such loads from being activated simultaneously.
IPC FEC
FEC_ FCXX_ HE12
For EMERGENCY STOP functions the output loads should be switched off using a switch outside the module that disconnects the current from the output terminals. If you connect an EMERGENCY STOP circuit, please be sure to comply with local wiring and safety regulations. Connecting a power surge suppressor parallel to an inductive load reduces the generation of electrical interference.
STOP
Version 1.2 as of 03.07.2000
Page 48
The supply voltage is not protected against reverse polarity. Check the polarity of the supply voltage before starting up.
FC20
IPC FEC
FEC_ FCXX_ HE12
Version 1.2 as of 03.07.2000
Page 49
Adapted PC compatibility The AM186ES/ED chip set that is used in the FEC is only PC compatible to a limited extent.
Component x86 core 8250 UART -FIFO 8254 PIT 8259 PIC CMOS RAM 6845 CRTC 8042 KEYB 8272 FDC IDE MAC Power on LED BIOS IPC FEC PC compatible
n/a n/a n/a n/a n/a FC34
If yes 80186
If no AMD-specific AMD-specific AMD-specific XT
Workaround (SW) Fossil driver Serial port DMA PS1 service interrupt PDS1 service interrupt Flash memory Remote console Remote console Flash disk Packet driver PS1 service interrupt
NE2000 Status LED DL MiniBIOS

Version 1.2 as of 03.07.2000
FEC_ FCXX_ HE12
Page 50
Software requirements BIOS: DOS: Datalight MiniBIOS Datalight ROM-DOS 5.0 (equivalent to MS-DOS 5.0); no INT 2Fh support
Function 10h 11h 12h 14h 16h 16h 16h 19h 1Ah 1Ah 1Ch
Sub funct. 0Eh
Task TTY char output Get equipment Get memory size Serial I/0 (Fossil driver)
0 1 2 0 1
Ready TTY char Get TTY status Get TTY flags Reboot system Get tick count Set tick count Timer tick (DOS = 55 ms) FST = 13ms)
IPC FEC
FEC_ FCXX_ HE12
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Differences to industry standard PC Datalight MiniBIOS with reduced BIOS support (see previous page for list of BIOS functions) Datalight ROM DOS (equivalent to MS-DOS 5.0) No keyboard and video controller/video RAM available Standard I/O diverted to a terminal using serial interface (DOS INT 21 and BIOS INT 10) approx. 480 kBytes of free RAM in the FC30/ FC34 and approx. 210 kBytes in the FC20, FC21, FC22 and FC23.
IPC FEC
FEC_ FCXX_ HE12
On-board flash disk Programming of On-chip peripherals (PIC, timer, UART) completely different from standard PC Different IRQ number assignments

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Additional features compared to industry standard PC Service interrupt support of FC34 functions (digital I/O, counters, Ethernet network, status LED).
Version 1.2 as of 03.07.2000
Special functions
RUN/STOP switch The FEC has a RUN/STOP switch that can be interrogated by the software. Status LED The FEC has a status LED which can be green, orange or red. The LED can be programmed by the software that is being used and usually indicates the current program status. The LED can also flash in all three colours. Fast counters Inputs E1.2 and E1.3 can be independently configured as fast counter inputs and used to count counter pulses up to a frequency of 2 kHz. The counters are 16-bit (0 to 65535) and are configured and evaluated using the provided program library. Inputs that are configured as counters can also be read in as normal digital inputs. Interrupt inputs Inputs E1.0 and E1.1 can be individually configured as interrupt inputs. Like the counter inputs, the interrupt inputs can be software conIPC FEC
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figured and high level language user routines used for interrupt handling. Inputs that can be configured as interrupt inputs can also be read in as normal digital inputs. Incremental encoder The FEC has a 16-bit software incremental encoder (see AB direction detection) that can process counter pulses of up to 200 Hz. Connection takes place using the two interrupt inputs E1.0 and E1.1. An optional reference switch can be connected using input E0.7.
Analog potentiometer (trimmer) The FEC has an analog potentiometer that can be easily adjusted within a range of 1 to 63 (decimal) using a screwdriver. This value can be read by the software that is used. Tasks such as fine tuning of operating parameters (e. g. numeric values) and many similar tasks can be executed in a cost-saving way using this integrated feature. The timer function The FEC has an extremely flexible timer function that makes it possible to configure up to 32 32bit timers. The time base for each timer can be adjusted in multiples of 4.58 ms using a configurable 16-bit distributor. This means that Page 54
IPC FEC
FEC_ FCXX_ HE12
Version 1.2 as of 03.07.2000
times ranging from 4.58 ms to (theoretically) several years can be measured. Extension interface/remote expansion The FEC module has an extension interface via which the FEC (not FC34) module can be connected as a remote expansion or another serial device with max. 115 Kbaud can be actuated. In order to connect an FEC as a remote expansion you require an FEC KSD4 cable. The remote expansion is configured and actuated using the provided program library. The module on which the remote function is software-activated acts as a master station and contains the control program. The master station has read/ write access to the inputs and outputs and the
IPC FEC
FEC_ FCXX_ HE12
RUN/STOP switch on the remote and slave stations. The slave station cannot have its own control program. Since both stations are connected via a TTL interface, this may only be implemented using an original FEC KSD4 cable (max. 30 cm). If the cable is any longer, reliable operation of the remote connection is no longer guaranteed. If strong EMC radiation is present, both of the connected stations should be installed in a
Version 1.2 as of 03.07.2000
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screened switch cabinet. If a serial device is to be connected to the extension interface, please remember that the interface produces TTL signals and is not galvanically separated. The user must use appropriate hardware to carry out any applicationdependent RS 232 signal level conversions using the SM14, for example.
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Version 1.2 as of 03.07.2000
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Ethernet network The FEC FC34 has network functions that can be used using the 8-pin RJ45 connector (10Base T). The standard settings are: Interrupt 3 Port 0x300
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FEC_ FCXX_ HE12
Version 1.2 as of 03.07.2000
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Fault fixing
Troubleshooting information Please ensure that the installation instructions in the manual have been correctly followed. Check whether the FEC has been connected using undamaged cables that comply with the relevant standards. Furthermore, you should also make sure that the FEC is being provided with the correct supply voltage. What do I do if.. Problem The module doesnt react. Remedy Restart the module. Disconnect the power supply to the module for several seconds.
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FEC_ FCXX_ HE12
Version 1.2 as of 03.07.2000
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Problem The status of the I/O control LED does not correspond with the actual output status. Remedy Check whether the output device is working correctly. Check whether the required voltage is present at the output terminals. Problem The operating status of the input device does not correspond with the status of the I/O control LEDs for this input.
Remedy Check that the input device is working correctly, check for loose contacts or other irregularities. An input that is switched on or off within a time period that is shorter than the operating cycle or the module sampling time may not be detected.
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Version 1.2 as of 03.07.2000
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Problem Power LED is off, although the operating voltage is present. Remedy Disconnect the device from the power, then open the housing and check the fuse. More information on this subject can be found in the chapter entitled Opening the housing in the appendix to this manual.
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FEC_ FCXX_ HE12
Version 1.2 as of 03.07.2000
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Appendix
Manual change status
Version 0.1 1.2 Data 01.11.99 03.07.2000 Change First version various correction
FC20 FC21 FC22

Change First version First version First version First version First version First version
Hardware change status

PM-no. From FECFC20 962701-7 From FECFC21 962701-7 From FECFC22 962701-6 From FECFC23 962701-6 From FECFC30 974201-4 From FECFC34 01-1 IPC FEC
FEC_ FCXX_ HE12
Hardwareversion H00 H00 H00 H00 H00 H00

Version 1.2 as of 03.07.2000
FC23 FC30 FC34

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Opening the housing The module should only be opened by a technical expert with appropriate experience in handling electronic components. Open the module housing by pushing in the catches on the right-hand side of the housing (see figure 1) using a suitable implement and simultaneously lifting the upper section of the housing.
Attention Ensure that no supply voltage is present. It is extremely important to disconnect the system from the power supply before opening the housing.
FC20
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Version 1.2 as of 03.07.2000
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Figure 1
E Latching points for securing hooks F Module housing (side view)
FC34
Version 1.2 as of 03.07.2000
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The FEC FC21 and FEC FC23 modules are equipped with a power supply fuse (800 mA, slowacting) and a 315 mA main board fuse (slowacting). Take care not to transpose the two fuse ratings. Once the upper section of the housing has been opened, the power supply fuse can be seen on the power supply board in the lower section of the housing (figure 2 - FEC FC21 and FEC FC23 only).
Figure 2
G Power supply board I 800 mA fuse, slow-acting (T 800)
FC34
Version 1.2 as of 03.07.2000
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To replace the fuse on the main board, the main board must be removed from the upper section of the housing. To do this, please undo the two recessed-head screws shown in figure 3.
Figure 3
J G Main board J Recessed-head screws
FC34
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IPC FEC
FEC_ FCXX_ HE12
Version 1.2 as of 03.07.2000
Figure 4
H G I G Main board H Screw terminal connection I 315 mA fuse, slow-acting (T 315) H
Now the board can be removed from the upper section of the housing and the fuse removed from its holder using a suitable tool (figure 4) so that it can be replaced with a working 315 mA slow-acting glass fuse. Please take care to hold the board only at the edges, and do not touch any electronic components or conducting tracks. Assemble the components in reverse order when you are ready to close the housing again. When assembly is complete, the module can continue normal operation.
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Technical data Climatic characteristics Transportation/storage (IEC 68-2-1/2). Normal operation (IEC 68-2-1/2).. . Temperature change (slow change). . Relative humidity (DIN 40040). . . . . . . . . . . . . . . : -25C to +70C : 0C to +55C / 20 G : IEC 68-2-14 : up to 95% no condensing
Mechanical characteristics Weight . . . . . . Dimensions (FC21/FC23) . . Dimensions (FC20/FC22/FC30/FC34) Vibration (sinusoidal oscillation) . . . . . . . . . . . . . . . . . : approx. 160 g : 130 x 80 x 60 mm : 130 x 80 x 35 mm : IEC 68-2-6; 10 to 57 Hz: 0,075 mm constant amplitude 57 to 150 Hz: 1,0 constant acceleration
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Version 1.2 as of 03.07.2000
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Shock load (IEC 68-2-27)) Electromagnetic characteristics
: 11 ms, up to 15 g
Electromagnetic compatibility, noise gating. Electromagnetic compatibility, resistance to jamming. . . . . . . . Electrostatic discharge (ESD). . . . High frequency electromagnetic fields (HFF). Fast transients (BURST). . . . . Wire-conducted HF interference (LHF) . . Radio interference / interference strength.
. . . . . . .
: EN 50081-2 : EN 61000-6-2 accord. IEC 61000-6-2; in accordance with EN 1131-2 : EN 61000-4-2 accord. IEC 1000-4-2 : EN 61000-4-3 accord. IEC 1000-4-3 : EN 61000-4-4 accord. IEC 1000-4-4 : EN 61000-4-6 accord. IEC 1000-4-6 : EN 55022 / A
Electrical characteristics: Maximum current consumption (at 5 V). Power consumption. . . . .

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FEC_ FCXX_ HE12
. .
. .
: 300 mA (typical) : 1.6 W (typical) Page 68
Version 1.2 as of 03.07.2000
Inputs: Galvanic separation Input voltage . . Delay time . . Signal display . 2 fast counter inputs Incremental encoder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . : Optocoupler : 24 V DC, input current 7mA : 5 ms : Green LED (after galv. separation) : max. 2 kHz : max. 200 Hz
Transistor outputs: Supply voltage, output group (C+/C-) Nominal load capacity . . . . Service life . . . . . . Maximum switching frequency . . . . . . . . . . . . . . : +19 V to +24 V DC, 24 V nominal : 600 mA 24 V DC : 100,000 hours : 1 kHz
Relay outputs: (PCB relays)

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Supply voltage, output group (C+/C-) Nominal load capacity . . . Service life . . . . . . Maximum switching frequency . Solid-state relays Supply voltage, output group (C+/C-) Nominal load capacity . . . Service life . . . . . . Maximum switching frequency . . . .
. . . .
. . . .
. . . .
: +19 V to +24 V DC, 24 V nominal : 5A / 250V AC, 5 A / 30 V DC : 100,000 switching operations at nominal load minimum load: 10 mA at 5 V DC : 25 Hz
. . . .
. . . .
. . . .
: +19 V to +28 V DC, 24 V nominal : 0.1 to 600 mA 3 to 264 V AC; 3 to 125 V DC : 100,000 hours : 10 Hz
Safety information Protective system . . . Protective class. . . . Dimensioning of insulation .

IPC FEC
. . .
. . .
. . .
. . .
. . .
: IP 40 : III : EN60950 accord. IEC 950 Page 70
FEC_ FCXX_ HE12
Version 1.2 as of 03.07.2000
Dielectric strength against internal system voltage: Digital inputs . . . . . . . . . : Supply voltage with reliable isolation from mains voltage; isolation voltage rating: 50 V AC : Supply voltage with basic isolation from mains voltage; isolation voltage rating: 300 V AC : Mains voltage of overload category II can be switched; isolation voltage
Digital transistor outputs
Digital relay outputs
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Version 1.2 as of 03.07.2000
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rating: 300 V AC Digital solid-state relay outputs . . . . . : Mains voltage in overload category I can be switched; isolation voltage rating: 300V AC
Hardware and software characteristics Processor . . . . . . . . . . . . . . . . . . . . . . . . . . . : AM186 (20 MHZ), (Intel 80186-compati ble) : 512 kB 8-bit Flash (read/write cycles: 10,000) : 512 kB 16-bit DRAM, (480 kB free) : 256 kB 16-bit SRAM (210 kB free) : 2 kB in Flash : Serial asynchronous TTL (RJ12 connector) : RS232 3-wire 9600 baud (mini RJ11 con nector) Page 72
Program memory FC30/34 (compiled) RAM (FC30/FC34) . . . . . RAM (FC20, 21, 22, 23) . . . . Remanent data . . . . . Terminal connection (FC30/FC34) . Terminal connection (FC20, 21, 22, 23)
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FEC_ FCXX_ HE12
Version 1.2 as of 03.07.2000
Operating status indicator . . . Operating system . . . . . Network connection (FC34) . . . Network communication indicator (FC34)
. . . .
. . . .
. . . .
. . . .
: Status LED (green, red, orange) : ROM DOS 5.0 : 10BASE T (RJ45) : Link/Traffic LED
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Version 1.2 as of 03.07.2000
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Ordering information
Typ FEC FC20-DOS FEC FC20-FST FEC FC20-ICL FEC FC20-IEC FEC FC21-DOS FEC FC21-FST FEC FC21-ICL FEC FC21-IEC FEC FC22-FST FEC FC23-FST FEC FC30-DOS IPC FEC Command FEC 12 inputs/8 relay outputs, 24 V DC, DOS FEC 12 inputs/8 relay outputs, 24 V DC, FST FEC 12 inputs/8 relay outputs, 24 V DC, iCon-L FEC 12 inputs/8 relay outputs, 24 V DC, IEC6113-3lSaGRAF FEC 12 inputs/8 relay outputs, 110/230 V AC, DOS FEC 12 inputs/8 relay outputs, 110/230 V AC, FST FEC 12 inputs/8 relay outputs, 110/230 V AC, iCon-L FEC 12 inputs/8 relay outputs, 110/230 V AC, IEC61131-3lSaGRAF FEC 12 inputs/8 relay outputs, 24 V DC, FST FEC 12 inputs/8 relay outputs, 110/230 V AC, FST FEC 12 inputs/2 relays, 6 transistor outputs, 24 V AC, DOS
Best.no. 184334 177428 190575 185194 184335 177429 190573 185210 184332 184333 185199
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FEC FC30-FST FEC FC30-ICL FEC FC30-MWT FEC FC34-DOS FEC FC34-FST FEC FC34-ICL FEC FC34-MWT PS1 SM14 FEC KSD1 FEC KSD2 FEC KSD4 PS1 ZK44 PS1 ZC24
FEC 12 inputs/2 relays, 6 transistor outputs, 24 V DC, FST FEC 12 inputs/2 relays, 6 transistor outputs, 24 V DC, iCon-L FEC 12 inputs/2 relays, 6 transistor outputs, 24 V DC, IEC61131-3MWT FEC 12 inputs/2 relays, 6 transistor outputs, 24 V DC, Ethern.10BaseT, DOS FEC 12 inputs/2 relays, 6 transistor outputs, 24 V DC, Ethern.10BaseT, FST FEC 12 inputs/2 relays, 6 transistor outputs, 24 V DC, Ethern.10BaseT, iCon-L FEC 12 inputs/2 relays, 6 transistor outputs, 24 V DC, Ethern.10BaseT, MWT PC prog./com. cable RS12/TTL-RS232/9-SUBD Service adapter (15 cm) RJ11/9-SUBD PC prog./com. cable (150 cm) RJ11/9-SUBD Network cable for 2 stations (30 cm) RJ12/RJ12 Module cable AW G26, 8-core for RJ45 (100 meters) Modular connector RJ45, 8-pin (10)
183861 190578 190574 190585 190587 191447 191448 188935 177432 177431 183635 189682 190580
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Version 1.2 as of 03.07.2000
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We try to keep our manuals up to date at all times. If you discover descriptions that are difficult to understand or even contain errors, please inform us, specifying the manual concerned and the version number to the following E-mail address (Internet): ps1docu@beck-ipc.com
IPC FEC
FEC_ FCXX_ HE12
Please also send your suggestions and improvements. We cannot reply to technical queries by E-mail. Please contact your retailer. More information under: http://www.beck-ipc.com
Version 1.2 as of 03.07.2000
Page 76
Notes
IPC FEC
FEC_ FCXX_ HE12
Version 1.2 as of 03.07.2000
Page 77

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The CPU I/O Modules FEC FC20, FC21, FC22, FC23 , FC30 and FC34

Powerful AMD processor

Flash disk Ethernet 10BASE T (FC34)

FEC_ FCXX_ HE12

Version 1.2 as of 03.07.2000

Version 1.2 as of 03.07.2000

FEC_ FCXX_ HE12

Version 1.2 as of 03.07.2000

Version 1.2 as of 03.07.2000

FEC_ FCXX_ HE12

Version 1.2 as of 03.07.2000

FC22 FC23 FC30 FC34

FEC_ FCXX_ HE12

Version 1.2 as of 03.07.2000

Short description of module variants FEC FC20

Sensor Supply IN OUT 0 1 2 3 4 5 6 7 S0 0 1 2 3

Sensor Supply IN OUT 0 1 2 3 4 5 6 7 S0 0 1 2 3

FC21 FC22 FC23 FC30 FC34

12 inputs and 8 relay outputs, supply voltage 24 V DC Dimensions: 130 x 80 x 35 mm

FEC_ FCXX_ HE12

Version 1.2 as of 03.07.2000

Sensor Supply IN OUT 0 1 2 3 4 5 6 7 S0 0 1 2 3

Sensor Supply IN OUT 0 1 2 3 4 5 6 7 S0 0 1 2 3

FC21 FC22 FC23 FC30 FC34

12 inputs and 8 solid-state relay outputs, supply voltage 24 V DC Dimensions: 130 x 80 x 35 mm

FEC_ FCXX_ HE12

Version 1.2 as of 03.07.2000

Sensor Supply IN OUT 0 1 2 3 4 5 6 7 S0 0 1 2 3

Sensor Supply IN OUT 0 1 2 3 4 5 6 7 S0 0 1 2 3

FC21 FC22 FC23 FC30 FC34

FEC_ FCXX_ HE12

Version 1.2 as of 03.07.2000

Installation and use

FC20 FC21 FC22 FC23 FC30 FC34

FEC_ FCXX_ HE12

Version 1.2 as of 03.07.2000

The elements of the FC 20/21/22/23/30/34

FC20 FC21 FC22 FC23 FC30 FC34

11 Shared potential S0 for E0.0 ... E0.7

Sensor Supply IN OUT 0 1 2 3 4 5 6 7 S0 0 1 2 3 S1

FEC_ FCXX_ HE12

Version 1.2 as of 03.07.2000

21 Sensor supply 24 V DC 22 Sensor supply 0 V 23 Function earth

FC20 FC21 FC22 FC23 FC30 FC34

Sensor Supply IN OUT 0 1 2 3 4 5 6 7 S0 0 1 2 3 S1

30 Output A0.5 31 Shared connection C1 for A0.4...A0.5 32 Output A0.6

FEC_ FCXX_ HE12

Version 1.2 as of 03.07.2000

21 Voltage supply L 22 Voltage supply N 23 Function earth

FC20 FC21 FC22 FC23 FC30 FC34

30 Output A0.5 31 Shared connection C1 32 Output A0.6

FEC_ FCXX_ HE12

Version 1.2 as of 03.07.2000

21 Sensor supply 24 V DC 22 Sensor supply 0 V 23 Function earth

FC20 FC21 FC22 FC23 FC30 FC34

Power 24V 0V C0 0 1 2 3 4 5 6 7 C+ CRun

30 Output A0.5 31 Output A0.6 32 Output A0.7

FEC_ FCXX_ HE12

Version 1.2 as of 03.07.2000

21 Sensor supply 24 V DC 22 Sensor supply 0 V 23 Function earth

FC20 FC21 FC22 FC23 FC30 FC34

Sensor Supply IN OUT 0 1 2 3 4 5 6 7 S0 0 1 2 3

FEC_ FCXX_ HE12

Version 1.2 as of 03.07.2000