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PRECISION EQUIPMENTS (CHENNAI) PVT. LTD.UNIT - II INDUSTRAIL PARK, IRUNGATTUKOTAI .

B70/1, SIPCOT

REV-4 MATERIAL GRADE / P.No WELDING PROCESS SMAW WELDING CONSUMABLES E 7018 E 7018 NC E 7018-1 E 7018-1 NC ER 70S2 AWS / SFA - 5.18 ER 70S2 (spl) AWS / SFA - 5.18 ER70S6 E71 T1 AWS / SFA - 5.20 E71 T5 F7P4-EH14 (EH14 wire + OK10.71L flux ) AWS / SFA - 5.1 F7A4-EH14 AWS / SFA - 5.17 (EH14 wire + OK10.71L flux )
F7P6-EH14 (EH14 wire+OK10.61L/10.62L flux )

REMARKS HIC -46C impact HIC & -46C impact HIC & -46C impact structural welding structural steel pr vessel steel upto -29C impact with PWHT upto -29C impact with out PWHT -46C impact & for HIC with PWHT * for lower hardness * for lower hardness * for lower hardness

PWHT

SHIELDING GAS

GTAW GMAW CARBON STEEL P.No.1 FCAW

HIC 63515 > 1 INCH-2 Hrs. < 1 INCH-1 Hr. (min). 620+-20

Argon Argon Co2 Co2 Co2

SAW

C-Mo STEEL P.No. 3

1.25Cr-.5Mo STEEL P.No. 4

2.25Cr-1Mo (P.No. 5A) 5Cr - 0.5Mo(P.No. 5B Gr.1) 9Cr - 1.0Mo(P.No. 5B Gr.1) 9Cr- 1Mo-V (P.No.5B Gr.2)

SMAW GTAW SAW SMAW GTAW FCAW SAW SMAW GTAW FCAW SMAW GTAW SMAW GTAW SMAW GTAW

AWS / SFA - 5.5 AWS / SFA - 5.28 AWS / SFA-5.23 AWS / SFA-5.5 AWS / SFA-5.28 AWS / SFA-5.29 AWS / SFA-5.23 AWS / SFA- 5.5 AWS / SFA-5.28 AWS / SFA-5.29 AWS / SFA-5.5 AWS / SFA-5.28 AWS / SFA-5.5 AWS / SFA-5.28 AWS / SFA-5.5 AWS / SFA-5.28

SMAW

FCAW

STAINLESS STEEL AUSTENETIC GRADE P.No.8

GTAW

E7018-A1 ER80SD2 or *ER70SA1 F7P2-EA2-A2 E8018-B2 / *E7018 B2L ER80S-B2 / *ER70SB2L E81T1-B2 F8P2-EB2-B2 E9018-B3 / *E8018 - B3L ER90S-B3 , *E80SB3L E91T1-B3 E8018-B6 ER80S-B6 E8018-B8 ER80S-B8 E9018-B9 ER90 S-B9 E308 E308L E316 AWS / SFA-5.4 E316 L E318 E347 E308LT1-1 AWS / SFA-5.22 E316LT1-1 # E347 T1-1 ER308 ER308L ER316 AWS / SFA -5.9 ER316 L ER318 ER347 E Ni Cr Fe - 2 or 3 AWS / SFA-5.11 E Ni Cr Mo - 3 ER Ni Cr - 3

640+-15

Argon

670+-20

Argon Co2

* for lower hardness * for lower hardness

690+-15 730+-20 730+-20 760+-10

Argon Co2 Argon Argon Argon

SMAW

GTAW

AWS / SFA -5.14 ER Ni Cr Mo - 3 E309/E309L E309Mo /E309MoL E309L / E309Cb E309L T1-1 AWS / SFA-5.22 E309MoLT1-1 E309LT1-1 / E309CbT1-1 ER309 / ER 309L AWS / SFA- 5.9 ER 309 Mo / ER309MoL ER309L / ER309Cb E309 / E309L AWS / SFA-5.4 AWS / SFA-5.4 E309L T1-1

SMAW

P.No.:8 TO P.No.:1

FCAW

GTAW

SMAW

P.No.:8 TO P.No.:1

FCAW

AWS / SFA-5.22 ER 309L

GTAW

AWS / SFA- 5.9 E309L+ E308L

SMAW

AWS / SFA-5.4

E309MoL + E316L E309L / E309Cb + E347

SS W.D. ON P.No.:1 E309LT1-1 + E308LT1-1 FCAW AWS / SFA-5.22 E309MoLT1-1 + E316LT1-1 E309LT1-1 / E309CbT1-1 + E347T1-1 E2209 E2594 E309MoL+E2209 E309MoL+ E2594 AWS / SFA-5.11 E Ni Cr Mo-3 ER2209 AWS / SFA-5.9 ER2594

304 304/304L 316 316L 318 / 316Ti 321 / 347 304 / 304L 316L 321 / 347 304 304 / 304L 316 316L 318 / 316Ti 321 / 347 304 304 / 304L 321 / 347 316 316L 304 304 / 304L 321 / 347 316 316L CS TO 304/304L C.S TO 316/316L C.S TO 321/347 CS TO 304/304L C.S TO 316/316L C.S TO 321/347 CS TO 304/304L C.S TO 316/316L C.S TO 321/347 CS TO 304/304L C.S TO 316/316L C.S TO 321/347 CS TO 304/304L C.S TO 316/316L C.S TO 321/347 CS TO 304/304L C.S TO 316/316L C.S TO 321/347 308L w.o. on cs & 304L clad restoration 316L w.o. on cs & 316L clad restoration 347 w.o. on cs & 321 /347 clad restoration 308L w.o. on cs & 304L clad restoration 316L w.o. on cs & 316L clad restoration 347 w.o. on cs & 321 /347 clad restoration duplex 31803, 32205(2205) & CS to duplex & duplex w.o. super duplex 32750(2507) & CS to super duplex & super duplex w.o. duplex overlay on cs for super duplex w.o. on cs cs to duplex / super duplex duplex super duplex

UP TO 400C SERVICE TEMPERATURE

Co2 Co2 Co2 Argon Argon Argon Argon Argon

UP TO 550C >400C SERVICE TEMPERATURE Argon Argon Argon Argon

UP TO 550C

WITH OUT PWHT

Co2 for FCAW Co2 for FCAW Co2 for FCAW Argon Argon Argon

WITH PWHT

Co2 for FCAW Co2 for FCAW Co2 for FCAW Argon Argon Argon

Co2 for FCAW Co2 for FCAW Co2 for FCAW

STAINLESS STEEL DUPLEX GRADE P.No.10H

SMAW

AWS / SFA-5.4

EIL jobs only EIL jobs only EIL jobs only Argon + 2%N2 Argon + 2%N2

GTAW

E430 STAINLESS STEEL FERRITIC GRADE P.No.7 E309/ E309L or E309Mo

For straight chrome & stress relieved with PWHT For straight chrome without PWHT exemption for PWHT upto 38mm with min Temp.<400C preheat of 235deg C For straight chrome without PWHT exemption for PWHT upto 38mm with min Temp.>400C preheat of 235deg C with PWHT without PWHT< 400C exemption for PWHT upto 38mm with min preheat of 235deg C exemption for PWHT upto 38mm with min preheat of 235deg C Argon Argon

SMAW

AWS / SAF-5.4

or E Ni Cr Fe - 2/3 E410 AWS / SFA-5.4 STAINLESS STEEL MARTENTIC GRADE P.No.6 SMAW AWS / SFA - 5.11 E Ni Cr Fe - 2/3 ALUMINIUM BRONZE W.O. ON CS ALUMINIUM Ni BRONZE W.O. ON CS 70/30 & 90/10 CUPRO NICKEL 70/30 & 90/10 CUPRO NICKEL W.O. ON CS MONEL (P.No.42)& MONEL TO CS(P.No.1) MONEL W.O. ON CS 70/30 & 90/10 (P.No.34) TO CS (P.No.1) INCONEL 625(P.No.43) /INCOLOY 825(P.No.45) INCOLOY 800 H/800HT (P. No.45) GMAW/GTAW GMAW/GTAW SMAW GTAW SMAW GTAW SMAW GTAW SMAW SMAW GTAW SMAW GTAW SMAW GTAW SMAW GTAW AWS / SFA-5.7 AWS / SFA-5.7 AWS / SFA-5.6 AWS / SFA-5.7 AWS / SFA-5.11 AWS / SFA-5.6 AWS / SFA-5.14 AWS / SFA-5.7 AWS / SFA-5.11 AWS / SFA-5.14 AWS / SFA-5.11 AWS / SFA-5.11 AWS / SFA-5.14 AWS / SFA-5.11 AWS / SFA-5.14 AWS / SFA-5.11 AWS / SFA-5.14 AWS / SFA-5.11 AWS / SFA-5.14 ER Cu Al-A2 ER Cu Al-A2+ ER Cu Ni Al E Cu-Ni ER Cu-Ni E Ni Cu-7 + E Cu-Ni ER Ni Cu-7 +ER Cu-Ni E Ni Cu-7 ER Ni Cu-7 E Ni Cu-7 E Ni Cu-7 ER Ni Cu-7 E Ni CrMo-3 ER Ni Cr Mo3 E Ni Cr Fe-3 ER Ni Cr-3 E Ni Cr Co Mo-1 ER Ni Cr Co Mo-1 E309/309L/309Mo

Temp. >400C

Argon Argon Argon UP TO 700C SERVICE TEMPERATURE >700C SERVICE TEMPERATURE

Argon Argon

# Stainless steel electrodes requires Impact test shall be basic coated (-15) i.e E xxx -15.