Electrical Machines-II

Experiment No. 5

Experiment No. 5
1.0 Title :To Design main dimensions & Conductor size of 3 Phase Induction Motor. To prepare design sheet and drawing to the scale.

2.0

Prior Concepts: Principle of operation, construction of three phase I. M. Types and detail specifications of I. M. Type of connections & starter required. Concept of design sheet.

3.0

New Concepts:Proposition 1 : Design of 3 phase Induction Motor :It includes design of stator, rotor and Conductor size. Design data sheet and drawings are essential for manufacturing of three phase Induction Motor. Concept Structure 1:-

Proposition 2:- Design of Main Dimensions:It includes design of stator bore (armature diameter) (D) and stator core length (L). These are known as main dimensions of the rotating machine. Concept Structure 2 :-

Proposition 3: Design Data sheet:It includes the given data, standard and assumed design data, and calculated design parameters. Concept Structure 3 :-

Proposition 4 : Total Loadings (Magnetic & Electric): Total Magnetic loading: It is the total flux, around the stator periphery, at the air gap. (.) Total Electric Loading: It is the total number of ampere conductors around the stator periphery (Iz.Z).

MAHARASHTRA STATE BOARD OF TECHNICAL EDUCATION

29

Experiment No. 5

Electrical Machines-II

Concept Structure 4 :-

4.0

Learning Objectives :4.1 4.2 Intellectual Skills: To read & interpret the standard design data tables. To select the proper values of design data, from the standard tables. To determine the different design parameters as per required specifications. To prepare a design sheet, for the specified 3 phase Induction Motor. To draw the sheet to the scale, showing main dimension of three phase Induction Motor.

Motor Skills:-

5.0

Design Problem:
(Note :The subject teacher shall give three different design problems to different groups) Design main dimensions, Conductor size and prepare a design sheet. Also draw the diagrams to the scale on a drawing sheets for the three phase Induction motor having the following specifications. Type of Motor :Rated output Capacity ____HP or _____kW , Stator Voltage/Motor rated Voltage ____ Volt, Frequency ___ Hz. Synchronous Speed ______r.p.m., Type of starter used _______ Efficiency _________ , % , Power factor at full load = _______

6.0

Points to be considered: Select the appropriate values of design data from the standard tables. While selecting the appropriate values cooling, temperature rise limit etc. shall be considered. Select the appropriate values of Bav , ac , kW for the performance characteristics, size & cost of the Induction Motor. Select appropriate value of the ratio L/ for required efficiency & power factor. Select the specific conductor & insulation material to be used & accordingly select the value of diameter of bare & insulated conductor.

7.0

Design Procedure:1. 2. 3. 4. 5. 6. 7. Note down the given design data carefully. Calculate the number of poles by using the relation P = 2f / ns Select the proper value of Bav , ac, kw as per the manufacturing concept (Either cost /size or performance characteristics) Calculate Co, Q and D2L Select the ratio L/ w.r.t. design constraint. Calculate the value of D, L and . Calculate the area of conductor i.e. as & diameter of bare conductor i.e.d .

30

MAHARASHTRA STATE BOARD OF TECHNICAL EDUCATION

Electrical Machines-II

Experiment No. 5

8. 9. 10. 11.

Read the table for the conductor material & select the nearest standard conductor diameter (i.e.d1 & d1) Calculate the area of conductor used & the current density in the conductor. Prepare a design sheet. Prepare a drawing sheet to the scale by using the calculated values/dimensions.

8.0

Observations:8.1 Given Data: Type of Motor: type Induction Motor; .. kW / HP V A rpm 8.2 Type of Starter required to start the motor Motor Rating :Motor rated voltage/Stator Line Voltage Frequency of the Supply Rated Speed Stator Connection Full Load Efficiency Full Load Power Factor __________________ Starter. _________HP/______kW. ________ Volts. _______ Hz. _______ r.p.m. ___________ _________ % __________ (lag / Lead)

Design Data:- (Selected from standard tables /Assumed Design Constraints.) Specific magnetic loading (Bav) Specific electrical loading (ac) Winding factor (Kw) = ..Wb/m2. = ..A/m = .. = .. = .. A/mm2 = .. = .. = ..

The ratio Stator core length / Pole pitch = L/ t Current Density in stator (ds) Diameter of bare conductor of stator (d) Diameter of Insulated Conductor of stator (d ) Area of Stator Conductor used (as)

9.0

Calculations: Calculation of No. of Poles : Given Synchronous speed is _________ r.p.m., i.e. ns & Frequency of the supply (f) No. of Poles (P) = 2f / ns = = _________ r.p.s. = ____ Hz = . P= Selection of Bav, ac, Kw : Assume, Induction Motor is to be designed for ........................................................ ...... Bav ac Kw = _________ wb/m2 = _________ A/m = ___________

MAHARASHTRA STATE BOARD OF TECHNICAL EDUCATION

31

Experiment No. 5

Electrical Machines-II

Calculation of D2L : Output Coefficient (Co) = 11 Kw Bav ac X 10-3 = . Co =

kVA input to Induction Motor (Q)

Rated output in kW = * p.f. = . kVA Q= kVA

As

Q = CoD2Lns, Q D2L = = Co.ns D2L = ________ DL=

2

Selection of the ratio L/ : As the machine is to be designed for ............................... ..................................................................... , The value of ratio (L/ ) is selected as __________

Calculation of main dimensions (D & L) , Pole pitch : Since (L/ ) = ..and L.P / .D = . ; L = .. D = .. D mt. L = --------- D mt. Put this value of L in D2L Diameter of Stator bore = .. D = _________ mt, = D / P

But, L = __________ D = . mt. Stator core length L= Pole pitch () = .D / P = .. mt. = Calculation of stator conductor size (Ts , as, as, d, d, d1) : The machine is to be designed for ___________ Connection Stator Voltage /Phase = Eph = Es = .. volts. Flux per pole (m) = Bav. .L = wb. 32 D mt. mt.

MAHARASHTRA STATE BOARD OF TECHNICAL EDUCATION

Electrical Machines-II

Experiment No. 5

m = Stator Turns/Phase (Ts) = Es / 4.44 . . Fm . Kw Ts =

wb

Stator current / phase (Iph)= Is = kVA input X 103 / (3 Es) = IS = .. A Stator Line Current (IL) = ________Amp. Area of Stator Conductor required (as) = Is / = .. = as = Diameter of bare Conductor of Stator (d) = = . d = mm mm2

Assume that the stator conductor is .., The value of nearest standard conductor has a bare diameter (From the table .. ) The area of stator conductor used (as) =(d 2/4) d = = .. = mm2

as =_________mm2 The current density in the stator conductor (s) = Is / as= . = .A/mm2 s = .. A/mm2 The diameter of enameled conductor, using . Covering (from table = .) d1 = mm

10.0 Result:1) 2) 3) The stator bore (D) = m; Stator length (L) = .. m. And conductor diameter (d) = mm . The main dimensions of the 3 phase Induction motor is as shown in the drawing (to the scale) on the drawing sheet. The design data sheet is as below.

MAHARASHTRA STATE BOARD OF TECHNICAL EDUCATION

33

Experiment No. 5

Electrical Machines-II

DESIGN SHEET A. Given Data (Specifications) Sr. No. 01 02 03 04 05 06 07 08 09 10 11 B. SPECIFICATIONS HP/kW Rating No. of phases Rated Voltage/ Stator Line Voltage Stator Connection Supply Frequency Type of Induction Motor Synchronous Speed Full Load Power Factor Full Load Efficiency kVA input Full Load Line Current Cos f Hz. Volts Quantity/Value HP kW

fl.
Q IL

% kVA Amp.

Standard Design and Calculated Data : Sr. No. 01 02 03 04 Sr. No. 01 02 03 04 Sr. No. 01 02 03 04 05 06 07 08 09 10. Loading Specific magnetic loading Specific Electric Loading Output Coefficient D L Product Main Dimensions No. of Poles Pole Pitch Stator Core Length Diameter of Stator Bore Stator and Stator Conductor Connection Phase Voltage Flux per Pole Turns per phase Current Density Current /Phase Line Current Stator Conductor Area Diameter of Bare Conductor Diameter of Insulated Conductor a) Calculated b) Selected a) Calculated b) Selected a) Selected b) Material of insulation a) Assumed b) Actual Es m Ts s Is IL as as d d d1 Volts wb A/mm2 A/mm2 Amp. Amp. mm 2 mm 2 mm mm mm P L D m m m
2

Bav ac Co

wb/m2 A/m m3

34

MAHARASHTRA STATE BOARD OF TECHNICAL EDUCATION

Electrical Machines-II

Experiment No. 5

11.0 Questions:(Note :- Teacher shall distribute the following questions in Three different groups) 1) State the factors affecting the size of rotating machine. 2) State the specific magnetic loading and factors on which it depends. 3) State the specific electric loading and factors on which it depends. 4) State the equation for output coefficient (Co) and its importance. 5) Differentiate specific magnetic loading and total magnetic loading. 6) Differentiate specific electric loading and total electric loading. 7) State the different types of stator slots; which one is normally preferred. 8) Which point should be taken into account to select the stator conductor current density? 9) State the significance of winding factor (Kw). 10) State the purpose of design data sheet. 11) If the Power Factor and efficiency of the motor is changed then which design parameters will change. 12) Prepare a table for selection of L/D ratio for calculation of D & L of Induction Motor. 13) State the reason for using long core length in Design. 14) State the factors increasing the cost & size of the Induction Motor. 15) State the factors affecting the performance characteristics of Induction Motor. Space for answers

MAHARASHTRA STATE BOARD OF TECHNICAL EDUCATION

35

Experiment No. 5

Electrical Machines-II

Space for answers

36

MAHARASHTRA STATE BOARD OF TECHNICAL EDUCATION

Electrical Machines-II

Experiment No. 5

Space for answers

Remark / Grade Date :-

Checked by

MAHARASHTRA STATE BOARD OF TECHNICAL EDUCATION

37