Académique Documents
Professionnel Documents
Culture Documents
Agenda
The New GE Technology Changes in Generation Ecomaginationsm State of the Art 9F Technology MS 6001C Heavy Duty Gas Turbine Advanced Technology H System TM Worlds Largest Most Advanced Combined Cycle (CC) Integrated Gasification Combined Cycle (IGCC) Fuels Flexibility Aero-Derivatives LMS100
The New GE
6 businesses operating in more than 100 countries Over 300,000 employees worldwide Manufacturing facilities in 32 countries 05 revenue up to $150 B
Infrastructure $42B
Industrial $33B
NBCU $15B
Healthcare $15B
imagination at work
Energy $16.5 B
Transport. $3.6 B
Water $1.4 B
Aviation $11.9 B
Our Priorities Unify approach & Bring value to customers Lead technology Drive simplification & best practices $350 million synergy savings Enhance company-to-country capability
imagination at work
4/ GE Energy / 26/OCT/2006
Reactors ABWR & ESBWR Adv nuclear fuel Candu fuel & services Reactor & field services Performance services Nuclear isotopes
Hydro Wind Land based Large (dams) Offshore Small (river) Biomass Solar Grid connected Gas engines Non natural Stand alone gas Hydrogen Fuel cells Hybrids
5/ GE Energy / 26/OCT/2006
imagination at work
Enables
Equipment Features
Compressor
Pressure Ratio
Turbine
Firing Temperature
s rive D
Combustor
Patented Dry Low NOx System
Plant Performance Higher Efficiency Higher Output Higher Reliability Lower Emissions Lower O&M Costs
Creates
imagination at work
Maximizing Performance
Total GE Technology Spend 05 - 07
Output / $ Availability/ Reliability Efficiency 25%
Integrated combined cycle for H 60%+ combined cycle efficiency Single crystal materials in FB + 150 firing temperature + 1 pt CC efficiency, + 24 MW Reaction bladed steam turbines HPT efficiency increase Rub free start / controls 330H generator 0.15 % efficiency improvement
Emissions
$2.5B Total
imagination at work
Dry low NOx (DLN) advances Configuration - swozzles Advanced controls E-class upgrade to 5 ppm Next generation combustion Advanced premix Late lean
Output / $
Emissions 33%
Availability/ Reliability
Fossil LP upgrade Steam turbine upgrade Decreases emissions / MW H steam cooling Lowers emissions curve Single digit NOx potential
9/ GE Energy / 26/OCT/2006
$2.5B Total
imagination at work
Greener
Zero Emissions
Renewables
On/Offshore Wind Small Hydro / Refurbishment Biomass Geothermal Larger Offshore Wind Photovoltaics Hydro Standard Plant Waste Gasification Fuel Cells Hydrogen Biofuels Ocean Energy
Emerging
Next Gen Reactor Nuclear waste Energy Storage Grid Integration & Mini-Grids
Next Gen
imagination at work
10 / GE Energy / 26/OCT/2006
Ecomagination We are taking a new approach to solving some of our customers toughest environmental problems. We call it
imagination at work
11 / GE Energy / 26/OCT/2006
is:
> A corporate-wide commitment to help customers meet their environmental challenges in ways that also benefit GE and the world > A pledge to continuous improvement in operations and to R&D investment that will produce more innovative products > A growth strategy based on GEs belief that solving environmental problems is good business
1 3
g
imagination at work
Double revenue from $10B to $20B Improve our energy efficiency and lower our GHG emissions
2 4
Increase R&D investment from $750 MM to $1.5B Keep the public informed on progress
imagination at work
MS6101FA+e Scale Factor Speed (RPM) Output (MW) Efficiency (SC) Nominal Firing Temp (C) Exhaust Flow kg/sec Exhaust Temp (C) # Combustors 0.69 5231 75.9 35.0% 1327 204 417 6
imagination at work
GE Company Proprietary Information This document contains proprietary information and may not be used or disclosed to others, except with the written permission of the GE Company.
15 / GE Energy / 26/OCT/2006
Combustion
>Advanced Coatings/Materials >Leader in Emissions Reduction >World Class Test Facility
7F Output (MW) Heat Rate (Btu/kWh) Pressure Ratio Firing Temperature (C) 150.0 10424 13.5:1 1260
imagination at work
GE Company Proprietary Information This document contains proprietary information and may not be used or disclosed to others, except with the written permission of the GE Company.
+1.0
CC Efficiency (points)
0
2350
sin ea r Inc
fire gT
2500
20.
17.5 .1 15
T(fire)=1427 C
170
180
190
200
imagination at work
17 / GE Energy / 26/OCT/2006
9FB 1370+C
57
Net CC Efficiency
55
53
CC
51
1986
1988
1990
1992
1994
1996
1998
2000
2002
2004
2006
imagination at work
c ien ic eff
212.0 MW Output 13.5:1 Press Ratio 1260C Firing Temp. 18 Compressor Stages 3 Turbine Stages 18 Can-Annular Combustors 25 ppm NOx Emissions
imagination at work
GE Company Proprietary Information This document contains proprietary information and may not be used or disclosed to others, except with the written permission of the GE Company.
19 / GE Energy / 26/OCT/2006
imagination at work
20 / GE Energy / 26/OCT/2006
FB Features Summary
Combustion System: DLN2.6+ Technology Stage 1 Bucket : Single Crystal & TBC Turbine Hot Gas Path: 3D Advanced Aero Casings: Improved Materials And Roundness Features Stage 1 Nozzle; Optimized Cooling Stage 2 and 3: Improved Materials for Higher Temperature
HPPS Brush Seal Axial Exhaust Cold End Drive Enhanced Aero Exhaust Diffuser Compressor Blading: FA+e with Minor Enhancements for New Operating Conditions Compressor & Turbine Rotor: Robustness for Increased Torque and Temperature
imagination at work
GE Company Proprietary Information This document contains proprietary information and may not be used or disclosed to others, except with the written permission of the GE Company.
21 / GE Energy / 26/OCT/2006
imagination at work
22 / GE Energy / 26/OCT/2006
DLN 2.6+ adds center nozzle to DLN 2+ design Small ~ 1.5 inch increase in head end diameter No change to Compressor Discharge Casing (CDC) or transition piece Builds upon existing architecture Leverages Advanced 9FA, 12k CI Coatings and Cooling Optimization
imagination at work
23 / GE Energy / 26/OCT/2006
imagination at work
25 / GE Energy / 26/OCT/2006
3D aero compressor 12 stages - Inlet Guide Vanes & 2 variable stages Field replaceable blades
3D aero design - high efficiency turbine Advanced material for high firing temperature Axial flow exhaust
Not to Scale
imagination at work
26 / GE Energy / 26/OCT/2006
Low cost-of-electricity & emissions Outstanding performances Low emissions 15 ppm NOx & 9 ppm CO on NG But also
imagination at work
MS6001C
High fuel cost environment High efficiency user benefits increased Compressor ratio & firing temperature optimized for combined cycle efficiency Up to 565C live steam temperature 206C configuration flexibility in a medium size combined cycle Good compromise for cogeneration Ideal fit for CC applications Simple cycle Output Efficiency 6B 41.7 MW 31.9% 130.7 MW 49.8% 6C 45.4 MW 36.6% 136.1 MW 54.9%
28 / GE Energy / 26/OCT/2006
imagination at work
a product of ecomagination
1992
H Product Concept/ System Definition
GE Construct Launch Unit Plant to Validate H System Technology & Enable Market Acceptance
imagination at work
30 / GE Energy / 26/OCT/2006
Com b
T G a s T u rb in e M S 9 0 0 1 H (5 0 H z ) M S 7 0 0 1 H (6 0 H z )
imagination at work
C A ir
HP
IP /L P
G e n e ra to r G e n e ra to r
31 / GE Energy / 26/OCT/2006
S te a m T u rb in e
DLN 2.5H Combustor Tri-Passage Radial Diffuser Stage 1& 2 Turbine Buckets Active Clearance Control
NOT TO SCALE
imagination at work
GE Company Proprietary Information This document contains proprietary information and may not be used or disclosed to others, except with the written permission of the GE Company.
32 / GE Energy / 26/OCT/2006
Air Out
Air Flow
Air In
Air In
T 95 C
Steam In Out
T 44 C
In Steam Out
Steam Cooling Advantages ~ 50% less cooling air bypassing combustor 55.5 C Firing Temp Increase 2.0 pts Efficiency Increase at constant NOx 15ppm Nox Reduction at comparable Tfire
imagination at work
33 / GE Energy / 26/OCT/2006
Stage 1 Shroud
Stage 2 Shroud
imagination at work
GE Company Proprietary Information This document contains proprietary information and may not be used or disclosed to others, except with the written permission of the GE Company.
Steam Turbine
Two Flow 42 Inch Last Stage Bucket (LSB) Two Flow 33.5 Inch LSB Single Flow 42 Inch LSB 2200 PSI Pressure
Turndown
Emissions Compliance 50% to 100% Load 9H Standard Plant
imagination at work
35 / GE Energy / 26/OCT/2006
H System Installations
109H Baglan Bay Power Station
Validated H System Technology Demonstrated 540 MW, @ 40 F Combined Cycle Performance Rigorous Validation: All Objectives Met 5 Month Test Program 7400+ Plant Wide Sensors Commercial Operation Sept 03 Total fired: >17,000 hours
imagination at work
Most Thoroughly Validated GE Gas Turbine Largest, Most Advanced Integrated Combined Cycle Plant Leverages Over 16 Million Hours of F Class+ Experience Lowest NOx and CO2 Per Unit of Electricity Industry Leader in Fuel Efficiency
imagination at work
37 / GE Energy / 26/OCT/2006
H SYSTEM
a product of
ecomagination
Worlds most efficient gas turbine combined cycle technology First capable of delivering 60 percent efficiency Requires less fuel, produces fewer emissions Cuts down on GHG emissions
imagination at work
38 / GE Energy / 26/OCT/2006
IGCC
a product of ecomagination
Platform Efficiency
63% Integrated Combined Cycle 59% 45% Simple Cycle 25% Combined Cycle 55% 59%
imagination at work
Time Time
40 / GE Energy / 26/OCT/2006
Steam Turbine
Gasifier
4 H2 (Hydrogen)
+ 4 CO (Carbon Monoxide)
Syngas
41 / GE Energy / 26/OCT/2006
Pollution Control
WESP Carbon Injection
SCR
ESP/ FF
FF FGD
High Temperature, High Pressure, Reducing Conditions Gas Cleanup at High Partial Pressure, Low Volume
imagination at work
42 / GE Energy / 26/OCT/2006
Gasification Slag
Optional Shift
H2
Power
Proven Gasification
60+ GE Licensed Gasification Units operating worldwide 12 with solid feedstock
Proven Turbines
28 GE Gas Turbines operating at 50%+ H2 Validated F-class combustion to 90% H2
43 / GE Energy / 26/OCT/2006
imagination at work
Power Generation
Manufacturing excellence Power block equipment design Technology development process
IGCC Technology
Full plant system integration Optimization of plant systems Integrated plant controls Overall optimization from feedstock to plant output
imagination at work
44 / GE Energy / 26/OCT/2006
Cleaner Coal
a product of
ecomagination
Power plants convert coal into a cleaner burning fuel Cuts key pollutants in half Process uses less water as well Reduces mercury emissions
imagination at work
45 / GE Energy / 26/OCT/2006
FUELS FLEXIBILITY
imagination at work
47 / GE Energy / 26/OCT/2006
LNG Naphtha Kerosene Distillate Refinery Gas Methanol Ethanol Coke Oven Gas Process Gas Weak Natural Gas NGL
Crude
48 / GE Energy / 26/OCT/2006
GE Combustion Experience
More than 50 Years of Design Innovation 7000 Operating Gas Turbines 20 IGCC/Syngas Turbines 100 Million Hours of Operation 50 Combustion Systems 20 Types of Fuel
imagination at work
49 / GE Energy / 26/OCT/2006
Lower Emissions
Fuel Flexibility
9FB 12 kCI
imagination at work
IGCC 7FA
GAS TURBINES
Model Syngas Power Rating
GE10 10MW (50/60 Hz) 6B 45MW (50/60 Hz) 7EA 90MW (60 Hz) 9E 145MW (50 Hz) 6FA 90MW (50/60 Hz) 7FA 197MW (60 Hz) 7FB 232MW (60 Hz) 9FA 286MW (50 Hz)
IGCC
Model Net Plant Power Rating
106B 63MW (50/60 Hz) 107EA 130MW (60 Hz) 109E 210MW (50 Hz) 106FA 130MW (50/60 Hz) 107FA 280MW (60 Hz) 107FB 365MW (60 Hz) 109FA 420MW (50 Hz)
imagination at work
51 / GE Energy / 26/OCT/2006
GE LBTU Fuel Experience: - 3+ GW Installed (15 Plants) - 26 Gas Turbines on Syngas - Over 850,000 Operating Hours - Plants in USA, Germany, Italy, Canada, Netherlands, Singapore, Czech Rep.
imagination at work
52 / GE Energy / 26/OCT/2006
AERO-DERIVATIVES
31.3/42,000 39-41% LM2500+ TF39/CF6-6 C-5 DC-10 LM2500 14.3/20,000 37% F/A-18 F-117 F404 LM1600 23.8/32,000 38%
imagination at work
54 / GE Energy / 26/OCT/2006
To
imagination at work
SAC w/water
80,000
100,000
120,000
140,000
160,000
180,000
200,000
56 / GE Energy / 26/OCT/2006
GT Output (kW)
imagination at work
1300
6FA
9E
1200
7FA
1100
1000
900
STIG
800 60,000
80,000
100,000
120,000
140,000
160,000
180,000
200,000
GT Output, kW
* Based on data from 04 GTW (ISO), Methane fuel (21512 BTU/lb LHV)
imagination at work
57 / GE Energy / 26/OCT/2006
Modified 6FA inlet system First-Engine-to-Test (FETT) instrumentation data trailer Auxiliary skid
imagination at work
LMS100
a product of
ecomagination
Highest simple cycle efficiency gas turbine available today 100 MW at 46% thermal efficiency - best in class by 10%Significant reduction in GHG (CO2) emissions Operating flexibility for peaking, mid-range and baseload operations Lower start-up emissions with 10 minute starts Proven frame / aero GT architecture
imagination at work
59 / GE Energy / 26/OCT/2006
Fernando Ortega
GE International Inc.
fernando.ortega@ge.com www.gepower.com
imagination at work