Bohler Welding Selection Guide

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BHLER WELDING BESTSELLER
www.boehler-welding.com
Editorial
Since the early beginnings of welding technology, BHLER WELDING has been among the leading developers, producers and suppliers of welding consumables worldwide. BHLER WELDING offers a complete product range of welding consumables for joint welding. Customers and partners in over 100 countries have placed their trust in our products and solutions since 1926. The application expertise gathered on-site worldwide in more than eight decades makes BHLER WELDING the preferred partner of leading companies in various demanding industries. Our experienced application consultants gladly work together with you to develop the technically and economically optimum solution for your individual requirements. Our comprehensive product line is continually updated to the current specifications of the respective industries.
Moreover, technical documentation, datasheets, certificates, tests, packaging and labelling can be customised especially for customer or process requirements. As a leader in innovation, we always work in close collaboration with our customers and partners to develop the innovative products and solutions of the future. This brochure focuses on the currently most popular BHLER WELDING products. Do you have any questions that this brochure does not answer? We are available to you for consultation at your convenience. The complete product range of our welding consumables with a detailed description can be found in our handbook or at www.boehler-welding.com
Welding consumables of BHLER WELDING are available in moisture-proof and vacuum-sealed packages.
For high demanding industries
Automotive Welding consumables of BHLER WELDING are used in numerous demanding areas of the automobile industry, e.g. in auto body construction, production of axles and in the manufacture of exhaust systems. Our new generation of metal cored wires has already been successfully applied by notable branch leaders and enables the highest process reliability while at the same time minimising scrap rates and rectification costs. Chemical and petrochemical processing industry Over 180 top quality high-alloyed welding consumables made by BHLER WELDING are available for plant construction. Decades of first-hand experience in development, manufacture and applications provides users with the assurance of the highest metallurgical standards, consistently high product quality and excellent welding characteristics. Reliable resistance to corrosion and ageing ensures safe and enduring operation of the plants. Pipeline The laying of pipelines through varying climatic zones and terrain demands a high level of engineering ingenuity. BHLER WELDING faces this task in close collaboration with the leading pipelaying companies and offers a unique product portfolio for the pipeline industry. The toughness of the weld metal, which is decisive for safety, is of primary concern. Over 100,000 km of pipeline successfully laid worldwide with welding consumables made by BHLER WELDING confirm the trust placed in our products. Steel construction and special designs For metallurgically demanding structures in bridges and steel construction as well as in the field of fine-grained steels for crane and vehicle manufacture, the proven quality of BHLER WELDING the key to reducing manufacturing costs and ensuring structural safety. The excellent welding characteristics are valued by welders all over the world. Thermal power The demands for higher efficiency with improved economy and a simultaneously reduced environmental impact continually spurs the development of new materials for thermal power plants. BHLER WELDING develops these high temperature and creep resistant filler metals working closely with leading steel producers and power station operators worldwide. Hydropower For the construction of Francis, Kaplan and Pelton turbines, BHLER WELDING offers high-quality, specialised welding consumables, which are optimally suited for type 316L stainless steel as well as for 13%Cr-4%Ni alloys. For the associated pressure pipelines we also offer a wide product range which meets the strictest safety requirements while also ensuring excellent mechanical properties.
Steag
Lurgi
Lurgi AG
Selection guide
Welding process
Base metals ASTM (examples) SMAW
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FCAW
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GTAW (gas)
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GMAW
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Submerged arc
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Mild steels
Re 355 N/mm2 Sa106A+B FOX FOX FOX FOX FOX OHV ETI KE EV 50 EV 50-A 6 Ti 52-FD 6 6 6 6 7 EML 5 6 EMK 6 EMK 8 HL 51-FD 6 7 7 EMS 2+BB 24 EMS 3+BB 24 7 7
High strength steels

Re 460 N/mm2 Re 500 N/mm2 Re 550 N/mm2 Re 690 N/mm2 A572 Gr. G5 SA508 CI.2 A302 Gr. A-D USS-T1 FOX FOX FOX FOX FOX EV 60 2.5 Ni EV 63 EV 70 EV 85 10 10 10 10 10 2.5 Ni-IG 10 2.5 Ni-IG 11
Re 890 N/mm2 Weather-resistant steels
HY-100 Corten
alform 700-MC LaserSealed X70-IG X 90-IG NiCu1-IG
12 11 11 11
3 NiMo 1-UP+BB 24 11 3 NiCrMo 2.5 UP+BB 24 12
Creep resistant steels

0.5Mo 1Cr 0.5Mo 21/4Cr 1Mo 9Cr 1Mo +V(W) P/T1 P/T11 P/T22 P/T91 P/T92 FOX FOX FOX FOX FOX FOX DMO Ti DMO Kb DCMS Ti DCMS Kb CM 2 Kb C 9 MV 13 13 14 14 15 15 DMO Ti-FD DCMS Ti-FD CM 2 Ti-FD C 9 MV Ti-FD 13 14 15 16 DMO-IG (DMO) DCMS-IG CM 2-IG C 9 MV-IG P 92-IG 13 14 15 16 16 DMO-IG DCMS-IG CM 2-IG C 9 MV-IG C 9 MV-MC 13 14 15 15 16 EMS 2 Mo+BB 24 EMS 2 CrMo+BB 24 CM 2-UP+BB 24 C 9 MV-UP+BB 910 P 92-UP+BB 910 13 14 15 16 16
FOX P 92
16 P 92Ti-FD
Stainless steels
19Cr 9 Ni L 19Cr 9Ni 3 Mo L 19Cr 9Ni Nb 19Cr 12Ni 3Mo Nb 13Cr 4Ni 20Cr 25Ni 5Mo CuNL 22Cr 5Ni 304L 316L 347 316 Ti S41500 904L S31803 FOX EAS 2-A FOX EAS 4 M-A FOX SAS 2-A FOX SAS 4-A FOX CN 13/4 FOX CN 20/25 M FOX CN 22/9 N 17 EAS 2-FD EAS 2 PW-FD 18 EAS 4 M-FD EAS 4 PW-FD 19 SAS 2-FD SAS 2 PW-FD 20 SAS 4-FD SAS 4 PW-FD 21 21 22 CN 22/9 N-FD CN 22/9 PW-FD 17 17 18 18 19 19 20 20 EAS 2-IG EAS 4 M-IG SAS 2-IG SAS 4-IG 17 18 19 20 EAS 2-IG (Si) EAS 4 M-IG (Si) SAS 2-IG (Si) SAS 4-IG (Si) CN 13/4-IG CN 13/4-MC 22 22 CN 22/9 N-IG 22 CN 22/9N-IG 17 18 19 20 21 21 22 EAS 2-UP+BB 202 17 EAS 4 M-UP+BB 202 18 SAS 2-UP+BB 202 SAS 4-UP+BB 202 CN 13/4-UP+BB 203 19 20 21
CN 22/9 N-UP+BB 202 22
Special applications
18Cr 8Ni Mn FOX A 7 23Cr 12Ni L FOX CN 23/12-A 23 A 7-FD A 7 PW-FD 24 CN 23/12-FD CN 23/12 PW-FD 23 23 24 24 A 7 CN-IG CN 23/12-IG 23 24 A 7-IG A 7-MC CN 23/12-IG CN 23/12-MC 23 23 24 24 A 7 CN-UP+BB 203 23
CN 23/12-UP+BB 202 24
Heat resistant steels

21Cr 33Ni Mn 22Cr 12Ni 25Cr 20Ni N08810/800H 309 310 FOX FOX FOX FOX CN 21/33 Mn FF, FOX FF-A FFB FFB-A 25 25 25 26 CN 21/33 Mn-IG FF-IG FFB-IG 25 25 26 CN 21/33 Mn-IG FF-IG FFB-IG 25 25 26
Nickel-base alloys
Alloy 600 Alloy 625 Alloy 617 N06600 N06625 N06617 FOX NIBAS 70/20 FOX NIBAS 625 FOX NIBAS 617 27 NIBAS 70/20-FD 27 NIBAS 70/20 Mn-FD 27 28 NIBAS 625 PW-FD 28 28 NIBAS 70/20-IG NIBAS 625-IG NIBAS 617-IG 27 28 29 NIBAS 70/20-IG NIBAS 625-IG NIBAS 617-IG 27 28 29 NIBAS 70/20-UP+BB 444 27 NIBAS 625-UP+BB 444 28 NIBAS 617-UP+BB 444 29
Sub-arc welding flux

Our complete product range of welding consumables can be found in our handbook or at www.boehler-welding.com
BB 305, 306, 400
29
Selection guide for pipelines
Electrodes
Steel types API EN CEL BVD Pipe
Wire
FCAW
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Low strength pipe steels

API A, B FOX CEL 8 FOX BVD 85 X42 - X52 FOX CEL 8 FOX BVD 85 X56 - X60 FOX CEL FOX CEL Mo FOX CEL 70-P FOX CEL 75 FOX CEL 80-P FOX CEL 85 FOX CEL 8 FOX BVD 85 8 8 8 FOX BVD 85 L290MB-L360MB FOX CEL 8 FOX BVD 85 L385M-L415MB FOX CEL FOX CEL Mo FOX CEL 70-P FOX CEL 75 FOX CEL 80-P FOX CEL 85 8 FOX BVD 85 8 8 8 FOX EV PIPE FOX EV 60 PIPE 9 9 SG 3-P SG 8-P 9 9 8 8 FOX EV PIPE FOX EV 60 PIPE 9 9 SG 3-P SG 8-P 9 9 FOX EV PIPE 9 8 FOX EV PIPE FOX EV 60 PIPE 9 SG 3-P SG 8-P 9 9 8 8 FOX EV PIPE FOX EV 60 PIPE 9 9 SG 3-P SG 8-P 9 9 FOX EV PIPE 9
EN
L210
High strength pipe steels

API X65 FOX CEL FOX CEL 80-P FOX CEL 85 FOX CEL FOX CEL 80-P FOX CEL 85 FOX CEL 90 FOX CEL FOX CEL 90 8 FOX BVD 85 8 8 FOX BVD 90 8 9 FOX EV 70 PIPE 9 FOX BVD 90 8 9 NiMo 1-IG 9 8 FOX EV 70 PIPE 9 SG 8-P NiMo 1-IG 9 9 Ti 70 PIPE-FD 9 8 FOX EV 60 PIPE 9 SG 3-P SG 8-P 9 9 Ti 70 PIPE-FD 9
X70
X80
EN
L450MB
FOX CEL FOX CEL 80-P FOX CEL 85 FOX CEL FOX CEL 80-P FOX CEL 85 FOX CEL 90 FOX CEL FOX CEL 90
8 FOX BVD 85 8 8 FOX BVD 90 8 9 8 9 8 8
FOX EV 60 PIPE
SG 3-P SG 8-P
9 9
L485MB
FOX EV 70 PIPE
SG 8-P NiMo 1-IG
9 9
L555MB
FOX EV 70 PIPE FOX BVD 90 8
NiMo 1-IG
BHLER WELDING Bestseller
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Mild steels
BHLER Standard EN AWS
Welding process
Typical mechanical properties
mm
Approvals
Characteristics and applications
FOX OHV
EN ISO 2560-A: E 38 0 RC 11 AWS A5.1-04: E6013
SMAW
Re 460 N/mm2 Rm 520 N/mm2 A5 25 % Av 75 J
2.0 2.5 3.2 4.0 5.0
TV-D, DB, BB, TV-A ABS, DNV, LR, LTSS, SEPROZ, CE
Rutile-cellulosic covered electrode with very good weldability in all positions, including vertical down. Universal electrode, especially suitable for small transformers. Flexible coating, very stable arc. Multi-purpose application in steel construction, boiler and tank fabrication, vehicle manufacture and shipbuilding.
FOX ETI
EN ISO 2560-A: E 38 0 RC 11 AWS A5.1-04: E6013
SMAW
Re 460 N/mm2 Rm 520 N/mm2 A5 26 % Av 65 J
1.5 2.0 2.5 3.2 4.0 5.0
TV-D, TV-A, ABS, BV, DNV, GL, LR, LTSS, SEPROZ, CE
Rutile covered electrode with excellent weldability in all positions except vertical down. For industry, handwork and hobbies. Especially smooth seams, releasing slag. Excellent restriking properties and easy handling.
FOX KE
EN ISO 2560-A: E 38 0 RC 11 AWS A5.1-04: E6013
SMAW
Re 430 N/mm2 Rm 490 N/mm2 A5 26 % Av 75 J
2.0 2.5 3.2 4.0
LR, SEPROZ, BB
Rutile-cellulosic covered electrode with good weldability in all positions, including vertical down. Preferred for building fitters and assembly work. Excellent welding and flow behaviour. Good striking and restriking characteristics, reliable penetration, flat beads.
FOX EV 50
EN ISO 2560-A: E 42 5 B 42 H5 AWS A5.1-04: E7018-1H4R
SMAW
Re 490 N/mm2 Rm 560 N/mm2 A5 27 % Av 190 J 100 J-50 C
2.0 2.5 3.2 4.0 5.0 6.0
TV-D, DB, BB, TV-A, ABS, BV, DNV, LR, GL RMR, RINA, LTSS, VUZ, SEPROZ, PDO, CRS, CE, NAKS
Basic covered electrode for high-quality welds. Excellent strength and toughness properties down to -50 C. Weld metal recovery approx. 110%. Good weldability in all positions except vertical down. Very low hydrogen content in the weld metal (according AWS conditions HD 4 ml/100 g).
FOX EV 50-A
EN ISO 2560-A: E 42 3 B 12 H10 AWS A5.1-04: E7016
SMAW
Re 440 N/mm2 Rm 550 N/mm2 A5 28 % Av 180 J
2.5 3.2 4.0 5.0
TV-D, DB, BB, CE
Basic double-coated electrode with extraordinarily good weldability in all positions except vertical down. Due to very well controlled arc, especially suitable for out-of-position welding.
EML 5
EN ISO 636-A: W 46 5W2Si AWS A5.18-05: ER70S-3
GTAW
Re 500 N/mm2 Rm 600 N/mm2 A5 26 % Av 220 J
1.6 2.0 2.4 3.0
TV-D, DB, BB, TV-A, Statoil, CE
The GTAW welding rod is suitable for thin-walled plate and pipe as well as root pass welds. The low Si content makes this welding rod especially suitable for joint welds that are subjected to enamelling or galvanising.
EMK 6
EN ISO 14341-A: G 42 4 M G3Si1 G 42 4 C G3Si1 AWS A5.18-05: ER70S-6
GMAW
Re 440 N/mm2 Rm 530 N/mm2 A5 30 % Av 160 J
0.8 1.0 1.2 1.6
TV-D, DB, BB, TV-A, ABS, CWB, DNV, GL, LR, LTSS, SEPROZ, CE
Universally applicable copper-coated solid wire with a practically spatterfree metal transfer for either CO2 or gas mixtures.
Welding process
mm
Approvals
EMK 8
EN ISO 14341-A: G 46 4 M G4Si1 G 46 4 C G4Si1 AWS A5.18-05: ER70S-6
GMAW
Re 470 N/mm2 Rm 600 N/mm2 A5 26 % Av 120 J
0.8 1.0 1.2
TV-D, DB, BB, ABS, DNV, GL, LR, SEPROZ, CE, NAKS
Copper-coated solid wire with universal application in storage tanks, and for boiler and structural work. Practically spatter-free metal transfer using either gas mixtures or CO2.
Wire: EMS 2
EN 756: S2 AWS A5.17-97: EM12K
SAW
2.0 2.5 3.0 3.2 4.0
TV-A Wire: TV-D, KTA 1408.1 , DB, BB, TV-A, SEPROZ, CE
The SAW wire EMS 2 is universally applicable in shipbuilding, steel construction as well as for boiler and storage tanks. It is also suitable for joint welds of standard and fine-grained constructional steels.
Flux: BB 24
EN 760: SA FB 1 65 DC H5
Wire: EMS 3
EN 756: S3 AWS A5.17-97: EH10K
SAW
4.0
Wire: TV-D, KTA 1408.1, DB, BB, TV-A, SEPROZ, CE
The solid SAW wire EMS 3 is universally applicable in shipbuilding, steel construction as well as for boiler and storage tanks. It is also suitable for joint welds of standard and fine-grained constructional steels.
Flux: BB 24
EN 760: SA FB 1 65 DC H5
Ti 52-FD
EN ISO 17632-A: T 46 4 P M 1 H10 T 42 2 P C 1 H5 AWS A5.20-05: E71T-1MJH8
FCAW
Re 500 N/mm2 Rm 580 N/mm2 A5 26 % Av 180 J
1.0 1.2 1.6
TV-D, DB, ABS, GL, LR, DNV, BV, CRS, CE
Rutile flux cored wire with fast-freezing slag system. Excellent welding properties in all positions. Excellent mechanical properties, easy slag removability and low spatter loss. Highest productivity with significant savings in time and economical aspects when used for positional welding.
HL 51-FD
EN ISO 17632-A: T 46 4 M M 1 H5 AWS A5.18-05: E70C-6MH4
GMAW
Re 500 N/mm2 Rm 610 N/mm2 A5 27 % Av 130 J
1.0 1.2 1.6
TV-D, DB, ABS, BV, DNV, GL, CE, LR
Metal cored high-efficiency wire for automatic and semiautomatic welds on unalloyed standard and fine-grained steels at operating temperatures from -40 to +450 C. The specially adapted flux mixture enables very high efficiency and a deposition rate of up to 9 kg/h.
Pipelines
Welding process
mm
Approvals
FOX BVD 85
EN ISO 2560-A: E 46 5 1Ni B 45 AWS A5.5-06: E8045-P2 E8018-G
SMAW
3.2 4.0 4.5
TV-D, GdF, SEPROZ, CE
Basic covered vertical down electrode for high-quality weld joints on large pipelines as well as in structural work. In pipeline construction, suitable for filler and cap welding. Vertical down welding enables an as much as 100% higher deposition rate as compared to vertical up welding. This applies to all BHLER BVD electrodes!
FOX BVD 90
EN 757: E 55 5 Z2Ni B 45 AWS A5.5-06: E9018-G E9045-P2 (mod.)
SMAW
3.2 4.0 4.5
TV-D, GdF, Statoil, GdF, SEPROZ, CE, NAKS, VNIIST
Basic covered vertical down electrode for high-quality weld joints on large pipelines as well as in structural work. In pipeline construction, suitable for filler and cap welding. Especially crack-resistant weld metal with excellent toughness.
FOX CEL
EN ISO 2560-A: E 38 3 C 21 AWS A5.1-04: E6010
SMAW
2.5 3.2 4.0 5.0
TV-D, TV-A, DNV, Statoil, SEPROZ, PDO, VNIIST ( 3.2 - 4.0 mm), GdF, CE
Cellulosic covered electrode for vertical down welding of the root, hot passes, filler and cap passes on large pipelines. Great economy as compared to vertical up welding, also in combination with basic vertical down electrodes. Particularly suitable for welding of root passes on minus polarity.
FOX CEL 75
EN ISO 2560-A: E 42 3 C 25 AWS A5.5-06: E7010-P1
SMAW
3.2 4.0 5.0
TV-A
High-strength cellulosic covered electrode for vertical down welding of large pipelines. Great economy as compared to vertical up welding. All BHLER cellulosic covered electrodes are used first and foremost for hot pass, filler and cap welding.
FOX CEL 85
EN ISO 2560-A: E 46 4 1Ni C 25 AWS A5.5-06: E8010-P1
SMAW
Re 490 N/mm2 Rm 570 N/mm2 A5 23 % Av 110 J
3.2 4.0 5.0
TV-D, TV-A , ABS, GdF, SEPROZ, PDO, CE
High-strength cellulosic covered electrode for vertical down welding of large pipelines. All BHLER cellulosic covered electrodes offer excellent economy compared to vertical up welding.
FOX CEL 90
EN ISO 2560-A: E 50 3 1Ni C 25 AWS A5.5-06: E9010-P1 E9010-G
SMAW
Re 610 N/mm2 Rm 650 N/mm2 A5 21 % Av 100 J
4.0 5.0
TV-D, TV-A, GdF, Statoil, SEPROZ, VNIIST, CE
High-strength cellulosic covered electrode for vertical down welding of large pipelines, especially X70 and X80 steels.
Welding process
mm
Approvals
FOX EV PIPE
EN ISO 2560-A: E 42 4 B 12 H5 AWS A5.1-04: E7016-1H4R
SMAW
Re 470 N/mm Rm 560 N/mm A5 29 % Av 170 J 55 J-46 C
2.0 2.5 3.2 4.0
TV-D, DB, LTSS, SEPROZ, VNIIST, VNIIGAZ, CE
BHLER FOX EV PIPE is a basic covered electrode which has excellent welding characteristics for pipe vertical up welds of root passes with negative polarity as well as filler and cap passes with positive polarity, or even AC. BHLER FOX EV PIPE offers considerable time savings against AWS E 7018 type electrodes when welding root passes due to increased travel speeds.
FOX EV 60 PIPE
EN ISO 2560-A: E 50 4 1Ni B 12 H5 AWS A5.5-06: E8016-GH4R
SMAW
Re 550 N/mm2 Rm 590 N/mm2 A5 29 % Av 170 J
2.5 3.2 4.0 5.0
VNIIGAZ
BHLER FOX EV 60 PIPE is a basic covered electrode which has excellent welding characteristics for pipe vertical up welds of root passes with negative polarity as well as filler and cap passes with positive polarity, or even AC. BHLER FOX EV 60 PIPE offers considerable time savings against AWS E 8018 type electrodes when welding root passes due to increased travel speeds.
FOX EV 70 PIPE
EN 757: E 55 4 Z Mn2NiMo B 12 H5 AWS A5.5-06: E9016-GH4R
SMAW
2.5 3.2 4.0
BHLER FOX EV 70 PIPE is a basic covered electrode which has excellent welding characteristics for pipe vertical up welds of root passes with negative polarity as well as filler and cap passes with positive polarity, or even AC. BHLER FOX EV 70 PIPE offers considerable time savings against E 9018 type electrodes when welding root passes due to increased travel speeds.
SG 3-P
EN ISO 14341-A: G3Si1 EN ISO 14341-A: G 46 5 M G3Si1 G 42 4 C G3Si1 AWS A5.18-05: ER70S-G
GMAW
0.9 1.0 1.2
TV-D, CE, NAKS
BHLER SG 3-P is a micro-alloyed solid wire designed for the automated gas-shielded arc welding of pipelines. Due to the precise addition of micro-alloying elements it offers very good low temperature impact strength to -50 C, as well as excellent ductility and cracking resistance.
SG 8-P
EN ISO 14341-A: G3Ni1 EN ISO 14341-A: G 42 5 M G3Ni AWS A5.28-05: ER80S-G
GMAW
Re 500 N/mm Rm 590 N/mm A5 24 % Av 150 J 80 J-50C
0.9 1.0 1.2
DNV
BHLER SG 8-P is a micro-alloyed wire designed for the automated gasshielded arc welding of pipelines. The precise addition of micro-alloying elements results in a weld metal with excellent low temperature impact strength to -50 C as well as excellent ductility and cracking resistance.
NiMo 1-IG
EN ISO 16834-A: G Mn3Ni1Mo EN ISO 16834-A: G 55 6 M Mn3Ni1Mo G 55 4 C Mn3Ni1Mo AWS A5.28-05: ER90S-G
GMAW
(0.9) 1.0 1.2
TV-D, DB, BB, GL, SEPROZ, CE
Copper-coated wire for the gas-shielded arc welding of high-strength, quenched and tempered fine-grained constructional steels. Due to the precise addition of micro-alloying elements, very good low temperature impact strength to -60 C, as well as excellent ductility and cracking resistance, can also be obtained when using BHLER NiMo1-IG.
Ti 70 PIPE-FD
EN ISO 18276-A: T 55 4 Mn1Ni P M 1 H5 AWS A5.29-10: E91T1-K2MJH4
FCAW
Re 550 N/mm2 Rm 640-820 N/mm2 A5 18 % Av 47 J
1.2
TV-D, CE
Micro-alloyed rutile flux cored wire for single- and multi-pass welding of carbon-manganese steels and high-strength steels using AR-CO2 shielding gas.
Welding process
mm
Approvals
FOX EV 60
EN ISO 2560-A: E 46 6 1Ni B 42 H5 AWS A5.5-06: E8018-C3H4R
SMAW
2.5 3.2 4.0 5.0
TV-D, TV-A, DNV, RMR, Statoil, LTSS, SEPROZ, CRS, CE
Ni-alloyed, basic covered electrode with excellent mechanical properties, most notably greater toughness and cracking resistance for high-strength, fine-grained constructional steels. Suitable for a temperature range of -60 C to +350 C. Very low hydrogen content (according AWS condition HD 4 ml/100 g).
FOX EV 63
EN ISO 2560-A: E 50 4 B 42 H5 AWS A5.5-06: E8018-GH4R
SMAW
2.5 3.2 4.0 5.0
TV-D, DB, BB, TV-A, RMR, SEPROZ, CE
Basic covered electrode for unalloyed and low-alloy steels of higher strength and a carbon content of up to 0.6%. Also suitable for rail joint welding. Very low hydrogen content in the weld metal (HD 4 ml/100 g).
FOX EV 70
EN 757: E 55 6 1NiMo B 4 2 H5 AWS A5.5-06: E9018-GH4R E9018-D1H4R (mod.)
SMAW
3.2 4.0
TV-D, SEPROZ, CE
MoNi-alloyed, basic covered electrode with a high degree of toughness and cracking resistance for high-strength, fine-grained constructional steels. Suitable for the temperature range of -60 C to +350 C. Very low hydrogen content in the weld metal (HD 4 ml/100 g).
FOX EV 85
EN 757: E 69 6 Mn2NiCrMo B 42 H5 AWS A5.5-06: E11018-GH4R E11018MH4R (mod.)
SMAW
2.5 3.2 4.0 5.0
TV-D, DB, BB, SEPROZ, CE
Mn-Ni-Mo-alloyed, basic covered electrode with a high degree of toughness and cracking resistance for high-strength, fine-grained constructional steels. Very low hydrogen content in the weld metal (HD 4 ml/100 g).
FOX 2.5 Ni
EN ISO 2560-A: E 46 8 2Ni B 42 H5 AWS A5.5-06: E8018-C1H4R
SMAW
2.5 3.2 4.0 5.0
TV-D, DB, BB, ABS, BV,WIWEB, DNV, GL, LR, RINA,Statoil, SEPROZ, CE
Ni-alloyed, basic covered electrode for unalloyed and Ni-alloyed fine-grained constructional steels. Tough, crack-resistant weld metal. Low termperature toughness down to -80 C. Very low hydrogen content in the weld metal (HD 4 ml/100 g).
2.5 Ni-IG
EN ISO 14341-A: G2Ni2 EN ISO 14341-A: G 46 8 M G2Ni2 G 46 6 C G2Ni2 AWS A5.28-05: ER80S-Ni2
GMAW
1.0 1.2
TV-D, DB, BB, TV-A, ABS, BV, DNV, GL, LR, SEPROZ, CE
A 2.5% Ni-alloyed copper-coated solid wire for the gas-shielded arc welding of fine-grained constructional steels and nickeled steels. Low temperature toughness down to -80 C.
10
Welding process
mm
Approvals
2.5 Ni-IG
EN ISO 636-A: W2Ni2 EN ISO 636-A: W 46 8W2Ni2 AWS A5.28-05: ER80S-Ni2
GTAW
2.0 2.4 3.0
TV-D, TV-A, BV, GL, Statoil, SEPROZ, CE
A 2.5% Ni-alloyed GTAW welding rod, copper-coated, for welding of cold-resistant, fine-grained constructional steels and alloyed steels. Low temperature toughness down to -80 C.
X 70-IG
EN ISO 16834-A: G Mn3Ni1CrMo EN ISO 16834-A: G 69 5 M Mn3Ni1CrMo AWS A5.28-05: ER110S-G
GMAW
1.0 1.2
TV-D, DB, BB, TV-A, GL, SEPROZ, CE, ABS, BV, DNV, LR, RMR
Copper-coated solid wire for welding of high-strength, quenched and tempered fine-grained constructional steels with a minimum yield strength of 690 N/mm2. Good low temperature impact strength down to -50 C.
X 90-IG
EN ISO 16834-A: G Mn4Ni2CrMo EN ISO 16834-A: G 89 6 M Mn4Ni2CrMo AWS A5.28-05: ER120S-G
GMAW
1.0 1.2
TV-D, DB, BB, TV-A, GL, SEPROZ, CE
Copper-coated solid wire for welding of high-strength, quenched and tempered fine-grained constructional steels with a minimum yield strength of 890 N/mm2. Good low temperature impact strength down to -60 C.
NiCu 1-IG
EN ISO 14341-A: G 42 4 M G0 G 42 4 C G0 AWS A5.28-05: ER80S-G
GMAW
1.0 1.2
DB, BB, CE
Ni-Cu alloyed wire, copper-coated, for metal/gas-shielded arc welding on weather-resistant steels, constructional steels and special steels. Due to the copper alloying, the weld metal features higher resistance to atmospheric corrosion.
Wire: 3 NiMo 1-UP

EN 14295: S 3Ni1Mo AWS A5.23-07: EF3 (mod.)
SAW
4.0
TV-D Wire: TV-D, CE, NAKS
Wire/flux combination for the welding of high-strength, quenched and tempered constructional steels. The flux reacts metallurgically Mn-neutral. The weld metal exhibits good toughness properties at low temperatures. Low hydrogen content in the weld metal (according to AWS conditions HD 5 ml/100 g).
Flux: BB 24
EN 760: SA FB 1 65 DC H5
11
Welding process
mm
Approvals
Wire: 3 NiCrMo 2.5-UP

EN 14295: S 3Ni2.5CrMo AWS A5.23-07: EM4 (mod.)
SAW
3.0 4.0
Wire/flux combination particularly suitable for high-strength, fine-grained constructional steels. The combination exhibits good cryogenic toughness. The combination is ideally suited for multi-pass welding of thick plates.
Flux: BB 24
EN 760: SA FB 1 65 DC H5
alform 700-MC LaserSealed

EN ISO 18276-A: T 69 5 Mn2NiCrMo M M 1 H5 AWS A5.28-05: E120C-K4 H4
GMAW
Rp0.2 769 Rm 832 A5 18.4 Av 145 63
N/mm2 N/mm2 % J J-60 C
1.2
Closed, LaserSealed metal cored wire for welding of high-strength, thermomechanically treated fine-grained constructional steels with a minimum yield strength of 690 MPa. The sealed flux cored wire ensures lowest hydrogen values of 2-3 ml/100 g.
12
Welding process
mm
Approvals
FOX DMO Ti
EN ISO 3580-A: E Mo R 1 2 EN ISO 2560-A: E 38 A Mo R 1 2
SMAW
Re 500 N/mm2 Rm 570 N/mm2 A5 23 % Av 90 J
2.0 2.5 3.2 4.0
TV-D, DB, BB, TV-A, BV, DNV, RMR, Statoil, VUZ, CE
Rutile covered electrode with very good welding characteristics and excellent slag removability. Easy handling in all positions except vertical down. Preferred for 16Mo3. Approved for long-term use for temperatures to +550 C.
FOX DMO Kb
EN ISO 3580-A: E Mo B 4 2 H5 EN ISO 2560-A: E 46 5 Mo B 4 2 H5 AWS A5.5-06: E7018-A1H4R
SMAW
Re 510 N/mm2 Rm 590 N/mm2 A5 26 % Av 170 J
2.5 3.2 4.0 5.0
TV-D, DB, KTA 1408.1, BB, TV-A, ABS, DNV, GL, RMR, Statoil, LTSS, VUZ, SEPROZ, CRS, CE, NAKS
Basic covered electrodes for high-quality welds on high temperature boiler and pipe steels, preferred for 16Mo3. Approved for long-term use at operating temperatures to +550 C. Very low hydrogen content (according to AWS conditions, HD 4 ml/100 g)
DMO-IG
EN ISO 21952-A: G MoSi AWS A5.28-05: ER70S-A1 (ER80S-G)
GMAW
Re 500 N/mm2 Rm 620 N/mm2 A5 25 % Av 200 J
0.8 1.0 1.2
TV-D, DB, BB, TV-A, SEPROZ, CE, NAKS
Solid wire, copper-coated, for welding in the construction of boilers, pressure tanks, pipelines, cranes and steel construction. High-quality, very tough and crack-resistant weld metal, resistant to ageing. Low temperature toughness down to -40 C. Approved for long-term use at operating temperatures to +550 C.
DMO-IG
EN ISO 21952-A: W MoSi EN ISO 636-A: W2Mo (for stick) AWS A5.28-05: ER70S-A1 (ER80S-G)
GTAW
Re 520 N/mm2 Rm 630 N/mm2 A5 27 % Av 200 J
1.6 2.0 2.4 3.0 3.2
TV-D, DB KTA 1408.1, BB, TV-A, BV, DNV, CRS, CE, NAKS
GTAW welding rod, copper-coated, for welding in the construction of boilers, pressure tanks, pipelines, cranes and steel construction for steelwork. High-quality, very tough and crack-resistant weld metal, resistant to ageing. Approved for long-term use at operating temperatures from -30 C to +550 C.
DMO
EN 12536: O IV AWS A5.2-07: R60-G
Re 330 N/mm2 Rm 470 N/mm2 A5 24 % Av 60 J
2.0 2.5 3.2 4.0
TV-D, DB, BB, SEPROZ, CE
Copper-coated, Mo-alloyed gas welding rod, preferred for pipe welds with higher testing requirements. Approved for long-term use at operating temperatures to +500 C.
DMO Ti-FD
EN ISO 17634-A: T MoL P M 1 AWS A5.29-10: E81T1-A1M
FCAW
Re 540 N/mm2 Rm 600 N/mm2 A5 23 % Av 120 J
1.2
TV-D, CE
Bhler DMO Ti-FD is a flux cored wire for welding in the construction of boilers, pressure tanks, pipelines and for steel construction, preferably for high temperature steel grades with 0.5% Mo. Due to the fast freezing slag, the flux cored wire is especially suitable for positional welding.
Wire: EMS 2 Mo
EN 756: S2Mo AWS A5.23-07: EA2
SAW
Re 470 N/mm2 Rm 550 N/mm2 A5 24 % Av 140 J
2.0 2.5 3.0 4.0
TV-D Wire: TV-D, KTA 1408.1, DB, BB, TV-A, SEPROZ, CE, NAKS
The wire/flux combination is suitable for higher-strength, fine-grained constructional steels and high temperature steels in the construction of boilers, storage tanks and pipelines. Approved for long-term use at operating temperatures to +550 C.
Flux: BB 24
EN 760: SA FB 1 65 DC H5
13
Welding process
mm
Approvals
FOX DCMS Ti
EN ISO 3580-A: E CrMo1 R 1 2 AWS A5.5-06: E8013-G E8013-B2 (mod.)
SMAW
Re 510 N/mm2 Rm 610 N/mm2 A5 21 % Av 100 J
2.5 3.2 4.0
TV-D, DB, BB, TV-A, ABS, DNV, GL, SEPROZ, CE
Rutile covered electrode, core wire alloyed, with very good welding characteristics and good slag removability. Very good weldability in all positions except vertical down. Preferred for 13CrMo4-5. Approved for long-term use for temperatures to +570 C.
FOX DCMS Kb
EN ISO 3580-A: E CrMo1 B 4 2 H5 AWS A5.5-06: E8018-B2H4R
SMAW
Re 530 N/mm2 Rm 630 N/mm2 A5 23 % Av 160 J
2.5 3.2 4.0 5.0
TV-D, DB, BB, TV-A, ABS, DNV, GL, LTSS, VUZ, SEPROZ, CE
Basic covered electrode, core wire alloyed, for high-quality welds on boiler and pipe steels or steels of similar quality. Preferred for 13CrMo4-5. Approved for long-term use at operating temperatures to +570 C. Suitable for step-cooling applications (Bruscato 15 ppm).
DCMS-IG
EN ISO 21952-A: G CrMo1Si AWS A5.28-05: ER80S-G ER80S-B2 (mod.)
GMAW
Re 460 N/mm2 Rm 570 N/mm2 A5 23 % Av 150 J
0.8 1.0 1.2 1.6
TV-D, DB, BB, TV-A, SEPROZ, CE
Solid wire, copper-coated, for welding in the construction of boilers, pressure tanks, pipelines, as well as for welding work on quenched and tempered or case-hardened steels. Preferred for 13CrMo4-5. Approved for long-term use at operating temperatures to +570 C.
DCMS-IG
EN ISO 21952-A: W CrMo1Si AWS A5.28-05: ER80S-G ER80S-B2 (mod.)
GTAW
Re 490 N/mm2 Rm 590 N/mm2 A5 25 % Av 250 J
1.6 2.0 2.4 3.0
TV-D, TV-A, SEPROZ, CE
GTAW welding rod, copper-coated, for welding in the construction of boilers, pressure tanks, pipelines, as well as for welding work on quenched and tempered or case-hardened steels. Preferred for 13CrMo4-5. Approved for long-term use at operating temperatures to +570 C. Suitable for step-cooling applications (Bruscato 15 ppm).
DCMS Ti-FD
EN ISO 17634-A: (T CrMo1 P M 1) AWS A5.29-10: E81T1-B2M
FCAW
Re 470 Rm 550 A5 20 Av 47
N/mm2 N/mm2 % J
1.2
TV-D, CE
Bhler DCMS Ti-FD is a low-alloy, slag-forming flux cored wire with rutile filling for welding in the construction of boilers, vessels and pipe systems, preferably for creep resistant steels with 1% chrome- and 0.5% molybdenum-alloy. Due to the fast-freezing slag, the flux cored wire is especially suitable for positional welding.
Wire: EMS 2 CrMo

EN ISO 24598-A: S CrMo1 AWS A5.23-07: EB2
SAW
Re 470 N/mm2 Rm 550 N/mm2 A5 22 % Av 47 J
2.5 3.0 4.0
TV-D Wire: TV-D, TV-A, SEPROZ, CE
This filler metal is suitable for creep resistant steels used in boiler, vessels and tube steels. Approved for long-term use at operating temperatures to +570 C, Bruscato 15 ppm.
Flux: BB 24
EN 760: SA FB 1 65 DC H5
14
Welding process
mm
Approvals
FOX CM 2 Kb
EN ISO 3580-A: E CrMo2 B 4 2 H5 AWS A5.5-06: E9018-B3H4R
SMAW
Re 510 N/mm2 Rm 640 N/mm2 A5 22 % Av 180 J
2.5 3.2 4.0 5.0
TV-D, DB, BB, TV-A, ABS, DNV, GL, VUZ, SEPROZ, CE
Basic covered electrode, core wire alloyed, for components subject to high temperatures in the construction of boilers, apparatus and tube steels, as well as in the petroleum industry, e.g. in cracking plants. Preferred for 10CrMo9-10. Approved for long-term use at operating temperatures to +600 C.
CM 2-IG
EN ISO 21952-A: G CrMo2Si AWS A5.28-05: ER90S-G ER90S-B3 (mod.)
GMAW
Re 440 N/mm2 Rm 580 N/mm2 A5 23 % Av 170 J
0.8 1.0 1.2
TV-D, TV-A, DB, SEPROZ, CE
Solid wire, copper-coated, for welding in the construction of boilers, vessels plates and tube steels, as well as in the petroleum processing industry, e.g. in cracking plants. Preferred for 10CrMo9-10. Approved for long-term use at operating temperatures to +600 C.
CM 2-IG
EN ISO 21952-A: W CrMo2Si AWS A5.28-05: ER90S-G ER90S-B3 (mod.)
GTAW
Re 470 N/mm2 Rm 600 N/mm2 A5 23 % Av 190 J
1.6 2.0 2.4 3.0
GTAW welding rod, copper-coated, for welding in the construction of boiler, vessels and tube steels, as well as in the petroleum processing industry, e.g. in cracking plants. Preferred for 10CrMo9-10. Approved for long-term use at operating temperatures to +600 C.
CM 2 Ti-FD
EN ISO 17634-A: T ZCrMo2 P M 1 AWS A5.29-10: E91T1-B3M
FCAW
Re 600 N/mm2 Rm 700 N/mm2 A5 19 % Av 70 J
1.2
Bhler DCMS Ti-FD filler metal is a low-alloy, slag-forming flux cored wire with rutile filling for welding in the construction of boilers, vessels and tube steels, preferably for creep resistant steels with 2.25% chromeand 1% molybdenum-alloy (e.g. 10CrMo9 10). Due to the fast-freezing slag, the flux cored wire is especially suitable for positional welding.
Wire: CM 2-UP
EN ISO 24598-A: SCrMo2 AWS A5.23-07: EB3
SAW
Re 470 N/mm Rm 550 N/mm A5 22 % Av 47 J
2.5 3.0 4.0
Wire: TV-D, KTA 1408.1, TV-A, SEPROZ, CE TV-D
This filler metal is suitable for identical and similar steels in the construction of steam boilers, pressure tanks and tube steels; particularly for cracking plants in the petroleum industry.
Flux: BB 24 EN 760: SA FB 1 65 DC H5
FOX C 9 MV
EN ISO 3580-A: E CrMo91 B 4 2 H5 AWS A5.5-06: E9015-B9
SMAW
Re 550 Rm 680 A5 17 Av 47
N/mm2 N/mm2 % J
2.5 3.2 4.0 5.0
TV-D, SEPROZ, CE
Basic covered electrode, core wire alloyed, for creep-resistant, quenched and tempered 9-12% chrome steels, especially T91 and P91 steels in turbine and boiler fabrication as well as in the chemical industry. Approved for long-term use at operating temperatures to +650 C.
C 9 MV-IG
EN ISO 21952-A: G CrMo91 AWS A5.28-05: ER90S-B9
GMAW
Re 660 N/mm2 Rm 760 N/mm2 A5 18 % Av 55 J
1.0 1.2
Solid wire electrode and GTAW welding rod for creep-resistant, quenched and tempered 9-12% chrome steels, especially T91 and P91 steels in turbine and boiler fabrication as well as in the chemical industry. Approved for long-term use at operating temperatures to +650 C.
15
Welding process
mm
Approvals
C 9 MV-IG
EN ISO 21952-A: W CrMo91 AWS A5.28-05: ER90S-B9
GTAW
Re 660 N/mm2 Rm 760 N/mm2 A5 18 % Av 90 J
2.0 2.4 3.0
TV-D, CE
C 9 MV Ti-FD
EN ISO 17634-A: T ZCrMo9VNb P M 1 AWS A5.29-10: E91T1-B9M
FCAW
Re 580 N/mm2 Rm 720 N/mm2 A5 17 % Av 35 J
1.2
Bhler C 9 MV Ti-FD is a slag-forming, flux cored wire with rutile-basic filling for welding creep-resistant, quenched and tempered 9-12% chrome steels, especially T91 and P91 steels in turbine, boiler and tube steels as well as in foundry engineering. Due to a fast-freezing slag, also suitable for positional welding.
C 9 MV-MC
EN ISO 17634-B: TS 69T15-1G-9C1MV AWS A5.28-05: E90C-B9
GMAW
Re 650 N/mm2 Rm 760 N/mm2 A5 18 % Av 55 J
1.2
Metal cored wire for creep-resistant, quenched and tempered 9-12% chrome steels, especially T91 and P91 steels in turbine and boiler construction as well as in the chemical industry.
Wire: C 9 MV-UP
EN ISO 24598-A: S CrMo91 AWS A5.23-07: EB9
SAW
Re 610 N/mm2 Rm 740 N/mm2 A5 20 % Av 47 J
2.5 3.0
TV-D, SEPROZ, CE
The wire/flux combination is suitable for joint welding and cladding of creep-resistant 9% chrome steels, especially P 91 in accordance with ASTM A335. Approved for long-term use at operating temperatures to +650 C.
Flux: BB 910
EN 760: SA FB 2 55 DC H5
FOX P 92
EN ISO 3580-A: E ZCrMoWVNb 9 0.5 2 B 4 2 H5 AWS A5.5-06: E9015-B9 (mod.) E9015-G
SMAW
Re 690 N/mm2 Rm 810 N/mm2 A5 19 % Av 55 J
3.2 4.0
TV-D, SEPROZ, CE
BHLER FOX P 92 is basic covered Cr-Mo-Ni-V-W-Nb stick electrode specially developed for the welding of the creep resistant steel 9%Cr1.5%W-Mo-Nb-V-N (NF 616, P 92). Approved for long-term use at operating temperatures to +650 C.
P 92-IG
EN ISO 21952-A: W ZCrMoWVNb9 0.5 1.5 AWS A5.28-05: ER90S-B9 (mod.)
GTAW
Re 710 N/mm2 Rm 820 N/mm2 A5 19 % Av 77 J
2.0 2.4
TV-D, CE
GTAW welding rod for creep-resistant, 9% chrome steels, especially P 92 in accordance with ASTM A 335. Approved for long-term use at operating temperatures to +650 C.
P 92 Ti-FD
EN ISO 17634-A: T ZcrWMo9VNb P M 1 AWS A5.29-10: E91T1-GM
FCAW
Re 620 N/mm Rm 750 N/mm A5 17 % Av 30 J
1.2
Bhler P 92 Ti-FD is a slag-forming, flux cored wire with rutile-basic filling for welding creep-resistant, quenched and tempered 9-12% chrome steels, especially T92/P92 steels in turbine, boiler and pipeline construction as well as in foundry engineering.
Wire: P 92-UP
EN ISO 24598-A: S ZCrMoWVNb9 0.5 1.5 AWS A5.23-07: EB9 (mod.)
SAW
Re 660 N/mm2 Rm 780 N/mm2 A5 20 % Av 60 J
3.0
TV-D, CE
The wire/flux combination is suitable for joint welding and cladding of creep resistant, 9% chrome steels, especially P 92 (NF616) in accordance with ASTM A335. Approved for long-term use at operating temperatures to +650 C.
Flux: BB 910
EN 760: SA FB 2 55 DC H5
16
Stainless steels
Welding process
mm
Approvals
FOX EAS 2-A

EN 1600: E 19 9 L R 3 2 AWS A5.4-06: E308L-17
SMAW
Re 430 N/mm2 Rm 560 N/mm2 A5 40 % Av 70 J
1.5 2.0 2.5 3.2 4.0 5.0
TV-D, DB, BB, TV-A, ABS, GL, Statoil, VUZ, SEPROZ, CE
Low carbon, core wire alloyed, austenitic, rutile covered electrode. Application in all industry branches where identical steel types are welded, including higher-carbon varieties, as well as ferritic 13% chrome steels. The electrode offers particularly excellent welding characteristics. The very good positional weldability and the self-releasing slag are economically significant arguments that favour this electrode. Intergranular corrosion resistant up to +350 C.
EAS 2-IG
EN ISO 14343-A: W 19 9 L AWS A5.9-06: ER308L
GTAW
1.6 2.0 2.4 3.0
TV-D, DB, BB, TV-A, DNV, GL, SEPROZ, CE
Application in all industry branches where identical steel types are welded, including higher-carbon varieties, as well as ferritic 13% chrome steels, e.g. in the construction of chemical apparatus and storage tanks, in the chemical, pharmaceutical and cellulose industries, among many others. Suitable for cryogenic applications down to -269 C.
EAS 2-IG (Si)

EN ISO 14343-A: G 19 9 L Si AWS A5.9-06: ER308LSi
GMAW
Re 420 N/mm2 Rm 630 N/mm2 A5 40 % Av 70 J
0.8 1.0 1.2
Solid wire for application in all industry branches where identical steel types are welded, as well as ferritic 13% chrome steels, e.g. in the construction of chemical apparatus and storage tanks, in textile and cellulose manufacturing, dyework factories, among many others. Good wetting and feeding characteristics. CVN toughness down to -196 C.
EAS 2-FD
EN ISO 17633-A: T 19 9 L R M (C) 3 EN ISO 17633-A: T 19 9 L P M (C) 1 (for 0.9 mm) AWS A5.22-10: E308LT0-4 E308LT0-1 AWS A5.22-10: E308LT1-4/-1 (for 0.9 mm)
FCAW
0.9 1.2 1.6
TV-D, DB, BB, TV-A, CWB, GL, SEPROZ, CE, NAKS ( 1.2 mm)
Strip-alloyed, flux cored wire with rutile-containing filling for welding of austenitic CrNi steels, primarily in flat and horizontal welding positions. The ease of handling and high deposition rate of BHLER EAS 2-FD means greater productivity with excellent welding characteristics, selfreleasing slag, low spatter formation and seam oxidation, smooth seam finish with good bead wetting and uniformly reliable penetration. The weld metal is suitable for temperatures down to -196 C and intergranular corrosion resistant up to +350 C.
EAS 2 PW-FD
EN ISO 17633-A: T 19 9 L P M 1 T 19 9 L P C 1 AWS A5.22-10: E308LT1-4 E308LT1-1
FCAW
Re 380 N/mm2 Rm 560 N/mm2 A5 40 % Av 70 J
1.2 1.6
TV-D, DB, BB, CWB, GL, SEPROZ, CE
BHLER EAS 2 PW-FD was optimised especially for positional welding. The fast-freezing slag supports the weld pool and enables particularly economical welding in all positions. The chemical and mechanical properties correspond to those of EAS 2-FD.
Wire: EAS 2-UP

EN ISO 14343-A: S 19 9 L AWS A5.9-06: ER308L
SAW
Re 350 Rm 550 A5 35 Av 80 35
N/mm2 N/mm2 % J J-196 C
3.0
Wire: TV-D, KTA 1408.1, DB, TV-A, CE, SEPROZ TV-D
Wire/flux combination for single- and multi-pass welds on austenitic CrNi steels. This combination features a smooth seam finish, easy slag removability and excellent welding characteristics. Can be used for operating temperatures from -196 C up to +350 C.
Flux: BB 202
EN 760: SA FB 2 DC
17
Stainless steels
Welding process
mm
Approvals
FOX EAS 4 M-A

EN 1600: E 19 12 3 L R 3 2 AWS A5.4-06: E316L-17
SMAW
Re 460 N/mm2 Rm 600 N/mm2 A5 36 % Av 70 J
1.5 2.0 2.5 3.2 4.0 5.0
TV-D, DB, BB, TV-A, ABS, DNV, GL, LR, Statoil, VUZ, SEPROZ, CE
Low carbon, core wire alloyed, austenitic, rutile covered electrode. Application in all industry branches where identical steel types are welded, including higher-carbon varieties, as well as ferritic 13% chrome steels. The electrode offers particularly excellent welding characteristics. The very good positional weldability and the self-releasing slag are economically significant arguments that favour this electrode. Intergranular corrosion resistant up to +400 C.
EAS 4 M-IG
EN ISO 14343-A: W 19 12 3 L AWS A5.9-06: ER316L
GTAW
Re 470 N/mm2 Rm 650 N/mm2 A5 38 % Av 140 J
1.6 2.0 2.4 3.0
Application in all industry branches where identical steel types are welded, including higher-carbon varieties, as well as ferritic 13% chrome steels, e.g. in the construction of chemical apparatus and storage tanks, in the chemical and pharmaceutical industries, for the manufacturing of cellulose, artificial silk and textiles, among many other branches. Low temperature service down to -196 C.
EAS 4 M-IG (Si)

EN ISO 14343-A: G 19 12 3 L Si AWS A5.9-06: ER316LSi
GMAW
0.8 1.0 1.2
TV-D, DB, BB, TV-A, DNV, GL, Statoil, SEPROZ, CE
Solid wire electrode for application in all industry branches where identical steel types are welded, as well as ferritic 13% chrome steels, e.g. in the construction of chemical apparatus and storage tanks, in textile and cellulose manufacturing, dyework factories, beverage production, synthetic resin plants, among many others. Due to Mo additives, also suitable for chloride-containing media. Low temperature service down to -196 C.
EAS 4 M-FD
EN ISO 17633-A: T 19 12 3 L R M (C) 3 EN ISO 17633-A: T 19 12 3 L P M (C) 1 (for 0.9 mm) AWS A5.22-10: E316LT0-4 E316LT0-1 AWS A5.22-10: E316LT1-4/-1 (for 0.9 mm)
FCAW
0.9 1.2 1.6
TV-D, DB, BB, TV-A, CWB, GL, LR, SEPROZ, CE, DNV
Strip-alloyed, flux cored wire electrode with rutile-containing filling for welding of austenitic CrNiMo steels, primarily in flat and horizontal welding positions. The ease of handling and high deposition rate of BHLER EAS 4 M-FD means greater productivity with excellent welding characteristics, self-releasing slag, low spatter formation and seam oxidation, smooth seam finish with good bead wetting and uniformly reliable penetration. The weld metal is suitable for temperatures down to -120 C and intergranular corrosion resistant down resistant to +400 C.
EAS 4 PW-FD
EN ISO 17633-A: T 19 12 3 L P M 1 T 19 12 3 L P C 1 AWS A5.22-10: E316LT1-4 E316LT1-1
FCAW
Re 400 N/mm2 Rm 560 N/mm2 A5 38 % Av 65 J
1.2 1.6
TV-D, DB, BB, CWB, LR, GL, SEPROZ, CE, DNV
BHLER EAS 4 PW-FD was optimised especially for positional welding. The fast-freezing slag supports the weld pool and enables particularly economical welding in all positions. The chemical and mechanical properties correspond to those of EAS 4 M-FD. Intergranular corrosion resistant down to +400 C.
Wire: EAS 4 M-UP

EN ISO 14343-A: S 19 12 3 L AWS A5.9-06: ER316L
SAW
Re 350 Rm 560 A5 35 Av 80 32
N/mm2 N/mm2 % J J-120 C
3.0
TV-D Wire: TV-D, KTA 1408.1, DB, BB, TV-A, SEPROZ, CE
Wire/flux combination for single- and multi-pass welds on austenitic CrNiMo steels. This combination features a smooth seam finish, easy slag removability as well as good welding characteristics. Can be used for operating temperatures from -120 C up to +400 C.
Flux: BB 202
EN 760: SA FB 2 DC
18
Welding process
mm
Approvals
FOX SAS 2-A

EN 1600: E 19 9 Nb R 3 2 AWS A5.4-06: E347-17
SMAW
Re 470 N/mm2 Rm 620 N/mm2 A5 35 % Av 70 J
2.0 2.5 3.2 4.0 5.0
TV-D, DB, BB, TV-A, ABS, GL, LTSS, VUZ, SEPROZ, CE, NAKS
Stabilised, core wire alloyed, austenitic, rutile covered electrode. Application in all industry branches where identical steel types are welded, as well as ferritic 13% chrome steels. The electrode offers particularly excellent welding characteristics. The very good positional weldability and the self-releasing slag are economically significant arguments that favour this electrode. Intergranular corrosion resistant up to +400 C.
SAS 2-IG
EN ISO 14343-A: W 19 9 Nb AWS A5.9-06: ER347
GTAW
1.6 2.0 2.4 3.0
TV-D, TV-A, GL, LTSS, SEPROZ, CE, NAKS
Application in all industry branches where identical steel types are welded, as well as ferritic 13% chrome steels, e.g. in the construction of chemical apparatus and storage tanks, in textile and cellulose manufacturing, dyework factories, among many others. Low temperature service down to -196 C and intergranular corrosion resistant up to +400 C.
SAS 2-IG (Si)

EN ISO 14343-A: G 19 9 Nb Si AWS A5.9-06: ER347Si
GMAW
0.8 1.0 1.2
TV-D, TV-A, GL, LTSS, SEPROZ, CE, NAKS
Application in all industry branches where identical steel types are welded, including higher-carbon varieties, as well as ferritic 13% chrome steels, e.g. in the construction of chemical apparatus and storage tanks, in the chemical, pharmaceutical and cellulose industries, among many others. Excellent gliding ability and feed characteristics. Low temperature service down to -196 C and intergranular corrosion resistant up to +400 C.
SAS 2-FD
EN ISO 17633-A: T 19 9 Nb R M 3 T 19 9 Nb R C 3 AWS A5.22-10: E347T0-4 E347T0-1
FCAW
1.2 1.6
TV-D, SEPROZ, CE
Strip alloyed, flux cored wire electrode with rutile-containing filling for welding of stabilised, austenitic CrNi steels. Application in all industry branches where identical steel types are welded, as well as ferritic 13% chrome steels. Typical areas of application are in the construction of chemical apparatus and storage tanks, textile and cellulose manufacturing, dyework factories, among many others. Suitable for service temperatures down to to -196 C and intergranular corrosion resistant up to +400 C.
SAS 2 PW-FD
EN ISO 17633-A: T 19 9 Nb P M 1 T 19 9 Nb P C 1 AWS A5.22-10: E347T1-4 E347T1-1
FCAW
Re 420 N/mm2 Rm 600 N/mm2 A5 35 % Av 75 J
1.2
TV-D, SEPROZ, CE
BHLER SAS 2 PW-FD was optimised especially for positional welding. The supporting effect of the fast-freezing slag enables positional welding with high amperage at high welding speeds. The areas of application, as well as the chemical and mechanical properties, correspond to those of SAS 2-FD. For service temperatures down to -120 C and intergranular corrosion resistant up to +400 C.
Wire: SAS 2-UP

EN ISO 14343-A: S 19 9 Nb AWS A5.9-06: ER347
SAW
Re 420 Rm 600 A5 30 Av 80 35
N/mm2 N/mm2 % J J-196 C
3.0
TV-D, TV-A Wire: TV-D, KTA 1408.1, DB, BB, TV-A, SEPROZ, CE
Wire/flux combination for single- and multi-pass welds on stabilised, austenitic CrNi steels. This combination features a smooth seam finish, easy slag removability without adhering slag as well as good welding characteristics, even for fillet welds. Lower hydrogen content of HD 5 ml/100 g in the weld metal. Can be used for operating temperatures from -196 C up to +400 C.
Flux: BB 202
EN 760: SA FB 2 DC
19
Stainless steels
Welding process
mm
Approvals
FOX SAS 4-A

EN 1600: E 19 12 3 Nb R 3 2 AWS A5.4-06: E318-17
SMAW
Re 490 N/mm2 Rm 640 N/mm2 A5 32 % Av 60 J
2.0 2.5 3.2 4.0 5.0
TV-D, DB, BB, TV-A, LTSS, VUZ, SEPROZ, CE, NAKS
Stabilised, core wire alloyed, austenitic, rutile covered electrode. Application in all industry branches where identical steel types are welded, as well as ferritic 13% chrome steels. The electrode offers particularly excellent welding characteristics. The very good positional weldability and the self-releasing slag are economically significant arguments that favour this electrode.
SAS 4-IG
EN ISO 14343-A: W 19 12 3 Nb AWS A5.9-06: ER318
GTAW
Re 520 N/mm2 Rm 700 N/mm2 A5 35 % Av 120 J
1.0* 1.2* 1.6 2.0 2.4 3.0
TV-D, KTA 1408.1, DB, BB, TV-A, GL, SEPROZ, CE
Application in all industry branches where identical steel types are welded, as well as ferritic 13% chrome steels. Also used in the construction of chemical apparatus and storage tanks, textile and cellulose manufacturing, dyework factories, food and beverage production, synthetic resin plants, among many others.
SAS 4-IG (Si)

EN ISO 14343-A: G 19 12 3 Nb Si AWS A5.9-06: ER318 (mod.)
GMAW
Re 490 N/mm2 Rm 670 N/mm2 A5 33 % Av 100 J
0.8 1.0 1.2
TV-D, TV-A, DB, BB, SEPROZ, CE, NAKS
Solid wire for use in all industry branches where identical steel types are welded, including higher-carbon varieties, as well as ferritic 13% chrome steels. Areas of application: Construction of chemical apparatus and storage tanks, textile and cellulose manufacturing, dyework factories, food and beverage production, synthetic resin plants, among many others.
SAS 4-FD
EN ISO 17633-A: T 19 12 3 Nb R M 3 T 19 12 3 Nb R C 3
FCAW
1.2 1.6
Strip alloyed, flux cored wire with rutile-containing filling for welding of Ti- or Nb-stabilised, austenitic CrNiMo steels, primarily in level and horizontal welding positions. Suitable for service temperatures down to -120 C and intergranular corrosion resistant up to +400 C.
SAS 4 PW-FD
EN ISO 17633-A: T 19 12 3 Nb P M 1 T 19 12 3 Nb P C 1
FCAW
Re 430 N/mm2 Rm 570 N/mm2 A5 35 % Av 65 J
1.2
The BHLER SAS 4 PW-FD was optimised especially for positional welding. The supporting effect of the fast-freezing slag enables positional welding with high amperage at high welding speeds. The areas of application, as well as the chemical and mechanical properties, correspond to those of SAS 4-FD. Intergranular corrosion resistant up to +400 C.
Wire: SAS 4-UP

EN ISO 14343-A: S 19 12 3 Nb AWS A5.9-06: ER318
SAW
Re 430 Rm 600 A5 30 Av 80 32
N/mm2 N/mm2 % J J-120 C
3.0
TV-D, TV-A, Wire: TV-D, KTA 1408.1, DB, BB, TV-A, SEPROZ, CE
Wire/flux combination for single- and multi-pass welds on stabilised, austenitic CrNiMo steels. This combination features a smooth seam finish, easy slag removability as well as good welding characteristics. Can be used at operating temperatures from -120 C up to +400 C.
Flux: BB 202
EN 760: SA FB 2 DC
20
Welding process
mm
Approvals
FOX CN 13/4
EN 1600: E 13 4 B 6 2 AWS A5.4-06: E410NiMo-15
SMAW
Re 890 N/mm2 Rm 1090 N/mm2 A5 12 % Av 32 J
2.5 3.2 4.0 5.0
TV-D, LTSS, SEPROZ, CE
Basic covered electrode for corrosion-resistant, martensitic and martensitic-ferritic rolled, forged and cast steels of identical type. Application in the construction of hydro turbines, compressors and steam power stations. Resistant to water vapour, steam and sea water atmospheres. Low hydrogen content of HD 5 ml/100 g in the weld metal.
CN 13/4-IG
EN ISO 14343-A: G 13 4 AWS A5.9-06: ER410NiMo (mod.)
GMAW
Re 950 N/mm2 Rm 1210 N/mm2 A5 12 % Av 36 J
1.2
TV-D, SEPROZ, CE
Solid wire for corrosion-resistant, martensitic and martensitic-ferritic rolled, forged and cast steels of identical type. Application in the construction of hydro turbines, compressors and steam power stations. Resistant to water vapour, steam and sea water atmospheres.
Wire: CN 13/4-UP
EN ISO 14343-A: S 13 4 AWS A5.9-06: ER410NiMo (mod.)
SAW
Re 600 Rm 800 A5 15 Av 50
N/mm2 N/mm2 % J
3.0
SEPROZ, CE Wire: SEPROZ
Wire/flux combination for corrosion-resistant, martensitic and martensitic-ferritic rolled, forged and cast steels of identical type. Application in the construction of hydro turbines, compressors and steam power stations. Resistant to water vapour, steam and sea water atmospheres. Low hydrogen content of HD 5 ml/100 g in the weld metal.
Flux: BB 203
EN 760: SA FB 2 DC
CN 13/4-MC
EN ISO 17633-A: T 13 4 MM 2 AWS A5.9-06: EC410NiMo (mod.)
GMAW
Re 800 N/mm2 Rm 990 N/mm2 A5 12 % Av 40 J
1.2 1.6
SEPROZ
Metal cored wire for corrosion-resistant, soft martensitic and martensiticferritic rolled, forged and cast steels of identical type. Application in the construction of hydro turbines and compressors. BHLER CN 13/4-MC exhibits very good toughness properties of the heat-treated weld metal, as well as a very low hydrogen content in the weld metal (under AWS conditions HD max. 4 ml/100 g) and excellent feeding characteristics.
FOX CN 20/25 M
EN 1600: E 20 25 5 Cu N L B 2 2 AWS A5.4-06: E385-15 (mod.)
SMAW
Re Rm A5 Av
440 650 35 75
N/mm2 N/mm2 % J
2.5 3.2 4.0
TV-D, TV-A, Statoil, SEPROZ, CE
Core wire alloyed, rutile-containing basic covered electrode of type 904 L with higher Mo content and a very high pitting index (PREN45) of the weld metal for the corrosion potential (acc. to %Cr+3.3x%Mo+30x%N). Special application in the production of sulphuric and phosphoric acid in the cellulose industry, in desulphurisation plants as well as in the fertilizer and petrochemical industries, in fatty acid processing, acetic and formic acid production, sea water desalination, as well as heat exchangers operated with sea water or brackish water. Also availabe as GTAW welding rod and solid wire.
21
Stainless steels
Welding process
mm
Approvals
FOX CN 22/9 N
EN 1600: E 22 9 3 N L R 3 2 AWS A5.4-06: E2209-17
SMAW
Re 650 N/mm2 Rm 820 N/mm2 A5 25 % Av 55 J
2.5 3.2 4.0 5.0
TV-D, TV-A, ABS, DNV, GL, LR, RINA, Statoil, SEPROZ, CE
Core wire alloyed, rutile covered electrode for welding of ferriticaustenitic duplex steels, e.g. 1.4462, UNS 31803. Areas of application primarily in offshore technology and the chemical industry. In addition to increased strength and toughness, the high proportion of ferrite in the weld metal also makes it highly resistant to stress corrosion cracking.
CN 22/9 N-IG
EN ISO 14343-A: W 22 9 3 N L AWS A5.9-06: ER2209
GTAW
Re 600 N/mm2 Rm 800 N/mm2 A5 33 % Av 150 J
1.6 2.0 2.4 3.2
TV-D, TV-A, ABS, DNV, GL, LR, Statoil, CE
GTAW welding rod for welding ferritic-austenitic duplex steels. In addition to improved strength and toughness characteristics, a purposeful adjustment of the composition also gives the weld metal excellent resistance to stress corrosion cracking and pitting.
CN 22/9 N-IG EN ISO 14343-A: G 2 9 3 NL AWS A5.9-06: ER2209
GMAW
1.0 1.2
TV-D, TV-A, DB, DNV, GL, Statoil, SEPROZ, CE
Solid wire for welding ferritic-austenitic duplex steels. In addition to improved strength and toughness characteristics, a purposeful adjustment of the composition also gives the weld metal excellent resistance to stress corrosion cracking and pitting.
CN 22/9 N-FD
EN ISO 17633-A: T 22 9 3 NL R M 3 T 22 9 3 NL R C 3 AWS A5.22-10: E2209T0-4 E2209T0-1
FCAW
Re 600 N/mm2 Rm 800 N/mm2 A5 27 % Av 60 J
1.2
TV-D, ABS, CWB, DNV, GL, LR, RINA, SEPROZ, CE, DB
BHLER CN 22/9 N-FD is a strip alloyed, flux cored wire with a rutilecontaining filling for welding duplex steel, primarily in flat and horizontal welding positions. Easy handling and a high deposition rate with little refinishing required leads to a very economical result.
CN 22/9 PW-FD
EN ISO 17633-A: T 22 9 3 NL P M 1 T 22 9 3 NL P C 1 AWS A5.22-10: E2209T1-4 E2209T1-1
FCAW
Re 600 N/mm2 Rm 800 N/mm2 A5 27 % Av 80 J
1.2
TV-D, ABS, CWB, DNV, GL, LR, RINA, SEPROZ, CE
BHLER CN 22/9 PW-FD is a strip alloyed, flux cored wire electrode with a rutile-containing filling for positional welding on duplex steels for chemical apparatus and plant construction, in the chemical industry, for storage tanks as well as for tanker ships for transporting chemicals and in the offshore industry. Positional welding for this duplex quality also yields excellent deposition rates. The supporting effect of the slag enables positional welding with high amperage at high welding speeds.
Wire: CN 22/9 N-UP

EN ISO 14343-A: S 22 9 3 N L AWS A5.9-06: ER2209
SAW
Re 550 Rm 750 A5 27 Av 100
N/mm2 N/mm2 % J
3.0
TV-D, TV-A, ABS, DNV, GL, LR, CE
Wire/flux combination for single- and multi-pass welds of duplex steels (1.4462 / UNS S31803). This combination features a smooth seam finish, easy slag removability as well as good welding characteristics. Areas of application include chemical apparatus construction, the pulp and paper industry, power station construction as well as on- and offshore industry uses.
Flux: BB 202
EN 760: SA FB 2 DC
22
Special high-alloy applications
Welding process
mm
Approvals
FOX A 7
EN 1600: E 18 8 Mn B 2 2 AWS A5.4-06: E307-15 (mod.)
SMAW
Re 460 N/mm2 Rm 660 N/mm2 A5 38 % Av 90 J
2.5 3.2 4.0 5.0 6.0
TV-D, DNV, GL, LTSS, VUZ, PRS, SEPROZ, CE
Core wire alloyed, basic covered electrode for welding of dissimilar joints or difficult-to-weld steels and 14%-Mn steels. Tough intermediate layers for hard claddings. Universally applicable filler metal.
A 7-IG
EN ISO 14343-A: G 18 8 Mn AWS A5.9-06: ER307 (mod.)
GMAW
0.8 1.0 1.2 1.6
TV-D, DB, BB, SEPROZ, CE, NAKS ( 0.8; 1.0 mm)
Special solid wire for welding of dissimilar joints or difficult-to-weld steels and 14%-Mn steels. All-purpose filler metal with many uses. Characteristics of weld metal: Cold-work hardening ability, very good resistance to cavity formation, crack resistant, thermal shock resistant, scaling resistant up to 850 C, impervious to sigma-phase embrittlement above +500 C. Service temperatures down -110 C.
A 7 CN-IG
EN ISO 14343-A: W 18 8 Mn AWS A5.9-06: ER307 (mod.)
GTAW
1.6 2.0 2.4 3.0
TV-D, DNV, GL, DB, CE, NAKS
GTAW welding rod for welding of dissimilar joints or difficult-to-weld steels and 14%-Mn steels. Characteristics of weld metal: Cold-work hardening ability, very good resistance to cavity formation, crack resistant, thermal shock resistant, scaling resistant up to 850 C, impervious to sigma-phase embrittlement above +500 C. Service temperatures down to -110 C.
A 7-MC
ENISO 17633-A: T 18 8 Mn MM1 AWS A5.9-06: EC307 (mod.)
GMAW
Re 400 N/mm2 Rm 600 N/mm2 A5 42 % Av 70 J
1.2 1.6
TV-D, DB, CE
The ease of handling and high deposition rate of BHLER A 7-MC means greater productivity with excellent welding characteristics, low spatter formation, smooth seam finish, good bead wetting and uniformly reliable penetration. These properties and the wide offering of parameters enable a broad range of applications from the thinnest sheets to armour-cased plates.
A 7-FD
EN ISO 17633-A: T 18 8 Mn R M 3 T 18 8 Mn R C 3 AWS A5.22-10: E307T0-G
FCAW
1.2 1.6
TV-D, CE
Flux cored wire with rutile-containing filling for primarily flat and horizontal welding positions. Very universally applicable flux cored wire. Characteristics of weld metal: Cold-work hardening ability, very good resistance to cavity formation, crack resistant, thermal shock resistant, scaling resistant up to 850 C, impervious to sigma-phase embrittlement above 500 C, service temperature down to -100 C.
A 7 PW-FD
EN ISO 17633-A: T 18 8 Mn P M 2 T 18 8 Mn P C 2 AWS A5.22-10: E307T1-G
FCAW
Re 420 N/mm2 Rm 630 N/mm2 A5 39 % Av 65 J
1.2
TV-D, CE, NAKS
BHLER A 7 PW-FD is a strip alloyed, flux cored wire with rutile slag characteristics and consequently good positional welding characteristics. The supporting effect of the fast-freezing slag enables positional welding. The characteristics of the weld metal are the same as those of A7-FD.
Wire: A 7 CN-UP
EN ISO 14343-A: S 18 8 Mn AWS A5.9-06: ER307 (mod.)
SAW
Re 390 Rm 620 A5 36 Av 95 40
N/mm2 N/mm2 % J J-100 C
3.0
Wire: TV-D, CE
For joint welds between CrNi steels and unalloyed steels, cladding of surfaces on mountings and cladding on cogging, billet and profiled rolls. Characteristics of weld metal: Cold-work hardening ability, very good resistance to cavity formation, crack resistant, thermal shock resistant, scaling resistant to +850 C, impervious to sigma-phase embrittlement above +500 C. Service temperature down to -100 C.
Flux: BB203
EN 760: SA FB 2 DC
23
Special high-alloy applications
Welding process
mm
Approvals
FOX CN 23/12-A
EN 1600: E 23 12 L R 3 2 AWS A5.4-06: E309L-17
SMAW
2.5 3.2 4.0 5.0
TV-D, DB, BB, TV-A, ABS, BV, DNV, GL, LR, VUZ, SEPROZ, CE
Core wire alloyed, low carbon, austenitic, rutile covered electrode. Increased ferrite content (FN~17) in the weld deposit for safe and crack resistant dissimilar joints. Suitable for service temperatures from -60 C up to +300 C.
CN 23/12-IG
EN ISO 14343-A: G 23 12 L AWS A5.9-06: ER309L
GMAW
0.8 1.0 1.2
Solid wire with increased ferrite content (FN~16) in the weld metal. High cracking resistance for difficult-to-weld materials, as well as for welding of dissimilar joints. Suitable for service temperatures from -80 C up to +300 C.
CN 23/12-IG
EN ISO 14343-A: W 23 12 L AWS A5.9-06: ER309L
GTAW
1.6 2.0 2.4
TV-D, TV-A, GL, SEPROZ, DB, CE
GTAW weilding rod with increased ferrite content (FN~16) in the weld metal. High cracking resistance for difficult-to-weld materials, as well as for welding of dissimilar joints. Suitable for service temperatures from -120 C up to +300 C.
CN 23/12-MC
EN ISO 17633-A: T 23 12 L MM1 AWS A5.9-06: EC309L
GMAW
1.2 1.6
Metal cored wire for welding of dissimilar joints between high-alloy Cr and CrNi(Mo) steels and unalloyed or low-alloy steels. BHLER CN 23/12-MC features very good welding, wetting and wire-feed characteristics, as well as high metallurgical reliability after mixing of different materials. Suitable for service temperatures from -120 C up to +300 C.
Wire: CN 23/12-UP
EN ISO 14343-A: S 23 12 L AWS A5.9-06: ER309L
SAW
Re 350 Rm 600 A5 35 Av 100
N/mm2 N/mm2 % J
3.0
DNV Wire: TV-D, CE
This wire/flux combination for single- and multi-pass welds features a smooth seam finish, easy slag removability as well as good welding characteristics for fillet welds. High cracking resistance for difficult-to-weld materials, as well as for welding of dissimilar steels. Suitable for service temperatures up to +300 C.
Flux: BB 202
EN 760: SA FB 2 DC
CN 23/12-FD
EN ISO 17633-A: T 23 12 L R M (C) 3 EN ISO 17633-A: T 23 12 L P M (C) 1 (for 0.9 mm) AWS A5.22-10: E309LT0-4(1) AWS A5.22-10: E309LT1-4/-1 (for 0.9 mm)
FCAW
0.9 1.2 1.6
TV-D, DB, BB, TV-A, CWB, GL, LR, SEPROZ, CE, RINA, DNV
Strip alloyed, flux cored wire with rutile-containing filling for welding of dissimilar joints between high-alloy Cr and CrNi(Mo) steels with unalloyed or low-alloy steels as well as for weld claddings in primarily flat and horizontal welding positions. Suitable for service temperatures from -60 C up to +300 C.
CN 23/12 PW-FD
EN ISO 17633-A: T 23 12 L P M 1 T 23 12 L P C 1 AWS A5.22-10: E309LT1-4 E309LT1-1
FCAW
Re 400 N/mm2 Rm 540 N/mm2 A5 35 % Av 65 J
1.2 1.6
TV-D, DB, ABS, LR, GL, CWB, SEPROZ, BB, CE, DNV, RINA
BHLER CN 23/12 PW-FD is a strip alloyed, flux cored wire with rutile slag characteristics for positional welding of dissimilar joints between high-alloy Cr and CrNi(Mo) steels and unalloyed or low-alloy steels. The supporting effect of the fast-freezing slag enables excellent positional welding characteristics. Suitable for service temperatures from -60 C up to +300 C.
24
Welding process
mm
Approvals
FOX CN 21/33 Mn
EN 1600: E Z21 33 B 4 2
SMAW
Re 410 N/mm2 Rm 600 N/mm2 A5 25 % Av 70 J
2.5 3.2 4.0
TV-D, CE
Basic covered electrode for joint welding and cladding of identical or similar type heat-resistant steels and steel casting grades. Typical alloy for the welding of pyrolysis furnance tubes in the petrochemical industry.
CN 21/33 Mn-IG
EN ISO 14343-A: G Z21 33 MnNb
GMAW
Re 400 Rm 600 A5 17 Av 50
N/mm2 N/mm2 % J
1,0 1,2
Solid wire for joint welding and cladding of identical or similar type heatresistant steels and steel casting grades. Typical alloys for the welding of pyrolysis furnance tubes in the petrochemical industry.
CN 21/33 Mn-IG
EN ISO 14343-A: W Z21 33 MnNb
GTAW
Re 400 Rm 600 A5 17 Av 50
N/mm2 N/mm2 % J
2.0 2.4 3.2
TV-D, CE
GTAW welding rod for joint welding and cladding of identical or similar type heat-resistant steels and steel casting grades. Typical alloys for the welding of pyrolysis furnance tubes in the petrochemical industry.
FOX FF EN 1600: E 22 12 B 2 2 AWS A5.4-06: E309-15
SMAW
Re 440 N/mm Rm 600 N/mm A5 35 % Av 80 J
2.5 3.2 4.0
Core wire alloyed, basic covered electrode for heat-resistant rolled, forged and cast steels of identical type as well as for heat-resistant ferritic CrSiAl steels. Scaling resistant up to +1000 C.
FOX FF-A EN 1600: E 22 12 R 3 2 AWS A5.4-06: E309-17
SMAW
Re 460 N/mm Rm 610 N/mm A5 37 % Av 60 J
2.5 3.2 4.0
Core wire alloyed, rutile covered electrode for heat-resistant rolled, forged and cast steels of identical type as well as for heat-resistant ferritic CrSiAl steels, e.g. in annealing and hardening shops, in steam boiler construction, in the petroleum and ceramic industries. Scaling resistant up to +1000 C.
FF-IG
EN ISO 14343-A: G 22 12 H AWS A5.9-06: ER309 (mod.)
GMAW
Re 480 N/mm2 Rm 620 N/mm2 A5 34 % Av 110 J
1.0 1.2
TV-A, SEPROZ
Solid wire for heat-resistant rolled, forged and cast steels of identical type as well as for heat-resistant ferritic CrSiAl steels, e.g. in annealing and hardening shops, in steam boiler construction, in the petroleum and ceramic industries. Scaling resistant up to +1000 C.
FF-IG
EN ISO 14343-A: W 22 12 H AWS A5.9-06: ER309 (mod.)
GTAW
Re 500 N/mm2 Rm 630 N/mm2 A5 32 % Av 115 J
1.6 2.0 2.4
TV-A, SEPROZ
GTAW welding rod for heat-resistant rolled, forged and cast steels of identical type as well as for heat-resistant ferritic CrSiAl steels, e.g. in annealing and hardening shops, in steam boiler construction, in the petroleum and ceramic industries. Austenitic weld metal with about 8% ferrite content. Scaling resistant up to +1000 C.
FOX FFB
EN 1600: E 25 20 B 2 2 AWS A5.4-06: E310-15 (mod.)
SMAW
Re 420 N/mm2 Rm 600 N/mm2 A5 36 % Av 100 J
2.5 3.2 4.0 5.0
TV-D, Statoil, SEPROZ, CE
Core wire alloyed, basic covered electrode for heat-resistant rolled, forged and cast steels of identical type, e.g. in annealing and hardening shops, in steam boiler construction, in the petroleum and ceramic industries. Joint welds on heat-resistant CrSiAl steels subject to sulphurous gases must be welded with FOX FA as the final pass. Scaling resistant up to +1200 C.
25
Welding process
mm
Approvals
FOX FFB-A
EN 1600: E 25 20 R 3 2 AWS A5.4-06: E310-16
SMAW
Re 430 N/mm2 Rm 620 N/mm2 A5 35 % Av 75 J
2.0 2.5 3.2 4.0
Statoil, VUZ, SEPROZ
Core wire alloyed, rutile covered electrode for heat-resistant rolled steels of identical type, e.g. in annealing and hardening shops, in steam boiler construction, in the petroleum and ceramic industries. Scaling resistant up to +1200 C.
FFB-IG
EN ISO 14343-A: W 25 20 Mn AWS A5.9-06: ER310 (mod.)
GTAW
Re 420 N/mm2 Rm 630 N/mm2 A5 33 % Av 85 J
1.6 2.0 2.4
SEPROZ
GTAW welding rod for heat-resistant rolled, forged and cast steels of identical type, e.g. in annealing and hardening shops, in steam boiler construction, in the petroleum and ceramic industries. Fully austenitic weld metal. Preferred in the case of aggressive oxidizing, nitrogencontaining or low-oxygen gases. Scaling resistant up to +1200 C.
FFB-IG
EN ISO 14343-A: G 25 20 Mn AWS A5.9-06: ER310 (mod.)
GMAW
Re 400 N/mm2 Rm 620 N/mm2 A5 38 % Av 95 J
0.8 1.0 1.2
SEPROZ
Solid wire for heat-resistant rolled, forged and cast steels of identical type, e.g. in annealing and hardening shops, in steam boiler construction, in the petroleum and ceramic industries. Fully austenitic weld metal. Preferred in the case of aggressive oxidizing, nitrogen-containing or low-oxygen gases. Scaling resistant up to +1200 C.
26
Nickel-base alloys
Welding process
mm
Approvals
FOX NIBAS 70/20 DE: FOX NiCr 70 Nb

EN ISO 14172: E Ni 6082 (NiCr20Mn3Nb) AWS A5.11-05: ENiCrFe-3 (mod.)
SMAW
Re 420 N/mm2 Rm 680N/mm2 A5 40 % Av 120 J 80 J-196 C
2.5 3.2 4.0 5.0
TV-D, TV-A, Statoil, LTSS, VUZ, SEPROZ, CE, NAKS, KTA 1408.1
Core wire alloyed special stick electrode with special basic covering, for high-quality welding of nickel-based alloys, high temperature and creepresistant steels, heat- and cold-resistant materials, as well as low-alloy difficult-to-weld steels and dissimilar joints. Also for ferrite-austenite connections at operating temperatures 300 C or where post weld heat treatments are required. Suitable in pressure tank construction for -196 C up to +650 C, otherwise scaling resistant up to +1200 C (sulphur-free atmospheres).
NIBAS 70/20-IG DE: NiCr 70 Nb-IG

EN ISO 18274: S Ni 6082 (NiCr20Mn3Nb) AWS A5.14-05: ERNiCr-3
GTAW
Re 440 N/mm2 Rm 680N/mm2 A5 42 % Av 190 J 100 J-196 C
1.6 2.0 2.4
TV-D, TV-A, Statoil, NAKS, SEPROZ, CE
GTAW welding rod for high-quality joint welding of nickel-based alloys, high temperature and creep-resistant materials, heat- and cold-resistant materials, as well as low-alloy, difficult-to-weld steels and dissimilar joints. Also for ferrite-austenite connections at operating temperatures +300 C or where post weld heat treatments are required. Suitable in pressure tank construction for -196 C up to +550 C, otherwise scaling resistant up to +1200 C (sulphur-free atmospheres).
NIBAS 70/20-IG DE: NiCr 70 Nb-IG

GMAW
0.8 1.0 1.2
TV-D, TV-A, Statoil, NAKS, SEPROZ, CE
GMAW wire for high-quality welding of nickel-based alloys, high temperature and creep-resistant materials, heat- and cold-resistant materials, as well as low-alloy, difficult-to-weld steels and dissimilar joints. Also for ferrite-austenite connections at operating temperatures +300 C or where post weld heat treatments are required. Suitable in pressure tank construction for -196 C up to +550 C, otherwise scaling resistant up to +1200 C (sulphur-free atmospheres).
NIBAS 70/20-FD
EN ISO 14172: Type: Ni 6082 (NiCr20Mn3Nb) AWS A5.34-07: ENiCr3T0-4
FCAW
1.2 1.6
TV-D, CE
Flux cored wire containing a filling with rutile and basic content for primarily flat and horizontal welding positions. The ease of handling and high deposition rate means greater productivity with excellent welding characteristics, self-releasing slag, low spatter formation and seam oxidation, smooth seam finish with good wetting and safe penetration. Suitable for high-quality joint welding of nickel-based alloys, high temperature and creep-resistant materials, heat- and cold-resistant materials, as well as low-alloy, difficult-to-weld steels and dissimilar joints. Also for ferrite-austenite connections at operating temperatures +300 C or where post weld heat treatments are required. Suitable in pressure tank construction for -196 C up to +550 C, otherwise scaling resistant up to +1200 C (sulphur-free atmospheres).
NIBAS 70/20 Mn-FD

EN ISO 14172: Type: Ni 6082 (NiCr20Mn3Nb) AWS A5.34-07: ENiCr3T0-4 (mod.)
FCAW
1.2
Flux cored wire containing a filling with rutile and basic content for primarily flat and horizontal welding positions. The low-carbon Ni-Cr-Mn-Nb alloy has excellent resistance to heat cracking. Suitable for joint welding and cladding of nickel-based materials of identical type as well as for dissimilar joints of carbon with CrNi steels and for claddings on unalloyed and low-alloy steels. The wire is also suitable for welding cold-resistant nickel-steels. The weld metal is suitable for temperatures from -196 C up to +650 C; scaling resistant up to +1200 C.
Wire: NIBAS 70/20-UP

SAW
Re >380 N/mm2 Rm >580 N/mm2 A5 >35 % Av >80 J 80 J-196 C
2.4
TV-D, CE
Suitable for high-quality joint welding of nickel-based alloys, high temperature and creep-resistant materials, heat- and cold-resistant materials, as well as low-alloy, difficult-to-weld steels and dissimilar joints. Also for ferrite-austenite connections at operating temperatures +300 C or where post weld heat treatments are required. Suitable in pressure tank construction for -196 C up to +550 C, otherwise scaling resistant up to 1200 C (sulphur-free atmospheres). BB 444 is an agglomerated, fluoride-basic welding flux with high basic slag characteristic.
Flux: BB 444
EN 760: SA-FB 2 AC
27
Nickel-base alloys
Welding process
mm
Approvals
FOX NIBAS 625 DE: FOX NiCr 625

EN ISO 14172: E Ni 6625 (NiCr22Mo9Nb) AWS A5.11-05: ENiCrMo-3
SMAW
2.5 3.2 4.0
TV-D, TV-A, Statoil, NAKS, LTSS, SEPROZ, CE
Core wire alloyed, special stick electrode with special basic covering for high-quality joint welds of high Mo-alloyed, nickel-based alloys (e.g. alloy 625 and alloy 825) as well as CrNiMo steels with a high Mo content (e.g. 6% Mo steels). In addition, this type is also suitable for high temperature and creep-resistant steels, heat- and cold-resistant materials, dissimilar joints and low-alloy, difficult-to-weld steels. Suitable in pressure tank construction for -196 C up to +550 C, otherwise scaling resistant up to +1200 C (sulphur-free atmospheres).
NIBAS 625-IG DE: NiCr 625IG-A

EN ISO 18274: S Ni 6625 (NiCr22Mo9Nb) AWS A5.14-05: ERNiCrMo-3
GTAW
1.6 2.0 2.4
GTAW welding rod for high-quality joint welds of high Mo-alloy, nickelbased alloys (e.g. alloy 625 and alloy 825) as well as CrNiMo steels with a high Mo content (e.g. 6% Mo steels). In addition, this type is also suitable for high temperature and creep-resistant steels, heat- and cold-resistant materials, dissimilar joints and low-alloy, difficult-to-weld steels. Suitable in pressure tank construction for -196 C up to +550 C, otherwise scaling resistant up to +1200 C (sulphur-free atmosphere).
NIBAS 625-IG DE: NiCr 625IG-A

GMAW
1.0 1.2
GMAW wire for high-quality joint welds of high Mo-alloy, nickel-based alloys (e.g. alloy 625 and alloy 825) as well as CrNiMo steels with a high Mo content (e.g. 6% Mo steels). In addition, this type is also suitable for high temperature and creep-resistant steels, heat- and cold-resistant materials, dissimilar joints and low-alloy, difficult-to-weld steels. Suitable in pressure tank construction for -196 C up to +550 C, otherwise scaling resistant up to +1200 C (sulphur-free atmosphere).
NIBAS 625 PW-FD

EN ISO 14172: Type: Ni 6625 (NiCr22Mo9Nb) AWS A5.34-07: ENiCrMo3T1-4
FCAW
1.2
TV-D, CE
Flux cored wire for high-quality joint welds of high Mo-alloy, nickel-based alloys (e.g. alloy 625 and alloy 825) as well as CrNiMo steels with a high Mo content (e.g. 6% Mo steels). In addition, this type is also suitable for high temperature and creep-resistant steels, heat- and cold-resistant materials, dissimilar joints and low-alloy, difficult-to-weld steels. Suitable in pressure tank construction for -196 C up to +550 C, otherwise scaling resistant up to +1200 C (sulphur-free atmosphere).
Wire: NIBAS 625-UP

SAW
Re 420 Rm 700 A5 40 Av 80
N/mm2 N/mm2 % J
2.4
TV-D, CE
Wire/flux combination suitable for high-quality joint welds of 6% Mo-alloy super-austenitic steels such as S31254, N08926, N08367 and nickel-based alloys (e.g. alloy 625 and alloy 825). BB 444 is an agglomerated, fluoride-basic welding flux with high basic slag characteristics.
Flux: BB 444
EN 760: SA-FB 2 AC
FOX NIBAS 617

EN ISO 14172: E Ni 6117 (NiCr22Co12Mo) AWS A5.11-05: ENiCrCoMo-1 (mod.)
SMAW
Re 450 Rm 700 A5 35 Av 100
N/mm2 N/mm2 % J
2.5 3.2 4.0
TV-D, CE
Basic covered electrode for joint welding on ultra heat-resistant and similar-type nickel-based alloys, creep-resistant austenite steels and cast alloys. Also available as GTAW welding rod, solid wire and wire/flux combination.
28
Welding process
mm
Approvals
NIBAS 617-IG
EN ISO 18274: S Ni 6617 (NiCr22Co12Mo9) AWS A5.14-09: ERNiCrCoMo-1
GTAW
Re 450 Rm 700 A5 30 Av 60
N/mm N/mm % J
2.0 2.4
TV-D, CE
GTAW rod primarily for joint welding on ultra heat-resistant and similartype nickel-based alloys, creep-resistant austenite steels and cast alloys. The weld metal resists heat cracking and can be used at operating temperatures up to +1000 C. Scaling resistant up to +1100 C in oxidizing or carbon-diffusing atmospheres, e.g. gas turbines.
NIBAS 617-IG
GMAW
Re 400 Rm 700 A5 40 Av 100
N/mm N/mm % J
1.0 1.2
TV-D, CE
Solid wire electrode primarily for joint welding on ultra heat-resistant and similar-type nickel-based alloys, creep-resistant austenite steels and cast alloys. The weld metal resists heat cracking and can be used at operating temperatures up to +1000 C. Scaling resistant up to +1100 C in oxidizing or carbon-diffusing atmospheres, e.g. gas turbines.
NIBAS 617-UP
SAW
Re 420 Rm 700 A5 35 Av 80
N/mm N/mm % J
2.0
Wire/flux combination for similar-type nickel-based alloys, creep-resistant austenite steels and cast alloys such as alloy 617, N06007, 2.4663. Scaling resistant up to 1100 C in oxidizing or carbon-diffusing atmospheres e.g. gas turbines.
Flux: BB 444
EN 760: SA FB 2 AC
Sub-arc welding flux

BHLER Standard EN AWS Welding process Approvals Characteristics and applications
BB 305
EN 760: SA AR 1 76 AC H5 Wire: P 24-UP
SAW
TV-D: P 24-UP
Agglomerated flux for joint welding of low alloyed and creep resistant steels. It is suited for direct and alternating current. The flux is suited for butt welding in two-run technique and for sheet thickness up to 10 mm for fillet welding. It is especially suited for welding tube walls. Suited sub-arc wires: BHLER EMS 2, EMS 2 Mo, EMS 2 CrMo, CM 2-UP, P 23-UP und P 24-UP. Outstanding good slag detachability.
BB 306
EN 760: SA AR 1 77 AC H5 Wire: EMS 2, EMS 2 Mo
SAW
TV-D: EMS 2, EMS 2 Mo
Agglomerated flux designed for joining applications on structural- and pipe steels. It is suited for direct and alternating current. It can be used for single- and multi-wire welding with high welding speed using the two-run technique as well as for fillet welding. Very good slag removability.
BB 400
EN 760: SA AB 1 67 AC H5 Wire: EMS 2, EMS 2 Mo, EMS 3
SAW
TV-D: EMS 2, EMS2 Mo, DB (51.014.03/03)
Agglomerated flux designed for joining and surfacing applications with general-purpose structural steels, fine grained structural steels, boiler and pipe steels. The flux is characterized by its low silicon and moderate manganese pickup. It can be used on DC and AC. Its good welding characteristics and the technological properties of the weld metal produced with different wires permit universal use.
29
References
BSGA
BSGA
Styrian pipeline Sdschiene BHLER FOX CEL, BHLER FOX CEL 80-P
BSGA
Cooling tower complex, Deir Ali Gas Plant Project, BHLER FOX EV 50
BSGA
Kaplan bulb nose for a hydropower plant BHLER Ti 52-FD
Shipbuilding & repairs, BHLER Ti 52-FD, BHLER FOX HL 180 Ti, BHLER FOX 7018
Additional brochures
WELDING CONSUMABLES FOR HYDRO POWER STATIONS
WELDING CONSUMABLES FOR THERMAL POWER STATIONS
WELDING CONSUMABLES FOR THE CHEMICAL AND PETROCHEMICAL PROCESS INDUSTRY
WELDING CONSUMABLES FOR PIPELINE CONSTRUCTION
FLUX CORED WELDING WIRES FOR STAINLESS STEELS
BHLER DRY SYSTEM GUARANTEED DRY ELECTRODES
WELDING CONSUMABLES FOR THE OFFSHORE INDUSTRY
WELDING CONSUMABLES FOR STEEL CONSTRUCTION
Additional brochures on welding consumables made by BHLER WELDING for selected industries are available in several language versions. Further information can be obtained from BHLER WELDING sales partners or at www.boehler-welding.com/english/brochures.htm
BHLER WELDING BESTSELLER
THE DANGERS POSED BY HYDROGEN IN WELDING UN- AND LOW ALLOYED STEELS
The specifications in regard to the type and application of our products are only for the users information. The data specified for the mechanical properties always refer to the weld metal alone under observance of the applicable standards. In the weld joint, the weld metal properties are influenced, among other factors, by the parent metal, the welding position and the welding parameters. A guarantee of suitability for a certain type of application requires an explicit written agreement in each individual case. Subject to modifications.
Published by BHLER WELDING
Bhler Schweitechnik Austria GmbH Bhler-Welding-St. 1 8605 Kapfenberg / AUSTRIA +43 (0) 3862-301-0 +43 (0) 3862-301-95193 postmaster.bsga@bsga.at www.boehler-welding.com
Your partner:
BSGA 12/2010 ENG 3000 Cover picture: STEAG

Bohler Welding Selection Guide

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BHLER WELDING BESTSELLER

For high demanding industries

High strength steels

Re 890 N/mm2 Weather-resistant steels

alform 700-MC LaserSealed X70-IG X 90-IG NiCu1-IG

3 NiMo 1-UP+BB 24 11 3 NiCrMo 2.5 UP+BB 24 12

Creep resistant steels

CN 22/9 N-UP+BB 202 22

Heat resistant steels

Sub-arc welding flux

BB 305, 306, 400

Selection guide for pipelines

Low strength pipe steels

High strength pipe steels

8 FOX BVD 85 8 8 FOX BVD 90 8 9 8 9 8 8

SG 8-P NiMo 1-IG

FOX EV 70 PIPE FOX BVD 90 8

BHLER WELDING Bestseller

BHLER Standard EN AWS

Typical mechanical properties

Characteristics and applications

Re 460 N/mm2 Rm 520 N/mm2 A5 25 % Av 75 J

2.0 2.5 3.2 4.0 5.0

TV-D, DB, BB, TV-A ABS, DNV, LR, LTSS, SEPROZ, CE

Re 460 N/mm2 Rm 520 N/mm2 A5 26 % Av 65 J

1.5 2.0 2.5 3.2 4.0 5.0

TV-D, TV-A, ABS, BV, DNV, GL, LR, LTSS, SEPROZ, CE

Re 430 N/mm2 Rm 490 N/mm2 A5 26 % Av 75 J

2.0 2.5 3.2 4.0

Re 490 N/mm2 Rm 560 N/mm2 A5 27 % Av 190 J 100 J-50 C

2.0 2.5 3.2 4.0 5.0 6.0

Re 440 N/mm2 Rm 550 N/mm2 A5 28 % Av 180 J

2.5 3.2 4.0 5.0

TV-D, DB, BB, CE

Re 500 N/mm2 Rm 600 N/mm2 A5 26 % Av 220 J

1.6 2.0 2.4 3.0

TV-D, DB, BB, TV-A, Statoil, CE

Re 440 N/mm2 Rm 530 N/mm2 A5 30 % Av 160 J

0.8 1.0 1.2 1.6

BHLER Standard EN AWS

Typical mechanical properties

Characteristics and applications

Re 470 N/mm2 Rm 600 N/mm2 A5 26 % Av 120 J

0.8 1.0 1.2

Re 440 N/mm2 Rm 520 N/mm2 A5 33 % Av 185 J 140 J-60 C

2.0 2.5 3.0 3.2 4.0

TV-A Wire: TV-D, KTA 1408.1 , DB, BB, TV-A, SEPROZ, CE

Re 455 N/mm2 Rm 550 N/mm2 A5 32 % Av 180 J 160 J-40 C

Wire: TV-D, KTA 1408.1, DB, BB, TV-A, SEPROZ, CE

Re 500 N/mm2 Rm 580 N/mm2 A5 26 % Av 180 J

1.0 1.2 1.6

TV-D, DB, ABS, GL, LR, DNV, BV, CRS, CE

Re 500 N/mm2 Rm 610 N/mm2 A5 27 % Av 130 J

1.0 1.2 1.6

TV-D, DB, ABS, BV, DNV, GL, CE, LR

BHLER WELDING Bestseller

BHLER Standard EN AWS

Typical mechanical properties

Characteristics and applications

Re 510 N/mm2 Rm 560 N/mm2 A5 27 % Av 170 J 65 J-50 C

3.2 4.0 4.5

TV-D, GdF, SEPROZ, CE