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TABLE OF CONTENTS PGINA

1.0 2.0 3.0 4.0 5.0 6.0 7.0 8.0 9.0 SCOPE................................................................................................................................ 3 CODES AND STANDARD ................................................................................................. 4 GENERAL REQUIREMENTS ............................................................................................ 4 ELECTRICAL SYSTEMS CHARACTERISTICS ............................................................... 5 TECHNICAL REQUIREMENTS ......................................................................................... 6 INSPECTION AND TESTING........................................................................................... 17 DOCUMENTATION .......................................................................................................... 18 PREPARATION FOR SHIPMENT.................................................................................... 18 SHIPPING INFORMATION............................................................................................... 19

ATTACHMENTS............................................................................................................................ 20

2136-SPEC-7-017_RC

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1.0

SCOPE
This specification covers design, manufacturing, testing and supply of Medium Voltage metal clad Switchgear and Motor Controller Line Up. Equipment will be designed and furnished according to this specification, attached Data Sheets and reference drawings. The Medium Voltage Switchgear and Motor Controllers Line Up will be supplied for Proyecto EBPE II proprietary of Minera Escondida Ltda. located in Region II of northern Chile, 180 km southeast of Antofagasta city, in the Atacama Desert at 3200 meters above sea. Equipment will include all necessary and required engineering, components, materials, instrumentation, accessories and documentation. Equipment will be complete and suitable for operation at site conditions.

1.1

Equipment identification
The equipment included in the supply are the following: Item
1 2 3 4 6

Qty
1 1 1 1 1

Equip. Nr.
3100-7S00-605 3100-7S00-606 3100-7S00-607 3100-7S00-608 3200-7U00-711

Description
13,8 kV, 600 A, 50 Hz, Medium Voltage Switchgear according to One Line Diagram N A1-2136-3100-7-011 13,8 kV, 600 A, 50 Hz, Medium Voltage Switchgear according to One Line Diagram N A1-2136-3100-7-011 13,8 kV, 600 A, 50 Hz, Medium Voltage Switchgear according to One Line Diagram N A1-2136-3100-7-011 13,8 kV, 600 A, 50 Hz, Medium Voltage Switchgear according to One Line Diagram N A1-2136-3100-7-011 4,16 kV, 1200 A, 50 Hz, Medium Voltage Motor Controller Line Up according to One Line Diagram N A1-2136-3200-7012

1.2

Work excluded
The following items of equipment, facilities, and work will be provided by others and are excluded from the scope of this specification: All conductors, cables, conduit and wiring external to the equipment. Foundations and anchor bolts.

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Installation and testing at jobsite (except technical supervision, if required by Purchase Order documents). All external equipment, such as power transformers and motors, which are controlled and /or protected by the switchgear and motor controller covered in this specification.

2.0

CODES AND STANDARD


All equipment and materials furnished will be in compliance with the latest applicable requirements of the following codes and standards: ANSI ASTM IEC IEEE NEC NEMA NESC UL HSEC SEC American National Standard Institute American Society for Testing Materials International Electrotechnical Commission Institute of Electrical and Electronics Engineers National Electrical Code (NFPA _ 70, USA) National Electrical Manufacturers Association National Electrical Safety Code (ANSI C2) Underwriters Laboratories, Inc. Escondida Health, Safety, Environmental and Community Standard Chilean Electrical Standards for High and Low Currents

Suppliers proposing equipment and materials that are designed, manufactured and tested to requirements other than those specified above will submit adequate documentation to enable BHPB to determine suitability of proposed equipment for intended application. All equipment, components, materials and services to be furnished under this specification will comply with the applicable requirements of Occupational Health and Safety Administration (OSHA). In the event of conflicts between codes, the most stringent shall apply.

3.0

GENERAL REQUIREMENTS
Each Switchgear and Motor Controller assembly will be designed, manufactured and tested according to the latest applicable codes and standards. Where requirements of this specification are in conflict with these standards, the specification will take precedence. All equipment, components, materials, engineering and construction will be suitable for the duty specified and according to reference drawings and data sheets.

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All equipment, components and materials furnished will be new, of premium quality and of essentially heavy-duty design, either meeting or exceeding the requirements of this specification. The Switchgear and Motor Controller will be not test versions or prototypes. Specific requirements of each Switchgear and Motor Controller assembly that is to be furnished under this specification (plan, arrangement, ratings, metering, relaying, etc.) will be given on reference drawings and Data Sheets which will be part of the Request for Quotation (RFQ) and/or Purchase Order. Ample space will be provided for incoming supply connections, feeder cables, control cables and conduits connecting to this equipment. All equipment and components will be of recent manufacture and design, for which replacement parts and service are readily available. Equipment nameplates will be inscribed with ratings applicable for installation at elevation specified. Nameplates will be in Spanish. Equipment will be an assembly of standard Medium Voltage Metal-clad Switchgear and Medium Voltage Motor Controllers. Where combinations of equipment types having different standards of construction are included in the same assembly, each portion will individually meet their own standards. All equipment will be suitable for the application and will be complete from incoming supply connections to outgoing feeder, control and relaying connections. Where shipping splits are required, all necessary hardware will be supplied for assembly of equipment. Coordination of both mechanical and electrical connections for the switchgear assembly will be responsibility of Supplier.

4.0

ELECTRICAL SYSTEMS CHARACTERISTICS


The electrical equipment included shall be designed and constructed for operation on power systems with the following characteristics: Plant Distribution: 13.8 kV, 50 Hz, 750 MVA (Ssc, to be confirmed by AMEC), 3 phases, resistance grounded wye. 4.16 kV, 50 Hz, 350 MVA (Ssc, to be confirmed by AMEC), 3 phases, resistance grounded wye. 480 volt, 50 Hz, 65 kA (Isc, to be confirmed by AMEC), 3 phases, 3 wire, solidly grounded wye.
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2136-SPEC-7-017_RC

Lighting and Outlets: 400/231 V, 50 Hz, 3 phase, 4 wire. Control and Instrumentation General control and instrumentation: 120 Vac, 50 Hz, Single Phase. Control for 13.8 kV and 4.16 kV for circuit breakers switchgear: 125 Vdc.

5.0
5.1

TECHNICAL REQUIREMENTS
General
The equipment will be installed indoors in clean ventilated pre fabricated electrical rooms as indicated on Data Sheets. Environmental conditions are described in document N 2136-CRIT-P-002 Condiciones Generales de Terreno and attached Data Sheets. Design ambient temperature will be 40 C maximum for indoor application. When applicable, the Supplier will apply altitude and temperature derating factors to the voltage, current and power ratings of the equipment furnished under this specification according to applicable standards. The resulting values after this derating will be equal to or greater than the applicable values specified. The voltage derating factor for air insulated equipment will be as indicated on Data Sheets, applicable to component parts, buses, phase to phase, phase to ground, etc. The equipment furnished under this specification will be designed to withstand seismic conditions described in document N 2136-CRIT-P-002 Condiciones Generales de Terreno and attached Data Sheets. The Medium Voltage Switchgear shall consist of metal-clad freestanding steel units housing the circuit breakers, with separated additional compartments for control, protection and measuring devices. The enclosure shall be for indoor service, NEMA 12 or IP equivalent, designed with suitable access to the components, which allow safe maintenance. The Motor Controller Line Up shall consist of metal-enclosed, NEMA 12 or IP equivalent, free-standing, vertical and dead-front steel structures containing power buses, a ground bus, controllers, necessary auxiliary control devices, specified instrument transformers, relays, meters and selector and instrument switches. Equipment will be in service 24 hrs a day, 7 days a week and 365 days a year.

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5.2

Enclosures
The enclosures shall be freestanding steel structures with standard hinged doors and will be provided for future extension at both ends. They will be arranged for entry of main service cables and feeder cables as indicated on the reference drawings and Data Sheets. The enclosures shall be suitable for indoor installation. The enclosures shall have adequate strength to withstand all stresses imposed by seismic actions, shipping, handling and operation, etc, without distortion or otherdamage. Each enclosure will be provided with barriers to segregate high and low voltage systems. Each draw-out circuit-interrupting device will be equipped with padlockable grounded metal automatic safety shutters. That covers the live fixed primary contacts to protect personnel when the moving portion is removed. Each assembly cell will be compartmentalized for main bus, circuit interrupting device, outgoing cables and auxiliary devices, with all inter compartment passages being sealed. Enclosures shall have gasketed rear access doors with hand operated door latches and provisions for padlocking at each vertical section.

5.3

Switchgear bus work


Switchgear bus work will be fabricated from high conductivity copper and will be insulated. Bus will be rated according to reference drawings and Data Sheets and braced to withstand short circuit currents in the magnitude specified therein. All bus joints and connections will be silver plated. Bus tap connection to each circuit interrupting device will have a continuous current carrying capacity of not less than the rating of the equipment served. In case of drawout devices, the bus tap rating must equal or exceed the maximum rating of any circuit interrupting device, which can be accommodated. The Switchgear will be equipped with a rectangular copper ground bus, which will extend through each unit of the structure. The bus will be provided with terminal lugs at

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both ends and at each compartment to accommodate # 1/0 AWG to 250-kcmil copper ground conductor. All bus insulation will be of flame-retardant, track-resistant type. Isolating barriers, as applicable, will be provided between the incoming and the main bus system to prevent fault communication.

5.4

Circuit Breakers
All main and feeder circuit breakers will be metal-clad 3-pole, vacuum or SF6, drawout, electrically operated, and stored energy type. Circuit breakers ratings and operating voltages will be as shown on reference drawings and Data Sheets. Each circuit breaker will be complete with closing and tripping mechanisms, auxiliary switches, holding coils, relays, mechanical position indicators (closed-open), operation counters and accessories. In addition, each breaker will be equipped with a manual maintenance-closing and tripping device. All circuit breakers of identical voltage and current ratings and their associated components will be completely interchangeable without requiring any rewiring or modifications. One high arrangement will be used for the power circuit breakers and they will be installed in the lower position of each Switchgear cell. Stationary and auxiliary contacts in a draw-out breaker will be silver plated type. Auxiliary and position switches will be provided for basic control functions such as antipumping, pilot indication, electrical interlocking, breaker testing and status. In addition, each breaker will be provided with a minimum of 4 normally open and 4 normally closed spare auxiliary contacts, which will be wired out to terminal blocks. Each breaker will be provided with mechanical interlocking to: Prevent circuit breaker insertion or removal except when in "Open" position. Prevent circuit breaker closing at any position between test and operation position.

It will be supplied a padlockable safety handle mechanism to provide the means for lockout in the off position each circuit breaker.

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Circuit breakers will have continuous and interrupting current ratings according to reference one line diagrams and Data Sheets. Incoming section bus will be complete with all the necessary hardware and terminal lugs to accept incoming feeder cables as specified on reference drawings and Data Sheets. Power cable terminal lugs will be provided at each feeder breaker, which will accept copper cables of the size and quantities shown on reference drawings and Data Sheets. Electrical or key interlocks will be provided where shown on one line diagrams and Data Sheets to accomplish the function called for. Each circuit breaker will be provided with a local open close control switch and red green yellow lights to indicate open, close and fault or trip breaker positions on the front of unit panel. Provision in control wiring will be made for breaker remote "openclose-trip" functions. Circuit breaker control voltage will be 125 Vdc or as indicated on Data Sheets and will be supplied by the BHPB. Close and trip circuits for each breaker will be separately fused. Fuse block will be dead front, pull-out type, which provided the control power disconnecting means. When specified on Data Sheets, circuit breakers will be furnished with "capacitor tripping devices" which rectify alternating current and stores resulting direct current in capacitors to provide a reliable source of energy to trip the circuit breaker without need for batteries and chargers. Each breaker will have padlock type lockout provision. Protection devices will be in accordance with Data Sheets and one line diagrams. Surge protection equipment will be furnished and installed as indicated on reference drawings and Data Sheets. Surge arrester ratings and characteristics will be adequate to meet system and equipment protection requirements. When required, a transition section should be provided to interconnect the switchgear bus section with the motor controller bus section.

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5.5

Motor Controllers
Each assembly will consist of metal-enclosed, free-standing, vertical and dead-front steel structures containing power buses, a ground bus, controllers, necessary auxiliary control devices, specified instrument transformers, relays, meters and selector and instrument switches. A single vertical section will have a maximum of two induction motor controllers; or one synchronous motor controller; or one feeder controller. Barriers will be provided between vertical sections, between each low voltage control and the high voltage compartment, and between the main horizontal power bus and the controller compartments. Each assembly will be suitable for the future extensions on each end unless otherwise noted. If motor controllers are part of the switchgear, they will be bus connected to form one complete line-up. Meters, instruments, selector switches, position indicating lights, etc., will be mounted on the front of the controller. Controllers will be NEMA Class E2 using R rated current-limiting fuses. E2 Controllers will have a minimum 3-phase symmetrical interrupting capacity according to one line diagrams and Data Sheets. The contactors will be vacuum or SF6 or as specified on Data Sheets, magnetically held type. The contactors for feeder controllers will be mechanically latched type. The contactors continuous current, maximum voltage and 3-phase symmetrical interrupting ratings shall be as indicated on Data Sheets. Power fuses will be current-limiting and self-protecting type with visible fuse condition indicator. All fuses will be easily inspectable or replaceable without controller disassembly. Fuses will operate during the first half cycle on fault conditions and will not expel gases or foreign matter. Controller will be wired and assembled as complete, totally enclosed and selfsupporting units.

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Controllers will be completely front wired. Controller assemblies will be suitable for back-to-back or back-to-wall installation. Cable entries will be as indicated on the Data Sheets. Sufficient space will be allowed in each controller and incoming auxiliary unit for making termination with stress relieving cones on incoming and outgoing shielded power cables. Solderless cable lugs for conductors will be furnished with each controller. Size and quantity per phase will be as shown on the Data Sheets. Each controller will have a lockable, externally-operable, gang-operated high voltage isolating means with position indication. Isolating means will be capable of interrupting the no-load current of the control-circuit transformer supplied with the controller. Interlocking will be provided by mechanical means or by a combination of mechanical and electrical means and will provide following features: Prevent the isolating means from being opened or closed unless the line contactor is open. Prevent the opening of a high voltage compartment door when the isolating means is closed. Prevent the isolating means from being closed when any high voltage compartment door of the controller is open.

Padlocks provision to permit operating handle for the high voltage compartment doors with one padlock in the closed position and three padlocks in the open position. Each controller will provide a positive grounding of the controller when isolating means is opened. Such means will be connected to the ground bus. Line side stab opening will be automatically covered by a screen shutter when carriage is withdrawn in order to prevent accidental contact with line high voltage terminals. A safe inspection position will be provided to allow inspection or maintenance without complete removal of the controller carriage from the compartment. Each motor controller will be wired for remote control and will have a door-mounted 2position maintained "REMOTO"-"LOCAL" selector switch when specified on the Data Sheets or reference drawings. When selector switch is in "REMOTO" position, it will allow remote control switch to activate the closing circuit as required. However, the
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remote switch will be able to activate the open circuit independently of the selector switch. Control power will be provided by a dry-type control power transformer (CPT) having fuse protected primary and secondary. CPT will be located in each controller compartment and will be automatically disconnected from the high voltage when controller carriage is withdrawn or isolating switch opened. Control power transformer will be sized to have 150% of the capacity needed for all the control devices being supplied power. Provision will be included for testing the operation of main contactor and low voltage control circuits from an external source. Power to the main power bus through control power transformer will be prevented by an interlock or other safety device. Each controller will be equipped with a minimum of four auxiliary contacts; two normally open and two normally closed in addition to auxiliary contact required for contactor and motor space heater control. These four spare contacts will be wired to an accessible terminal block for the BHPB use. Motor controller protective relays, auxiliary relays, meters, permissive relays, switches, etc., will be supplied as shown on the Data Sheets and one line diagram. Each controller will be provided with 3 current transformers of sufficient volt-ampere capacity to meet the requirements of all the devices connected to them. Current transformer will be 5-ampere secondary rating, a primary rating as shown on the Data Sheets and one line diagrams, and accuracy suitable for the type and quantity of devices connected to it. The current transformers will be selected so that they do not saturate for a minimum value of fault current equal to 20 times contactor interrupting rating considering the burden of the relays. The specific requirements for feeder controllers are as follows: The controller will be provided with latch-type contactors to maintain the power continuity during voltage drops. Each feeder controller will be provided with 2 door-mounted "LOCAL" pushbuttons along with the associated indicating lights. One pushbutton will have a nameplate labeled "ABRIR" and the other "CERRAR". A green light, mounted above the pushbutton ABRIR, will have a nameplate labeled "ABIERTO". A red light, mounted above the pushbutton CERRAR, will have a nameplate labeled "CERRADO".

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5.5.1

Additionally, means will be provided for manually tripping the latched contactor of each feeder controller from outside without opening the door. It will have a nameplate labeled "APERTURA MANUAL". Protection devices will be provided as indicated on one-line diagrams and Data Sheets. Current limiting fuses for interrupting short-circuit fault currents

Provisions for Motor Space Heaters Power for motor space heaters will be controlled by normally closed auxiliary contacts on the motor contactor. Each ungrounded conductor of the heater power supply will be assigned 1 auxiliary contact. Additionally, each ungrounded space heater lead will be fused and terminated on terminal blocks. The voltage and wattage of the space heaters for each motor will be shown on the Data Sheets. Power for motor space heaters will be supplied from an external power source. Each motor space heater circuit will be provided with a door-mounted switch with white light to indicate the heaters are energized.

5.6

Load Interrupter Fused Switches


The load break fused switches will be 3 pole, manually group-operated type. Each switch will be rated for continuous operation and will have withstand capability of momentary stress according to system fault capacity as specified on Data Sheets. Switches will be capable of interrupting the full load current of the associated transformer. The fuse compartment door will be mechanically interlocked with the switch, so that they cannot be removed unless the switch is opened. Each switch will be contained in a metal enclosed, free-standing enclosure. Switch handle will be operable from the front. Switch mechanism will be of the stored energy type not dependent upon incremental motion of operating handles. Switch compartment will have a sight window for visual inspection of switch contact.

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5.7

Control, Metering and Protection Devices


Potential and current transformers will be furnished in quantities and locations as specified on one line drawings and Data Sheets. The transformers will have, as a minimum, sufficient capacity for their connected burdens.

5.7.1

Potential Transformers Potential transformers will have standard metering accuracy class according to applicable codes and standards. High and low voltage windings of potential transformers will be fuse protected. The High voltage fuses will be current limiting type with interrupting capacities to match switchgear ratings. The low voltage fuses will be coordinated with high voltage fuses and supplied in quantities shown on drawings. MCB's are acceptable on low voltage side if coordinated with high voltage fuses. Potential transformers will be mounted on a drawout type assembly, which will disconnect both primary and secondary sides in withdrawn position.

5.7.2

Control Power Transformers Control power transformers will have adequate capacity for their connected burden and will have a minimum of 25% spare capacity to operate external auxiliary control devices. Transformers will be fuse protected on the primary and secondary as required by applicable codes and standards.

5.7.3

Current Transformers Current transformers will be mounted as an integral part of switchgear and will have standard metering and relaying accuracy class according to latest applicable codes and standards. Current transformer's mechanical and thermal ratings will be coordinated with short circuit ratings of the system.

5.7.4

Indicating Instruments and meters All indicating instruments and meters will be of the flush mounting, back connecting type, provided with facilities for testing in position, digital type with an accuracy of

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1.5% or better. The Instruments will be calibrated for use with their associated potential and current transformers. Each instrument or meter will be microprocessor-based device, completely digital, providing metering and register functionality, with multi function intelligent electronic devices (IEDs). These devices will provide ethernet 10/100 MBPS, UCA2/IEC 61850 communication and will be connected to a SCADA network for the transmission of information. Watt-hour meters will consider 15-minute demand periods. 5.7.5 Control Switches Control switches, where called for, will be of rotary, switchboard type with all contact mechanisms behind panels. Switches will have ample contact stages with minimum of two spare contacts and suitable cam arrangements to perform breaker "trip-close" functions with spring return to neutral position feature. Each contact will be of readily removable, self-cleaning, wiping action type with adequate insulation and surface area. Slip contacts will be provided for electrical interlocking and alarms as required. 5.7.6 Indicating Lights All indicating and pilot lamp assemblies will be switchboard type, full voltage Multiled light units, 125 Vdc/120 Vac, with color caps. Led lamps and caps will be replaceable from the front of panels. Cap color will be red to indicate breaker "closed", green for breaker "open" position and yellow to indicate fault or trip. 5.7.7 Protective Relays The relay contacts will be rated for 125 Vdc. Each protective relay will be microprocessor-based device, completely digital providing protection, metering and register functionality, with multi function intelligent electronic devices (IEDs). The IEDs protective relays will provide ethernet 10/100 MBPS, UCA2/IEC 61850 for the communication to a SCADA network of all relay information.

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Each protective relay will be semi-flush mounted, back connected, and dust proof. Relays will be front accessible, with built-in test facilities and of the drawout type so that current transformer will be short circuited upon relay withdrawal form the case. Relay types and characteristics will be according to reference drawings and Data Sheets. Where relay types are specified to a Supplier's number and make, equal alternate relays may be provided subject to BHPB for approbation. 5.7.8 Wiring All internal control, auxiliary power, protective and alarm circuits will be completely wired by manufacturer. All external CT connections will be brought out and wired to terminal blocks. Such blocks will be of short circuiting type. All terminations will be made with insulated sleeve, ring tongue type lugs. All outgoing connections will be wired to terminal blocks. Spare terminal points in amount of 20% will be provided for future use. Each terminal point will be suitable for accepting two #12 AWG field conductors. Wire markers will be provided at each terminal point for all control and instrumentation wiring. Wiring will not be smaller than #14 AWG stranded copper conductor with approved 600 V insulation. CT wiring will be #10 AWG stranded copper. All cables for internal wiring will be flexible, type SIS or equivalent.

5.8

Nameplates (In Spanish)


Each switchgear assembly will be provided with a main nameplate and each vertical unit with its associated equipment nameplate. Such nameplates will be of engraved laminated type with white letters (RAL 9016) on a green background (RAL 6016). Main nameplate will have 20-mm block letters and will be inscribed with legend indicated on the reference drawings and Data Sheets. Additional information to be included in additional nameplate, as special codes (SAP numbers) or bar codes required by the Owner will be provided later to manufacturer.

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Unit nameplates will have 12-mm height writing in Spanish with unit legends indicated on the reference drawings and data sheets. Approval is required for nameplate wording and arrangement. Instruments and control switches, whose function is not identified by self-contained nameplates, will be identified with a 25 mm x 75 mm engraved nameplate using 6 mm height writing.

5.9

Shop Painting
Unless otherwise noted, final color, surface preparation and corrosion protective coating will be Manufacturers standard practice for the environmental conditions specified.

5.10

Special Tools and Appliances


One complete set of special tools and/or appliances for installation and maintenance purposes will be furnished with equipment.

5.11

Accessories
In addition to other devices specified herein, accessories to be furnished will include, as a minimum, the following: One lifting device for installing and removing the carriages, truck or moving portions (One device per each electrical room, the final quantity will be indicated on Data Sheets and Purchase Order). One insulated fuse puller, if required, for power and control fuses (One puller per assembly). Test plug unit for testing any drawout relay or meter. One breaker test cabinet for testing drawout circuit breaker outside the enclosure. One spare set of fuses of each different type and rating.

6.0

INSPECTION AND TESTING


Tests will be conducted on each assembly according to applicable requirements of codes and standards described herein and appropriate test documentation will be submitted to the BHPB. Supplier will give BHPB notice in writing not less than 4 weeks prior to tests, in order to arrange for an inspector to witness parts or all of the tests.

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In addition, Manufacturer will furnish certified test reports for factory load and temperature rise of bus members and other parts, which carry continuous current. All deficiencies observed during the testing process will be documented and corrected prior to shipment. Authorized representatives of the BHPB will be allowed free access to Supplier's shop at all times for purposes of inspection or obtaining information on progress of the work. Material improperly fabricated or detailed, so that its installation in the field requires extra work, will be responsibility of Supplier, who will pay entire cost of corrections of shop errors and replacement of incorrectly fabricated parts. Supplier will include with his bid a list and description of his standard tests performed during equipment fabrication including the final tests.

7.0

DOCUMENTATION
Supplier will provide all items listed in the "Bidder Drawing and Data Commitments" (BDDC), attached to the TRFQ. All drawings, data and transmittals will be in accordance with the instructions described on BDDC. Supplier will submit a list of exceptions to this specification with his proposal. Supplier will be responsible for completeness of exceptions taken. If no exceptions are listed it will be assumed that specification as written will be met completely.

8.0

PREPARATION FOR SHIPMENT


Packing and preparation for shipment will be according to project packing instructions. Each item will be suitably packed and/or crated for shipment. Each separate item or assembly will be tagged with a durable metal tag embossed with the appropriate equipment number, purchase order number and description as designated in the "Procurement Documents". Equipment will be provided with supports of sufficient strength to permit hoisting with safety. Location of lifting points will be clearly shown on Supplier's drawings.

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Equipment will be protected against the entrance of moisture and/or dust as the result of ocean shipment and outdoor storage at site.

9.0

SHIPPING INFORMATION
The Supplier will provide transport drawings for each and every piece of tagged equipment. Transport drawings will include the outside dimensions, gross weight, net weight, center of gravity, lifting lugs or sling points, skid or platform and hood (if any).

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ATTACHMENTS

Attachment 1: Data Sheets Medium Voltage Switchgear and Motor Controller Line Up Attachment 2: Drawings A1-2136-3100-7-011 A1-2136-3200-7-012 Diagrama Unilineal Switch House Tpico Diagrama Unilineal Piscina de Emergencia CCM 4,16 kV

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Attachments 1: Data Sheets Medium Voltage Switchgear and Motor Controller Line Up.

DATA SHEETS
EQUIPMENT: MEDIUM VOLTAGE SWITCHGEAR AND MOTOR CONTROLLER LINE UP
TAG N : CLIENT : PROYECT NAME / NUMBER : SPECIFICATION N: PURCHASE ORDER N: DRAWING N: A1-2136-3100-7-011 A1-2136-3200-7-012 3100-7S00-605 @ 608 3200-7U00-711 BHPB EBPE II / 2136 2136-SPEC-7-017 DATE: REV.:

The equipment will comply with the following requirements for installation at 3200 meters elevation above sea level. Note: The Bidder will fill-out one form per each Medium Voltage Switchgear or Motor Controller Line Up defined in 1.1 of this specification. ITEM 1.00 DESCRIPTION SUPPLIER IDENTIFICATION Supplier Country Address Phone E-mail address Fax Attention Proposal No. Proposal date 2.00 MANUFACTURER Manufacturer Country Address E-mail address Phone Fax 3.00 SITE CONDITIONS Location Sulphide Plant Elevation Sulphide Plant Weather Sulphide Plant (arid/humid/..) Seismic conditions Sulphide Plant Ambient temperature Maximum/Mean/Minimum Rainfall Annual average Relative humidity Sulphide Plant Port of entry [m.a.s.l.] [m] By Vendor By Vendor By Vendor By Vendor By Vendor By Vendor See document N 2136-CRIT-P-002 Condiciones Generales de Terreno 160 km SE of Antofagasta Chile 3200 Desert UBC 97 Zone 4/ Nch 23692003 Zone 2 40 / 10 / -20 Sulphide Plant Area 7.2 Sulphide Plant 14 to 43 Antofagasta - Chile By Vendor By Vendor By Vendor By Vendor By Vendor By Vendor By Vendor By Vendor By Vendor REQUIRED PURCHASED

[C] [mm] %

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ITEM 4.00

DESCRIPTION POWER SYSTEM Rated voltage for Switchgear Rated voltage for Motor Controller Voltage variation Phase Frequency Frequency variation Voltage unbalance Short Circuit Capacity at 13,8 kV Short Circuit Capacity at 4,16 kV Grounding type [kV] [kV] [+/- %] [ph] [Hz] [+/- %] [+/- %] [MVA] [MVA] 13.8 4.16 10 3 50 5

REQUIRED

PURCHASED

1 750 (To be confirmed by AMEC) 350 (To be confirmed by AMEC) Neutral resistor 20 A, 10 sec. External by BHPB 400-230V / 50 Hz / 3 phases External by BHPB, 125 Vdc Internal by Vendor, 120 Vac

5.00

AUXILIARY SUPPLY Power source supplier Power source Circuit Breaker Control source supplier Contactor Control source

6.00

GENERAL ELECTRICAL REQUIREMENTS Rated voltage at 3200 m.a.s..l for Switchgear Rated voltage at 3200 m.a.s..l for Motor Controller Voltage derating factor (ANSI standard) Rated frequency BIL at 3200 m.a.s.l. for Switchgear BIL at 3200 m.a.s.l. for Motor Controller Rated power freq. withstand voltage at 3200 m.a.s.l. for Switchgear Rated power freq. withstand voltage at 3200 m.a.s.l. for Motor Controller Rated lightning impulse withstand voltage for Switchgear Rated lightning impulse withstand voltage for Motor Controller MVA class for Switchgear MVA class for Motor Controller CONSTRUCTIVE REQUIREMENTS FOR SWITCHGEAR Installation Enclosure Type Indoors NEMA 1A (NEMA 12) Metal-clad Single busbars By Vendor Insulated Copper [A] [V] [kV] [kV] 600 13800 36 150 [Hz] [kV] [kV] [kV] [kV] [kV] [kV] [MVA] [MVA] [kV] [kV] 13.8 4.16 0,783 50 150 95 36 20 150 95 750 350

7.00

7.10

Busbar Type Sections Busbars material Rated current Rated voltage Rated power frequency withstand voltage Rated lightning impulse withstand voltage

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ITEM

DESCRIPTION Rated peak current For busbars details see catalog [kA]

REQUIRED By Vendor By Vendor Switchgears N 3100-7S00-651 @ 655 By Vendor By Vendor By Vendor By Vendor By Vendor Vacuum or SF6 Draw out ; One high stack design According to paragraph 6.0 [V] [kV] [kV] [A] [MVA] 13800 36 150 1250 750 By Vendor By Vendor By Vendor By Vendor By Vendor By Vendor By Vendor By Vendor O-0.3sec.-CO O-0.3sec.-CO-15sec.CO Required 125 Vdc Not required By Vendor By Vendor Required By Vendor Required Required 4 NO + 4 NC 2 x 3/c # 350 MCM Top Switchgears N 3100-7S00-651 @ 655 See reference drawings: N A1-2136-3100-7-011 By Vendor By Vendor By Vendor

PURCHASED

7.20 7.20.1

Circuit Breakers Incoming Circuit Breaker Designation Manufacturer Country Catalog number For detail see catalog N Type Design General electrical requirements Rated voltage Rated power frequency withstand voltage Rated lightning impulse withstand voltage Rated continuous current MVA class Operating mechanism type Operating mechanism designation Motor power consumption Motor short circuit protection Closing solenoid power consumption Opening solenoid power consumption Operating times Closing time Opening time Minimum operating sequences Without power input With power input Undervoltage coil Trip/close coil voltage Capacitor trip SF6 monitoring SF6 pressure switch Operation counter Mechanical life (operations) Padlocks provision Surge protection Auxiliary contacts Incoming cables size Incoming cables

7.20.2

Feeders Circuit Breakers Quantity Designation Manufacturer Country

2136-SPEC-7-017_RC

PGINA 23 DE 29

ITEM

DESCRIPTION Catalog number For detail see catalog N Type Design General electrical requirements Rated voltage Rated power frequency withstand voltage Rated lightning impulse withstand voltage Rated continuous current MVA class Operating mechanism type Operating mechanism designation Motor power consumption Motor short circuit protection Closing solenoid power consumption Opening solenoid power consumption Operating times Closing time Opening time Minimum operating sequences Without power input With power input Undervoltage coil Trip/close coil voltage Capacitor trip SF6 monitoring SF6 pressure switch Operation counter Mechanical life (operations) Padlocks provision Mechanical interlock provision Surge protection Auxiliary contacts Outgoing cables size Outgoing cables [V] [kV] [kV] [A] [MVA]

REQUIRED By Vendor By Vendor Vacuum or SF6 Draw out ; One high stack design According to paragraph 6.0 13800 36 150 1250 750 By Vendor By Vendor By Vendor By Vendor By Vendor By Vendor By Vendor By Vendor O-0.3sec.-CO O-0.3sec.-CO-15sec.CO Required 125 Vdc Not required By Vendor By Vendor Required By Vendor Required Required Required 4 NO + 4 NC See reference drawings: N A1-2136-3100-7-011 Top According to paragraph 6.0 See reference drawing: N A1-2136-3100-7-011 Manually operated By Vendor By Vendor By Vendor By Vendor Current Limiting

PURCHASED

7.30

Load Interrupter Switch General electrical requirements Rated continuous current [A] Type

7.40

Fuses Manufacturer Country Catalog number For detail see catalog N Type

2136-SPEC-7-017_RC

PGINA 24 DE 29

ITEM

DESCRIPTION Continuous Amps Interrupting Amps Momentary Amps Associated equipment to incoming Circuit Breaker Control switch Lockout relay (device 86) Current transformers: quantity and size Zero sequence c. transformer: quantity and size

REQUIRED See reference drawing: N A1-2136-3100-7-011 By Vendor By Vendor

PURCHASED

7.50

Required Required See reference drawings: N A1-2136-3100-7-011 See reference drawings: N A1-2136-3100-7-011 IED, as shown on ref. Drawings: N A1-2136-31007-011 Required Ethernet 10/100 Mbps. UCA2 / IEC 61850 Required Required Required

Protection device Digital metering device IED's Communications Indication lights set: red and green lights Potential transformers Set of lugs for termination of copper feeder cables Associated equipment to Feeders Circuit Breakers Control switch Receiver relay pilot pin (device 85) Control power transformer: size and model Current transformers: quantity and size Zero sequence c. transformer: quantity and size

7.60

Required Required By Vendor See reference drawing: N A1-2136-3100-7-011 See reference drawing: N A1-2136-3100-7-011 IED, as shown on ref. Drawings: N A1-2136-31007-011 Ethernet 10/100 Mbps. UCA2 / IEC 61850 Required Required Required By Vendor By Vendor By Vendor By Vendor By Vendor By Vendor

Motor protection device IED's Communications Indication lights set: red and green lights Set of lugs for termination of copper feeder cables Mechanical Interlock with key 7.70 Dimensions Width (mm) Height (mm) Depth (mm) Weight (kg) Location of mass center for cabinet (Drawing) Anchor arrangement for pad (Plans and details Drawings) CONSTRUCTIVE REQUIREMENTS FOR MOTOR CONTROLLER Installation Enclosure C. Breaker compartment

8.00

Indoors NEMA 1A (NEMA 12) Metal-clad

2136-SPEC-7-017_RC

PGINA 25 DE 29

ITEM

DESCRIPTION Motor controllers compartment

REQUIRED Metal enclosed Single busbars By Vendor Insulated Copper [A] [V] [kV] [kV] [kA] 1200 4160 20 95 By Vendor By Vendor

PURCHASED

8.10

Busbar Type Sections Busbars material Rated current Rated voltage Rated power frequency withstand voltage Rated lightning impulse withstand voltage Rated peak current For busbars details see catalog

8.20

Incoming Circuit Breakers Designation Manufacturer Country Catalog number For detail see catalog N Type Design General electrical requirements Rated voltage Rated power frequency withstand voltage Rated lightning impulse withstand voltage Rated continuous current MVA class Operating mechanism type Operating mechanism designation Motor power consumption Motor short circuit protection Closing solenoid power consumption Opening solenoid power consumption Operating times Closing time Opening time Minimum operating sequences Without power input With power input Undervoltage coil Trip/close coil voltage Capacitor trip SF6 monitoring SF6 pressure switch Operation counter Mechanical life (operations) Padlocks provision Surge protection Auxiliary contacts [V] [kV] [kV] [A] [MVA]

See reference drawing: N A1-2136-3200-7-012 By Vendor By Vendor By Vendor By Vendor By Vendor Vacuum or SF6 Draw out ; One high stack design According to paragraph 6.0 4160 20 95 1200 350 By Vendor By Vendor By Vendor By Vendor By Vendor By Vendor By Vendor By Vendor O-0.3sec.-CO O-0.3sec.-CO-15sec.CO Required 125 Vdc Not required By Vendor By Vendor Required By Vendor Required Required 4 NO + 4 NC

2136-SPEC-7-017_RC

PGINA 26 DE 29

ITEM

DESCRIPTION Incoming cables size Incoming cables Associated equipment to each incoming C. Breaker Control switch Lockout relay (device 86) Current transformers: quantity and size Zero sequence c. transformer: quantity and size

REQUIRED See reference drawing: N A1-2136-3200-7-012 Bottom

PURCHASED

8.30

Required Required See reference drawing: N A1-2136-3200-7-012 See reference drawing: N A1-2136-3200-7-012 IED, as shown on ref. Drawings: N A1-2136-32007-012 Required Ethernet 10/100 Mbps. UCA2 / IEC 61850 Required Required Required See reference drawing: N A1-2136-3200-7-012 By Vendor By Vendor By Vendor By Vendor By Vendor Vacuum or SF6 ; NEMA class E2 Draw out ; two high According to paragraph 6.0 [V] [kV] [kV] [A] [MVA] 4160 20 95 400 350 Required By Vendor Required 4 NO + 4 NC Bottom See reference drawing: N A1-2136-3200-7-012 By Vendor By Vendor By Vendor By Vendor See reference drawing: N A1-2136-3200-7-012

Protection device Digital metering device IED's Communications Indication lights set: red and green lights Potential transformers Set of lugs for termination of copper feeder cables 8.40 Medium voltage motor controllers Quantity Designation Manufacturer Country Catalog number For details see catalog Contactor type Design General electrical requirements Rated voltage Rated power frequency withstand voltage Rated lightning impulse withstand voltage Rated continuous current MVA class Operation counter Mechanical life (operations) Padlocks Auxiliary contacts Outgoing cable Outgoing cable size 8.50 Power fuses Manufacturer Country Catalog number For detail see catalog N Type

2136-SPEC-7-017_RC

PGINA 27 DE 29

ITEM

DESCRIPTION Continuous Amps Interrupting Amps Momentary Amps Associated equipment to each M. Controller Control power transformer: size and model Current transformers: quantity and size Zero sequence c. transformer: quantity and size

REQUIRED See reference drawing: N A1-2136-3200-7-012 By Vendor By Vendor

PURCHASED

8.60

Motor protection device IED's Communications Indication lights set: red and green lights Set of lugs for termination of copper feeder cables Additional requirement for Feeder Controller Contactor type Pushbuttons 8.80 Load Interrupter Fused Switch General electrical requirements Rated continuous current [A] Type Fuses Manufacturer Country Catalog number For detail see catalog N Type Continuous Amps Interrupting Amps Momentary Amps 8.90 Dimensions C. Breaker compartment Width (mm) Height (mm) Depth (mm) Weight (kg) Location of mass center (Drawing) Anchor arrangement for pad (Plans and details Drawings) M. Controller compartment Width (mm) Height (mm) Depth (mm) Weight (kg)

By Vendor See reference drawing: N A1-2136-3200-7-012 See reference drawing: N A1-2136-3200-7-012 IED, as shown on ref. Drawings: N A1-2136-32007-012 Ethernet 10/100 Mbps. UCA2 / IEC 61850 Required Required

8.70

Latched Two required, trip-close According to paragraph 6.0 See reference drawing: N A1-2136-3200-7-012 Manually operated By Vendor By Vendor By Vendor By Vendor Current Limiting 600E /100E By Vendor By Vendor

By Vendor By Vendor By Vendor By Vendor By Vendor By Vendor By Vendor By Vendor By Vendor By Vendor

2136-SPEC-7-017_RC

PGINA 28 DE 29

ITEM

DESCRIPTION Location of mass center (Drawing) Anchor arrangement for pad (Plans and details Drawings) Load Interrupter Fused Switch Width (mm) Height (mm) Depth (mm) Weight (kg) Location of mass center (Drawing) Anchor arrangement for pad (Plans and details Drawings)

REQUIRED By Vendor By Vendor By Vendor By Vendor By Vendor By Vendor By Vendor By Vendor

PURCHASED

2136-SPEC-7-017_RC

PGINA 29 DE 29

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