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CONTENTS
1. Specifications ................................................................................................2 2. Operation .....................................................................................................3 3. Wiring Diagram..........................................................................................10 4. Refrigerant Cycle .........................................................................................11 5. Control Block Diagram.................................................................................12 6. Circuit Diagram..........................................................................................13 7. Trouble Shooting..........................................................................................16 8. Key Components of Electronic Circuit ............................................................26 9. Disassembly Instructions ...............................................................................28 10. Exploded Diagram and Parts List...................................................................29
1. SPECIFICATIONS
MODEL ITEM Power Source Cooling Capacity Kcal/h Btu/wh Energy Efficiency Ratio Kcal/wh Dehumidification Electrical Data Running Current(A) Type Compressor Model Capacitor Model Capacitor Fan Motor Indoor-Fan Outdoor-Fan Control Refrigerant(R-22) Charge Amount (g) Dimensions Unit (W x H x D) Packing (W x H x D) Weight Net Weight (Kg) Gross Weight (kg) 970g 660 x 430 x 705 (mm) 711 x 525 x 757 (mm) 52.5 57.5 Blower Fan Propeller Fan Capillary 9.0 Rotary QJ250KD24A AC 400V, 30F IC-12640DWWF6A AC 400V, 6F L/h Power Input(W) 2.3 2.0 1,900 4,410 9.0 V/Hz Btu/h DWA-180R AC 220V/60Hz 17,500
2. OPERATION
1 PARTS OF NAME AND FUNCTION
3 7 4 2 8
5 6
NO 1 2 3 4
NO 5 6 7 8
PART NAME PANEL CONTROL REMOTE CONTROLLER BLADE HORIZONTAL AIR VENT
2 REMOTE CONTROLLER
REMOCON SIGNAL TRANSMITTER
TIMER/CANCEL Everytime you push this button, timer is set as follow. (1Hr2Hr3Hr4Hr5Hr6Hr8 Hr10Hr12Hr16Hr20Hr24Hr CANCEL). After the unit is timed, if this button is pushed, timer is canceled.
TIMER/ CANCEL
SLEEP
FAN SPEED
AUTO SWING
MODE
FAN SPEED Everytime you push this button, it is selected as follow. (HighMidLowHigh)
TEMP
MODE Everytime you push this button, it is selected as follow. (COOLINGTURBOFAN COOLING)
TEMPERATURE It is the button to set the room in the desired room temp. The temp can be set within a range from 16C (60F) to 32C (90F) by 1C (1F)
AUTO SWING Everytime you push this button, the auto swing mode is toggled.
POWER ON/OFF To turn the unit ON, push this button. To turn the unit OFF, push this button, again.
V Do not use the REMOTE CONTROLLER before the lamp lights. If use, the F temperature display can change to C temperature display (only F temperature display model).
SENSOR
Room Air-conditioner
88
ROOM TEMP DESIRED TEMP TIMER TEMP AUTO SWING POWER
MODE
FAN SPEED
FAN SPEED BUTTON Everytime you push this button, It is selected as follow. (HighMidLowHigh)
POWER ON/OFF BUTTON To turn the unit ON, push this button. To turn the unit OFF, push this button again.
AUTO SWING BUTTON Everytime you push this button, the auto swing mode is toggled.
MODE SELECT BUTTON Everytime you push this button, It is selected as follow. (COOLINGTURBOFANCOOLING)
Replacing Batteries
Remove the COVER from the back of the remote controller. Slide the cover according to the arrow direction
Insert two battaries. Be sure that the (+) and () directions are correct Be sure that both batteries are new
Do not use rechargeable batteries such batteries differ from standard dry cells in shape, dimensions and performance. Remove the batteries from the remote controller if the air conditioner is not going to be used for an extended length of time.
4 DESCRIPTION OF FUNCTIONS
OFF-Timer
If you set time in OFF-Timer Mode, the unit will stop at the set time.
ON OFF
SET Time
HOUR
ON-Timer
If you set time in ON-Timer Mode, the unit will run at the set time.
Unit ON
SET Time
HOUR
-1C
Temperature
( (
Room temperatrue < setting temperature Compressor OFF Room temperature > setting temperafure Compressor ON
Buzzer
If the Unit Display receive the signal of Remote Controller, you can hear the signal "beep " or "beep, beep".
Fan Speed
(1) Motor speed (high speed, normal speed, low speed). (2) Remote controller setting fan speed. (H, M, L) (3) Relation of operating mode between fan speed.
FAN ONLY H M L H M L COOL H M L TURBO H -
Sleep Mode
(1) When you are going to sleep, select sleep button in remocon and the unit controls the room to the desired temperature. (The unit will not operate after 4 hour) (2) For changing the temperature. Mode I (L1) 0.5C 1C 1
Desired Temperature
0.5C 1C 1
1C
0.5C 1
0 0.5 SET TIME The unit will not operate after 4 hour. Mode II (L2)
Desired +1C
1.0
HOUR
SET ON
Temperature +1C
SET OFF
2hr
2hr
2hr
2hr
2hr
The unit will not operate perfectly after 10 hour. (3) To cancel sleep mode, press the SLEEP button again or press the MODE button once. : the SLEEP indicator will disappear in the display.
Auto Swing
(1) When you push this button, in remocon the left/right flap move to the position of keeping the room temperature comiortable. (2) The air discharge direction procedure is below. Auto swing Fixed
Self-Diagnostic Function
The control will contain diagnostic test to verify the integrity of the system. (1)Error Code Display
ERROR CODE
88 LED DISPLAY
3. WIRING DIAGRAM
I/D SENSER
CN3 1 2
SWING MOTOR
L E D P C B
N P C B RL1 3 4 BRN C R COMP S RED WHT POWER CN6 1 2 CN7 1 2 1 BLK(BLU) WHT(BRN) GRN(GRN/YEL)
H
BLK BRN RED ORG YEL GRN BLU VOL GRY WHT
1 2 3 4 5 6 7 8 9 10
WHT CAPACITOR
F C
CN1
TRANS FORMER
3103528810
10
ORG
1 2 3 4 5 6 7 8
M A I
GRN(GRN/YEL)
4. REFRIGERANT CYCLE
Evaporator
Blower fan
Accumulator Compressor
MOTOR
Capillary tube
Propeller fan
Condenser
11
Front PCB 88 LED Fan mode Lamp Turbo mode Lamp Cooling mode Lamp Room Temp Lamp Desired Temp Lamp Timer Lamp Remocon Signal Receiver Remote controller Operating Mode Fan speed Timer selection Auto swing Temp setting ON/OFF Sleep
Main PCB DC 5V DC 12V Beeper MICOM Transformer DC 12V DC 5V A/D Converter Room Temp Sensor
DC 12V
Drive Ic
Tr
Relay 2
Relay 3, 4, 5
Relay 1
Fan Motor
Compressor
12
6. CIRCUIT DIAGRAM
13
Part List
q MAIN PCB ASSY(3104302500)
NO
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44
PART NAME
IC MICOM IC DRIVE IC DRIVE IC REGULATOR IC REGULATOR IC RESET FUSE CLIP FUSE RELAY RELAY POWER RESONATIOR VARISTOR DIODE DIODE HEAT SINK PCB BUZZER TR WAFER WAFER WAFER WAFER WAFER WAFER WAFER WAFER PIN RESISTOR RESISTOR RESISTOR RESISTOR RESISTOR RESISTOR RESISTOR ARRY RESISTOR ARRY C-ELEC C-ELEC C-ELEC C-ELEC C-ELEC C-CERA C-CERA JUMPER JUMPER
SPEC
TMP47P443N TD62004AP TD62783AP KIA7812P KIA7805P KIA7042P AFC-520 125V, 5A CS11-12SH G4A-1A CST8.00MTW 15G561K 1N4004 1N4148 22(H)X23X17 , FR-1 BM-20K KRC3198Y YW396-03AV YPW500-04 YW396-03AV(BK) YW500-02V SMW250-02 SMW250-08 SMW250-10 YF254S-02 GP881206-2 300, 1/4W, 5% 1K, 1/4W, 5% 5.6K, 1/4W, 5% 10K, 1/4W, 5% 12.7K, 1/4W, 5% 300, 1/2W, 5% 9A 103J 8A 102J 1000F 35V SD 470F 25V SD 100F 16V SD 10F 50V SD 4.7F 50V SD 103Z 50VDC 104Z 25VDC 10MM 6MM
PART CODE
13GSHK64-13GT62004A 13GT62783A 1KA7812AP1KA7805AP1KA7042P-3107000600 5FULB502L5SC0101128 5SC010141A 4850L03610 D15G561K-DZN4004A-DZN4148A-3105797200 3104302100 3105698100 TZTC3198Y3108802500 3108805500 3108802700 3108803000 3108804200 3108804000 3108802100 3108804300 3108803500 RD-4K301JRD-4K102JRD-4K562JRD-4K103JRD-4K1272F RD-2K301JRA8K8103JRA8K7102JCEXE1V108C CEXE1E477C CEXE1C107C CEXE1C106C CEXE1H475C CCXE1H103M CCXE1EH104M 3109400100 3109400200
QTY
1 1 1 1 1 1 2 1 4 1 1 1 4 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 5 1 7 1 1 1 1 1 1 1 1 7 14 4
REMARK
U1 U3 U2 U4 U5 U6 FUSE RL2 RL1 OSC1 VAR1 D1-4 D5
BZ Q1 CN4 CN5 CN6 CN7 CN3 CN2 CN1 TEST POWER R4 R7 R1 R2,3,6,15,16 R5 R8-14 RA1 RA2 C2 C5 C7 C10 C11 C13 C2-4,6, 9,12,13 J1-6,9,12 J14-16,18 J7-8,13,17
14
PART NAME
LED DISPLAY C-CERA RECEIVE MODULE LED LED SWITCH TACT DIODE WAFER WAFER PCB JUMPER
SPEC
88 103Z 50VDC PIC-26043TH2 DLSO-5031D DLG-5031D JTP1212 1N4148 SMAW250-08 SMAW250-10 , FR-1 10mm
PART CODE
3103003700 CXCH1H103M 1PC26043TH DDLS05031D DDLG5031D3109300900 DZN4148A-3108804800 3108802400 3104302200 3109400100
QTY
1 1 1 3 3 6 6 1 1 1 7
REMARK
DISP C1 REMO
qRemocon ASSY(3108402900)
NO
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18
PART NAME
CASE-A CASE-B CUSHION KEY SPRING A SPRING B COMMON SPRING SCREW A RESONATOR ELEC CONDENSOR CHIP CONDENSOR CHIP RESISTOR CHIP RESISTOR TRANSISTOR LED IR IC REMOCON COVER BTRY PCB REMOCON HOLDER REMOCON
SPEC
ABS380 BAS380 SILICON 6U SUS304 SUS304 SUS304 M1.9*6.5 RJ-455BL 10VB 47M CETMK212F221Z-T 1/10W 1.5 OHM 1/10W100K OHM STN2222 SI5312-H PT2221 ABS FR-1 ABS
PART CODE
3101100510 3101100600 3101405900 3105100600 3105100700 3105100800 3108495110 5ZAR455--CEAF10475M HCQD220MQ HRFT159JCP HRFT104JCP TSTN2222DS5312-H-14EZPT2221 3101405900 3104302000 3103003400
QTY
1 1 1 1 1 1 3 1 1 2 1 3 1 1 1 1 1 1
REMARK
15
7. TROUBLE SHOOTING
Self-Diagnostic Function
1) Error Code 1(Er) 1 Check the connector of room air thermistor. (or connecting wire) 2 Check soldering of connecting on control P.C.B. (Error of soldering or short) 3 Check the resistance of room air thermistor. Press the temperature Keys (Up & Down), Error code is displayed.
Rating voltage Check the voltage between POWER 1 and RL1 4 of Main P .C.B under 90%
Rating voltage more than 90% Check the unit display is all off? No Self Diagnostic function is ON Yes No Check according to self Diagnostic function No
Yes Press the ON/OFF button of Remote Control or Front Panel Is the unit display all off?
Pull out the power plug and then insert the power plug after 5 second
16
Rating voltage more than 90% Rating voltage Check the compressor wiring less than 90% Check the connecting wire between Main P .C.B and the compressor
Rating voltage more than 90% Check the Relay(RL1) Check the wiring of outdoor unit NG Change Relay(RL1)
Open or Short
17
Power Supply(1)
AC 220V
3 C6 0.1
+ C7
7805 2
1 C4 0.1
+ C5
7812 2
1 C3 104
100/16V
470/25V
DESCRIPTION
DC Power Supply in circuit needs +12V and +5V. +12V is used for Compressor Driving Relay, Fan Motor Driving Relay, Buzzer Driving, Swing Motor Driving Relay and LED Display. AC voltage of secondary Power Transformer is rectified by 4 Diode, and it is filtering by Main Condensor C2. Filtered DC voltage is about +17V is regulated +12V DC by Regulator IC7812. And it is regulated +5V DC by Regulator IC7805. VAR1 is surge filter and C4, C6 is Noise filter.
19
Oscillation(2)
1 MICOM 2 8 MHz
DESCRIPTION
Oscillatory Frequency drive Micom, it is made up 8MHz resonator oscillatory Freqency. Ocillatory wave is as following Fig 2-1.
VDD-10%
VSS+10%
Fig 2-1
20
Sensor(3)
Room temperature Sensor Input
Vcc
ROOM:PT-K43C 2
MICOM
15
1 R3 12.7K
DESCRIPTION
Number 15 of Micom is Terminal of A/D convertor Input. Room temperature is sensing by change of Thermister Resistance, Micom is put in 5V by ratio between R3 (12.7K) and Room sensor. Relation between temperature and voltage is following Table 3-1. C13 is Noise filter.
Voltage (V) No. 15 4.06 3.60 2.76 2.20 1.48 Table 3-1
21
Remote Controller(4)
DESCRIPTION
Signal from Remote Controller put in only Control Data Signal at Micom Terminal of Number 5, which is gotten field of Carrier (38KHz) from Receive Module. Signal Wave repeat third as following Fig 5-1. But in Secondary Wave Custom Code is Reversed Face.
9ms
4.5ms
16bit
16bit
LEADER CODE
CUSTOM CODE
DATA CODE
Fig 5-1
22
Vcc 5V
28 MICOM 6
C10 100F/16V
C9 104
14
DESCRIPTION
MICOM Power is supplied 5V at Number 28 using VDD, Number 6 using Analog Reference of A/D Converter. C9, C10 is Ripple filter.
23
Reset(6)
5V
5V
MICOM 3
DESCRIPTION
Voltage less than about 4.2V put in Micom Terminal of Number 6 and then Micom reset. Reset IC detect Power ON and Voltage greater than 4.2V, and then send Reset Signal.
t
DELAY TIME FOR POWER ON H RESET
L POWER ON
24
Function Selecting(7)
+5V
MICOM
TEST
27
F/ C
13
R3 10K R2 10K
DESCRIPTION
Selecting Function is as following table 9-1.
SHORT F OK
Table 9-1
OPEN C NO
25
XOUT XIN RESET Fan Speed(Hi) Remocon Signal Display In, Key Out Display In, Key Out Display In, Key Out Fan Speed(Mid) Key In Key In Option(F/ C) R70 R71 (PULSE) R72/VAREF R40 (AIN0) R41 (AIN1) R42 (AIN2) R43 (AIN3) R50 (AIN4) R51 (AIN5) R52 (AIN6) VSS
1 2 3 4 5 6 7 8 9 10 11 12 13 14
28 27 26 25 24 23 22 21 20 19 18 17 16 15
VDD HOLD (KE0) R92 (SCK) R91 (SO) R90 (SI) R83 (T1) R82 (INT1/ZIN) R81 (T2) R80 (INT2) R63 R62 R61 R60 R53 (AIN7) TEST Display Out Display Out Display Out Display Out Comp Buzzer Display Out Display Out Display Out Fan Speed(Low) Auto Swing Room Sensor
(2) U2 (TD62783AP)
18 17 16 15 14 13 12 11 10 1 2 3 4 5 6 7 8 9
SCHEMATIC DIAGRAM
20k
Vcc
INPUT
10k
2.6k
10k
5k
OUTPUT GND
(Top View)
26
KID65004AP
COM
10.5K 7.2K 3K
(Equivalent Circuit)
OUTPUT
1 2 3
2.7 K 1.4 K 28K
6K
2K 0.19K
30pF Fin 2 is ground for Cose 221A. Case is ground for Case 1.
500 6K 1K 5K
5K
GND
INPUT
40 pF
OUTPUT
20K
29K
20K
GND
(Equivalent Ciircuit)
27
9. DISASSEMBLY INSTRUCTIONS
Please refer to the chapter 10 (Exploded diagram and parts list).
1 Before service of any part. 1. Stop the unit, remove the power cord from the receptacles. 2. Move the unit to the safe location for the suitable work.
1. Remove Front Grille. - Remove Filter Pre. - Remove screw(2 point) in Front Grille. 2. Remove Cabinet from the unit. - Remove screws (2 point) from the units sides. 3. Remove Holder Scroll. 4. Remove Scroll upper 5. Remove Assy Control Box - Remove screws (4 point). - Remove wires in the each components. 6. Remove wires in the Panel Housing. 7. Remove screws (4 point) from Assy Fan Motors sides. - Assy Fan Motor is assembly of Fan Motor, Propeller and Blower Fan, Orifice and Panel Housing. 8. Lift the Assy Fan Motor from the unit. 9. Remove Clip Fan (2 point) from the shaft of Fan Motor. 10. Remove Propeller Fan from the shaft of Fan Motor. 11. Remove Blower Fan from the shaft of Fan Motor. 12. Remove Fan Motor from Panel Housing. - Remove screws (4 point).
Assy Control Box - Panel Control - Main Pcb - Front Pcb - Capacitor - Power Cord
O.L.P
1. Same as the procedure 1 to 2 in the Item 2. 2. Remove Terminal Cover from Compressor. - Remove hex-nut (1 point).
28
29
No. 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 69 70 71 73 74
CODE 3100068400 3100068420 3104429600 3100071800 3100071900 3100067900 3108505200 3106502201 3106502100 3101902201 7112401011 3101600800 3966031000 7122300611 3100509210 3106902000 3106901800 3101201500 7122401011 3101300420 3101203100 7122401011 3108505800 5EPU040100 7112400811 3104302500 3105000100 3105000110 3104302400 7122300611 3108402900 3104202500 3102708510 3102708610 3102708900 3103534830 3103905420
COMPONENTS AS PIPE COND IN (A) AS PIPE COND OUT (A) AS PIPE COND IN (C) AS PIPE DISCHARGE AS PIPE SUNCTION ASS'Y GRILLE FRONT SEAL GRILLE FRONT BLADE VERTICAL BLADE HORIZIONTAL FILTER PRE SCREW TAPPING DECO FRONT MOTOR SYNCRO SCREW TAPPING BOX CONTROL CAPACITOR COMP CAPACITOR MOTOR CLAMP CAPACITOR SCREW TAPTITE POWER CORD CLAMP POWER CORD SCREW TAPTITE SEAL CONTROL BOX TRANSFORMER SCREW TAPPING ASS'Y MAIN PCB SPACER LOCKING SPACER BOARD ASS'Y FRONT PCB SCREW TAPPING ASS'Y REMOCON PANEL CONTROL HARNESS DISPLAY 1 HARNESS DISPLAY 2 HARNESS COIL SENSOR LABEL SPEC MANUAL OWNER'S
QTY 1 1 1 1 1 1
SPECIFICATION C1220T-0D 7.94 C1220T-0D 9.52 C1220T-0D 7.94 ASSY ASSY ASSY F-US
REMARK
1 2 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 2 1 4 1 1 2 1 1 1 1 1 1 1
HIPS PP HIPS+MESH T1 TRS 4x10 PC T0.2 MN73SHBJ T2S PAN 3x6 SGCC T0.8 30/400 VAC(SUNGSHIN) 6/400 VAC(SUNGSHIN)
T1 TRS 4x10 AP-33 DA-6N T1 TRS 4x10 F-PE DWA-230A T1 TRS 4x8
DABS-8R DACBS-8R
30
s DWA-180R
31
http://www.dwe. daewoo.co.kr
Service Manual
Window Type Room Air Conditioner
Model: DWA-180R