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Components of the 33kV yard 1. 2. 3. 4. 5. 6. 7. 8. 9. Generator Transformer(GT) Unit Auxiliary Transformer(UAT) Station Transformer(ST) Potential Transformer Lightening Arrestor(LA) Isolator Current Transformer Circuit Breaker Capacitor Bank
FOR 85/59.5/42.5 MVA, 10.5/33.5 KV, 3 phase, 50 Hz OFAF/ONAF/ONAN cooled power transformer 2 x 67.5 MW
TECHNICAL DATASHEET Item Name of Manufacturer Reference Standards Service Installation Rated No Load Voltage HV Winding LV Winding Type of Cooling (ONAN/ONAF/OFAF/OFWF) Rated Power under site conditions corresponding to various methods of cooling. ONAN ONAF OFAF No. of Phases Rated Frequency Winding Connections HV windings LV windings Vector Group Reference Type of Tap Changer On Load / off circuit On HV/MV/LV winding Total range of tapping +/Size of tapping step Impulse voltage withstand level % % Unit Particulars BHEL Jhansi IS 2026 Outdoor Outdoor
KV KV
Hz
HV winding LV winding Power frequency withstand voltage for one minute HV winding LV winding No Load Losses at rated frequency 90% rated voltage 100% rated voltage 110% rated voltage (58 KW approx.) Load losses at normal ratio rated current and 75 deg.C Tolerance on losses + No Load Losses Load Losses Total Losses
170 75 70 28
KW KW KW KW
a) b) c)
Guaranteed Max. Temp. Rise of Oil by thermometer Winding by resistance for a) ONAN b) ONAF c) OFAF
Deg.C Deg.C
50 55 55 55
Efficiency at 75 deg.C and unity power factor for 100% full load 75%full load 50%full load
% % %
Voltage Regulation at Full Load at 75 deg.C Unity power factor 0.8 power factor (lagging)
% %
1.21 8.79
1.23 8.90
Terminals of Tertiary winding brought out to bushing Type of magnetic circuit Type of core joints Type of Windings H.V. L.V. Type of insulation H.V. winding L.V. winding Core to adjacent windings Between Windings Bushings HV Bushings Rated Voltage Rated Current 1.2/50/ U/S impulse withstand 1 minute power frequency LV Bushings Rated Voltage Rated Current 1.2/50/ S impulse withstand 1 minute power frequency Maximum Flux Density At Rated Voltage At 110% rated voltage Maximum current density H.V. L.V. Magnetizing current at rated voltage and
Yes/No Core/Shell
NA Core Mitred
Helical Helical
Kraft + Press Board + Transformer Oil Press Board + Oil Press Board + Tr. Oil
KV A KVp (rms)
36 2000 170
KV A
24 5500
Wb/mxm Wb/mxm
1.58 1.74
A/cmxcm A/cmxcm
Cooling Oil Pump a) Type b) Quantity c) Rating Approximate Weight of Core & Winding Tank Fittings & Coolers Oil Total Weight without oil Untanking Weight
No. No. KW
Kg Kg Kg Kg Kg
List of test which may be carried out at extra cost quoted elsewhere
1)Temperature rise test 2)Lightning impulse test full wave 3)Accoustic noise level rd 4)3 harmonic content in no load current
TECHNICAL DATASHEET Item Name of Manufacturer Reference Standards Service Installation Type of Transformer Three/two windings/auto No. of Transformers Rated No Load Voltage HV Winding LV Winding Type of Cooling (ONAN/ONAF/OFAF/OFWF) Rated Power under site conditions corresponding to various methods of cooling. ONAN ONAF OFAF No. of Phases Rated Frequency Winding Connections HV windings LV windings Vector Group Reference Type of Tap Changer On Load / off circuit On HV/MV/LV winding Total range of tapping +/Size of tapping step % % Unit Particulars BHEL Jhansi IS 2026 Outdoor Outdoor Two winding 2
KV KV
9.0 3 50
Hz
Impulse voltage withstand level HV winding LV winding Power frequency withstand voltage for one minute HV winding LV winding No Load Losses at rated frequency 90% rated voltage 100% rated voltage 110% rated voltage (58 KW approx.) Load losses at normal ratio rated current and 75 deg.C Tolerance on losses + No Load Losses Load Losses Total Losses
75 60 28 20
KW KW KW KW
d) e) )
Efficiency at 75 deg.C and unity power factor for 100% full load 75%full load 50%full load
Guaranteed Max. Temp. Rise of Oil by thermometer Winding by resistance for d) ONAN e) ONAF f) OFAF
Deg.C Deg.C
50 55 -
% % %
Unity power factor 0.8 power factor (lagging) Terminals of Tertiary winding brought out to bushing Type of magnetic circuit Type of core joints Type of Windings H.V. L.V. Type of insulation H.V. winding L.V. winding Core to adjacent windings Between Windings Bushings HV Bushings Rated Voltage Rated Current 1.2/50/ U/S impulse withstand 1 minute power frequency LV Bushings Rated Voltage Rated Current 1.2/50/ S impulse withstand 1 minute power frequency Maximum Flux Density At Rated Voltage At 110% rated voltage Maximum current density H.V. L.V.
% % Yes/No Core/Shell
Disc Helical
Kraft Parer + Press Board + Transformer Oil Press Board + Tr. Oil Press Board + Tr. Oil
KV A KVp KV(rms)
17.5 1000 95 45
KV A KVp KV(rms)
7 2000 60 20
Wb/mxm Wb/mxm
1.55 1.71
A/cmxcm A/cmxcm
Magnetizing current at rated voltage and frequency (% of full load current ) Cooling Fans d) Type e) Quantity f) Rating Cooling Oil Pump d) Type e) Quantity f) Rating Approximate Weight of Core & Winding Tank Fittings & Coolers Oil Total Weight without oil Untanking Weight
No. No. KW
Kg Kg Kg Kg Kg
List of test which may be carried out at extra cost quoted elsewhere
1) Impulse test 2)Temperature rise test 3)Acoustic noise level 4)3rd harmonic content in no load current
FOR 15/10.5 MVA, 32/7 KV, 3 phase, 50 Hz ONAF/ONAN cooled power transformer With on load tap changer
TECHNICAL DATASHEET S.No. 01 02 03 04 Item Name of Manufacturer Reference Standards Service Installation Rated No Load Voltage HV Winding MV Winding LV Winding Type of Cooling (ONAN/ONAF/OFAF/OFWF) Rated Power under site conditions corresponding to various methods of cooling. ONAN ONAF OFAF No. of Phases Rated Frequency Winding Connections HV windings MV windings LV windings Unit Particulars BHEL Jhansi IS 2026 Outdoor Outdoor
KV KV KV
32 7 7 ONAF/ONAN
10.5 15.0 3 50
Hz
Star Star Delta closed with only one terminal brought outside YYnod11
Vector Group Reference Type of Tap Changer On Load / off circuit On HV/MV/LV winding Total range of tapping +/%
Size of tapping step Impulse voltage withstand level HV winding MV winding LV winding Power frequency withstand voltage for one minute HV winding MV winding LV winding No Load Losses at rated frequency 90% rated voltage 100% rated voltage 110% rated voltage (58 KW approx.) Load losses at normal ratio rated current and 75 deg.C Tolerance on losses + No Load Losses Load Losses Total Losses
1.25% step
170 60 60 70 20 20
KW KW KW KW
g) h) i)
Guaranteed Max. Temp. Rise of Oil by thermometer Winding by resistance for g) ONAN h) ONAF i) OFAF
Deg.C Deg.C
50 55 55 -
Efficiency at 75 deg.C and unity power factor for 100% full load 75%full load 50%full load
% % %
Voltage Regulation at Full Load at 75 deg.C Unity power factor 0.8 power factor (lagging) Terminals of Tertiary winding brought out to bushing Type of magnetic circuit Type of core joints Type of Windings H.V. M.V. L.V. Type of insulation H.V. winding M.V. winding L.V. winding Core to adjacent windings Between Windings Bushings HV Bushings Rated Voltage Rated Current 1.2/50/ U/S impulse withstand 1 minute power frequency MV Bushings Rated Voltage Rated Current 1.2/50/ S impulse withstand 1 minute power frequency
% % Yes/No Core/Shell
0.85 5.84
0.90 5.88
Kraft + Press Board + Transformer Oil Press Board + Oil SRBP cylinder + Tr. Oil Press Board + Tr. Oil
KV A KVp KV(rms)
KV A KVp KV(rms)
7 2000 60 20
LV Bushings
Rated Voltage Rated Current 1.2/50/ S impulse withstand 1 minute power frequency Maximum Flux Density At Rated Voltage At 110% rated voltage Maximum current density H.V. L.V. M.V.
KV A KVp KV(rms)
17.5 1000 95 45
Wb/mxm Wb/mxm
1.52 1.67
Magnetizing current at rated voltage and frequency (% of full load current ) Cooling Fans g) Type h) Quantity i) Rating
Cooling Oil Pump g) Type h) Quantity i) Rating Approximate Weight of Core & Winding Tank Fittings & Coolers Oil Total Weight without oil Untanking Weight
No. No. KW
Kg Kg Kg Kg Kg
DESCRIPTION OF TRANFORMER(GT,UAT,ST)
General
The transformer is oil immersed with a rating of 9 MVA under ONAN conditions respectively. The transformer is provided with tank mounted radiators and associated control equipment. It is also equipped with off circuit load tap switch on HV winding.
Transformer
Core
The magnetic circuit is a three limbed core type construction, each limb being mitered with top and bottom yokes. The laminations are made of high grade non-ageing cold rolled grain oriented silicon alloy steel. The insulation of lamination is of carlite coating. The yokes bolts, End frame, clamp plates and core are insulated from each other to withstand a test pressure of 2 KV rms 50 Hz for one minute.
Windings
The windings are arranged in concentric formation with LV winding next to the core, then HV and HV tapping winding.
Conservator
As the temperature of the transformer oil increases or decreases there is a corresponding rise and fall in the oil volume. To account for this an expansion vessel (conservator) is connected to the transformer tank. It has the capacity between the maximum and the minimum oil level equal to 7.5% of the total oil in the transformer (tank + cooling system)
The conservator is filled to level appropriate to the filling temperature and in the remaining portion is Air Cell which I connected to atmosphere through a breather. If the volume of the oil in the transformer increases the conservator breathes out air and if the volume of oil in the
transformer reduces it breathes in air. Thus, the transformer is always at the atmospheric pressure plus the conservator head. As the breathing is through a dehydrating breather in Air Cell, no moisture enters the conservator to contaminate the oil. A valve is provided between breather and conservator which are also used for air filling in Air Cell before filling the oil in the conservator at a pressure, 0.0035kg/cmxcm. The pipe connecting the lowest point in the conservator to feed pipe projects above the lowest point in the conservator to feed pipe projects above the lowest point in the conservator such that the potion below acts as a sump where the impurities in the conservator collects. A valve is connected at the lowest point of the conservator for draining and sampling of oil.
Air Cell
It is a flexible separator fitted inside a conservator. Oil is out of the Air Cell. The separator is in direct contact with the atmosphere. This type of mounting makes it possible to compensate for the oil volume displacements due to temperature variations and ensures a) An efficient barrier between oil and air. b) A protection against water vapour. c) The suppression of any gas bubbles formation in the oil.
Air Cell is made from a coated fabric with external coating resistant to transformer oil and inner coating resistant to ozone and weathering.
Buchholz Relay
The transformer is fitted with double float buchholz relay. It is fitted in the feed pipe from conservator to tank and is provided with two sets of mercury contacts. The device comprises of a of a cast iron housing two hinged float. Each float is fitted with a mercury switch, leads of which are connected to terminal box external connections.
Dehydrating Breather
The conservator air cell is connected to outside atmosphere through a dehydrating (silicate gel filled) breather to make sure that the air in the conservator is dry.
The temperature for the alarm and the trip contact setting shall be as followed: i) Alarm = 90 deg.C ii) Trip = 100 deg.C (Ambient temperature considered for the above settings 45 deg.C)
Earthing Arrangement
i) ii) iii) Core to end frame earthing Tank to Tank cover earthing Earthing of the Tank
Marshalling Kiosk
The M.Kiosk is a weather proof steel housing which is suitable for ground mounting. The kiosk is provided with a metal clad heater along with thermostat switch for the prevention of condensation.
It is connected in the pipe connection between the transformer and the expansion vessel so that normally it is usually connected to an external alarm circuit.
Dehydrating Breather
A dehydrating breather is used to dry the air that enters a transformer as the volume of the transformer oil decreases because of a fall in the temperature. Air entering the breather is first drawn through an oil seal and passes upwards through the silica gel crystals to the connecting pipe at the top. During the upward passage of air, any moisture present is absorbed by the dry silica gel. The oil seal ensures that the gel absorbs moisture only when the transformer is breathing.
Maintenance
Inspect the breather every 3 months more frequently if found by experience to be necessary. When the crystal is first installed, the crystals have a blue tint, and after a period of operation the colour of the tinted crystals gradually changes to pink; this is the indication that the silica gel is becoming saturated and losing its absorbent properties. When there is preponderance of pink crystals the gel should be changed or reactivated. Silica gel may be reactivated by heating in a shallow pan at a temperature of 150deg.C to 200deg.C for two or three hours when the crystals should have regained their original blue tint.
Voltage Transformer
Voltage transformers (VT) or potential transformers (PT) are another type of instrument transformer, used for metering and protection in high-voltage circuits. They are designed to present negligible load to the supply being measured and to have a precise voltage ratio to accurately step down high voltages so that metering and protective relay equipment can be operated at a lower potential. Typically the secondary of a voltage transformer is rated for 69 V or 120 V at rated primary voltage, to match the input ratings of protective relays.
Specification of transformer
1. 2. 3. 4. 5. 6. 7. Standards High system voltage Frequency Oil Insulation level RVF/times Total weight K.V. Hz Ltrs/kg KV KVp Sec Kg IS 3156 36 50 16 70 1.2/1.5 90 170
Disconnector/Isolator
In electrical engineering, a disconnector or isolator switch is used to make sure that an electrical circuit can be completely de-energized for service or maintenance. Such switches are often found in electrical distribution and industrial applications where machinery must have its source of driving power removed for adjustment or repair. High-voltage isolation switches are used in electrical substations to allow isolation of apparatus such as circuit breakers and transformers, and transmission lines, for maintenance. Isolator switches have provisions for a padlock so that inadvertent operation is not possible. In high voltage or complex systems, these padlocks may be part of a trapped-key interlock system to ensure proper sequence of operation. In some designs the isolator switch has the additional ability to earth the isolated circuit thereby providing additional safety. Such an arrangement would apply to circuits which inter-connect power distribution systems where both end of the circuit need to be isolated. The major difference between an isolator and a circuit breaker is that an isolator is an offload device intended to be opened only after current has been interrupted by some other control device. Safety regulations of the utility must prevent any attempt to open the disconnector while it supplies a circuit.
Specification of Isolator
Switch Gear Manufacturing 1. 2. 3. 4. 5. 6. 5. 7. Type Serial number Cont. voltage DC Maximum design voltage Frequency Impulse withstand Max. current for time duration Voltage DBR 0437S3 220 36 50 3460/19.5 31KA for 3 sec 33
V KV Hz KV KA KV
Circuit Breaker
A circuit breaker is an automatically operated electrical switch designed to protect an electrical circuit from damage caused by overload or short circuit. Its basic function is to detect a fault condition and, by interrupting continuity, to immediately discontinue electrical flow. Unlike a fuse, which operates once and then has to be replaced, a circuit breaker can be reset (either manually or automatically) to resume normal operation. Circuit breakers are made in varying sizes, from small devices that protect an individual household appliance up to large switchgear designed to protect high voltage circuits feeding an entire city. SF6 circuit breaker is used in the station. In this type of breaker the arc in chamber is extinguished by sulfur hexafluoride gas. (All above Circuit breaker are medium-voltage circuit breakers rated between 1 and 72 kV. These are also operated by current sensing protective relays operated through current transformers) Circuit Breakers may be connected into the circuit by bolted connections to bus bars or wires, especially in outdoor switchyards.
Current Transformer
A current transformer (CT) is used for measurement of electric currents.
Use:
y When current in a circuit is too high to directly apply to measuring instruments, a current transformer produces a reduced current accurately proportional to the current in the circuit, which can be conveniently connected to measuring and recording instruments. It also isolates the measuring instruments from what may be very high voltage in the monitored circuit.
Safety precautions
Care must be taken that the secondary of a current transformer is not disconnected from its load while current is flowing in the primary, as the transformer secondary will attempt to continue driving current across the effectively infinite impedance. This will produce a high voltage across the open secondary (into the range of several kilovolts in some cases), which may cause arcing. The high voltage produced will compromise operator and equipment safety and permanently affect the accuracy of the transformer.
Specification of Transformer
1. 2. 3. 4. 5. 6. 7. 8.
Standard Insulation Level K.V. S.T. Current Frequency Rated primary current System voltage Electrical specification number Serial number
K.V.p K.A./sec Hz A KV
Capacitor Bank
A capacitor bank is a grouping of several identical capacitors interconnected in parallel or in series with one another. These groups of capacitors are typically used to correct or counteract undesirable characteristics, such as power factor lag or phase shifts inherent in alternating current (AC) electrical power supplies. Capacitor banks may also be used in direct current (DC) power supplies to increase stored energy and improve the ripple current capacity of the power supply. The use of a capacitor bank in the power supply system effectively cancels out or counteracts these phase shift issues, making the power supply far more efficient and cost effective. The installation of a capacitor bank is also one of the cheapest methods of correcting power lag problems and maintaining a power factor capacitor bank is simple and cost effective. One thing that should always be kept in mind when working with any capacitor or capacitor bank is the fact that the stored energy, if incorrectly discharged, can cause serious burns or electric shocks. The incorrect handling or disposal of capacitors may also lead to explosions, so care should always be exercised when dealing with capacitors of any sort.