DW-3 (42", 50" and 55") POWER SUPPLY FORCING VOLTAGE GENERATION

PURPOSE: Forcing the Power Supply on to generate voltages. (See Next page for 60 procedure) Models Covered: All DW-3 Chassis Plasma Television: (Series 1) P42H401, P42H4011, P42T501, P50H401, P50H4011, P50T501, (Series 2) P50S601, P50V701, P50X901, P55H401, P55H4011, P55T551 BRIEF EXPLANATION: (See pages 3 through 6 for connector identification) (See page 7 for connector location) The below procedure will assist the Service Technician in determining if the power supply is in working order. The 1st test will confirm the following: All power supplies that generate voltage on the CNPPS connector. This includes the 5.6V, 10V, 12V and 16V. The 2nd test below will check for Vs and Va voltages generation REQUIREMENTS: The power supply must already be producing: STB +5V (CN63 pin 1 all series models) STB +3.3V (CN63 pin 3 Series 1 models) (See DW-3 Understanding the Power Supply explanation Pages 01-01 through 01-05) FIRST TEST LOW VOLTAGE CHECKS: TEST PROCEDURE: (See page 7 for switch location and connector locations) 1. Remove AC by turning off vacation switch (Master Power). 2. Unplug CN68, CN64 and CN63 3. Use a jumper wire, short from CN63 Pin 1 to pins 6 and 7. (Shorts SBY 5V to the Power 1 and 2). 4. Apply AC power by turning on the Master Power Switch. 5. Check all voltages on CNPPS connector. Use chassis ground. 5.6V pins 1, 2 and 3 10.7V pin 7, 13, 14 and 15 16V pin 9 SECOND TEST Va/Vs VOLTAGE CHECKS: Use the CN99 connector to test Va/Va voltages. 6. 7. 8. Remove AC by turning off vacation switch (Master Power). Leave the jumper connected as stated in Step 3 above. Use a jumper wire, short from CN68 pins 7 and 8 to the same CN63 pin 1. (This shorts SBY 5V to the Vcego and Vsago lines).

NOTE: Do the Va/Vs checks below quickly by turning on the AC, making a check and then turning off the AC to avoid the Power Supply from shutting down. When Vs reaches 101V shutdown occurs. To recover the power supply, remove AC, remove all jumpers, reinsert all connectors, return to first test. 9. Va CHECK: (Use the CN99 pin 1. Ground in CN99 Pin 3) Apply AC power by turning on the Master Power Switch. Check the Va voltage. Note this voltage will be Approx. 74V. Remove AC by turning off the Master Power Switch.

10. Vs CHECK: (Use the CN99 pin 2. Ground in CN99 Pin 3) Apply AC power by turning on the Master Power Switch. Check the Vs voltage. Note this voltage will be Approx. 74V then begin to rise. Note, if Vs reaches 101V, the power supply will shut down, see Note above about how to recover. Remove AC by turning off the Master Power Switch. If the above checks are OK, then the power supply is working.....

Materials and Design by: Alvie Rodgers C.E.T.

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DW-3 (60") POWER SUPPLY FORCING VOLTAGE GENERATION

PURPOSE: (See pages 3 through 6 for connector identification) (See page 7 for connector location) Forcing the Power Supply on to generate voltages.... THIS IS ONLY FOR THE 60 DW-3 Chassis Plasma Television: P60X901. BRIEF EXPLANATION: The below procedure will assist the Service Technician in determining if the power supply is in working order. The 1st test will confirm the following: All power supplies that generate voltage on the CNPPS connector. This includes the 5.6V, 10V, 12V and 16V. The 2nd test below will check for Vs and Va voltages generation REQUIREMENTS: The power supply must already be producing: STB +5V (CN63 pin 1) STB +3.3V (CN63 pin 3) (See DW-3 Understanding the Power Supply explanation Pages 01-01 through 01-05) FIRST TEST LOW VOLTAGE CHECKS: TEST PROCEDURE: (See next page for switch location and connector locations) 1. Remove AC by turning off vacation switch (Master Power). 2. Unplug CN68, CN64 and CN63 3. Use a jumper wire, short from CN63 pin 3 to pins 6 and 7. (Shorts SBY 3.3V to the Power 1 and 2). 4. Apply AC power by turning on the Master Power Switch. 5. Check all voltages on CNPPS connector. Use chassis ground. 5.6V pins 1, 2 and 3 10.7V pin 7, 13, 14 and 15 16V pin 9 SECOND TEST Va/Vs VOLTAGE CHECKS: Use the CN99 connector to test Va/Va voltages. 6. 7. 8. Remove AC by removing the AC Plug Leave the jumper connected as stated in Step 3 above. Use a jumper wire, short from CN68 pin 9 to pins 2 and 3. (This shorts SBY 3.3V to the Vcego and Vsago lines).

NOTE: Do the Va/Vs checks below quickly by turning on the AC, making a check and then turning off the AC to avoid the Power Supply from shutting down. When Vs reaches 101V shutdown occurs. To recover the power supply, remove AC, remove all jumpers, reinsert all connectors, return to first test. 9. Va CHECK: (Use the CN99 pin 1. Ground in CN99 Pin 3) Apply AC power by inserting the AC Plug Check the Va voltage. Note this voltage will be Approx. 100V. Remove AC by removing the AC Plug 10. Vs CHECK: (Use the CN99 pin 2. Ground in CN99 Pin 3) Apply AC power by inserting the AC Plug Check the Vs voltage. Note this voltage will be Approx. 100V then begin to rise. Note, if Vs reaches 120V, the power supply will shut down, see Note above about how to recover. Remove AC by removing the AC Plug If the above checks are OK, then the power supply is working.....

Materials and Design by: Alvie Rodgers C.E.T.

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DW-3 CONNECTORS (42 Pin Configuration) Page 3 of 7

CN64 to X-SUS CN23
Pin 1 2 3 4 5 6 7 8 9 Label Va N.C. Vcc GND GND N.C. +Vs N.C. -Vs SBY 0V n/a 0V n/a n/a n/a 0V n/a 0V RUN 65.2V n/a 5.1V n/a n/a n/a 85V n/a -85.5V Ohm 13.6K n/a 0.7K n/a n/a n/a 0.8M n/a 0.8M Out/ In > n/a > n/a n/a n/a > n/a > Pin 1 2 3 4 5 6 7 8

CN63 to Digi-Main PPM1

Label STBY+5.0V GND N.C. *PoWERoFF ACCLoCK PoWER1 PoWER2 N.C. SBY 5.2V n/a 0V 0V 3.3V 0V 0V n/a RUN 5.2V n/a 0V 0V 3.8V 4.8V 3.1V 3.3V Ohm 1.9K n/a 2.6K 2.8K 11.1K 9.6K 10.5K 9.1K Out/ In > n/a n/a > > < < n/a

*CN63: Pin 4 at power off, momentary 3V pulse

CN68 to LOGIC CN6

Pin 1 2 3 4 5 6 7 8 9 Label Vcc GND N.C. GND Vra Vrs Vcego Vsago N.C. SBY 0V n/a 0V n/a 0.6V 0.6V 0V 0V n/a RUN 5.1V n/a 0V n/a 1.5V 1.5V 3.2V 3.2V n/a Ohm 0.7K n/a 2.6K n/a 5.5K 5.5K 6.3K 6.3K 15.3K Out/ In > n/a n/a n/a < < < < n/a Pin 1 2 3 4 5 6 7 8 9 10 11 Symbols in the Ohm Column: Infinity/open, After charging/discharging, After charging/discharging slowly 12 13 14 15

CNPPS to Digi-Main PPM2

Label +5.6V +5.6V +5.6V GND GND GND +10V GND +16V GND GND GND +12V +12V +12V SBY 0V 0V 0V n/a n/a n/a 0V n/a 0V n/a n/a n/a 0V 0V 0V RUN 5.6V 5.6V 5.6V n/a n/a n/a 10.5V n/a 16V n/a n/a n/a 10.5V 10.5V 10.5V Ohm 1.3K 1.3K 1.3K n/a n/a n/a 2.7K n/a 12.3K n/a n/a n/a 3.2K 3.2K 3.2K Out/ In > > > n/a n/a n/a > n/a > n/a n/a n/a > > >

*Pin 3 CN63 Pin 1 CN68 are all tied together

*Pins 13, 14 and 15 are all tied together See page 7 for connector locations on the Power Supply PWB

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DW-3 50 Power Supply Connector Voltages

CN64 to X-SUS CN23
Pin 1 2 3 4 5 6 7 8 9 10 Label Va N.C. Vcc GND GND GND N.C. Vs Vs Vs SBY 0V n/a 0V n/a n/a n/a n/a 0V 0V 0V RUN 65.7V n/a 5.1V n/a n/a n/a n/a 86.8V 86.8V 86.8V Ohm n/a 0.9 n/a n/a n/a n/a Out/ In > n/a > n/a n/a n/a n/a > > > Pin 1 2 3* 4 5 6 7 8

CN63 to Digi-Main PPM1

Label STBY+5.0V GND STBY+3.3V *PoWERoFF ACCLoCK PoWER1 PoWER2 N.C. SBY 5V n/a 3.3V 0V 3.8V 0V 0V n/a RUN 5V n/a 3.3V 0V 3.8V 4.8V 3.1V n/a Ohm 0.9 n/a 0.9 1.96 1.7 n/a Out/ In > n/a > > > < < n/a

*For 50 V/S/X Models CN63: Pin 3 is labeled N.C. *CN63: Pin 4 at power off, momentary 3V pulse

CNPPS to Digi-Main PPM2 CN68 to LOGIC CN6

Pin 1 2 3* 4 5* 6* 7 8 9* Label Vcc GND Vpr2 GND N.C. N.C. Vcego Vsago PFCgo SBY 0V n/a 3.3V n/a n/a n/a 0V 0V n/a RUN 5.1V n/a 3.3V n/a n/a n/a 2.7V 2.7V n/a Ohm 0.9 n/a 0.9 n/a n/a n/a n/a Out/ In > n/a > n/a n/a n/a < < n/a Pin 1 2 3 4 5 6 7* 8 9 10 11 12 13* 14* 15* Label +5.6V +5.6V +5.6V GND GND GND +10V GND +16V GND GND GND +12V +12V +12V SBY 0V 0V 0V n/a n/a n/a 0V n/a 0V n/a n/a n/a 0V 0V 0V RUN 5.4V 5.4V 5.4V n/a n/a n/a 10V n/a 16V n/a n/a n/a 10V 10V 10V Ohm 0.9 0.9 0.9 n/a n/a n/a Out/ In > > > n/a n/a n/a > n/a > n/a n/a n/a > > >

n/a

n/a n/a n/a

*For 50 V/S/X Models CN68: Pin 3 is labeled N.C., Pin 5 is labeled Vra Pin 6 is labeled Vrs, Pin 9 is labeled N.C. Symbols in the Ohm Column: Infinity/open, After charging/discharging, After charging/discharging slowly

*For 50 V/S/X Models CNPPS: Pin 7 is labeled 10.5V and Pin 13, 14 and 15 are labeled 15V
Materials and Design by: Alvie Rodgers C.E.T.

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DW-3 55 Power Supply Connector Voltages (Under development)

CN64 to X-SUS CN23
Pin 1 2 3 4 5 6 7 8 9 10 Label Va N.C. Vcc GND GND GND N.C. Vs Vs Vs SBY 0V n/a 0V n/a n/a n/a n/a 0V 0V 0V RUN 65.1V n/a 5.1V n/a n/a n/a n/a 88.1V 88.1V 88.1V Ohm n/a 0.9 n/a n/a n/a n/a Out/ In > n/a > n/a n/a n/a n/a > > > Pin 1 2 3 4 5 6 7 8

CN63 to Digi-Main PPM1

Label STBY+5.0V GND N.C. *PoWERoFF ACCLoCK PoWER1 PoWER2 N.C. SBY 5V n/a n/a 0V 3.1V 0V 0V n/a RUN 5V n/a n/a 0V 3.1V 4.8V 3.3V n/a Ohm 0.9 n/a 0.9 1.96 1.7 n/a Out/ In > n/a n/a > > < < n/a

*CN63: Pin 4 at power off, momentary 3V pulse

CN68 to LOGIC CN6

Pin 1 2 3 4 5 6 7 8 9 Label Vcc GND N.C. GND Vra Vrs Vcego Vsago N.C. n/a n/a n/a 0V 0V 0V 0V n/a SBY RUN 5.1V n/a n/a n/a 1.7V 1.4V 2.7V 2.7V n/a Ohm 0.9 n/a 0.9 n/a n/a n/a n/a Out/ In > n/a n/a n/a < < < < n/a Pin 1 2 3 4 5 6 7 8 9 10 11 Symbols in the Ohm Column: Infinity/open, After charging/discharging, After charging/discharging slowly 12 13 14 15

CNPPS to Digi-Main PPM2

Label +5.6V +5.6V +5.6V GND GND GND +10.5V GND +16V GND GND GND +15V +15V +15V SBY 0V 0V 0V n/a n/a n/a 0V n/a 0V n/a n/a n/a RUN 5.8V 5.8V 5.8V n/a n/a n/a 10V n/a 16V n/a n/a n/a 10V 10V 10V Ohm 0.9 0.9 0.9 n/a n/a n/a Out/ In > > > n/a n/a n/a > n/a > n/a n/a n/a > > >

n/a

n/a n/a n/a

Materials and Design by: Alvie Rodgers C.E.T.

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DW-3 60 Power Supply Connector Voltages (Under development)

CN64 to X-SUS CN23
Pin 1 2 3 4 5 6 7 8 9 10 Label Va Va Vcc Vcc GND GND GND N.C. Vs Vs SBY 0V 0V 0V 0V n/a n/a n/a n/a 0V 0V RUN 68V 68V 5.1V 5.1V n/a n/a n/a n/a 174V 174V Ohm n/a 0.9 n/a n/a n/a n/a Out/ In > > > > n/a n/a n/a n/a > > Pin 1 2 3 4 5 6 7 8

CN63 to Digi-Main PPM1

Label STBY+5.0V GND STBY+3.3V *PoWERoFF ACCLoCK PoWER1 PoWER2 N.C. SBY 5V n/a 3.3V 0V 3.8V 0V 0V n/a RUN 5V n/a 3.3V 0V 3.8V 5.3V 3.3V n/a Ohm 0.9 n/a 0.9 1.96 1.7 n/a Out/ In > n/a > > > < < n/a

*CN63: Pin 4 at power off, momentary 3V pulse

CN68 to LOGIC CN6

Pin 1 2 3 4 5 6 7 8 9 10 11 Label N.C. Vcego Vsago Vra Vrs GND GND GND Vpr2 Vcc Vcc SBY n/a 0V 0V 0V 0V n/a n/a n/a 3.3V 0V 0V RUN n/a 3.1V 3.1V 2.2V 1.6V n/a n/a n/a 3.3V 5.1V 5.1V Ohm n/a n/a n/a n/a n/a n/a 0.9 0.9 0.9 Out/ In n/a < < < < n/a n/a n/a > > > Pin 1 2 3 4 5 6 7 8 9 10 11 12 Symbols in the Ohm Column: Infinity/open, After charging/discharging, After charging/discharging slowly 13 14 15

CNPPS to Digi-Main PPM2

Label +5.6V +5.6V +5.6V GND GND GND +10V GND +16V GND GND GND +12V +12V +12V SBY 0V 0V 0V n/a n/a n/a 0V n/a 0V n/a n/a n/a RUN 5.7V 5.7V 5.7V n/a n/a n/a 10.8V n/a 17V n/a n/a n/a 12V 12V 12V Ohm 0.9 0.9 0.9 n/a n/a n/a n/a n/a n/a n/a Out/ In > > > n/a n/a n/a > n/a > n/a n/a n/a > > >

Materials and Design by: Alvie Rodgers C.E.T.

PAGE 6 of 7

DW-3 MASTER POWER and MAIN POWER SWITCH LOCATIONS

The Main Power Button is located on the bottom back side under the mark (|). Shown by finger.

Note: The P60X901 does not have this Main (Master) Power Switch. AC must be removed via the wall socket.

MASTER POWER SWITCH

TV POWER SWITCH

DW-3 POWER SUPPLY CONNECTOR IDENTIFICATION (CN64 in the 42 only 9 pins) Test Point CN99 Va pin 1 Vs pin 2 Gnd pin 3 CN64
10 1

CN99
3 15 1

CNPPS
1

CN61 AC In (All models but the 42) CN63

1 8

CN61 AC In 42 Models (CN68 in the 60 has 11 pins)

CN68
1 9

Materials and Design by: Alvie Rodgers C.E.T.

PAGE 7 of 7