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heliflu tz N

tM
The Dedicated Turbine Flowmeter for Custody Transfer Measurement
To Secure your Performances

Main Applications
Oil Production Allocation FSO, FPSO Metering Tanker Offloading Storage Management Pipeline Measurement

www.faureherman.com

HELIFLU tM

TZN
The HELIFLU TZN Flowmeter is dedicated to high accuracy measurement of liquids: from very light LPG products to heavy crude oil. The advanced design and robust construction together with a wide range of available options enable to HELIFLU TZN Flowmeter to be used under the most severe environmental & process conditions. Engineered with high quality construction bodies, either in stainless or carbon steel, the HELIFLU TZN Flowmeters offer a linearity better than 0.15 %, even in reduced pressure situations & an excellent repeatability ( 0.02 %), making them the obvious choice for custody transfer measurement.

Superior Long-term Performances and Unrivalled Reliability


Key Technological Features
Wide measurement range: 10:1 to 15:1 turndown ratio Low pressure drop & back pressure Sophisticated design of helical profile, Robust and simple construction, Titanium rotor, Excellent resistance to corrosion, high pressures & temperature changes, Insensitivity to density changes, Low sensitivity to viscosity changes & swirls,

Key Customer Advantages


Custody transfer accuracy High stability & reliability, Low energy consumption, Wide range of viscosities, Linearity suitable for multi-product measurement, Low cost of ownership, Low & easy maintenance, Long service life: 20,000h MTBF, Low energy consumption.

Typical applications:
HELIFLU TZN Flowmeters have an established and enviable track record in the oil industry particularly in the following applications: - Crude-oil measurement (on- & off-shore), - Floating & production storage units, - Loading & unloading at refineries, - Ship & Tanker loading, - Multi-product metering from crude oil to gasoline, - Test separators, - Off-shore liquid metering, - Chemical plants: Ammonia, Ethylene, Propylene & acids.

A Unique Flowmeter Design

"Exd" or "is" integral pick-up coil (one or two depending on application) available with integral pre-amp

Special removable calibrated interior cartridge

Unique design of Turbine with special Helicoidal Rotor offering superior linearity/accuracy All units offered with robust/arduous duty Tungsten Carbide Bearings or other material. Body is constructed in Stainless Steel 316 or other as required.

Measurement Principle & Technical Description


Our two-blade monoblock impeller makes much of the difference. The helicoidal free running rotor lies axially in the meter body. Fluid flowing through the Heliflu TZN Flowmeters causes rotation at a speed directly proportional to the flow; each revolution corresponding to a precise and constant volume of throughput. Magnets mounted in the rotor induce electrical pulses in an adjacent pick-up coil. These are then processed by an electrical converter & displayed as a flow rate. A multi-blade turbine flowmeter is affected by viscosities due to the geometry of the blades. With a helical rotor, the flow velocity is parallel to the blade, whatever the position may be, - thanks to the length of the rotor, the flow profile is developed correctly, - the vortices at the end of the blade are minimized. The Heliflu Flowmeter has no sensitivity to density and a low sensitivity to viscosity.
R/R 0 = 0.7 R/R 0 = 0.2 R/R 0 = 1.0

Considering 3 relative radius of the blade as shown, and a flat, turbulent flow profile. - At each point of the blade, the relative velocity is parallel to the blade angle. - The flow around the helical blade is uniform and continuous. - The hydraulic load on the blade is homogeneous.

Performances relative to viscosity


Viscosit y or Product in cSt LPG or Gas Condensate Bearing Type/ Material & Designs Graphite Sleeves Tungsten C arbide Shafts Flo wrange for 0.25 % Linearit y Flo wrange at 0.15 % Linearit y

Removable cartridge
Unique Helicoidal Main features

10 to 100 %

15 to 100 %

VI SC< 2 cSt VI SC = 2 or < 10 cSt VI SC = 10 or < 20 cSt Above 20 cSt Per formance Data on Request VI SC = 20 to 300 cSt Above 300 cSt Per formance Data on Request Tungsten C arbide Shafts & sleeves or

10 to 100 %

15 to 100 %
Tungsten Carbide Bearings (Shafts and Sleeves)

Stainless Steel Bearing Supports Removable Calibrated 316L Stainless Steel Tube

10 to 100 %

20 to 100 %

10 to 100 % Graphite Sleeves and Tungsten C arbide Shafts

30 to 100 %

10/5 0 to 100 % according to viscosity

20/8 0 to 100 % according to viscosity

Repeatability 0.02 % for all Units

HELIFLU tM

TZN
A commonly used method of presenting the data when a turbine meter is used in a wide range of operational viscosities is the 'Universal Curve'. This consists of a number of calibrations at various fluid viscosities which cover the range of interest. Data resulting from all the calibrations are presented as K-factor, Meter Factor or Error as a function of flowrate (or frequency) divided by kinematic viscosity. This ratio can be written Q/v.

High Accuracy Flowmeters


The HELIFLU TZN Flowmeters meet International measurement Standards. The HELIFLU TZN Flowmeters meet API Recommendations for Custody Transfer Applications. The HELIFLU TZN Flowmeter rangeability is higher than 10:1. The HELIFLU TZN Flowmeters cover a wide range from 0.1 to 1000 cSt.

8 HELIFLU TZN 8-1000 - 630 to 6300 Bbl/h 100 to 1000 m3/h


1.0100 1.0080

Meter factor F (MF)

1.0060

1.0040 1.0020 1.0000


0.9980

1 000

2 000

3 000

4 000

5 000

6 000

7 000

Flowrates (Bbl/hr) Fluid viscosity = 0.62 to 108 cSt


108 cSt 0,62 cSt 1,63 cSt 4 cSt 49,2 cSt 18 cSt

8 HELIFLUTM TZN Universal curve for viscosity compensation


1.0100 1.0080

Meter factor F (MF)

1.0060

1.0040 1.0020 1.0000


0.9980

108 cSt 0,62 cSt 1,63 cSt 4 cSt 18 cSt 49,2 cSt

10

100

1 000

10 000

100 000

Q/v INDEX (Bbl/hr/cSt) Fluid viscosity = 0.62 to 108 cSt

16 HELIFLUTM TZN Very long-term measurement stability


Meter factor F (MF)
1.0100

1.0000
0.9900

5 000

10 000

15 000

20 000

25 000

30 000

Flowrates (Bbl/hr) Mean fluid viscosity = 20.3 cSt


August 1987 September 1995

Pressure Drop
Pressure drop across the HELIFLU TZN Flowmeters is approximately 3.6 PSI at maximum flowrate with a relative density of 1 (API gravity = 10) and a kinematic viscosity of 1 cSt. The pressure drop at any flowrate Q, for kinematic viscosity and relative density d can be calculated from :
2,5

P = 3.6 x d x v
with: P d v Q Qmax

0.2

( )

Q Q max

Back Pressure
For non LPG fluids, the numerical value of the minimum absolute back pressure should be estimated from the equation: Pback 2 x P + 1.25 X P with: Pback : Back pressure P : Meter pressure drop at max. flowrate (+ Flow conditioner) Pv : Vapor pressure at Max. temperature Pressure drop through the meter is proportional to the square of the flowrate. For a constant inlet, there is a maximum flowrate at which a turbine meter can be operated within acceptable error limits before performance deteriorates. This is due to cavitation effects within the rotor assembly. It will be noted that the lowest pressure occurs within the rotor and it is here that the cavitation may occur. This will be indicated by a sudden change in meter factor and is more likely to occur with a vapour pressure fluid with a low system operating pressure. By experience, on the Heliflu TZN Flowmeters, the vertical position of the meter with flowrate from the bottom to top, do not create significant meter factor change. When the flow range is too great for one meter or its prover, a bank of meters can be installed in parallel. Each meter in the bank shall operate within its minimum and maximum flow rates.

: Pressure drop PSI : Relative density : Kinematic viscosity : Flowrate : Maximum flowrate

Delta P bar

1,5

0,5
0

10

100

Viscosity (cSt)
Coriolis mass flow meter PD meter Traditional turbine meter HELIFLUTM meter

HELIFLU TZN Flowmeter Configurations


The HELIFLU TZN Flowmeter can be installed either horizontally or vertically (flow upwards). The diagram below represents a typical design of a flowmeter assembly and its related equipment.

Meter run 10.D Block valve 5.D


PT

Valve

Control Valve

Strainer and/or Vapour eliminator

Straightener

Turbine meter

TT

Check valve

to prover

from prover

HELIFLU tM

TZN

IMPERIAL UNITS & DIMENSIONS


Nominal Size in. 0.5 0.5 0.75 0.75 1 1 1 1.25 1.25 1.25 1.25 1.5 1.5 1.5 1.5 2 2 2 3 3 3 4 4 6 6 8 8 10 10 12 12 14 16 18 20 Faure Herman NEW Model No. TZN 0.5-0.5 TZN 0.5-1.1 TZN 0.5-1.6 TZN 0.75-4.4 TZN 1.0-9 TZN 1.0-14 TZN 1.0-22 TZN 1.25-35 TZN 1.25-53 TZN 1.25-66 TZN 1.25-88 TZN 1.5-35 TZN 1.5-53 TZN 1.5-66 TZN 1.5-88 TZN 2-130 TZN 2-220 TZN 2-310 TZN 3-310 TZN 3-480 TZN 3-660 TZN 4-1260 TZN 4-1890 TZN 6-2520 TZN 6-3770 TZN 8-5030 TZN 8-6290 TZN 10-7550 TZN 10-12600 TZN 12-15100 TZN 12-18900 TZN 14-22000 TZN 16-25200 TZN 18-30200 TZN 20-37800 Faure Herman Heliflu Model No. TZN 0.5-012 TZN 0.5-025 TZN 0.75-05 TZN 0.75-1 TZN 1.0-2 TZN 1.0-3 TZN 1.0-5 TZN 1.25-8 TZN 1.25-12 TZN 1.25-15 TZN 1.25-20 TZN 1.5-8 TZN 1.5-12 TZN 1.5-15 TZN 1.5-20 TZN 2-30 TZN 2-50 TZN 2-70 TZN 3-70 TZN 3-110 TZN 3-140 TZN 4-200 TZN 4-300 TZN 6-400 TZN 6-600 TZN 8-800 TZN 8-1000 TZN 10-1200 TZN 10-2000 TZN 12-2400 TZN 12-3000 TZN 14-3500 TZN 16-4000 TZN 18-4800 TZN 20-6000 Flowrange Bbl/Hr* Min Max 0.075 0.157 0.314 0.63 1.3 2 3 5 7.5 9.4 12.6 5 7.5 9.4 12.6 19 32 44 44 69 88 126 189 252 377 503 629 755 0.75 1.57 3.14 6.3 13 20 30 50 75 94 126 50 75 94 126 190 320 440 440 690 880 1260 1890 2520 3770 5030 6290 7550 Flowrange GPM* Min Max 0.05 0.11 0.16 0.44 0.9 1.4 2.2 3.5 5.3 6.6 8.8 3.5 5.3 6.6 8.8 13 22 31 31 48 66 88 132 177 264 352 440 529 0.5 1.1 1.6 4.4 9 14 22 35 53 66 88 35 53 66 88 130 220 310 310 480 660 880 1320 1770 2640 3520 4400 5290 Approximate K-Factor P/Gal P/Bbl 21000 10100 7150 1935 1935 757 337 165 123 95 79 165 123 95 79 79 49 34 15 15 15 15 6 3975 2386 1638 700 700 700 316 252 141 103 58 58 31 23 13 13 11 8 6 5 Meter Length in. 5.125 5.125 5.125 5.125 5.125 5.125 5.125 5.5 5.5 5.5 5.5 5.5 5.5 5.5 5.5 7 7 7 9.25 9.25 9.25 12 12 14 14 16 16 20 0 24 24 28 32 36 40 Approx. Meter Weight (Ibs.) 150# ANSI 8 8 9 9 11 11 11 13 13 13 13 13 13 13 13 19 19 19 33 33 33 66 66 110 110 154 154 176 176 287 287 330 375 419 551

1260 12600 1510 15100

1890 18900 2200 22000 2520 25200 3020 30200 3780 37800

*E xtended flowrange upon request

METRIC UNITS & DIMENSIONS


Meter Straightener Recommended Typical Weight (kg) length (m) Length (s) (mm) filtration (pulse/m3) Meter Straight (mm) (mm) std des. API des. 5200 P/ liter 2600 P/ liter 1600 P/ liter 1600 P/ liter 125 P/ liter 125 P/ liter 125 P/ liter 35 P/ liter 25 P/ liter 18 P/ liter 18 P/ liter 35 P/ liter 25 P/ liter 18 P/ liter 18 P/ liter 20 P/ liter 12 P/ liter 8 P/ liter 4 P/ liter 4 P/ liter 4 P/ liter 2050 1600 900 650 380 380 150 150 90 90 70 50 40 30 130 130 130 130 130 130 130 140 140 140 140 156 156 156 156 180 180 180 235 235 235 305 305 356 356 406 406 508 508 610 610 711 813 914 1016 N/A N/A N/A N/A 160 160 160 187 187 187 187 221 221 221 221 267 267 267 362 362 362 400 400 600 600 750 750 1000 1000 1200 1200 1400 1600 1800 2000 N/A N/A N/A N/A 175 175 175 224 224 224 224 267 267 267 267 350 350 350 560 560 560 700 700 1100 1100 1400 1400 1800 1800 2100 2100 2500 2800 3200 3600 0.2 0.2 0.25 0.25 0.25 0.25 0.25 0.13 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.5 0.5 0.5 1.0 1.0 1.0 1.5 1.5 1.5 1.5 2.0 2.0 2.0 2.0 3.0 3.0 3.0 3.0 5.0 5.0 3.5 3.5 4 4 5 5 5 6 6 6 6 7 7 7 7 8.5 8.5 8.5 15 15 15 30 30 50 50 70 70 80 80 130 130 150 170 190 250 N/A N/A N/A N/A 2.5 2.5 2.5 4 4 4 4 4.2 4.2 4.2 4.2 4.5 4.5 4.5 10 10 10 25 25 40 40 70 70 100 100 160 160 180 250 300 350

2 Dias. St. Steel Flow Conditioner Element

Nominal bore (n) in.


1/2

mm 16 16 20 20 25 25 25 32 32 32 32 40 40 40 40 50 50 50 80 80 80 100 100 150 150 200 200 250 250 300 300 350 400 450 500

HELIFLUTM TZN model TZ16-012N TZ16-025N TZ20-05N TZ20-1N TZ25-2N TZ25-3N TZ25-5N TZ32-8N TZ32-12N TZ32-15N TZ32-20N TZ40-8N TZ40-12N TZ40-15N TZ40-20N TZ50-30N TZ50-50N TZ50-70N TZ80-70N TZ80-110N TZ80-150N TZ100-200N TZ100-300N TZ150-400N TZ150-600N TZ200-800N TZ200-1000N TZ250-1200N TZ250-2000N TZ300-2400N TZ300-3000N TZ350-3500N TZ400-4000N TZ450-4800N TZ500-6000N

* Flowrange (m3/h) Min at Max 0.012 0.12

1/2

0.025 0.25 0.05 0.1 0.2 0.3 0.5 0.8 1.2 1.5 2 0.8 1.2 1.5 2 3 5 7 7 11 15 20 30 40 60 80 100 120 200 240 300 350 400 480 600 0.5 1 2 3 5 8 12 15 20 8 12 15 20 30 50 70 70 110 150 200 300 400 600 800 1000 1200 2000 2400 3000 3500 4000 4800 6000

3/4

3/4

1 1 1 1 1/4 1
1/4

1 1/4 1
1/4

1 1/2 1
1/2

1 1/2 1 1/2 2 2 2 3 3 3 4 4 6 6 8 8 10 10 12 12 14 16 18 20

*E xtended Flowrange: upon request

Specifications
Environment
Ambient temperature range - Coil - Preamp. Process temperature range Storage temperature Climatic protection EMC - 20 to + 150 C (- 4 to + 302 F) - 20 to + 80 C (- 4 to + 176 F) - 20 to + 180 C (- 4 to + 356 F) - 40 to + 60 C (- 40 to + 356 F) IP 66 EN 61000 & EN 5502

Safety
EEx ia version (with coil &/or preamp) EEx d ia version (with coil &/or preamp) Compatible with installation in Zones 1 & 2 Group II 1G Compatible with installation in Zones 1 & 2 Group II 2G

Mechanical
Meter size Pressure range Meter body material Flange material Rotor material Bearings material Options 0.5 to 20 600 to 2500 psi Carbon steel, stainless steel 316 L Carbon steel, stainless steel 316 L Titanium or Aluminium Tungsten carbide Body and flanges in Duplex stainless steel
1100A 03/05

Performances
Accuracy Repeatability Max. flow rate Viscosity range 0.15 % 0.02 % 0.6 to 6000 m3/h 0.1 to 1000 cSt

Electrical options
Pick-up coil Pick-up coil + preamp. Pick-up coil + remote preamp. Local converter Pick-up-coil + preamp. + pulse multiplier 1 or 2 Available Available Available Available

FAURE HERMAN - 5, avenue des Andes - B.P. 126 Les Ulis - 91944 Courtabuf Cedex - France Tl. : + 33 (0)1 69 82 77 00 - Fax : + 33 (0)1 69 86 18 40 E-mail : projects@faureherman.com FAURE HERMAN - Route de Bonntable - B.P. 20154 - 72406 La Fert-Bernard Tl.: + 33 (0)2 43 60 28 60 - Fax : +33 (0)2 43 60 28 70 - http://www.faureherman.com FAURE HERMAN METER Inc. - Houston TX. 77056 (U.S.A.) Phone : + 1713 623 0808 - Fax : + 1713 623 2332 - E-mail : fhsales@fhmi.com

02 48 69 70 80

This document is not contractual, Faure Herman keeps the right to modify certain characteristics without notice.

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