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Automobile Industry
Group 7:
Anmol Bhalla Ajit Mishra Ganesh Krishnan Keerthi Kodavaty Nikhil Narayan Rajagopalan S Rupam Pathak
Automotive Industry
Overview Automobile Industry does the design, development, manufacturing, marketing and sales of various motor vehicles. It is a very massive industry considering the revenue it generates, the contribution it gives to GDP and the employment it generates in a particular country. China is the world leader in the vehicle producing industry with 13.79 million units produced in 2009. China is followed by Japan and US. India stands at 7th position in the top motor vehicle producing countries and has produced 2.63 million units in 2009. In the past 20 years automotive industry has boomed with the presence of China and Japan becoming strong after 1990s. But Automobile industry was one of the worst hit industries during the recession. There was a decrease of around 19% in the global production of motor vehicles in 2009. Many companies had to shut down many of their production units. This also marked a change in the global outlook towards the automobile industry. The energy crisis and related increase in fuel prices caused a setback to SUV industry and other heavy utility vehicles. American companies suffered including GM, Volkswagen and Ford suffered great losses as consumers started moving away from low fuel efficient vehicles. Chinese and Japanese companies scored better in the global market because of their fuel efficient cars. This helped Toyota to overtake GM to become the market leader in motor vehicle manufacturing companies in 2008. Toyota is the world leader in motor vehicle manufacturing companies and it produced over 7.2 million units of motor vehicles in 2009. Toyota is followed by General Motors, Volkswagen, Ford and Hyundai in the number of vehicles produced per year. Toyota overtook GM to become the world leader in 2008. Today, Japan is the third largest automobile market and, until China recently overtook them as the largest car producer in the world. Still, automobile export remains one of the country's most profitable exports and is a cornerstone of recovery plan for the latest economic crisis India ranks 2nd in the global two-wheeler market, 4th in the biggest commercial vehicle market in the world, 11th in the international passenger car market, and 5th pertaining to the number of bus and truck sold in the world. In the 1980s, a number of Japanese manufacturers launched joint-ventures for building motorcycles and light commercial-vehicles. After the economic liberalization of 1991 Indian automobile industry has shown sustained growth due to increased competitiveness and relaxed restrictions. The Indian economy grew by 7.4 per cent in the year 2009-10, bettering the expected growth rate of 7.2 per cent. The annual growth rate was propped up adequately by growth in the fourth quarter ended March 2010, which was at 8.6 per cent. India's automobile industry posted a 26.41% increase in sales in 2009-10. Over the years the automotive sector has gained enough that it contributes to 5% of the national GDP. According to the Automotive Mission Plan 2006-16 automotive sectors will be contributing 10% of India's GDP by year 2016. The major domestic players in commercial vehicle manufacturing are Mahindra, Tata, Ashok Leyland, Premier and Force. There are other small players also like Chinkara motors, San motors and ICML. Other foreign key players in India are Maruti, Ford, GM, Fiat India, Mitsubishi, Volkswagen, Toyota Kirloskar, Nissan Motor India, and Honda. Many companies like Audi, BMW, Honda, Lamborghini, Mercedes-Benz, Porsche, Nissan, Rolls Royce, Skoda, Suzuki, and Volvo are importing vehicles to India. India's strong engineering base and expertise in the manufacturing of low-cost, fuel-efficient cars has resulted in the expansion of manufacturing facilities of several automobile
companies like Hyundai Motors, Nissan, Toyota, Volkswagen and Suzuki. A major chunk of India's car manufacturing industry is based in and around the city of Chennai and hence it is known as "Detroit of India". Now Uttaranchal is rising as the new hub for the automobile manufacturing. Presently the market is clearing and coming out of the blow from recession. Car sales seems to hit a record mark in August 2010 beating previous forecasts and the industry on all set on a upswing in the coming months given the fact that important festivals are lined up which see a surge in demand. The growing auto market in India has made players like Maruti consider idea of restricting their export levels to a certain percentage of production, with an eye on retaining their market share in the country.
over every automotive segment. They have also launched the electric versions of Indica and Ace. The present market cap of Tata motors is 614.3 Billion INR as on 21-9-2010. Plant Locations: Tata Motors presence cuts across the length and breadth of India. Tata has plants for various streams of vehicles in Jamshedpur, Pune, Lucknow and Pantnagar. Production capacity: The segment wise production is as follows : Location Type of vehicle manufactured Production Capacity (Lakh/PA) Pune Passenger Cars (Indica, Indigo, Marina, Indica Vista) 2.7 L Pune Commercial Vehicles (MCVs and HCVs, LCVs, Utility vehicles) 2.5 L Jamshedpur Trucks & Special Purpose Vehicles 1.08 L Lucknow Buses 0.6 L Pantnagar (Uttarakhand) Mini Truck (Ace), Passenger Carrier (Magic) 2.25 L Tata Motors has led the Indian automobile industry's anti-pollution efforts by introducing cleaner engines. It is the first Indian company introduce vehicles with Euro I and Euro II norms. Mahindra & Mahindra It is part of the Indian Industrial Conglomerate Mahindra Group. M&M was the company which introduced Jeeps to India and in no time they established themselves as the Jeep manufacturers of India. At present, M&M is the leader in the utility vehicle segment in India with its flagship UV Scorpio. M&M produces Jeeps, LCVs, Tractors, Three Wheelers and Military Vehicles. It also acquired controlling stock in REVA Electric Company showing its interest in the production of electricity driven vehicles. Mahindra offers over 20 models to Indian market which includes the well acclaimed new generation multi-utility vehicles like the Scorpio and the Bolero. The other notable products are Xylo, Legend, Logan, Axe, Commander, Cab Chassis. Its market cap is 394.5 billion INR as on 21-09-2010. Production capacity: Mahindras plants in Mumbai and Nasik manufacture multi-utility vehicles and engines are produced at the Igatpuri plant. Utility Vehicles, Light commercial vehicles and 3 wheelers are manufactured at the Zaheerabad plant in Andhra Pradesh and three-wheelers at the Haridwar plant Hero Honda Motors Limited It has been the largest two wheeler company in the world for eight consecutive years. It is a joint venture between the Hero Group of Indi and Honda of Japan. It had a market share of 42% in 200809. The most popular model from Hero Honda is Splendour which sells more than 1 million units per year. The main models are Achiever, Ambition, CD 100, Splendour, Hunk, Joy, Karizma, Passion, Pleasure, Street and CBF 150(Unicorn). Market cap is 360 Billion INR as on 21-9-2010. Production capacity: Hero Honda has a production capacity of 54 lakh units a year at its three facilities -- Gurgaon, Dharuhera and Haridwar.
Bajaj Auto Is one of the major Automobile manufacturers in India based out of Pune. Bajaj Auto Ltd is India's second largest two wheeler manufacturer in India. Over the last decade, the company has successfully changed its image from a scooter manufacturer to a two wheeler manufacturer. Its product range encompasses scooterettes, scooters and motorcycles. Company is headed by Rahul Bajaj and is worth more than 1.5 billion USD. Main Scooter from Bajaj was Kristal DTSiv. Bajaj ULC is an ultra low cost car from bajaj which is supposed to be a competitor for Tata Nano. Platina, Pulsar, Discover and Avenger are the main Bajaj models in motorcycle section. Bajaj has discontinued many of its once well acclaimed models like Chetak, Pulsar 220, Sunny and Boxer market cap is 92 Billion INR as on 21-9-2010. Production Capacity: Bajaj Auto's has three plants, two at Waluj and Chakan in Maharashtra. Bajaj's total production capacity is 4.26 million units per annum. Its 3 wheeler production capacity is 35,000 per year. Ashok Leyland It is India's second largest CV manufacturer based in Chennai It also produces trucks, buses, military vehicles and emergency vehicles. It sells about 60,000 vehicles and about 7,000 engines annually. It is the second largest commercial vehicle company in India in the medium and heavy commercial vehicle (M&HCV) segment with a market share of 28%. Company is doing a joint venture with Japanese Nissan Group for LCV manufacturing. It has also announced the conceptual IBus for Indian market. Market cap is 99.9 billion INR as on 21-9-2010. Production Capacity: The company has seven manufacturing locations in India in Ennore, 3 in Hosur, Alwar, Pantanagar and Bhandara. With these the company has a production capacity of 150000 vehicles per annum.
GM
India is now the fourth biggest car market in the Asian continent and car companies are taking notice. General Motors announced their interest in the growing auto market of the country. Aside from General Motors, the alliance of Nissan and Renault has already started testing the Indian auto market. The companys decision to market smaller cars in the country is due to the fact that the three-quarters of all the cars sold in India are compact cars.
Honda Hondas small cars to be sold in India will be built on a plant to be constructed in Rajasthan. Hondas announcement to enter the small car market in India is fueled by the prediction that the countrys demand for small cars will continue to increase in the near future. It has been estimated that by the year 2016, annual car sales in India will reach 3 million units. Although it is speculated that Honda will be manufacturing small cars, the Japanese car company is yet to name what model they will be producing at the Rajasthan production plant. Upon completion, the assembly facility will be expected to produce 60,000 vehicles annually. By the year 2014, Honda plans to expand the facility and increase its production capacity to 200,000 per year Daimler Chrysler A joint venture between German auto maker Daimler AG and India's Hero Group will enable Daimler to increase its presence in India's truck market. Daimler is the largest truck manufacturer worldwide by sales, selling over 516,000 trucks and generating $45.86 bn. Daimler already has a plant in Pune that produces the Mercedes-Benz Actros. Daimler Chrysler India is a 100% subsidiary of Daimler Chrysler group and one of the first auto joint ventures set up in India. Daimler Chrysler India has a world-class production facility in Pune. Ford FoMoCo has plans to launch eight new vehicles in India over the next five years to increase its presence in one of the fastest-growing emerging regions. The Dearborn automaker expects to generate close to 70 percent of its global sales over the next decade in Asia Pacific and Africa markets. It is hoping to increase volume in the fast-growing emerging markets, where its competitor General Motors already has a big presence. The sales performance also represents an increase of 20 percent compared to June 2010 figures. Ford India is expanding its service and dealer network to provide world-class support to its fast growing customer base. Ford has invested heavily in India, with a Rs. 1700 crore integrated manufacturing plant at Maraimalai Nagar, equipped with state-of-the-art Ford technology and employing 1,000 people. Models include Ikon and Mondeo Volvo In India now Volvo has a presence in Trucks, Buses, Construction Equipment and Marine & Industrial Power Systems. Volvo Trucks division in India is developing the multi-axle, tractor-trailer market in the country; providing the most economical transport solutions. Volvo Construction Equipment (CE), launched and showcased its new series EC 140 BLC Hydraulic Excavator in New Delhi. This new Volvo B-series excavator represents the latest in engineering development and provides the highest performance, superior operator comfort and maximum productivity. Volvo CE in India operates through 9 independent dealers and support customers from 29 service points and 21 spare parts depots. India is a very important market for Volvo and they are expecting the construction
industry to grow substantially in the years to come which will boost demand for quality construction equipment and machinery Hyundai Suzuki Hyundai Motor Company, Korea, has constructed its largest overseas manufacturing plant in Chennai, India. Hyundai models include Santro, Accent and Sonata. On January 10, 2008, Hyundai Motor India Ltd.'s (HMIL) i10 was awarded the 'Car of the Year Award 2008' in the seventh edition of the CNBC-TV18 Autocar Auto Awards. The i10 was described as a great success with the company claiming that 25,000 units had been sold since the time it was launched in 2007. Hyundai posted a growth of 39 percent in sales in the Indian market due to good sales of the i10 in 2007. Hyundai Motor Company's strategy with reference to India as of 2008 was to convert its Indian operations into a key design, manufacturing, and export hub for its global operations while expanding its presence in India. This strategy was expected to enable the company to capture a large share of the global car market
the small cars sector. The increased competition encouraged the growth of the market. The growth rate of Indian Automotive Industry touched its peak of 20%. As per the records in the year 2008 India became the largest manufacturer of two and three wheelers in the world. India is the second largest manufacturer of tractors in the world. The Government of India kept on trying to increase the competitiveness of the automobile sector to enable it compete in the international arena. To attain this in a prearranged format, in 2006 it released the Automotive Mission Plan (AMP) 2016 with a vision to make Indian auto industry a destination of choice in the world for design and manufacture of automobiles and auto components with an output reaching to $145 billion accounting for more than 10 per cent of the GDP (gross domestic product) and providing additional employment to 25 million people by 2016. Due to the recession most of the industries were taken aback and automobile industry has taken a huge blow in the same during 2008-09 periods. So many plans and strategies introduced to bring back the sector to its expansion position like
1. SBI reduced interest rates on automotive loans in February 2009 2. Various stimulus package provided to automotive industry 3. implementation of 6th pay commission Companies also helped themselves out of recession by cutting the prices of various models, cutting the production and shutting down various plants and lay off employees to cut their expense. All these have resulted in huge turnaround by automobile industry. India's automobile industry posted a 26.41% increase in sales in 2009-10 which can be mainly mapped to the Government's incentive deals, which benefited demand, making it the second fastest growing market in the world after China. The year-onyear increase in automobile sales for August 2010 is one such case in point. With the possible exception of Fiat, it seems everybody else in the motor vehicle business in India has registered a 15%35% growth in sales - and even more in the case of some manufacturers who had low baselines to start with in 2009.
Competition and the global economic slowdown cut into the sales of Fiat and its debt rating was downgraded to just one rank above junk status. To reduce its debt, Fiat sold its stake in Ferrari and General Motors. Toyota Motor Corp. has acquired 68 million shares in Fuji Heavy Industries Ltd on Oct. 12, 2005 from a General Motors Corp. subsidiary for about 35.4 billion yen in a deal agreed upon by the three companies Toyota has thus become the top shareholder in Fuji. Toyota and Fuji launched a joint task force to consider specific plans for their cooperation in auto production and development. Pep Boys has signed a definitive agreement to acquire the assets and assume the property leases of Orlando-based retailer Florida Tyre on 14 October 2009. Tata Motors has fully acquired the Spanish bus company, Hispano Carrocera on 22 October 2009. The Indian group already had a 21% stake in the company, which it has held since 2005 China s Geely on Aug 3, 2010 completed its purchase of Ford Motor Co s Volvo unit, marking Chinas biggest acquisition of a foreign car maker and reflecting the nation s rapid rise in the auto world.
The impact of this merger has been disappointing. Chryslers market share in the US declined from 16.2 percent in 1996 to 13.2 percent in 2003. Operating profits turned negative in 2001. Chryslers top managers retired, quit or in several cases were pushed out as a result of the merger. So the flair for doing things cheap, quick and lean did not seep into the merged entity. On the other hand, Chrysler has improved its productivity by 8.3 percent and achieved cost savings in design and engineering. The market share of the combined entity has been falling. Worldwide market share for 2003 is 7.97 percent, and this fall is attributed to merger problems and stagnant sales at Daimler.
Powertrain and Safety: Engine Management, Power Steering, Electronic Suspension, Braking Systems etc. Vehicle Controls and Comfort/Convenience: Dashboard/Instrument Cluster, Security Alarm Systems, Climate Control etc. Driver Assistance: Heads Up Display, Tire Pressure Monitoring, Adaptive Cruise Control, Collision Warning etc. Communication and Infotainment: Audio Systems, Telematics, Navigation/GPS, Games Consoles etc.
PLD: A Major Technology Trend in Automobile Industry PLDs or Programmable logic devices are a power alternative to the silicon technology based semiconductors ASIC and ASSP. There was a time when these were the preferred semiconductor options, but now, car manufacturers in the global automobile industry are opting for more powerful yet cost-effective car design platforms to meet the growing networking needs of their increasingly complex car digital systems. Platform concept: A Landmark Technology Trend in Automotive Industry Platform concept is the newest thing in the evolutionary history of automotive designing. In this concept, one basic design is used for car model differentiation. The concept is further gaining popularity due to increase in the trend of converging data, audio and video in a single automotive space.
Increased Demand for Digital Content in Automobile Industry On-board motor digital content such as rear seat entertainment systems, navigation systems, and driver assistance applications are no more add-ons in a car model. They are now considered mainstream products in automobile industry. Quality- The Mainstay in Automobile Industry Motivated by the enhanced use of high definition, wireless communication in cars and vehicles, system OEMs and automakers in the global automobile industry are increasingly opting for cuttingedge technology driven semiconductor devices. All these technology progress in the automobile industry has significantly brought down the automotive design cycle from 60 months to approximately 24 to 36 months. This is further going to expedite the innovation of automotive technology in the years to come.
Innovations within the industry: The 21st century brought new concerns and pressures to the way companies innovate. If in the past innovation was predominantly driven by the intention of exceeding customers expectation or to create simpler and less costly processes; today many organisations are required to respond to environmental and social demands. With regard to the environment, the major environmental concerns in the 21st century are: atmospheric pollution (and its consequences for human health, global warming and ozone layer depletion), scarcity of freshwater, raw material land availability.
All these environmental impacts have a great impact on how companies manage their business, and therefore, they are also a driver to innovation. For instance, the availability of land can create a pressure on the prices for land disposal, which forces organisations to innovate in order to reduce the waste from their production sites. This is called Green Innovation Management which could be defined as the process to identify, implement and monitor new ideas that improve companys environmental performance while enhancing its competitiveness. Identification includes not only the understanding of environmental demands (shortage of resources, new environmental legislations, public pressure, etc), but also customers requirements and acceptance of environmentally-friendly products, competitors actions, amongst other factors that need to be considered in the innovation of processes or products. Implementation refers to the development of the idea in the market. And finally, monitoring is the activity that should feedback the company about its green innovation in order to enhance the learning of innovating in sustainable way. Green Innovation can happen either to respond to local or global environmental concerns or to construct an environmental leadership in the sector. Interestingly, Green Innovation can have ecological or economical motivation, and as other types of innovation, it can be incremental or radical. OEMs will only slightly increase their R&D spending. While Western car manufacturers will cap their R&D investments, OEMs from China, India and South Korea will boost their spending on innovation. The concentration process in the supplier industry will improve innovative strength and
networking opportunities with other partners another way of cutting costs while increasing the quality of innovations. Depending on the business design of the supplier and OEM, four dimensions must be brought into alignment: innovation proposition, competence focus and collaboration, innovation business case, and innovation organization and structure. There are several ways to create innovation in the automotive market: We can redefine existing products and market segments, create new ones, and attack competitors strongholds, those products with which a manufacturer captures a significant portion of the market. Technology advances and innovative automotive electronic systems are driving up overall vehicle efficiency in both internal combustion and hybrid vehicles. However it is not just improvements in individual systems and components that are helping reduce fuel consumption, CO2 emissions and costs. Many of the real breakthroughs in vehicle efficiency are being achieved when the car is viewed as a complete, smart set of sub-systems.
Life Cycle
An industry's position and a product's position in their life cycles also lead to very different decisions concerning their futures. Generally, industries have longer life cycles than products. For example, the large family-sedan appears to be well into the decline stage. After decades of dominance in the automobile industry, only a few large cars, such as Ford's Crown Victoria, are being manufactured. The automobile industry, on the other hand, has lasted more than one hundred years and shows no signs of declining even with concerns about the declining world supply of oil; with alternative-fuel research getting started in earnest, the automobile industry will likely outlast even the oil industry upon which it is currently based. Products are defined as groups of similar products, and industries are defined as a collection of comparable product groups. Life cycle analysis studies the phases of life, the repeated patterns that occur during life, and the causes and effects of incidences, aiming at something that can be recognized and learned from the earlier life cycles of the items under study. In everyday language, life cycle analysis is often associated with environmental discussion and green values. There is actually more than one definition of product life cycle. The definition may pivot on a customer view, an enterprise view or the product itself:
Enterprise view - when the product ceases to be produced or supported. Customer view - when the product ceases to be used and is disposed of. Product - type of product, market segment and whether a single product or part of a range
General motors The General Motors Company, also known as GM, is a United States-based automaker with its headquarters in Detroit, Michigan. The company manufactures cars and trucks in 34 countries, recently employed 244,500 people around the world, and sells and services vehicles in some 140 countries. GM is ranked as the largest U.S. automaker and the world's second-largest for 2008, having the third-highest 2008 global revenues among automakers on the Fortune Global 500.The company plans to focus its business on its four core North American brands: Chevrolet, Buick, GMC, and Cadillac.
Bajaj Bajaj Auto is a major Indian automobile manufacturer started by a Rajasthani merchant.The oldest plant at Akurdi (Pune) now houses the R&D centre Ahead. Bajaj Auto makes and exports motorscooters, motorcycles and the auto rickshaw.Over the last decade, the company has successfully changed its image from a scooter manufacturer to a two wheeler manufacturer. Its product range encompasses scooterettes, scooters and motorcycles. Its real growth in numbers has come in the last four years after successful introduction of a few models in the motorcycle segment.The company is headed by Rahul Bajaj who is worth more than US$1.5 billion.In 1986, it managed to produce and sell 500,000 vehicles in a single financial year. In 1995, it rolled out its ten millionth vehicle and produced and sold 1 million vehicles in a year. Hero Honda Hero Honda Motors Limited has been the largest two wheeler company in the world for eight consecutive years. The company had a market share of 41.35% in the year 2008-2009 and over a 25 year span it has crossed the 15 million unit milestone. Hero Honda sells more two wheelers than the second, third and fourth placed two-wheeler companies put together.Hero Honda, based in Delhi, India is a joint venture between the Hero Group of India and Honda of Japan. It has been referred to as the world's biggest manufacturer of 2-wheeled motorized vehicles since 2001, when it produced 1.3 million motorbikes in a single year. During the fiscal year 2008-09, the company has sold 3.28 million bikes and the net profit of the company stood at Rs. 1281.7 crore , up 32% from the previous fiscal year.The company's most popular model is the Hero Honda's Splendor, which is the world's largest-selling motorcycle, selling more than one million units per year. Comparison of growth of the two wheeler market between bajaj and honda
Review of the major players in the luxury car market is as depicted below
rising interest rates. In FY09, the industry has grown by 2.6%. Indias low cost of operations has led to an increase in outsourcing of auto components from the local players. Some companies are looking at sourcing components from local suppliers and others are setting up their own manufacturing units; some are opting for a mix of both.During the last two years, more than 100 projects have been announced in the auto components industry, with investments worth more than INR100 billion (US$1.9 billion). Currently, North America and Europe are the two primary export destinations for the components industry.
The passenger carrier segment comprises of buses used for transportation of people for both interstate and local transportation. In FY09, this segment decreased by 7% and accounted for 16% of total domestic CV sales. The exports of passenger carriers decreased by 21% as compared to the previous year.
Some of the key investment plans in the year 2008-09 by automakers are as mentioned below Fiat: Opened a global sourcing office in New Delhi and is exploring possibilities of making India its sourcing hub Ford: Seeks to expand the engine production capacity at its Chennai plant to 250,000 per annum by 2010 Honda: Set up a powertrain facility project in Rajasthan with an investment of INR6 billion (US$115 million)
Automakers Announced Increase in Vehicles' Prices Maruti to cost 2% more. Hyundai to increase prices by Rs 6,000-25,000 Toyota to increase prices by Rs 15,000.