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PS200 HR/C

Solar-operated Submersible Pump System, 4" Helical Rotor (HR) or Centrifugal (C) Pump Unit

Characteristics

lift up to 50m flow rate up to 5.0m3/h simple installation

maintenance-free high reliability and life expectancy cost-efficient pumping

Applications
drinking water supply livestock watering pond management irrigation etc.

Components
Controller PS200 controlling of the pump system and monitoring of the operating states mounted at surface (no electronic parts submerged) two control inputs for well probe (dry running protection), float or pressure switches, remote control etc. automatic reset 20 minutes after well probe turns pump off protected against reverse polarity, overload and high temperature speed control, max. pump speed adjustable to reduce flow rate to c. 30% solar operation: integrated MPPT (Maximum Power Point Tracking) battery operation: low voltage disconnect and restart after battery has recovered max. efficiency 92% (motor + controller) enclosure: IP 54 (sealed, weatherproof) Motor ECDRIVE 200HR/C brushless DC motor no electronics inside motor water filled IP68, pressure balanced, unlimited submersion dynamic slide bearings, material: carbon/ ceramic wetted material: stainless steel (AISI 36), POM, rubber, cable drinking water approved Pump End (PE) high life expectancy none-return valve dry running protection (optional) material: stainless steel (AISI 36), rubber

HR Pumps Only helical rotor pump (positive displacement pump) two main parts only: stator and rotor, field serviceable stator: geometry made of abrasion resistant rubber rotor: stainless steel, hard chrome plated, abrasion resistant more resistant to damage by sand than other pump types self-cleaning

Performance
PS200 article # lift [m] max. flow rate [m3/h] max. efficiency [%] solar operation HR-04 007-X 0-50 0.8 60 HR-07 009-X 0-30 .2 6 nominal voltage 24-48V DC, open circuit voltage max. 00V DC solar generator [Wp] battery operation 80-300 80-300 80-300 HR-4 008-X 0-20 2.7 62 C-5-4 205 0-5 5.0 45 battery operation only

nominal voltage 24-48V DC

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Version 070509

PS200 HR/C

System Sizing Table: Battery Operation


PS200 HR, 24 V, Battery Operation
vertical lift [m] [ft] HR-04 5 6 HR-07 HR-4 HR-04 0 33 HR-07 HR-4 HR-04 5 50 HR-07 HR-4 HR-04 20 65 HR-07 HR-4 30 40 50 00 30 65 HR-04 HR-04 HR-04 pump type peak flow rate [l/min] 5.5 7.5 7.5 5.2 7.5 6.6 4.8 7.0 5.2 4.5 6.5 2.5 4.2 3.8 3.3 [US Gal./min] .5 2.0 4.6 .4 2.0 4.4 .3 .8 4.0 .2 .7 3.3 . .0 0.9 power [W] 24 37 40 29 42 55 34 50 74 38 60 9 48 58 65 4.0 4.0 4.0 2.5 20 65 2.5 5 50 2.5 0 33 2.5 5 6 wire size [mm2]

PS200 HR, 48 V, Battery Operation


vertical lift [m] [ft] HR-04 HR-07 HR-4 HR-04 HR-07 HR-4 HR-04 HR-07 HR-4 HR-04 HR-07 HR-04 HR-07 HR-04 HR-07 HR-04 pump type peak flow rate [l/min] .0 7.0 38.4 0.3 6.5 36. 0. 5.8 35.0 9.8 5.5 9.3 4.2 8.7 3.5 7.8 [US Gal./min] 2.9 4.5 0. 2.7 4.4 9.5 2.7 4.2 9.2 2.6 4. 2.5 3.8 2.3 3.6 2. power [W] 55 90 30 70 00 65 80 5 95 90 35 05 60 25 90 40 2.5 2.5 2.5 2.5 wire size [mm2]

30

00

4.0

40 50

30 65

4.0 4.0

PS200 C-5-4, 24 to 48V, Battery Operation


20V lift [m] 2.5 5 8 0 3 5 8 [ft] 8 6 26 33 43 49 59 power [W] 30 40 40 32 30 20 [l/min] 52 43 38 3 20 0 flow rate [US Gal./min] 3.7 .4 0.0 8.2 5.3 2.6 [Imp. Gal./min] .4 9.5 8.4 6.8 4.4 2.2 power [W] 92 206 206 205 204 200 90 [l/min] 62 55 49 45 39 34 25 20V flow rate [US Gal./min] 6.4 4.5 2.9 .9 0.3 9.0 6.6 [Imp. Gal./min] 3.6 2. 0.8 9.9 8.6 7.5 5.5 power [W] 278 278 278 276 270 268 247 [l/min] 65 63 59 55 50 45 35 20V flow rate [US Gal./min] 7.2 6.6 5.6 4.5 3.2 .9 9.2 [Imp. Gal./min] 4.3 3.9 3.0 2. .0 9.9 7.7

wire size

use min. 4mm2 / AWG #0 cable; max. length 5m / 50ft

For Battery and Solar Direct Systems


Lift Limits These systems are selected for optimum performance. To allow unexpected drawdown, each system can handle an additional 5 % lift. Higher Lift? Higher Flow Rate? Choose PS600/200 for higher lift, higher flow rate applications and lower cable cost. Wire Sizes Cable Layout is calculated to stay within 4 % power loss. Variations of Length Longer: for each 50 % increase, the next larger wire size is required Shorter: for each 33 % decrease, the next smaller wire size is required Array To Controller: if shorter than 6 m / 20 ft: 4 mm2 / #0 min. Controller To Low-Water Probe:  mm2 / #8 min. 2-conductor

For Solar Direct Systems


System Voltage 24-48 V nominal, e.g. 2 to 4 standard 2 V modules wired in series, Voc 00 V max. How Daily Water Volume Is Calculated Daily volume is calculated by integrating real flow versus realistic solar (PV) output through the day. The solar array is fixed at tilt angle = latitude of the location. irradiation: kWh/m/day = peak sun hours/day Flow rates may vary +/- 0 %.

Version 070509

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PS200 HR/C

System Sizing Table: Solar-direct operation


PS200 HR, 24V nominal voltage
2x 12V standard modules in series irradiation 4.0 kWh/m2/day, tilted surface
vertical lift [m] 5 [ft] 6 HR-04 HR-07 HR-04 HR-07 HR-04 HR-07 HR-04 HR-07 HR-04 HR-04 HR-04 HR-04 pump type peak flow rate [l/min] 7.2 3.0 6.5 3.0 6.0 2.0 5.8 2.0 5.7 5.5 5. 5. flow rate for PV array power peak [m3/day] 80Wp 2.2 2.0 2.0 .7 .8 .5 .4 . . 0.8 20Wp 2.5 3.5 2.3 3.0 2.0 2.8 .6 2.5 .5 .2 .0 see 36-48V table 50Wp 2.8 4.7 2.6 4.2 2.4 3.9 2.2 3.7 2. 2.0 .8 wire size [mm2] 2.5

irradiation 6.0 kWh/m2/day, tilted surface


vertical lift [m] 5 [ft] 6 HR-04 HR-07 HR-04 HR-07 HR-04 HR-07 HR-04 HR-07 HR-04 HR-04 HR-04 HR-04 pump type peak flow rate [l/min] 7.2 3.0 6.5 3.0 6.0 2.0 5.8 2.0 5.7 5.5 5. 5. flow rate for PV array power peak [m3/day] 80Wp 3.5 4.0 3.3 3.9 2.9 3.5 2.5 2.4 2.2 .9 20Wp 3.8 6.0 3.6 5.2 3.5 5.0 3.3 3.8 3.0 2.8 2.0 see 36-48V table 50Wp 4.0 7.0 4.0 5.4 4.0 5.2 3.9 4.9 3.5 3. 2.5 wire size [mm2] 2.5

0

33

2.5

0

33

2.5

5

50

2.5

5

50

2.5

20 25 30 40 50

65 82 00 30 65

2.5 2.5 2.5 4.0 4.0

20 25 30 40 50

65 82 00 30 65

2.5 2.5 2.5 4.0 4.0

PS200 HR, 36-48V nominal voltage


2x 12V standard modules in series irradiation 4.0 kWh/m2/day, tilted surface
vertical lift [m] 5 [ft] 6 HR-04 HR-07 HR-04 HR-07 HR-04 HR-07 HR-04 HR-07 HR-04 HR-07 HR-04 HR-04 HR-04 pump type peak flow rate [l/min] 2.0 9.5 .8 9.0 .5 8.5 .5 8.0 .3 7.5 .0 .0 0.5 flow rate for PV array power peak [m3/day] 50Wp 4.8 4.7 4.5 4.2 4.0 3.9 3.5 3.3 2.6 2.0 .7 .3 200Wp 5.4 7.0 5.0 6.0 4.6 6.0 4.2 5.5 3.6 2.5 3.0 2.4 2.0 250Wp 6.4 8.5 6.0 7.5 5.7 7.4 5.4 7.0 5. 4.0 4.8 3.5 3.0 wire size [mm2] 2.5

irradiation 6.0 kWh/m2/day, tilted surface


vertical lift [m] [ft] HR-04 5 6 HR-07 HR-4 HR-04 0 33 HR-07 HR-4 HR-04 5 50 HR-07 HR-4 20 65 HR-04 HR-07 HR-04 HR-07 HR-04 HR-04 HR-04 pump type peak flow rate [l/min] 2.0 9.5 36.0 .8 9.0 34.0 .5 8.5 33.0 .5 8.0 .3 7.5 .0 .0 0.5 flow rate for PV array power peak [m3/day] 50Wp 6.3 8.5 .0 6.0 8.0 9.0 5.5 7.0 8.0 5.5 6.0 5.0 5.0 4.3 3.0 2.0 200Wp 6.6 9.5 5.0 6.5 9.0 3.0 6.0 8.3 .0 6.2 7.5 5.6 6.5 4.9 4.0 3.0 250Wp 7.3 0.5 8.0 7.0 0.0 6.0 6.8 9.5 4.0 6.6 9.0 6.2 8.0 5.8 5.0 4.2 2.5 2.5 2.5 2.5 wire size [mm2]

0

33

2.5

5

50

2.5

20

65

2.5

25 30 40 50

82 00 30 65

2.5 2.5 4.0 4.0

25 30 40 50

82 00 30 65

2.5 2.5 4.0 4.0

Conversion for Wire Sizes


AWG # 8 # 2 # 0 #8 #6 mm2  4 6 0 6

Conversion for Flow Rates


 m3  m3  l/min  l/min 264 US Gal. 220 Imp. Gal. 0.264 US Gal./min 0.220 Imp. Gal./min

Conversion for Lift/Length


m 3.3 ft

Table shows nearest larger metric cross section.

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PS200 HR/C

Dimensions and Weights


dimensions L [mm] Pump Unit (PU) (motor + pump end) HR-04 HR-07, HR-4 C-5-4 Controller PS200 32024060 0.023 .2 .8 780 77 527 595 586 342 85 85 85 96 96 96 G  /4 G  /4 G  /4 8506050 8506050 6606050 0.0204 0.0204 0.058 .2 .5 0.0 2.0 2.3 0.5 A [mm] B [mm] D [mm] S [mm] packaging [mm] shipping dimensions shipping volume [m3] net weight [kg] gross weight [kg]

By cutting the rubber spacers, diameter can be adjusted from

O147 S

47mm (6) to 00mm (4)

101

O10

1m

1m O8

1m O8

225 188

108 100

248 208

276
Controller PS200

Pump Unit HR-04

Pump Units HR-07, HR-4

Pump Units C-5-4

ON-OFF

Sand and Silt Tolerance The pump (HR) has a higher resistance to wear from sand, clay etc. than any other pump type. In properly constructed wells the amount of solid particles is within the tolerance of the pump. A concentration of particles higher than 2% (by volume) may cause blockage in the pump or the drop pipe, especially at low flow rates. Do not use the pump to clean out a dirty well.

Pump Cable and Splice Standard submersible cable, 3-wire + ground (total four wires). Connection to the pump is made using industry-standard splicing methods. Drop Pipe G  /4 (optional:  NPT) pump outlet. If water is dirty consider a smaller sized drop pipe to increase the flow velocity. This helps to exhaust solid particles and prevent accumulation in the pipe. When considering reduced pipe size, consult a pipe sizing (friction loss) chart. Pipe can be of any standard material, rigid or flexible. A torque arrestor is not required.

Temperature Limits Pump end, motor: water temperature up to +40C (+04F) Specify temperature range on order. Controller: ambient temperature -30C to +55C (-22F to +3F) Warranty Two years manufacturers warranty against defects in material and workmanship

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