Académique Documents
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Contents
Rev 1.1
Rev 1.1
1.2 Warranty
The period of warranty for this unit is 12 months, beginning on the day of delivery to the end user. Within this period of warranty we will remedy free of cost -either by our service representatives/authorized dealers or directly in the factory- and defects that have been caused by a manufacturing defect or by use of defective materials. Important Note Any repairs to be performed on the unit may be carried out only by the manufacturers own personnel or by a qualified person or firm that has been expressly authorized by us to perform such work. If repair work has been carried out by an authorized person or company, the serviceman is required to issue to the user/owner a certificate detailing about the nature and scope of the maintenance or repair work done. Such certificate must show the date when the work has been carried out and must be signed, giving full particulars as to the person/company performing the work. If repair work has been carried out by a party other than the manufacturer, the equipment or parts repaired must be labelled also with the repairers identification mark.
1.3 Hotline
In case you need information of a technical nature, please use the following hotline. Martin Medizin-Technik Hotline Technical Service Tel. (0 74 61) 706-343 Fax (0 74 61) 706-190 Our technical service representatives are available Monday through Friday from 8 a.m. to 5 p.m. In case you have any questions concerning maintenance contracts or training courses, please contact our Technical Service manager (Tel. 0(+049) 7461 706-332).
Rev 1.1
Compensation Claims In case any damage or loss occurred, the user/buyer is required to immediately notify either the seller or the carrier to this effect; otherwise the buyer shall have no right to claim compensation. In said event, a certificate of loss must be established immediately and must be submitted either to a MARTIN representative or to MARTIN directly so that the compensation claims involved can be duly filed with the insurer.
Martin ME MB1 ME M1 Service Manual side of the board may have touchable high levels versus electronic ground level which may cause electric shock.
Rev 1.1
Martin ME MB1 ME M1 Service Manual It is the nature of an electrosurgery unit to generate high voltages of high frequency for dissection and coagulation of corporal tissue. Though body contact to such voltages does not result in electric shock, it may result in severe burns in a point even in case of unipolar contact because of HF leakage currents. Direct bipolar body contact of the HF current may result in severe injuries.
Maximum 400 Watts of HF output power in the cutting mode, maximum 250 Watts in the
contact coagulation mode and 120 Watts in the spray coagulation mode, additional maximum 100 Watts in the bipolar coagulation mode with the ME MB1. coagulation with the ME MB1.
Separate settings of HF output power for cutting and coagulation, additional for bipolar
Self-explaining design and easy handling. Microcontroller operated. Adaptive neutral electrode monitoring, alternatively use of non-sectored as well as sectored neutral electrodes. Only one footswitch for monopolar and bipolar operation with the ME MB1, selectable at the front panel. All-around closed case prevents the ingress of dust or liquids. Can be fixed on a console with means of click-on bolts like the other units of the ME series. Settable to the global most common mains voltages.
Rev 1.1
Output voltages:
Cutting 1: Cutting 2: Contact coagulation: Spray coagulation: Bipolar coagulation: (ME MB1 only)
max. 2300Vpp open circuit max. 2500Vpp open circuit max. 3200Vpp open circuit max. 6000Vpp open circuit max. 600Vpp open circuit
Protection class: Degree of ingress prot.: Type of circuit: Mode of operation: Dimensions: Weight:
I IP X1 CF defibrillation proof Intermitting operation INT 10s/30s 405mm X 135mm X 380mm (BxHxD) 8.1 kg
conform with 93 / 42 / EEC
Rev 1.1
Rev 1.1
Martin ME MB1 ME M1 Service Manual The units ME M1 and ME MB1 have a monitoring system for the neutral electrode which monitors unsectioned neutral electrodes for correct connection or cable faults as well as two-sectored neutral electrodes additional for correct application. Monitoring of correct application will be performed adaptive, i. e. the unit matches automatically to individual peculiarities of electrodes from different manufacturers as well as those of different patients. The phenomenon that alarm will not disappear or disappear after long time in one case and does not reappear though the electrode is peeled off of the skin for more than the half area in another case does not occur. The unit will recognize a single use electrode which is folded with the sections to each other or attached to a metal surface as faulty (impedance alarm). In case of alarm of not connected or insufficient applied neutral electrode the red light above the neutral electrode socket will blink. On attempt of activation of a monopolar operation mode an intermitting acoustic alarm signal will be audible. In case of impedance alarm, the blinking frequency of the red light will be half, so this kind of alarm can be distinguished from the other one which will be important for correct trouble shooting. In the alarm state, the activation of monopolar HF activation is disabled, however, bipolar activation is not affected by this. The units ME M1 and ME MB1 have a monopolar active electrode handle socket to which optional a handle with MARTIN coax connector or with a three-pin connector as is common in the US market may be plugged. Activation of HF current may be performed by the handle or by footswitch. There is a mutual latching of activation signals in a manner that in case of simultaneous operation of both finger switches or both footswitch pedals or of one finger switch together with one footswitch pedal none of both functions will be valid. Additional, the ME MB1 has a coax socket for connection of a MARTIN cable for instruments for bipolar coagulation. The mains socket for detachable mains cord together with the mains fuses is at the rear of the unit. The lighted mains switch is at the front. Setting of the unit to the mains voltage is performed at the manufacturers site, the setting is marked at the rear side. A later change to an other voltage can be done by use of another bridging plug inside the unit and exchange of the mains fuses. Additionally, at the rear side, there are an equipotential connector and an outlet for the acoustic signal as well as an alignment orifice for the basic loudness. The case is made from sheet steel and has no venting slots. It is located on four stands. For fixing the unit at a console, there are receptacles in the bottom which enable the click-on at ballpin bolts.
4.4 Mechanical Design Guideline for the design of the units ME M1 and ME MB1 have been an almost simple and clearly visible assembly to make service as easy as possible. The bottom part of the case serves as a rack which picks up the HF generator PCB, the mains inlet, the equipotential connector the sound transducer and the front part with handling elements and sockets. Rev 1.1 9
Martin ME MB1 ME M1 Service Manual The front part is placed in guiding grooves below and fixed in its position with two threaded bolts at the upper side. At this front part, the connection sockets are fixed with screws either direct or with means of flanges, the front PCB is fixed screwless by snap-in between elastic snap fixtures. At the front side, the top of the case is fixed in a groove in the front part, at the rear side it is fixed by four screws at its rim. The unit consists of the following components in which it can be dismantled easily without expense for service or demonstration purposes: Case bottom with threaded bolts for PCB mount, stands and type label Case top Mains socket with mains fuses Equipotential connector Sound transducer and loudness control subassembly Cable set for protective earth and equipotential conductors Connection cable for front PCB HF generator PCB front part, consisting of subassemblies as follows: Plastic mould with receptacles and two-parted front layout Front PCB with keys and lamps Two or three setpoint potentiometers with rotary knobs Mains switch with connection cable
Neutral electrode socket with insulation cup Monopolar combi-socket Footswitch socket with flange Bipolar socket with spacer and flange (ME MB1 only)
Rev 1.1
10
(not connected)
NETZTEE.DS4
Rev 1.1
11
Martin ME MB1 ME M1 Service Manual The power supply consists of an auxiliary supply and the main supply for HF generator operation. The auxiliary supply voltage is generated by a mains transformer which is placed at the main PCB with consecuting SMPS for 15 Volts. From this 15 Volts supply, a 5V voltage controller is fed which serves as supply for the microcontroller and its peripherals. The mains transformer is protected by an integrated thermoswitch and additionally by a fuse F1 (315mA medium blow) at the primary side and by a fuse F2 (1.6A medium blow). On change to another mains voltage by exchange of the plug X6, the primary of this transformer will also be changed. The variable power supply voltage from 0V up to 115V to feed the HF generator will be generated by a primary-side switchmode power supply unit with half bridge topology. The output power of the HF generator will be controlled by the level of this DC voltage. The primary side protection of this SMPS is performed outside the main board with two slow blow fuses in the mains cord socket which form the protective fuses of the unit. The value of these fuses is 4A for the mains voltage range 220V - 240V and 8A for the range 100V - 127V. At the rear side of the unit is a mark which indicates the value of the applied fuse and to which mains voltage the unit is set. The change to another value of mains voltage will be performed by exchange of the plug X6. Warning! If the unit will be connected to 230V if it is set to 100V - 127V, this may cause damage to the SMPS! Control of the SMPS is performed by a SMPS controller at the secondary side which drives the transistors at the primary via pulse transformers. The operation frequency is about 100kHz. The power supply circuit contains a current limiter circuit which prevents damage caused by a shorted circuit in a fault condition. Please note that a part of the power board is connected to mains voltage directly. This area is placed at the rearmost left side of the board and is separated by a mark in the print. Design precautions provide that body contact to live parts is impeded, but generally it is possible. After switch-off of mains voltage, the capacitors at the rectifier lose their electric charge rather slowly, so they keep hazardous voltage after separation from mains for a longer period of time. HF Generator The HF generator is a switchmode amplifier which operates at fixed frequencies. It consists of a power stage which will be driven by a pulse pattern generator. Depending on the selected current mode, this pulse pattern generator generates the different signals for this current mode. Between the power stage and the output transformer, there is a matching circuit, the branches of which will be selected by relays corresponding to the selected current mode. With the ME MB1, the output signal of the power stage will be switched to a separate bipolar output transformer on activation of the current mode "bipolar coagulation".
Rev 1.1
12
Rev 1.1
15V 5V T4 Aux. power supply
T7 T5
X6
Mains power input Bipolar patient circuit (ME MB1 only) 15V-100V DC C125 T8 C126 T10 C121 C122 X13
Mains
X1
Bipolar
2V - 12V DC
T9
Cut
X2
2V - 12V DC
Setpoint generator Relay driver K1 L3 K4 K3 K2 T1 Active electrode Handpiece control secondary side U1A U1B Handpiece control primary side X10
Coag
X3
X4
C43
Microcontroller X8
X7
Sound generator
Block diagram
X14
13
Footswitch
Front PCB
Case wall
100V-127V X1 X5
X6
X6
X1
220V-240V
F2
X14
X14
F1
X15
NE
X8
X16
X8
CUT COAG
X12 NE
X10
X12
X7
X13 BIP X7 FUSS
X2
X3
BICOAG
X4
SPRAY
WIRINGE.DS4
X13
black white/black white/brown brown
Wiring diagram
Rev 1.1
14
Martin ME MB1 ME M1 Service Manual Setpoint Generator and Overdose Fault Monitor The required HF output power will be set by rotary potentiometers. Corresponding to the selected operation and current mode, the signal of one of these potentiometers will be selected, matched to the current mode and fed to the SMPS as its setpoint value. This analogous signal path control happens in the setpoint generator. To prevent that a fault in the setpoint generator will result in an overrated output power, all setpoint values in the units ME M1 and ME MB1 will be generated twice. While one of both values is fed to the SMPS as its setpoint value, the other value is fed to a monitoring circuit which compares it to the output value of the SMPS. If this circuit recognizes that both values differ too much, then it interrupts the energy flow path by cutting off the auxiliary energy which is used to drive the relays in the output circuit of the HF power stage which results in an interruption of the link between power stage and HF output transformers. Handpiece control circuit Activation of HF power may be performed optionally and in the same manner by footswitch or by an electrode handle with finger switches. Activation of HF power by means of finger switches at the electrode handle is enabled by an interface circuit which transfers the control signals by means of special optocouplers over the required insulation barrier according to the IEC 601 standard. For the transfer of two signals over a twin wire line, an encoding of current direction is performed in the handle which has to be decoded in the interface circuit by two signal paths with counterwise current direction permittivity. To keep compatibility to the three-pin connectors as known from the US market, the encoding for this connectors has to be performed subsequent in the unit. The power supply of this circuit is performed by a small converter, the output voltage of which will be transferred over the insulation barrier by means of a transformer.
Neutral Electrode Monitoring The units ME M1 and ME MB1 are able to monitor a neutral electrode for correct connection. For this purpose, the neutral electrode will be connected to the unit with a cord with two wires to which the current returning to the unit will be divided. These two wires may be linked either together to a single-plated electrode or to both of the sections of a split-plated neutral electrode. Monitoring of the neutral electrode is performed by monitoring the impedance between both of these wires. With single-plated electrodes, a monitoring of connection of the electrode and of non-interruption of the cord is possible, with spliced electrodes an additionally monitoring of correct application at the patient which is part of the monitoring circuit in this case is possible. The units need not to be set to the electrode type being used.
Rev 1.1
15
Martin ME MB1 ME M1 Service Manual Controller The ME M1 has a HF generator for monopolar operation mode which is controlled central by a microcontroller system. With the ME MB1, the generator may be switched to bipolar operation mode. The controller performs the functions as follows: Self test of the program memory and the peripherals Input of front key operation Permanent memory of front key settings Management of finger and footswitch signals Co-ordination of control signals Activation of HF generator Control of pulse pattern generation Selection of operation mode of HF generator Activation of the relays for current mode selection Control of indication lamps for activation and NE alarm Adaptive neutral electrode monitoring Activation of acoustic alarm signal Besides the microcontroller, the activation of HF current has to be permitted by a parallel installed circuit which is independent from the microcontroller system.
Safety Functions Because a HF electrosurgery unit imposes input of energy to a patient treated with it, there is generally a hazard for the patient, if this input of energy occurs without control. So there is a requirement for minimizing this hazard to an acceptable low level by means of appropriate design precautions as far as this is manageable from the unit's side.
Rev 1.1
16
Martin ME MB1 ME M1 Service Manual From the unit's side, the fault conditions as follows shall be recocnized and managed: Unintended activation of HF power output Output power at a higher dose than set with the ME M1 and ME MB1, there are a number of design precautions made to meet both of this aspects. An unintended activation may occur in three ways:
Unintended operation of a finger or footswitch, this also means "jamming" after intended
operation as a consequence of a fault of an activation element. Unintended activation as a consequence of a fault in the control signal path of the external accessory. Unintended activation as a consequence of a fault in the inner signal path of the unit. The first item cannot be recognized reliably by devices incorporated into the unit. A technical unit is not able to make a decision whether an operation of a switch by an external force was intended by the user or not. Also, a technical unit does not differ between an intended operation of a switch and a short of the cable or a rupture of a reset spring in the switch. So, with this safety aspect the user has to be involved in the decision whether this is a case of fault or not. Commonly HF electrosurgery units have an acoustic activation indicator which enables the user to recognize also an unintended activation of power. So the safety problem is focused to the reliability of this acoustic indicator. At the ME M1 and ME MB1, the acoustic signal is generated by a programmable sound generator. Activation of this sound generator can be performed either by the control or by a direct signal of the HF power stage. In case of unusual long activation time (more than 15 Seconds) the loudness of the activation signal rises because this may be a fault condition. A check of the function of the activation signal is to be performed by the user before each use of the unit. In case that an activation key is operated before the unit is switched on, Hf output power is disabled because this condition may occur if faulty accessory is connected to the unit.
Rev 1.1
17
Martin ME MB1 ME M1 Service Manual The occurrence of overrated output power may be caused by faults as follows: Fault at one of the setpoint potentiometers or its connection cables Fault in the analogous signal path for SMPS output control Fault in the regulator circuit of the SMPS
The occurrence of one of this three faults would result in an output power which is not in accordance with the setting of the rotary knob. There is an overdose protection circuit incorporated into the ME M1 and ME MB1 to prevent this. By use of double potentiometers, the setpoint value of each operation mode is present twice. The signal paths of both setpoint values are separated from each other. One out of both (identical) setpoint values will be fed to the SMPS as control voltage. The output voltage of the SMPS will be compared with the second setpoint value. Beyond a certain difference, the output power will be disabled. The compare circuit is designed in a manner that its failure will result in a disabling of output power. This protection circuit acts both at the controller system and directly at the current mode relays K1 to K4. The controller system performs a self check on power-on of the unit. A fault in the HF power stage and its HF output circuit cannot result in an increased power output because there is no additional feed of energy to this parts of the circuitry.
Rev 1.1
18
Rev 1.1
19
Set of Assembling Parts ME M1, ME MB1, Consisting of: 08-018-00-30 60 61 62 63 64 65 66 67 68 69 Case Stand Spacer 6/3.5 X 10 Threaded Bolt inside/outside M4 X 15 Hex Nut M3 DIN 934 Hex Nut M4 DIN 934 Lock Washer S3 Lock Washer S4 Self-Tapping Screw 2.9 X 13 Self-Tapping Screw 2.9 X 9.5 Spacer 8/4.5 X 20 Set of Self Adhesive Symbols for ME Units Incandescent Bulb for Front PCB Fuse Fuse Fuse Fuse 4A Slow Blow (Mains Fuse 220V-240V) 8A Slow Blow(Mains Fuse 100V-127V) 0.315A Medium Blow (Fuse F1) 1.6A Medium Blow (Fuse F2) 08-018-00-02 08-012-00-03 08-034-00-15 08-034-00-14 08-034-00-35 08-034-00 28 08-008-00-21 08-008-00-22
Rev 1.1
20
20 41 66 64 41 66 64
21 22
6563
64 66 69
61
30
61
X1 X5
X6
F2 F1
X14
65 63
X15
NE
40
X8
X16
CUT
COAG
BICOAG
51
SPRAY
X12 NE
X13 BIP
X7 FUSS
62 60 2
62 60 42
ME MB1
M O NO P O L AR
B IPO LA R
AUFBAUE.DS4
3 4
23
32
31
33
31
Mechanical design
Rev 1.1 21
5. Push case top completely at the rear wall of the case bottom (2) and fix it with screws (68).
Don't pull the case top with the screws towards the front else the rim may be deformed. Put unit at an even underground and check for correct ground contact of all of the four stands else release mechanical tension by loosening and retightening of the screws.
5. Pace spare part from the inside with the cable tree directed to the right. On tightening the nut,
keep potentiometer held counterwise by hand else the setting may get an offset in clockwise direction. 6. Rearrange rotary knob. If the knob cannot be turned freely, the potentiometer is not centered correctly. Correct centering by loosening and retightening of the nut. 7. Reconnect cable connector to the HF generator PCB (51) to the corresponding connection X2, X3 or (with ME MB1 only) X4. 8. Perform safety checks according to item 6.5. 9. Close case according to item 5.2.
Rev 1.1
22
Rev 1.1
5 5 MONOPOLAR
5 4 7 8 9 1 10 1 10 2 9 3 8 7 3 2 6 5 4
ME M1
COAG.
6
CUT
ON
OFF
F
FRONTM1E.DS4
23
32
33
34
Front section ME M1
23
Rev 1.1
5 5 5 MONOPOLAR
5 4 7 8 9 1 10 1 10 2 9 3 8 7 3 2 6 5 4
ME MB1
CUT COAG.
6
BIPOLAR COAG.
3 2 1 10 5 4 6 7 8 9
ON
OFF
F
FRONTVSE.DS4
23
32
33
34
38
36
24
Rev 1.1
31 31
FRONTRSE.DS4
50
42
67
35 34
33
67 32
23
40
25
5.4 Exchange of Sockets and Assembled Parts (32-38) at the Front Part
1. Open unit according to item 5.2. 2. Disconnect connections X2 and X3, at the ME MB1 also X4 of setpoint potentiometers (31) from the HF generator PCB (51). 3. Disconnect the flat cable (42) to the front PCB from the connector X8 at the HF generator PCB (51).
4. Disconnect connectors X12 of the neutral electrode socket (32) and X10 of the active
electrode socket (33), at the ME MB1 also X13 of the bipolar socket (36) at the front side of the HF generator PCB (51). 5. Disconnect the plugs of the mains switch cable tree (40) from the connection X1 at the rear of the HF generator PCB (51) and from the mains cord socket (21). 6. Unscrew threaded bolts (62) from the upper left and right front inside of the front part (3). Take away front part from the front of the case bottom. 7. Unscrew and replace faulty socket. Note for correct mounting position. On exchange of bipolar socket (36) of the ME MB1, remove clamp ring from the old socket, take old socket out of the flange (37) and replace by spare part. Note spacer (38) when reassembling to the front part.
8. For exchange of the mains switch (23), disconnect the plugs of the cable tree (40). Press down
plastic springs at the upper and lower side of the body of the switch and press switch outwards. Press in spare part from the front side, note that the "0" at the rocker has to be upside. Reconnect cable tree as shown in the wiring diagram. Take care of correct connection. Faulty connection of the wires may result in damage of the switch.
9. For removing the front PCB (50) from the front part (3), the plastic spring holders at the upper
edge of the board have to be bent away. Then tilt board away from the front part until it can be taken out of the receptacles at the lower edge of the board. The spring holders are only to be bent backwards when the front part is disassembled. If the front part is assembled to the case bottom, the transversal bar at the front of the case bottom inhibits that. For reassembling, place board into the receptacles below the key orifices in the front part. Take care of right positioning of the keys in their orifices. Then latch the upper edge behind the spring holders while the holders are to be bent slightly away by hand.
Rev 1.1
26
Martin ME MB1 ME M1 Service Manual 10. For reassembling, place front part (3) at the front edge of the case bottom (2). Rearrange threaded bolts (62) at the left and right upper inside of the front and tighten.
11.
Place cable tree (40) of the mains switch into the space beneath the left side of the HF generator PCB (51), rearrange connection X1 at the HF generator PCB and rearrange connection of the brown and the brown and white cable to the mains cord socket (21).
12. Rearrange connection of the neutral electrode socket (32) to the connector X12 at the left side of the front of the HF generator PCB. 13. Rearrange connection of the active electrode socket (33) to the connector X10 at the left side of the front of the HF generator PCB. 14. Rearrange connection of the footswitch socket (34) to the connector X7 at the front of the HF generator PCB. 15. With the ME MB1, rearrange connection of the bipolar electrode socket (36) to the connector X13 at the front of the HF generator PCB. 16. Rearrange connection of flat cable (42) from the front PCB to connector X8 at the right side of the HF generator PCB.
17.
Rearrange connections of the setpoint potentiometers (31) to the connectors at the front of the HF generator PCB, the left potentiometer for cutting to X2, the potentiometer for monopolar coagulation to X3. With the ME MB1, additionally reconnect the potentiometer for monopolar coagulation to X4. Perform safety checks according to item 6.5. Close unit according to item 5.2.
18. 19.
Rev 1.1
27
5.5 Disassembling and Reassembling of HF Generator PCB (51) 1. Open unit according to item 5.2. On disassembling of the HF generator board, please keep in
mind that the capacitors in the SMPS section keep voltage for about 20 Seconds after switching off and disconnection from mains until they are discharged. 2. Disconnect all connectors from the board. 3. Loosen the seven hex nuts (64) from the fixation bolts with a 7mm socket wrench. Remove nuts and lock washers (66). 4. Remove board to the upside. 5. On mounting of a new board, change the plug (43) or (44) respectively from the connector X6 of the old board to the new board. Both of the microcontrollers IC D10 and IC D19 have also to be transferred to the new HF generator board (refer to items 6.3 and 6.4).
6. On reassembling, please note that all of the seven plastic spacers (69) are present at the
fixation bolts. Place board from the upside at the fixation bolts. 7. Put on lock washers (66) and hex nuts (64) and retighten.
8. Reconnect all cable connections: connect cable (40) from the mains switch to X1 at the left
rear edge, cable from NE socket (32) to X12 at the left front edge, the connector of the active electrode socket (33) to X10 at the left front edge, the connector of the footswitch socket (34) to X7 in the middle of the front edge, with the ME MB1 the connector of the bipolar socket (36) to X13 in the middle of the front edge. Reconnect the connectors of the setpoint potentiometers to X2 and X3, with the ME MB1 also to X4 at the front edge, the connector of the flat cable (42) to the front board to X8 at the right side and the connector of the sound transducer assembly (30) to X14 at the right rear edge according to the wiring diagram. 9. Perform alignments according to item 8.2. 10. 11. Perform safety checks according to item 6.5. Close case according to item 5.2.
Rev 1.1
28
Rev 1.1
29
HF power and current meter type MARTIN EPM 2 or FM 2097 or comparable unit Voltmeter
1/4'' coax plug with resistor 270 Ohms 1/4'' coax plug shorted Monopolar MARTIN handpiece or Monopolar handpiece with US three pin connector Set of monopolar measure cords Symmetrical bipolar measure cord Screw driver for alignment
6.1.2 Labelling: Label "Equipotential" under the equipotential terminal at the outside of the rear case wall. Label "Protection Earth" beneath the PE terminal at the inner side of the rear case wall. Serial number at the type label and at the inner side of the rear case wall. CE label at the rear case wall.
Type label:
Gebr. Martin Ludwigstaler Strae 132 D 78532 Tuttlingen
Medizin-Technik
martin
ME M1
-------------------------------------------------------------100-127/230-240V 50/60 Hz 800VA Type CF Class I -------------------------------------Monop : 400W/300 Ohm 450 kHz int 10s/30s -------------------------------------Serial No.: MEM1 000098XXXX
HF-Chirurgie
Made in Germany
Rev 1.1
30
Medizin-Technik
martin
ME MB1
--------------------------------------------------------------100-127/230-240V 50/60 Hz 800VA Type CF Class I -------------------------------------Monop : 400W/300 Ohm 450 kHz Bip : 100W/100 Ohm int 10s/30s -------------------------------------Serial No.: MEMB1 000098XXXX
HF-Chirurgie
Made in Germany
Designation of fuses:
POWER
6.1.3 Functional checks
1. Connect footswitch to unit. Connect active electrode socket and neutral electrode socket of the
unit with monopolar measure cords to the power meter. Set power meter to 300 Ohms and operate mains switch of the unit. Check mains switch for proper operation.
2. When the power-on selftest is over, check all keys for proper operation. Operate which belong
to the same functional block alternating. If the keys operate properly, switchover occurs on moderate operating force which will be acknowledged by lighting of the operated key and simultaneous becoming dark of the neighbour key.
3. Operating of setpoint potentiometers, check for jam of movement or other mechanical faults.
4. Disconnect measure cord from neutral electrode socket. The red alarm lamp over the socket has to start blinking. Operate one of the finger switches at the electrode handle. An intermitting acoustic warning signal must be audible. Reconnect measure cord. The alarm lamp must stop blinking.
Rev 1.1
31
5. Operation of "cutting" function with the yellow footswitch pedal and the yellow key at the
electrode handle successively. Then an acoustic activation signal must be audible and the yellow indication lamp "CUT" has to light. Check for continuous alteration of output power by turning the rotary knob for cutting power setting and observing the display of the power meter. 6. Operation of "coagulation" function with the blue footswitch pedal blue key at the electrode handle successively. With the ME MB1, the signal path of the footswitch signal must be set to the monopolar coagulation channel by operation of the corresponding selection key. The acoustic activation signal must be audible and the blue indication lamp "COAG" has to light. Check for continuous alteration of output power by turning the rotary knob for coagulation power setting and observing the display of the power meter.
7. With the ME MB1, connect the bipolar output with the bipolar measure cord to the power
meter, set key for footswitch signal path selection to bipolar coagulation. Activate bipolar coagulation with the blue footswitch pedal. Check for continuous alteration of output power by turning the rotary knob for bipolar power setting and observing the display of the power meter.
1. Alignment of neutral electrode monitor. Connect voltmeter to the test points X18 (ground) and
X22 (plus). Plug 1/4'' coax plug with incorporated 270 resistor into NE socket. Set trimmer "NE" to a display of 2.3V.
2. Alignment of cutting power: Connect active electrode socket and neutral electrode socket with
measure cords to HF power meter which is set to 300 Set rotary knob for "cut" power setting . to maximum (position 10). Push the left selection key for cut 1 selection. Activate cutting mode. Set trimmer "CUT" to a display of 400 W. Then select key for cut 2, activate cutting mode and check displayed value of HF power. The value has to be in the range of 300 W 60 W.
Rev 1.1
32
X1 X5
X6
F2 F1
X14
X15
NE X22 X18
X17
X8
X16
CUT
COAG
BICOAG
X12 NE
X13 BIP
X7 FUSS
SPRAY
Setting of operation point of NE monitor: Between X18 and X22 2.3V with resistor 270 at NE socket
Output power Output power Cut 1: Contakt Coagulation: 400 Watts at 300 250 Watts at 200
Output power Output power Bipolar Coagulation: Spray Coagulation: 100 Watts at 100 120 Watts at 300 (ME MB1 only)
3. Alignment of contact coagulation HF power: Set HF power meter to 200 Turn rotary knob for .
"coagulation" power setting to maximum (position 10). Push the left selection key for contact coagulation. Activate the monopolar coagulation mode. Set trimmer "COAG" to display of 250 W at the HF power meter. This setting also influences the output power alignment for spray coagulation. So, on altering this setting, the alignment for spray coagulation is also to be done anew!
4. Alignment of spray coagulation HF power: Set HF power meter to 300 Turn rotary knob for .
"coagulation" power setting to maximum (position 10). Push the right selection key for spray coagulation. Activate the monopolar coagulation mode. Set trimmer "SPRAY" to display of 120 W at the HF power meter. This setting requires the preceding alignment of contact coagulation!
5. With the ME MB1, alignment of bipolar coagulation HF power: Connect bipolar output socket
with bipolar measure cord to HF power meter which is set to 100 Turn rotary knob for "bipolar . coagulation" to maximum (position 10). Push the selection key for footswitch signal path selection in the bipolar section of the front panel. Activate the bipolar coagulation mode. Set trimmer BI-COAG to display of 100 W of the HF power meter.
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6.4 Software Updating The units ME M1 and ME MB1 are equipped with two microcontrollers which contain the program memories (embedded controller). In case of a software updating, one of the controller itself or both of them are to be exchanged. This is to be performed as follows: 1. Open the case according to item 5.2. Release the microcontroller chip from its socket by lifting it off of the socket by use of a suited tool (screwdriver or similar) through the orifice at the side wall and take it away upwards. 2. Place the new component, note that the "pin 1" mark is directed towards the big heatsink.
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220V to 240V 100V to 127V T4A T8A (slow blow) (slow blow)
IC D19 microcontroller
220V-240V
100V-127V
X1 X5
X6
F2 F1
X14
X15
NE
X8
X16
CUT
COAG
BICOAG
X12 NE
X13 BIP
X7 FUSS
SPRAY
UMSTELLE.DS4
Change of settings
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IC D10 microcontroller
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Medizin-Technik
Test Report
Tester: ........................................................
EN 60601
_____________
1. Measurements refer to reverse of this test report 2. Points of non-compliance: .................................................................................................. ............................................................................................................................................ ............................................................................................................................................ ............................................................................................................................................ ............................................................................................................................................ ............................................................................................................................................ ............................................................................................................................................ ............................................................................................................................................ 3. No faults of faults which do not concern safety. The unit may be operated for further use. 4. The unit may be operated for further use if the faults mentioned above are removed. 5. Errors which require maintenance or repair of the unit before next operation else patients, users or third persons may be object of hazard. Date: Signature: Next date of check :
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Tester:
Current No.:
1. Type label 2. User's instruction manual 3. Labelling 4. Operation elements 5. Equipotential connector 6. Genuine accessories? (Else designation of manufacturer) 7. Visual check of HF connection cords 8. Footswitch at OP site waterproof and AP proof 9. Operation mode of neutral electrode marked 10. No output power when neutral electrode missing 11. Monitoring circuit of the neutral electrode 12 Check for operation of handswitch and footswitch control 13 Check for optical and acoustic signal on HF activation 14 HF power measurement (maximum at nominal resistance) Cutting 1 at 300 Ohms (400W + 0 W / 80W): Cutting 2 at 300 Ohms (300W 60W): Contact coagulation at 200 Ohms (250W 50W): Spray coagulation at 300 Ohms (120W 24W): Bipolar coagulation at 100 Ohms (100W 20W):
.............. Watts .............. Watts .............. Watts .............. Watts .............. Watts
Comments: .................................................................................................................................... .... ...................................................................................................................................................... ..... ...................................................................................................................................................... ..... Electrical measurements according to IEC 601: 15. Isolation resistance mains versus case: ............... M 16. Isolation resistance applied part: ............... M 17. Measurement of protective earth conductor resistance: ............... 18. Low frequency leakage current, normal condition: ............... A 19. Low frequency leakage current, single fault condition: ............... A 20. Enclosure leakage current, normal condition: ............... A 21. Enclosure leakage current, single fault condition PE conductor: ............... A 22. Enclosure leakage current, single fault condition mains: ............... A 23. Patient leakage current, normal condition: ............... A 24. Patient leakage current, single fault condition PE conductor: ................ A 25. Patient leakage current, single fault condition mains: ............... A 26. Patient auxiliary current, normal condition: ................ A 27. Patient auxiliary current, single fault condition PE conductor: ................ A 28. Patient auxiliary current, single fault condition mains: ............... A 29. Patient leakage current with voltage in parallel to applied part: ................ A 30. dto., interchanged phases: ................ A Unit checked at ............................. From: ....................................................................................
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7. Fault Diagnosis
Fault Probable Cause Main switch illumination No mains voltage remains dark, elements at the front remain dark, no operation of the unit Mains cord not or not proper connected at the plug side or at the unit's side Mains power is not switched on Mains fuse blown Troubleshooting Check mains power supply
Mains switch illumination lights, the elements at the front remain dark, no operation of unit.
Mains switch illumination lights, elements at the front operate normally, no HF output power and no acoustic activation signal No output power with only one Fault of the setpoint Exchange setpoint current mode potentiometer of this current potentiometer mode or its cable connection Fault of the setpoint signal path Exchange HF generator board
Switch on unit Check fuses in the unit's mains socket and replace when needed. If the fuse blows again immediately, there is a fault with the SMPS. Replace HF generator board. Primary fuse F1 of the auxiliary Check for proper marking of mains transformer is blown mains voltage at the unit's rear side. Check fuse F1 inside the unit and replace if needed. If fuse F1 or F2 blows again immediately after exchange, then exchange HF generator board. Secondary fuse F2 of the Check for proper marking of auxiliary mains transformer is mains voltage at the unit's rear blown side. Check fuse F2 inside the unit and replace if needed. If fuse F2 or F1 blows again immediately after exchange, then exchange HF generator board. Fault of the HF generator Exchange HF generator board
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IC D15, pin 2 IC D15, pins 11 and 14 IC N3, pin 1 Setpoint voltage Output signals of the Current limiter signal signal ofSMPS PWM controller approx. 4V: Not active 0.5V to 5V approx. 2V: Active
X1 X5
X6
F2 F1
X14
X15
NE X22 X18
X17
R167
X8
X16
CUT
COAG
BICOAG
X12 NE
X13 BIP
X7 FUSS
SPRAY
MESSPE.DS4
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8. Alterations
8.1 Procedure
As experience shows, during their sales lifetime technical products undergo repeated technical alterations due to steady product improvements. To the service this imposes the problem of having several versions of the same type of unit and prior to each repair it must be clarified which version is present. Prior to any manipulation of the unit it is necessary to know the state of the version! With the units ME M1 and ME MB1, this is indicated in the serial number: ME MB1 XX XX XX XXXX Type of unit Hardware state Software state Year of production Consecutive numbering
The hardware state is defined by: Revision state of boards Revision state of mechanical construction Revision state of alignments The boards are equipped with two labels. One of the labels contains the manufacturer's identity number C40-XXXX and a consecutive test number with signature or identity number of the tester. The second label indicates the state of revision. If such a revision is present in the market, it will be concern of the following items. If such a board will be repaired at the manufacturer's site, it will get a third "repair" label. If possible, such boards will be updated to the actual state of revision and, after complete test procedure, will be used for repairs as exchange boards. If it has the same MARTIN ordering code as the old part according to item 5.1, a board with a higher state of revision may replace a board of lower state of revision (stepdown compatibility). Vice versa, this is generally not valid! Rev 1.1 43
Martin ME MB1 ME M1 Service Manual What makes the difference between new revisions and their predecessors and which compatibilities are valid will be explained in the items corresponding to the different configurations. On release of a new revision, a description of the new configuration will be created and distributed by the MARTIN Service Center by the same way like this service documentation.
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8.4 Configurations ME M1
8.4.1 Configuration 0000 Serial numbers: Software: Front PCB: HF generator PCB: From ME M1 0000 98 0100 to ME M1 0000 98 0119 1.02 MB1 D10 (Ordering code 08-008-00-21). 1.05 MB1 D19 (Ordering code 08-008-00-22). C40-1573 version 00. As a spare part, also version 01 may be used (ordering code 08-010-00-40). C40-1572 version 00. As a spare part, also version 01 may be used (ordering code 08-014-00-26).
8.4.2 Configuration 0100 Serial numbers: Software: Front PCB: From ME M1 0100 98 0120 1.02 MB1 D10 (Ordering code 08-008-00-21). 1.05 MB1 D19 (Ordering code 08-008-00-22). C40-1573 version 01 (ordering code 08-010-00-40).
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8.5.1 Configuration 0000 Serial numbers: Software: From ME MB1 0000 98 0100 to ME MB1 0000 98 0149 1.01 MB1 D10. As a spare part, use 1.02 MB1 D10 (Ordering code 08-008-00-21). 1.02 MB1 D19. As a spare part, use 1.05 MB1 D19 (Ordering code 08-008-00-22). C40-1541 version 00. As a spare part, also version 01 may be used (ordering code 08-010-00-39). C40-1533 version 01 or 02. As a spare part, also version 03 may be used (ordering code 08-014-00-25).
8.5.2 Configuration 0001 Serial numbers: Software: Front PCB: HF generator PCB: From ME MB1 0001 98 0150 to ME MB1 0001 98 0199 1.02 MB1 D10 (Ordering code 08-008-00-21). 1.05 MB1 D19 (Ordering code 08-008-00-22). C40-1541 version 00, Version 01 (ordering code 08-010-00-39). C40-1533 version 02. As a spare part, also version 03 may be used (ordering code 08-014-00-25).
8.5.3 Configuration 0101 Serial numbers: Software: Front PCB: HF generator PCB: From ME MB1 0101 98 0200 1.02 MB1 D10 (Ordering code 08-008-00-21). 1.05 MB1 D19 (Ordering code 08-008-00-22). C40-1541 version 01 (ordering code 08-010-00-39). C40-1533 version 03 (ordering code 08-014-00-25).
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