ROI-0G6424-A52E 001220

HYBRID CONVERTER INSTRUCTION MANUAL

NEC Corporation
TOKYO, JAPAN
2000 NEC Corporation

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CONTENTS

CONTENTS
TITLE
1 1.1 1.2 2 2.1 2.2 3 3.1 3.2 3.3 3.4 3.4.1 3.4.2 4 4.1 4.2 4.2.1 4.2.2 5 5.1

PAGE

GENERAL 1-1 Composition 1-2 Performance 1-3 FUNCTIONAL OPERATION 2-1 Signal Conversion and Combining/Dividing 2-1 Alarm and Control 2-1 OPERATION 3-1 Interface Terminals 3-1 Controls and Indicators 3-6 Switch Function 3-6 Equipment Start-up and Shut-down 3-9 Start-up 3-9 Shut-down 3-10 MAINTENANCE 4-1 Precautions 4-1 Corrective Maintenance 4-1 Fault Isolation 4-1 Aliment 4-2 REFERENCE DRAWINGS 5-1 List of Reference Drawings 5-1

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GENERAL

1. GENERAL
This section provides general information on the Hybrid Converter (HYB CONV). The HYB CONV, which is connected with the PASOLINK, PASOLINKS, 2000 Series and 2500 Series equipment manufactured by NEC as shown in Fig. 1-1, permits point-to-point interconnection of supervisory (SV) signals having specified electrical characteristics (such as RS-232, RS-422, etc.) between the equipment.

2000S SV

2000S SV

2000S SV

HYB CONV

SV PASOLINK/ PASOLINK-S/ 2500S

SV PASOLINK/ PASOLINK-S/ 2500S

SV PASOLINK/ PASOLINK-S/ 2500S

SV PASOLINK/ PASOLINK-S/ 2500S

Fig. 1-1 Typical System Block Diagram

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1.1 Composition
The equipment composition is shown in Fig. 1-2. COVER

2 (TOP VIEW)

No. 1 2 3

Module Name G6426A MAIN BOARD G6425A FRONT BOARD X0581A DC-DC CONV

Remarks

Fig. 1-2 Component Module Arrangement

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GENERAL

1.2 Performance
The performance characteristics of the HYB CONV is listed in Table 1-1.
Table 1-1 Equipment performance

Interface Bit rate: Level: Interface Terminal: Electro magnetic Compatibility (EMC): Power requirement: Power consumption: Dimensions: Weights: Environmental characteristic Temperature: Humidity:

9.6 kbps or 19.2 kbps RS-232, RS-422 or RS-485 7 channels ETS 300385 Class B DC 20 to 60 V or DC +20 to +60 V Approx. 15 W 422 (wide) 43.6 (high) 250 (deep) 3 kg

0 to +50 C Up to 90%

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FUNCTIONAL OPERATION

2. FUNCTIONAL OPERATION
This section covers functional operation of the Hybrid Converter (HYB CONV). The HYB CONV provides the following functions to permit interconnecting the supervisory (SV) signals between connected equipment. A functional block diagram of the HYB CONV is shown in Fig. 2-1. RS-232 to RS-422/RS-485 Conversion RS-422/RS-485 to RS-232 Conversion Signal Combining and Dividing

2.1 Signal Conversion and Combining/Dividing

The SV signals in RS-232, RS-422 and RS-485 are applied to related converter (CONV) circuits through interface terminals. In each of the circuits, the SV signal is first converted into a signal in transistortransistor logic (TTL). Either of the signals output from the RS-232 and RS-422/RS-485 CONV circuits is manually selected by setting a switch of selector (SEL) circuit. The selected signal is applied to a re-timing circuit which provides sampling and jitter re-timing. By re-timing the jitter, several-hop transmission of the signals is established. The SV signal is split by a divider (DIVIDE) into each channel, as required. The output signals from the DIVIDE circuits are applied to combiner (COMB) circuits through bus lines. In each COMB circuit, the signals are combined in a stream, and then applied to an RS-232/RS-422/RS-485 SEL circuit. The SEL circuit is manually set to select either the RS-232 circuit or RS-422/RS-485 circuit. The signal passing through the SEL circuit is fed to the related CONV circuit (RS-232 or RS-422/RS-485). Here, the signal in TTL is converted into a signal in RS-232, RS-422 or RS-485 for associated equipment.

2.2 Alarm and Control

When the external power of DC-DC CONV module is faulty, the SV1 and SV2 signals for RS-422/RS-485 are protected through relay contacts of RL2, RL3, RL4 and RL5. During the alarm conditions, a power supply alarm (PS ALM) is reported to external through relay contact of RL1, and a power (PWR) indicator is unlighted.

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SV1

SV2

RL2 *1 *2

RL3

RL4 *1

RL5 *2

RS-232 CONV

RS-422/ RS-485 CONV

RS-422/ RS-485 CONV

RS-232 CONV

RS-232 CONV

RS-422/ RS-485 CONV

RS-422/ RS-485 CONV

RS-232 CONV

RS-232/RS-422/ RS-485 SEL *3

RS-232/RS-422/ RS-485 SEL *3 RE-TIMING

*4

RS-232/RS-422/ RS-485 SEL *3

RS-232/RS-422/ RS-485 SEL *3 RE-TIMING

*4

COMB *5

DIVIDE

*5

BUS LINE

COMB

*5

DIVIDE

*5

COMB

*5

DIVIDE

*5 *4

RE-TIMING RS-232/RS-422/ RS-485 SEL *3

*1

RS-232/RS-422/ RS-485 SEL *3

*2

SAME AS LEFT

SAME AS LEFT

SAME AS LEFT

SAME AS LEFT

RS-232 CONV

RS-422/ RS-485 CONV SV3

RS-422/ RS-485 CONV

RS-232 CONV

SV4 RL2 RL3 RL4 RL5 +5 V

SV5

SV6

SV7

PWR RL1 NC COM PS ALM NO

Notes:*1 *2 *3 *4 *5

Line driver termination switch is controlled by switch in TERM (TX). Line receiver termination switch is controlled by switch on the TERM (RX). RS-232 or RS-422/RS-485 select switch is controlled by switch on the INTERFACE. Re-timing path-through select switch is controlled by switch on the REGENE THRU. Combing/Dividing path-through select switch is controlled by switch on the REGENE THRU.

Fig. 2-1 HYB CONV Functional Block Diagram

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OPERATION

3. OPERATION
This section provides instructions for operating the Hybrid Converter (HYB CONV). Included is information on the interface terminals, controls, indicators, switch function, equipment start-up and equipment shut-down.

3.1 Interface Terminals

The HYB CONV has interface terminals to interconnect supervisory (SV) signals, alarm signals with associated equipment. These interface terminals are located as shown in Fig. 3-1, and are used as described in Table 3-1.

SV1

SV2
OFF ON

SV3 SV4
OFF ON

SV5

SV6

SV7

ALM

SEL V
HYB CONV

TERM (TX) ESP

TERM (RX)

RS232 OFF 9.6K OFF RS422/ ON 19.2K ON RS485 HYB/COMB THRU REGENETHRU INTERFACE REGENE RATE

ALM

PWR FUSE (7.5A) SEL V + 2060 V

SV1

SV2

SV3

SV4

SV5

SV6

SV7

(FRONT VIEW)

Fig. 3-1 Location of Interface Terminal

Table 3-1 Interface Terminals

Terminal

Description

SV1 Pin 2 Pin 3 Pin 4 Pin 5 Pin 6 Pin 7

Supervisory (SV) signal 1 input/output terminal Network management system (NMS)1 input (RS-232 IN #12) NMS1 output (RS-232 OUT #14) NMS1 RTS input (RS-232 IN #12) NMS1 CTS output (RS-232 OUT #13) Loop 1 Ground

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Table 3-1 Interface Terminals Terminal Description

Pin 8 Pin 10 Pin 11 Pin 13 Pin 14

Loop 1 NMS1 input + (RS-422/RS-485) NMS1 input (RS-422/RS-485) NMS1 output + (RS-422/RS-485) NMS1 output (RS-422/RS-485) Note: Cable connection between pins 6 and 8 depends on system configuration.

SV2 Pin 2 Pin 3 Pin 4 Pin 5 Pin 6 Pin 7 Pin 8 Pin 10 Pin 11 Pin 13 Pin 14

Supervisory (SV) signal 2 input/output terminal NMS2 input (RS-232 IN #12) NMS2 output (RS-232 OUT #14) NMS2 RTS input (RS-232 IN #11) NMS2 CTS output (RS-232 OUT #13) Loop 2 Ground Loop 2 NMS2 input + (RS-422/RS-485) NMS2 input (RS-422/RS-485) NMS2 output + (RS-422/RS-485) NMS2 output (RS-422/RS-485) Note: Cable connection between pins 6 and 8 depends on system configuration.

SV3 Pin 2 Pin 3 Pin 4 Pin 5 Pin 6

Supervisory (SV) signal 3 input/output terminal NMS3 input (RS-232 IN #12) NMS3 output (RS-232 OUT #14) NMS3 RTS input (RS-232 IN #11) NMS3 CTS output (RS-232 OUT #13) Loop 3

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OPERATION

Table 3-1 Interface Terminals Terminal Description

Pin 7 Pin 8 Pin 10 Pin 11 Pin 13 Pin 14

Ground Loop 3 NMS3 input + (RS-422/RS-485) NMS3 input (RS-422/RS-485) NMS3 output + (RS-422/RS-485) NMS3 output (RS-422/RS-485) Note: Cable connection between pins 6 and 8 depends on system configuration.

SV4 Pin 2 Pin 3 Pin 4 Pin 5 Pin 6 Pin 7 Pin 8 Pin 10 Pin 11 Pin 13 Pin 14

Supervisory (SV) signal 4 input/output terminal NMS4 input (RS-232 IN #12) NMS4 output (RS-232 OUT #14) NMS4 RTS input (RS-232 IN #11) NMS4 CTS output (RS-232 OUT #13) Loop 4 Ground Loop 4 NMS4 input + (RS-422/RS-485) NMS4 input (RS-422/RS-485) NMS4 output + (RS-422/RS-485) NMS4 output (RS-422/RS-485) Note: Cable connection between pins 6 and 8 depends on system configuration.

SV5 Pin 2 Pin 3 Pin 4 Pin 5

Supervisory (SV) signal 5 input/output terminal NMS5 input (RS-232 IN #12) NMS5 output (RS-232 OUT #14) NMS5 RTS input (RS-232 IN #11) NMS5 CTS output (RS-232 OUT #13)

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Table 3-1 Interface Terminals Terminal Description

Pin 6 Pin 7 Pin 8 Pin 10 Pin 11 Pin 13 Pin 14

Loop 5 Ground Loop 5 NMS5 input + (RS-422/RS-485) NMS5 input (RS-422/RS-485) NMS5 output + (RS-422/RS-485) NMS5 output (RS-422/RS-485) Note: Cable connection between pins 6 and 8 depends on system configuration.

SV6 Pin 2 Pin 3 Pin 4 Pin 5 Pin 6 Pin 7 Pin 8 Pin 10 Pin 11 Pin 13 Pin 14

Supervisory (SV) signal 6 input/output terminal NMS6 input (RS-232 IN #12) NMS6 output (RS-232 OUT #14) NMS6 RTS input (RS-232 IN #11) NMS6 CTS output (RS-232 OUT #13) Loop 6 Ground Loop 6 NMS6 input + (RS-422/RS-485) NMS6 input (RS-422/RS-485) NMS6 output + (RS-422/RS-485) NMS6 output (RS-422/RS-485) Note: Cable connection between pins 6 and 8 depends on system configuration.

SV7 Pin 2 Pin 3 Pin 4

Supervisory (SV) signal 7 input/output terminal NMS7 input (RS-232 IN #12) NMS7 output (RS-232 OUT #14) NMS7 RTS input (RS-232 IN #11)

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OPERATION

Table 3-1 Interface Terminals Terminal Description

Pin 5 Pin 6 Pin 7 Pin 8 Pin 10 Pin 11 Pin 13 Pin 14

NMS7 CTS output (RS-232 OUT #13) Loop 7 Ground Loop 7 NMS7 input + (RS-422/RS-485) NMS7 input (RS-422/RS-485) NMS7 output + (RS-422/RS-485) NMS7 output (RS-422/RS-485) Note: Cable connection between pins 6 and 8 depends on system configuration.

ALM Pin 2 Pin 3 Pin 4 Pin 5 SEL V Pin 1 Pin 2

Power supply alarm (PS ALM) output terminal PS ALM (COM) PS ALM (NO) PS ALM (NC) Ground DC power input terminal (SEL V: Safety Extra-Low Voltage) 0* (or +48 V**)
48 V* (or 0 V**)

Note: * 20 to 60 V DC power input **+20 to +60 V DC power input G Frame ground

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3.2 Controls and Indicators

The controls and indicators on the HYB CONV are shown in Fig. 3-2. These functions are described as below. PWR indicator Lights when the DC-DC CONV operates normally. PWR - switch Turn input DC power on or off. PWR OFF ON TERM (TX) ESP TERM (RX) OFF ON OFF 9.6K OFF RS422/ ON 19.2K ON RS485 HYB/COMB THRU REGENETHRU INTERFACE REGENE RATE RS232

PWR
HYB CONV

ALM

PWR FUSE (7.5A) SEL V + 2060 V

SV1

SV2

SV3

SV4

SV5

SV6

SV7

(FRONT VIEW)
Fig. 3-2 Location of PWR Switch and PWR Indicator

3.3 Switch Function

As shown in Fig. 3-3, switches are provided on the front of HYB CONV. The operation of these switches are described in the following figures. TERM (TX) TERM (TX): TERM (RX): INTERFACE: HYB/COMB THRU: REGENE THRU: REGENE RATE: Fig. 3-4 Fig. 3-5 Fig. 3-6 Fig. 3-7 Fig. 3-8 Fig. 3-9 REGENE RATE
HYB CONV
ALM PWR FUSE (7.5A) G SV1 SV2 SV3 SV4 SV5 SV6 SV7 SEL V + 2060 V

INTERFACE
OFF ON TERM (TX) TERM (RX) OFF ON

REGENE THRU

RS232 OFF 9.6K OFF RS422/ ON 19.2K ON RS485 INTERFACE HYB/COMB THRU REGENETHRU REGENE RATE

ESP

TERM (RX)

HYB/COMB THRU (FRONT VIEW)

Fig. 3-3 Location of Switch

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OPERATION

TERM (TX) Switch

Description

SV1 to SV7

SV1

SV7 OFF ON

When line receiver(s) of connected equipment is terminated, related switch(es) is set to OFF position. When line receiver(s) of connected equipment is not terminated, related switch(es) is set to ON position.

TERM (TX) Notes: 1. In RS-232 application, all switches are set to OFF position. 2. In RS-485 application, both terminals in the system must be terminated. Method of terminating depends on system configuration.
Fig. 3-4 TERM (TX) Switch Setting

TERM (RX) Switch

Description

SV1 to SV7

SV1

SV7 OFF ON

When line driver(s) of connected equipment is terminated, related switch(es) is set to OFF position. When line driver(s) of connected equipment is not terminated, related switch(es) is set to ON position.

TERM (RX) Notes: 1. In RS-232 application, all switches are set to OFF position. 2. In RS-485 application, both terminals in the system must be terminated. Method of terminating depends on system configuration.
Fig. 3-5 TERM (RX) Switch Setting

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INTERFACE Switch

Description

SV1 to SV7

SV1

SV7 RS232 RS422/ RS485

In RS-232 application, related switch(es) is set to RS-232 position. In RS-422 or RS-485 application, related switch(es) is set to RS-422/RS-485 position.

INTERFACE
Fig. 3-6 INTERFACE Switch Setting

HYB/COMB THRU Switch

Description

SV1 to SV7

SV1

SV7 OFF ON

When combining and dividing function is not required, related switch(es) is set to ON position. When combining and dividing function is required, related switch(es) is set to OFF position.

HYB/COMB THRU Note: SV1 switch must be set to the same position as SV2 switch, SV3 switch to the same position as SV4, and SV5 switch to the same position as SV6. For SV7, only combining and dividing function is provided.
Fig. 3-7 HYB/COMB THRU Switch Setting

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OPERATION

REGENE THRU Switch

Description

SV1 to SV7

SV1

SV7 OFF ON

When the re-timing function is required, related switch(es) is set to OFF position. When the re-timing function is not required, related switch(es) is set to ON position.

REGENE THRU
Fig. 3-8 REGENE THRU Switch Setting

REGENE RATE Switch

Description

SV1 to SV7

SV1

SV7 9.6 K 19.2 K

When bit rate at 9.6 kbps is required, related switch(es) is set to 9.6 K position. When bit rate at 19.2 kbps is required, related switch(es) is set to 19.2 K position.

REGENE RATE Note: When REGENE THRU switch(es) is set to OFF position, this switch(es) can be used.
Fig. 3-9 REGENE RATE Switch Setting

3.4 Equipment Start-up and Shut-down

Procedures for equipment start-up and shut-down are described below.

3.4.1 Start-up
The procedure for starting the equipment is described below. (a) Test Equipment Required Digital Multimeter (b) Procedure

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Step

Procedure

Before connecting the power connector to the HYB CONV, check that the SEL V voltage is between 20 V to 60 V or +20 V to +60 V with the digital multimeter, Referring to Fig. 3-10, turn on the PWR (Switch is set to (ON) position). switch.

PWR OFF ON TERM (TX) ESP TERM (RX) OFF ON OFF 9.6K OFF RS422/ ON 19.2K ON RS485 INTERFACE HYB/COMB THRU REGENETHRU REGENE RATE RS232

HYB CONV
ALM PWR FUSE (7.5A) SEL V + 2060 V

SV1

SV2

SV3

SV4

SV5

SV6

SV7

(FRONT VIEW)

SEL V

Fig. 3-10 Location of PWR -

Switch and SEL V Terminal

3.4.2 Shut-down
The procedure for stopping the equipment is described below.
Step Procedure

Referring to Fig. 3-10, turn off the PWR (Switch is set to (OFF) position).

switch.

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MAINTENANCE

4. MAINTENANCE
This section provides instruction for maintaining the Hybrid Converter (HYB CONV). Included are precautions and corrective maintenance.

4.1 Precautions
The following precautions must be carefully observed during maintenance. Caution: To protect the internal circuits against discharge, engineers are requested to wear and connect it to the frame ground Protection (ESP) before disconnecting connector (see Fig. 4-1). electrostatic a wrist band Electrostatic the D-sub

(a) Before beginning maintenance, notify the related stations that maintenance is forthcoming. (b) Before disconnecting D-sub connectors, the PWR ON-OFF switch must be set to OFF position. ESP
OFF ON TERM (TX) ESP TERM (RX) OFF ON INTERFACE RS232 OFF OFF RS422/ ON ON RS485 HYB/COMB THRU REGENETHRU

SV1

SV2

SV3

SV4

SV5

(FRONT VIEW)
Fig. 4-1 Location of ESP Button

4.2 Corrective Maintenance 4.2.1 Fault Isolation

Alarm conditions are identified through PWR LED indication on the HYB CONV or alarm indication at related equipment. When the PWR indicator on the HYB CONV is unlighted, proceed to Fig. 4-2. When the failure of SV signal at the related equipment is appeared, replace the HYB CONV with a spare.

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[1] Disconnect power connector from SEL V on the HYB CONV.

[2] Check that the input power voltage is between 20 to 60 V or +20 to +60 V with the digital multimeter.

[3] Is input power voltage from external equipment normal.

Yes

[5] DC-DC CONV module is faulty. Replace the HYB CONV with a spare.

No

[4] External power supply equipment is faulty.

Fig. 4-2 Fault Isolation

4.2.2 Aliment
After replacing the faulty HYB CONV with a spare, the switches on the front of HYB CONV must be verified and it must be set the same positions as the faulty HYB CONV (see para. 3.3 in Operation). After completing the cable connections, turn on the power switch.

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REFERENCE DRAWINGS

5. REFERENCE DRAWINGS
This section provides reference drawings of the equipment and component modules for Hybrid Converter (HYB CONV).

5.1 List of Reference Drawings

This chapter provides reference drawings as shown below. Equipment Name HYBRID CONVERTER Outline Drawing: Block Diagram: Module Name G6425A FRONT BOARD 181-3G6424-1/2X and 2X 181-1G6424-X Drawing No. 181-2G6425-X 181-1G6425-X 181-3G6425-XP 181-2G6426-1/5X to 5X 181-1G6426-1/3X to 3X 181-3G6426-XP 181-2X0581-1/4X to 4X 181-1X0581-1/3X to 3X 181-3X0581-XP Index 02 Drawing No. Index 01

G6426A MAIN BOARD

03

X0581A DC-DC CONV

04

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