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Polyurethane (PUR) Panel Specification

PAL Complete System Technology approach to pre-insulated ductwork is the solution to todays air distribution problems. Two type thickness of PUR panel offered for different needs. Specifications are listed as below:
Description
Thickness & Size of Panel Aluminum Foil

20 PU 80
20mm (4000mm x 1200mm)

30 PU 200
30mm (4000mm x 1200mm)

80 / 80 microns embossed both side 80 / 200 microns embossed both side Both sides of the aluminum foils are lacquered with a 3g/m2 weatherproof and ultraviolet rays protection polyester lacquer. 45 kg/m (1.36 kg/m per panel ) 48 kg/m (1.9 kg/m per panel ) Close cell rigid expanded PAL polyurethane foam >95%, CFC & HCFC free. Aluminum foils covering the panel assure a perfect vapor barrier. 15 m/s 1000 Pa -25C to +80C 0.022 W/mK or better Less than 0.5% M = Infinity Resistance Indoor purpose Air-conditioned areas Outdoor purpose Plant room, Riser and Exposed to weather 35 m/s 1750 Pa -35C to +110C

Density, Weight

Air Speed Pressure Temperature Thermal Conductivity Water Absorption Water Vapour Diffusion Usage

As SMACNA Associate Member, PAL is fully sealed systems conforms to DW 144 Class C-high pressure, which is same as G.I ducting system. Advantages: Cleanable, Hygienic Contains no microfibers Resistance to fungus growth Light weight : 15% of G.I duct Space & Energy Saving Low Leakage & U value Fast-Track Installation Site fabrication capability No limits to duct sizes High-Compressive Strength High rigidity / integrity Base material is impermeable to moisture, insoluble

1. 2. 3.

5-years warranty shall be offered for the insulation material characteristics. The panel manufacturer should be of European origin. All the panels to be used should be labeled by authorized international fire laboratories.

4.

The panel manufacturer shall comply with Fire Mideast Product Listing (MPL) and Factory

5. 6.

Production Control Certificate (FPC), by authorized international laboratories. The panel shall be tested and comply with the following standards: NFPA 101 Life Safety Code Class A ASTM E84 Class 1 NFPA 255 UL 723

7. 8. 9.

Toxicity Index shall not exceed 5.7 according to NES 713 Class O according to BS 476 Part 6 & 7 Installation shall be supervised & certified by the manufacturers representative.

Joint System: The joints between the ducts shall be using tiger connectors or male female connection system for small sizes up to 500mm and for bigger sizes more than 500mm aluminum / polymer invisible flanges and slide-in-channel to be used and to be connected by special cover corners, having a holding pin, which goes inside the flange and the insulation, to avoid any field connection and to give the system more strength. Ductwork shall be installed, using supports, as described in DW144 & according to manufacturers requirements. Maximum distance between supports shall not exceed: - 4000mm for ducts with section not exceeding 1200 x 1000mm. - 2000mm for ducts with section exceeding 1200 x 1000mm.

PAL PRE-INSULATED DUCT SYSTEM


LIST OF TEST REPORT & CERTIFICATE
Description
1. Fire Propagation Index 2. Sijil Perakuan Bahan 2008/2009 Bahan Bina 2. Surfaces Spread of Flame 3. Certification of Product Listing No. 016 4. Certificate of Factory Production Control and Product Labels FPC Requirement Product Label 5. Flame Spread Index ASTM E-84 NFPA 255 UL 723 NFPA 101 Life Safety Code ASTM E-84 NFPA 255 UL 723 NFPA 101 Life Safety Code NES 713 IMO Resolution MSC 61 (67) ASTM C518 ASTM D1621 ASTM C203 ASTM D1622 BS 2750

TEST METHOD & STATEMENT


BS 476 Part 6 BS 476 Part 7 : 1989 BS 476 Part 7 : 1997 BS 476 Part 7 BS 476 Part 6, 7

LABORATORY
Warrington fire - UK Jabatan Bomba dan Penyelamat - Malaysia Warrington fire - UK Warrington fire UK, Mideast Global Safety Warrington fire UK, Mideast Global Safety

CLASSIFICATION & RESULTS


Class 0 Class 0 Class 1 Class 0

Commercial Testing Company USA

Class A

6. Smoke Developed Index

Commercial Testing Company USA

Class A

7. Toxicity Index

Warrington fire UK

5.7 Average S.O.D. <200 0.022 w/m.k. 0.169 Btu w/m.k. ft2 220.9 kpa 1170 kpa 71.5 kg/m3 Limited Average SRI (100-3150 Hz) 14.1

8. Thermal Conductivity 9. Compressive Strength 10. Flexural Strength 11. Panel Density 12. Sound Attenuation Test

Dubai Municipality Laboratory Dubai Municipality Laboratory Dubai Municipality Laboratory Dubai Municipality Laboratory Sound Research Laboratory

Comparison of Properties PAL Pre-Insulated Ducting Sizes Thickness Fire Resistant Thermal Conductivity Density 1.2m x 4m 20 / 30 mm Warrington Fire Class O (non-inflammable) 0.022W/M.K Polyethylene 1m x 50m 12 30 mm Refractory Grade B1
(non-inflammable)

Rock Wool 1.2m x 7.5m 25 50 mm Class O 0.0328W/M.K

Ducts from Glass Fiber 1.2m x 20m 25 50 mm Class O 0.038W/M.K

Rubber 1.2m x 10m 9 25 mm Grade A 0.034W/M.K

Related Factors Loss Thermal Insulation Property Fire Control Requirement Thermal Insulation Property Thermal Insulation Property Degree of Difficulty in Montage All Lifetime Thermal Insulation All Lifetime Thermal Insulation Suitable Range Suitable Range

0.032W/M.K

45 / 48 Kg/m

59 kg/m

50 120 kg/m

32 kg/m

48 96 kg/m 9.32kg/m (including iron sheet) Closed cell rate: 90% 1.5 - 3.0% -40 - +105 C C Better

Whole Weight

1.36-1.90 Kg/m Closed cell rate: >95% Less than 0.5% -35 - +110 C C Meets the requirements for environ. protection Indoor & Outdoor Excellent Neat & Beauty Aluminum Independent Use (Integration) Simple

9.28kg/m (including 12kg/m (including 12kg/m (including iron sheet) iron sheet) iron sheet) Closed cell rate: 85% Opened Cell Easy Water Absorption 7 - 300 C C Fibrous Opened Cell Easy Moisture Absorption 0 - 105 C C Fibrous

Cell Structure

Water Absorption Working Temperature Environ. Protection Property Use Range Aging Resistance Appearance Appearance Colour Use Condition Manufacture & Montage Construction Quality Re-use Rate Life-span Maintenance & Repair

0.8 - 1.2% -55 - +90 C C Meets the requirements for environ. protection Indoor Good Neat Grey In comb. with galvanizing iron sheet Complicate

Indoor Medium Fibrous Brown In comb. with galvanizing iron sheet Complicate Many Links, Difficult Control 0 10 - 15 Years Less Maintenance

Indoor Medium Fibrous Yellow In comb. with galvanizing iron sheet Complicate Many Links, Difficult Control 0 10 - 15 Years Less Maintenance

Indoor Good Neat Black In comb. with galvanizing iron sheet Complicate Many Links, Difficult Control 0 10 - 15 Years Less Maintenance

Suitable Range Life-Span Sensory Sensory Construction Quality Construction Management Limit Time Limit Investment Multiple Investment Multiple Investment

Easy Construction and Many Links, Difficult Control Control 90% Building life Basically Unnecessary 0 8 - 10 Years Less Maintenance