Moulding General English

Macromelt Molding
Low Pressure Adhesive Injection Molding
Olaf Mndelein TIG-Assembly
12.11.2004
Henkel /TIG-Assembly / Olaf Mndelein / Moulding_general_TTEmunic.ppt
Macromelt Molding
What is Macromelt Molding?
Injection Molding pressure
Macromelt Molding casting
A process innovation positioned between casting and injection molding technologies
cycle time
12.11.2004
Macromelt Molding
What is Macromelt Molding?
Macromelt Molding =
12.11.2004
Macromelt Molding
Typical Applications
Encapsulation of Connectors
Advantages of low pressure adhesive injection molding Adhesive Injection Molding

5 12.11.2004
Protection against enviromental

conditions (heat, water, dust) To obtain strain relief Alu molds cheap to produce
Macromelt Molding
Typical Applications
Grommets / Sockets
Advantages of low pressure adhesive injection molding Adhesive Injection Molding

6 12.11.2004
To obtain strain relief To be able to get molded part

in its correct location
Macromelt Molding
Typical Applications Encapsulation of Electronic Boards
Advantages of low pressure adhesive injection molding

7 12.11.2004
No damage to the electronic parts Protection against enviromental

conditions (heat, water, dust)
To build a housing
Macromelt Molding
What are the advantages of Macromelt Molding?
Low Pressure
Injection pressure between 2 and 40 bar No damage of electronic parts Molds made of aluminium possible (low costs)
12.11.2004
Macromelt Molding
Adhesive
To manufacture parts (connector, PCBs...)

which are water tight
To obtain strain relief on cables Macromelt products based on natural raw

materials environmentally friendly
9 12.11.2004 Henkel /TIG-Assembly / Olaf Mndelein / Moulding_general_TTEmunic.ppt
Macromelt Molding
Injection Molding
Faster cycles than in casting applications Cycle times typically between 10 and 50
seconds
Clean and simple to use process
10
12.11.2004
Macromelt Molding
The Materials Macromelt OM 6..
Standard color - amber

or black
Based on natural raw

materials
Three types for different

service temperatures
Macromelt Molding
The Materials Macromelt OM 6.. Macromelt OM 652 / 657
Operating temperature range: - 40 to + 100 C Very good adhesion to different substrates UL 94: V0
Macromelt Molding
Operating temperature range: - 40 to + 130 C Good adhesion to different substrates UL 94: V0

Macromelt Molding
Operating temperature range: - 40 to + 140 C Adequat adhesion to different substrates UL 94: V0

Macromelt Molding
The Materials Macromelt OM 710
Operating temperature range: - 20 to + 140 C Very good adhesion to PVC Plastic surface Shore hardness D 40 Very good resistance properties to various
materials
Macromelt Molding
The Materials Colors
With master batches you would get nearly every

color you need
Macromelt Molding
The Materials Printing
17
12.11.2004
Macromelt Molding
The Materials Overview
Properties Color Chemical Base Operating Temperature Cold flexibility Applicating Temperatures Shore hardness Elongation at rupture Remarks Macromelt OM 652/657 Amber / black Polyamid -40/+100 C -45 C 180-230 C A 77 400 % UL94-V0 Macromelt OM 633/638 Amber / black Polyamid -40/+130C -30 C 200-240 C A 90 400 % UL94-V0 Macromelt OM 673/678 Amber / black Polyamid -40/+140C -40 C 210-240 C A 90 400 % UL94-V0 Macromelt OM 710 Amber Polyamid -20/+140C -20 C 200-240 C D 40 600 % Good resistance
18
12.11.2004
Macromelt Moulding
Typical Project Procedure 1. Collect the requirements Temperatures where he wants to use the parts Material(s) what we have to make tight, where we
have to get adhesion to
Resitance the customer needs for his product

(this 3 questions are the most important to find a possible adhesive)
2. Make spot test on the parts to get a first impression of

the adhesion
Macromelt Moulding
Typical Project Procedure 3. Test procedure Make samples for the tests:
For this you need a trial mould, where you can make samples
in a proffesional way. Often you have to make the samples with different adhesives.
The customer has to make all his tests, so that he will be sure
that the parts fulfil all his requirements
If the test are successfull go to the next step. If not, try it

again. Try a new adhesive, try a new design.... There you will need all ideas (yours, of the customer, of the mouldmaker)
Macromelt Moulding
Typical Project Procedure 4. Production
After a successfull test procedure you will know the right design
and the right adhesive.
With the design you will be able to calculate how many cavities
are possible.
With the production figures of the customer, it will be possible to

find the right machine for him.
After a successfull test procedure your customer will have the

safety that all requirements are fulfiled.
Macromelt Moulding
Typical Function of a Moulding Machine
Melting Unit (Hotmelt Applicator)
22
12.11.2004
Macromelt Moulding
Hose
23
12.11.2004
Macromelt Moulding
Nozzle
24
12.11.2004
Macromelt Moulding
Mould
25
12.11.2004
Macromelt Molding
Machine equipment
26
12.11.2004
Macromelt Molding
Machine equipment
27
12.11.2004
Macromelt Molding
Machine equipment
28
12.11.2004
Macromelt Molding
Machine equipment
29
12.11.2004
Macromelt Moulding
3 Partner in the Field of Moulding Application
Nordson Responsible for the hotmelt applicator Responsible for the service Henkel Responsible for the hotmelt Workstation producer, distributor Responsible for the workstation Responsible for the moulds
Macromelt Molding
Internet:
www.macromelt-moulding.de
31
12.11.2004

Moulding General English

Transféré par

Informations du document

Description originale:

Copyright

Formats disponibles

Partager ce document

Partager ou intégrer le document

Options de partage

Avez-vous trouvé ce document utile ?

Ce contenu est-il inapproprié ?

Droits d'auteur :

Formats disponibles

Moulding General English

Transféré par

Droits d'auteur :

Formats disponibles

Macromelt Molding

Low Pressure Adhesive Injection Molding

Olaf Mndelein TIG-Assembly

Henkel /TIG-Assembly / Olaf Mndelein / Moulding_general_TTEmunic.ppt

Injection Molding pressure

Macromelt Molding casting

A process innovation positioned between casting and injection molding technologies

Henkel /TIG-Assembly / Olaf Mndelein / Moulding_general_TTEmunic.ppt

Low Pressure Adhesive Injection Molding

Henkel /TIG-Assembly / Olaf Mndelein / Moulding_general_TTEmunic.ppt

Advantages of low pressure adhesive injection molding Adhesive Injection Molding

Protection against enviromental

Henkel /TIG-Assembly / Olaf Mndelein / Moulding_general_TTEmunic.ppt

Advantages of low pressure adhesive injection molding Adhesive Injection Molding

To obtain strain relief To be able to get molded part

Henkel /TIG-Assembly / Olaf Mndelein / Moulding_general_TTEmunic.ppt

Advantages of low pressure adhesive injection molding

No damage to the electronic parts Protection against enviromental

Henkel /TIG-Assembly / Olaf Mndelein / Moulding_general_TTEmunic.ppt

Henkel /TIG-Assembly / Olaf Mndelein / Moulding_general_TTEmunic.ppt

To manufacture parts (connector, PCBs...)

To obtain strain relief on cables Macromelt products based on natural raw

Clean and simple to use process

Henkel /TIG-Assembly / Olaf Mndelein / Moulding_general_TTEmunic.ppt

Standard color - amber

Based on natural raw

Three types for different

Operating temperature range: - 40 to + 130 C Good adhesion to different substrates UL 94: V0

Operating temperature range: - 40 to + 140 C Adequat adhesion to different substrates UL 94: V0

With master batches you would get nearly every

Henkel /TIG-Assembly / Olaf Mndelein / Moulding_general_TTEmunic.ppt

Henkel /TIG-Assembly / Olaf Mndelein / Moulding_general_TTEmunic.ppt

Resitance the customer needs for his product

2. Make spot test on the parts to get a first impression of

If the test are successfull go to the next step. If not, try it

With the production figures of the customer, it will be possible to

After a successfull test procedure your customer will have the

Melting Unit (Hotmelt Applicator)

Henkel /TIG-Assembly / Olaf Mndelein / Moulding_general_TTEmunic.ppt

Henkel /TIG-Assembly / Olaf Mndelein / Moulding_general_TTEmunic.ppt

Henkel /TIG-Assembly / Olaf Mndelein / Moulding_general_TTEmunic.ppt

Henkel /TIG-Assembly / Olaf Mndelein / Moulding_general_TTEmunic.ppt

Henkel /TIG-Assembly / Olaf Mndelein / Moulding_general_TTEmunic.ppt

Henkel /TIG-Assembly / Olaf Mndelein / Moulding_general_TTEmunic.ppt

Henkel /TIG-Assembly / Olaf Mndelein / Moulding_general_TTEmunic.ppt

Henkel /TIG-Assembly / Olaf Mndelein / Moulding_general_TTEmunic.ppt

Henkel /TIG-Assembly / Olaf Mndelein / Moulding_general_TTEmunic.ppt

Vous aimerez peut-être aussi