NAME OF PROJECT :2 X 600 MW COAL BASED POWER PLANT MAHAN, DIST :SINGRAULI, MADHYA PRADESH

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ESSAR CONSTRUCTIONS (INDIA) LIMITED

ELECTRO STATIC PRECIPITATOR

ANNEXURE V: TECHNICAL SPECIFICATION 1. SCOPE OF WORK This specification, in general, comprises of technical specification to be followed during ERECTION OF ELECTRO STATIC PRECIPITATOR (ESP) for 2 X 600 MW Coal Based Power Plant, Mahan, Singrauli, Madhya Pradesh. 2.
2.1

DESCRIPTION OF ESP An Electro static precipitator is a large, industrial emission control unit. It is designed to trap and remove dust particles from the exhaust gas. These dust laden gases pass through an electrostatic precipitator that collects the dust. Clean gas then passes out of the precipitator and through a Stack to the atmosphere

2.2

The main component of ESP consist of the following : Collecting & Emitting System Collecting & Emitting Rapping Casing & Structure Hopper Staircase & Platform Electrical System

2.3

The base plate shall be fixed with foundation bolt. The geometrical center line of the base plate shall match with the corresponding axis of foundations and the deviation in base plates center line shall not be more than 3mm.

2.4

Secondary grouting to be done after completing erection of the first tier structure.

NAME OF PROJECT :2 X 600 MW COAL BASED POWER PLANT MAHAN, DIST :SINGRAULI, MADHYA PRADESH

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ESSAR CONSTRUCTIONS (INDIA) LIMITED

ELECTRO STATIC PRECIPITATOR

3.
3.1 3.2

CODES AND STANDARDS

IS 800 : 2007 General Construction in Steel - Code of Practice. IS 816 : 1969 Code of Practice for Use of Metal Arc Welding for General Construction in Mild Steel. IS 823 : 1964 Code of procedure for Manual Metal Arc Welding of Mild Steel. IS 2062 : 2006 Hot Rolled Low, Medium and High Tensile Structural Steel. IS 814 : 2004 Covered Electrodes for Manual Metal Arc Welding of Carbon and Carbon Manganese Steel - Specification IS 1363 : 2002 Hexagon Head Bolts, Screws and Nuts of Product Grade `C' Part 1 : Hexagon Head Bolts (Size Range M 5 to M 64) 4. GENERAL NOTES

3.3 3.4 3.5

3.6

4.1 4.2 4.3 4.4 4.5

Plant reduced level of 0.00 corresponds to finished floor level of ground floor of Main Power House Building. All dimensions are in millimeters and elevations and coordinates in meters, unless noted otherwise. Drawings shall not be scaled. Figured dimensions shall be followed. Contractor shall check and verify all dimensions before execution of work. All works shall be carried out as per respective specifications. In the absence of specification for a particular type of work the same shall be carried out as per the relevant IS standards and as directed by Engineer.

4.6 4.7

All IS standards referred shall be the latest IS edition including all official amendments. Any particular note given on the drawing shall override the notes given herein. 5. PREPARATION BEFORE CONSTRUCTION

NAME OF PROJECT :2 X 600 MW COAL BASED POWER PLANT MAHAN, DIST :SINGRAULI, MADHYA PRADESH 5.1

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ESSAR CONSTRUCTIONS (INDIA) LIMITED

ELECTRO STATIC PRECIPITATOR

All the drawings shall be checked by related personnel before assembling of steel structures. All technical explanation from technical person as per the requirements of construction drawings and related technical documents to be clearly explained to the erection gang.

5.2

5.3

Various measuring tools like steel tape, ruler, bare L-square and level bar shall be calibrated before using to ensure accurate measurement.

6.
6.1

ASSEMBLY OF EQUIPMENTS

Arrangement should be made to do pre-assembly of parts on the ground before erecting to reduce erection time. The supporting of platforms and stairs shall be welded on the assembly components as per drawings. Prior to the installation, the technician shall explain Technical requirements and safety measures to be followed to all the workers. The quality standard of erection must be within allowable deviation. 7.
7.1 7.2 7.3

6.2
6.3

6.4

TECHNICAL SPECIFICATION
Welding in general shall conform to IS 816 and IS 823. Electrodes used shall generally conform to IS 814 or equivalent and shall be amendable to radiographic tests. Erection bolts shall be black hexagonal headed conforming to IS 1363 of grade C and property class 4.6. The exact length of bolts shall be decided on the basis of grip length required.

7.4 7.5 7.6

Connections may be welded or bolted as indicated on construction drawings. Minimum size of fillet weld shall be equal to the lowest thickness of the connected member or 8 mm whichever is less, unless specified otherwise. All butt welds shall be full strength Butt Welds.

NAME OF PROJECT :2 X 600 MW COAL BASED POWER PLANT MAHAN, DIST :SINGRAULI, MADHYA PRADESH

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ESSAR CONSTRUCTIONS (INDIA) LIMITED

ELECTRO STATIC PRECIPITATOR

7.7 7.8

Intermittent weld shall not be permitted unless specified in the drawing. All erection bolts shall be 16 mm dia. black M.S. bolts in 17.5 mm dia. holes unless otherwise noted. Erection bolts shall be retained in position even after the structure is welded.

7.9

Where bolted connection is specified, each member meeting at the joint shall have at least 2 bolts in one line. A minimum of one bolt shall be used at the crossing of the angle cross bracings.

7.10

Anchor bolts at column bases shall be thoroughly tightened to develop full fixity at the base. The nut shall be tack welded to base plate after tightening. A locknut shall also be provided.

7.11 7.12 7.13 7.14

7.15

Column base plates shall be grouted as soon as possible after erection of columns ensuring that columns are perfectly plumb. Erection tolerances as per detailed specifications shall be strictly adhered to. A sequence of erection of members shall be prepared and submitted by erector for approval by Engineer before actual erection commences. Contractor shall take extra care to check the straightness of all members and get them inspected / approved before erection. Portion of steel structure to be encased in concrete shall not be painted.

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