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CHAPTER

Semiconductor
17
Materials

The modern microprocessor is a state-of-the-


art application of semiconductor materials en-
cased in a package of conventional structural
materials. This 500 MHz processor contains
10 million transistors on a single silicon chip.
(Courtesy of Intel.)
2

0
0 100 200
T(˚C)
Figure 17-1 Variation in electrical conductivity with tem-
perature for semiconductor silicon. Contrast with the
behavior shown for the metals in Figure 15–10. (This
plot is based on the data in Table 17.1 using Equations
15.14 and 17.2.)
T1 < T2 < T3
E E E

Conduction band

EF Eg

Valence band

1 0 1 0 1 0
f(E) f(E) f(E)

Figure 17-2 Schematic illustration of how increasing temperature increases


overlap of the Fermi function, f (E) , with the conduction and valence bands
giving increasing numbers of charge carriers. (Note also Figure 15–9.)
T(K)
450 400 350 300 250
+2

–2
Eg
–4 Slope = –
2k

–6

–8

–10
2 3 4
1
× 1000 (K–1)
T
Figure 17-3 Arrhenius plot of the electrical conduc-
tivity data for silicon given in Figure 17–1. The
slope of the plot is −Eg /2k .
IIIA IVA VA

13 14 15
Al Si P

Intrinsic semiconductor
(4 valence eclectrons)

p-type dopant n-type dopant


(only 3 valence electrons → (5 valence electrons →
electron hole or positive conduction electron or
charge carrier ) negative charge carrier )
Figure 17-4 Small section of the periodic table of elements. Sil-
icon, in group IVA, is an intrinsic semiconductor. Adding a
small amount of phosphorus from group VA provides extra
electrons (not needed for bonding to Si atoms). As a result,
phosphorus is an n -type dopant (i.e., an addition producing
negative charge carriers). Similarly, aluminum, from group
IIIA, is a p -type dopant in that it has a deficiency of valence
electrons leading to positive charge carriers (electron holes).
Eg (bottom of
conduction band)
Ed = donor level

O (top of valence band)

Figure 17-5 Energy band structure of an n -type semiconduc-


tor. The extra electron from the group VA dopant produces
a donor level ( Ed ) near the conduction band. This pro-
vides relatively easy production of conduction electrons.
This figure can be contrasted with the energy band struc-
ture of an intrinsic semiconductor in Figure 15–9.
Ed
EF

1 0
f(E)
Figure 17-6 Comparison of the Fermi function, f (E) , with
the energy band structure for an n -type semiconductor.
The extra electrons shift the Fermi level ( EF ) upward com-
pared to Figure 15–9 (where it was in the middle of the band
gap for an intrinsic semiconductor).
Figure 17-7 Schematic of the production
of a conduction electron in an n -type
semiconductor. (a) The extra electron
associated with the group VA atom can
(b) easily break away, becoming a con-
duction electron and leaving behind an
empty donor state associated with the
impurity atom. This can be contrasted
with the similar figure for intrinsic mate-
rial in Figure 15–27. (From R. M. Rose,
L. A. Shepard, and J. Wulff, The Struc- (a)
ture and Properties of Materials, Vol.
4: Electronic Properties, John Wiley &
Sons, Inc., New York, 1966.)

(b)
T

(Eg – Ed)
Slope = –
k

1
T
Figure 17-8 Arrhenius plot of electrical conductivity for an
n -type semiconductor. This can be contrasted with the
similar plot for intrinsic material in Figure 17–3.
T

Eg
Slope = – (intrinsic behavior)
2k

Exhaustion
range

(Eg – Ed)
Slope = –
k
(extrinsic behavior)

1
T
Figure 17-9 Arrhenius plot of electrical conductivity for an n -type
semiconductor over a wider temperature range than shown in
Figure 17–8. At low temperatures (high 1/T ), the material is ex-
trinsic. At high temperatures (low 1/T ), the material is intrinsic.
In between is the exhaustion range, in which all “extra electrons”
have been promoted to the conduction band.
Eg (bottom of
conduction band)

Ea = acceptor level
O (top of valence band)

Figure 17-10 Energy band structure of a p -type semiconduc-


tor. The deficiency of valence electrons in the group IIIA
dopant produces an acceptor level ( Ea ) near the valence
band. Electron holes are produced as a result of thermal
promotion over this relatively small energy barrier.
EF
Ea

1 0
f(E)
Figure 17-11 Comparison of the Fermi function with the en-
ergy band structure for a p -type semiconductor. This elec-
tron deficiency shifts the Fermi level downward compared
to Figure 15–9.
(a) (b)
Figure 17-12 Schematic of the production of an electron hole in a p -type semiconductor. (a)
The deficiency in valence electrons for the group IIIA atom creates an empty state, or elec-
tron hole, orbiting about the acceptor atom. (b) The electron hole becomes a positive charge
carrier as it leaves the acceptor atom behind with a filled acceptor state. (The motion of
electron holes, of course, is due to the cooperative motion of electrons.) (From R. M. Rose,
L. A. Shepard, and J. Wulff, The Structure and Properties of Materials, Vol. 4: Electronic
Properties, John Wiley & Sons, Inc., New York, 1966.)
T

Eg
Slope = – (intrinsic behavior)
2k

Saturation
range

Ea
Slope = –
k
(extrinsic behavior)

1
T
Figure 17-13 Arrhenius plot of electrical conductivity for a p -type semi-
conductor over a wide temperature range. This is quite similar to the
behavior shown in Figure 17–9. The region between intrinsic and ex-
trinsic behavior is termed the saturation range corresponding to all ac-
ceptor levels being “saturated” or occupied with electrons.
Magnetic field (H)

n-type semiconductor

Thickness, t
Current, I (due to electrons)

– +
Hall voltage, VH,
positive

(a)

p-type semiconductor

Current, I (due to electron holes)

– +
Hall voltage, VH,
negative

(b)

Figure 17-14 The application of a magnetic field (with field strength, H ),


perpendicular to a current, I , causes a sideways deflection of charge car-
riers and a resulting voltage, VH . This phenomenon is known as the Hall
effect. The Hall voltage is given by Equation 17.8. For (a) an n -type semi-
conductor, the Hall voltage is positive. For (b) a p -type semiconductor,
the Hall voltage is negative.
5
Exhaustion range

4
Extrinsic beha
vior
3

In
t ri
nsi
2

cb
eh
av
1
ior
0

–1
2 3 4
1/T × 103 (K–1)
Induction coil

Solid silicon (to be purified)


Molten zone (impurity level = Cl)
Solid silicon
(purified to level = Cs) T Phase diagram for silicon- T
impurity component

“Multiple passes”
“Single pass”
Segregation coefficient = L
C
K= s
Cl
C
0 Cs Cl
(a) C (% impurity) → (b)

Figure 17-15 In zone refining, (a) a single pass of the molten “zone” through the bar leads to the con-
centration of impurities in the liquid. This is illustrated by the nature of the phase diagram. (b)
Multiple passes of the molten zone lead to increasing purification of the solid.
Thermocouple
Furnace

Shutter
Al

Ga

As

Figure 17-16 Schematic illustration of the molecular-beam epitaxy technique.


Resistance-heated source furnaces (also called effusion or Knudsen cells)
provide the atomic or molecular beams (approximately 10-mm radius). Shut-
ters control the deposition of each beam onto the heated substrate. (From J.
W. Mayer and S. S. Lau, Electronic Materials Science: For Integrated Cir-
cuits in Si and GaAs, Macmillan Publishing Company, New York, 1990.)
Electron Insulating Conduction
holes zone electrons

– electrode + electrode
p-n junction

p-type n-type
material material

e–
(a) (b)

Electron Recombination Conduction


holes zone electrons

+ electrode – electrode

e–
(c)

Figure 17-17 (a) A solid-state rectifier, or diode, contains a single p – n junction. (b)
In reverse bias, polarization occurs and little current flows. (c) In forward bias,
majority carriers in each region flow toward the junction, where they are contin-
uously recombined.
Current, I Current, I
(+) (+)

Forward bias
Forward bias

Reverse bias
Voltage, V Voltage, V
(–) 0 (+) (–) 0 (+)
Reverse bias

(–) (–)
(a) (b)
Figure 17-18 Current flow as a function of voltage in (a) an ideal rectifier and (b) an actual de-
vice such as that shown in Figure 17–17.
Figure 17-19 Comparison of a vacuum-tube rec-
tifier with a solid-state counterpart. Such com-
ponents allowed substantial miniaturization
in the early days of solid-state technology.
(Courtesy of R. S. Wortman.)
Junction 1: Junction 2:
(forward-biased) (reverse-biased)

holes

p n p
(emitter) (base) (collector)

External load

Ve Vc
Figure 17-20 Schematic of a transistor (a p – n – p sandwich). The overshoot of
electron holes across the base ( n -type region) is an exponential function of
the emitter voltage, Ve . Because the collector current ( Ic ) is similarly an expo-
nential function of Ve , this device serves as an amplifier. An n – p – n transistor
functions similarly except that electrons rather than holes are the overall cur-
rent source.
= aluminum
Source Gate Drain metallization

v–SiO2

p p
Hole
conduction

Figure 17-21 Schematic of a field-effect transistor (FET). A negative voltage applied to the gate pro-
duces a field under the vitreous silica layer and a resulting p -type conductive channel between the
source and the drain. The width of the gate is less than 1 µ m in contemporary integrated circuits.
Figure 17-22 A silicon wafer (1.5 mm thick × 150 mm diameter) containing
numerous chips of the type illustrated in Figure 1–17. (Courtesy of R. D.
Pashley, Intel Corporation)
Ultraviolet radiation

Glass mask

Resist

SiO2

Si
Si
(a) Coat with photoresist (b) Expose photoresist
(positive, bonds broken) SiO2

Resist

SiO2
Si Si Si

(c) Remove exposed resist (d) Etch SiO2 (e) Remove resist—pattern
transferred to SiO2

Figure 17-23 Schematic illustration of the lithography process steps


for producing vitreous SiO 2 patterns on a silicon wafer. (From J.
W. Mayer and S. S. Lau, Electronic Materials Science: For Inte-
grated Circuits in Si and GaAs, Macmillan Publishing Company,
New York, 1990.)
Ultraviolet radiation

Glass mask

Resist
Exposed
resist

Si Si

(a) Coat with photoresist (b) Expose photoresist


(negative, bonds cross-link)

Metal
Metal
Resist

Si Si Si

(c) Remove unexposed resist (d) Deposit metal film (e) Remove resist and metal on resist-metal
pattern remains on Si

Figure 17-24 Schematic illustration of the lithography process steps for


producing metal patterns on a silicon wafer. (From J. W. Mayer and
S. S. Lau, Electronic Materials Science: For Integrated Circuits in
Si and GaAs, Macmillan Publishing Company, New York, 1990.)
Ion beam, 100 keV As+

SiO2

Si

(a) Ion implantation of dopants (As).

SiO2

Si

Implanted
region

(b) Drive-in diffusion, 950-1050˚C


Figure 17-25 Schematic illustration of the two-step doping of a silicon
wafer with arsenic producing an n -type region beneath the vitre-
ous SiO 2 mask. (From J. W. Mayer and S. S. Lau, Electronic Ma-
terials Science: For Integrated Circuits in Si and GaAs, Macmil-
lan Publishing Company, New York, 1990.)
Figure 17-26 Typical metal wire bond to an integrated
circuit. (From C. Woychik and R. Senger, in Prin-
ciples of Electronic Packaging, D. P. Seraphim,
R. C. Lasky, and C.-Y. Li, Eds., McGraw-Hill
Book Company, New York, 1989.)
Semiconductor Usage
1975-1985
%
100
4
2
19 10
16
80 4 Custom chips
60
75
18
60 Customizable
chips

55
Standard chips:
40
Memories,
microprocessors,
etc.

20
24

0
197 11
5
198 Transistors, diodes,
0 etc.
198
5

Figure 17-27 Although separate solid-state elements such


as transistors and diodes (e.g., Figure 17–19) provide
miniaturization compared with vacuum tubes, micro-
circuits (e.g., Figure 1–17) allow substantially greater
size reduction. The trend in which industry moved to
microcircuit chips is shown here. Custom chips are
those designed for specific applications. Standard chips
represent more general-purpose circuit designs. Cus-
tomizable chips are produced partway like standard
chips but, in final stages, are prepared for specific cir-
cuit applications. There can be a fivefold difference in
cost between a fully custom chip and a standard one.
(Courtesy of the San Francisco Examiner, based on
data provided by the Digital Equipment Corporation)
100M
Number of transistors

Pentium Pro Pentium III


10M
Pentium II
1M Pentium
80486
80386
100K 80286
10K 8086
8080
1K 4004 processor

1970 1975 1980 1985 1990 1995 2000


Year
Figure 17-28 The rapid and steady growth in the number of transistors contained
on a single microcircuit chip has generally followed Moore’s law, which states
that the number doubles roughly every two years. (After data from Intel Cor-
poration)
(Courtesy of the Philosophical Magazine)
Andrew Grove, Robert Noyce, and Gordon Moore
in 1975. (Courtesy of Intel Corporation)

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