Académique Documents
Professionnel Documents
Culture Documents
Company Profile
of Kirloskar Constructions and Engineers Ltd.
(Wholly Owned Subsidiary of Kirloskar Brothers Limited)
Enriching Lives
INTRODUCTION
Aban Constructions Ltd is renamed as Kirloskar Constructions and Engineers Limited and is now a wholly owned subsidiary of Kirloskar Brothers Limited, Indias largest manufacturer & exporter of pumps and valves. Aban Constructions Ltd. was established in the year 1966 and has grown to be one of the premier engineering construction companies in India. Aban Constructions specializes in Mechanical and Civil engineering construction projects. Kirloskar Constructions is equipped with the best available infrastructure for the execution of projects and associated with various Project Management / Inspection agencies of International repute such as Bechtel, Kvaerner, ABB Lumus Crest, EIL, DNV, Lloyds, Parsons, Mecon, Tractabel etc.
The work culture of the group is rooted in innovation, flexibility and ingenuity.
For the past 4 decades Aban has been successfully handling both for the Indian and overseas markets, Infrastructure and Development projects, such as Cross country pipelines Submarine pipelines High-tech fabrication & equipment erection Process piping, IBR piping and flow lines piping Crude Distillation Unit, Vishbreaker Distillation Unit Heater Coils Tank Farms Large Diameter underground and above ground piping Jetty piping and trestles Pipeline crossing at River / Sea beds Water and sewerage treatment plants Tunneling Underground Caverns Civil works for industries Bridges and Roads Hydro Electric Projects Multi storied buildings
Enriching Lives
INTRODUCTION
Construction Projects Overview 50 cross country pipelines 8 underwater submarine pipelines 42 tunnels covering 80 km 11 bridges covering 5000 m 8 hydel projects across Kerala, Maharashtra, West Bengal and Bhutan 9 multi-storied building covering 1,50,900 square meters 79 civil engineering projects involving bridges, dams, tunnels, building, roads, hydro projects and Industrial civil work 750,000 cubic meters of concrete work 45,00,000 cubic meters of excavation
Construction Projects Highlights Built the largest underground powerhouse in Asia Chukha Underground powerhouse in Bhutan. First time in Asia a live 36 HBJ gas pipeline lowered below the Narmada canal bed without interrupting the gas flow 42 m high Gad River Bridge Konkan Railway project
Enriching Lives
QUALITY CERTIFICATIONS
Enriching Lives
OVERVIEW
The Mechanical engineering division started in the year 1966 is backed by an efficient team of engineers representing some of the industrys best and brightest talent. The Mechanical division is equipped with the best available infrastructure to meet the requirements of any engineering project and has a vast and varying stock of hi-tech and heavy duty equipment and machinery. Mechanical engineering activities includes Laying of cross country pipelines Installation of submarine Jetty piping and trestles Construction of pipeline crossing at river and sea beds. Installation of pre-stressed concrete pipes Fabrication and erection of offshore structures, industrial plants and field erection Erection of equipment, tank farms and spool fabrication Strengths Oil & Gas Power Petrochemical and Refineries Non-conventional energy (wind) Fertilizers Ports Metallurgical Plants
OVERVIEW
Turnkey engineering and construction undertaken in the fields of Cross country pipelines Plant and utility piping, structural fabrication and erection Submarine oil & gas lines, storage tanks Water supply pipelines Offshore Structures Some of the prestigious projects undertaken include: Refinery piping for Reliance Industries at Jamnagar in Gujarat Jetty piping for Gujarat Chemical Port Terminal at Dahej Horizontal directional drilling for Indian Oil Corporation for the installation of pipelines across rivers and canals The Al-Awir sewerage treatment plant in Dubai Submarine pipeline at Cochin Lowering of live gas line for HBJ at Narmada Gas pipeline across the giant Godavari river Fabrication of offshore jack up rigs and oil platforms 260 km long crude and condensate pipelines for Kuwait Oil Co. Oil and fuel tankages for Kuwait Oil Co. Technical manpower supply to refineries in the Middle East
Laying of cross country pipeline and associated facilities for branch pipeline from Sidhpur Sanganer pipeline to Chittaurgarh in the state of Rajasthan 12.75 OD and 158 km long for Indian Oil Corporation, Noida. Construction of 28" dia pipeline 75 km long, from Mundra to Kandla (Churwa) including installation of OFC, Cathodic protection, Civil, Mechanical, Electrical & Instrumentation works at the stations and enroute. SPM Terminal pipeline project construction, installation and commissioning of onshore pipeline 48 diameter, 6.8 km (approx) onshore pipeline, Pig receiver facility at tank farm. Treated effluent disposal project for Ankleshwar Jhadia & Panoli Industrial Estates Design, Engineering, Manufacturing, Testing, Supply, Installation and commissioning of On Shore GRP pipeline of 800 mm ID x 44 km approx. and construction of Sump and Pump House. Providing and laying RCC Pipes up to 300mm 55 Km,300 to 600 mm 7.2 Km and more than 600 mm 8.2 Km of sanitary sewers and rehabilitation and strengthening of existing sewerage system in the walled city of Jodhpur. Construction of 12" and 8" dia. pipeline, terminals and associated facilities for interconnection of natural gas supply between Adhikyamangalam - Narimanam-Kuttalam (Memattur) in the Cauvery Basin (Tamil Nadu).
Cross-country pipeline for Natural gas from Narasapur to Kovur. 8" dia pipeline 72 km long. Pipeline between Kota to Samcor. 4" dia pipeline 30 km long. Laying of Crude and Product pipelines in a common trench, the work also includes corrosive protection coating with coal tar enamel & fibre glass tissue, heat tracing, Cathodic Protection system and puff insulation. 18" dia 20.2 km 20" dia 10.1 km 36" dia 10.1 km Manufacture, laying, testing and commissioning of prestressed concrete pipes around Chennai city. 1200 mm dia 10 km 1000 mm dia 5 km Manufacture, supply, delivery at site, laying and testing of 1000 mm M.S. pipes in lined and out coated pipeline from Shaikpet to Jahanuma, 5.5 km.
Tamil Nadu Water Supply and Drainage Board, World Bank Project, Coimbatore, Tamilnadu.
Transportation, stringing and testing of pipes at Vasista Godavari crossing for ONGC, Rajahmundry, Andhrapradesh
Laying of LPG pipeline 12" dia and 10.5 km at Mangalore for MRPL project including coal tar protection coating and providing Cathodic protection. Laying, jointing, testing and commissioning of 3 pipelines of 5 km each of 14",12" and 10" dia at Vizag including Cathodic protection. Construction of pipeline terminal at, Cauvery Basin. 6" dia 18 km.
Laying of pipeline from Mahul to Vashi for black oil pipeline project. 12" dia 21 km.
Hindustan Paper Corporation Limited, Nowgong Paper project, Jagi Road, Assam.
Laying of cross country pipeline for raw water supply from intake point at river to the plant site. 60% underground and balance above ground on concrete pedestals. 48" dia 7.5 km. Laying of pipeline and associate facilities for Spread-1 12 Dia 111.5 Km Pipe line for Vizag-Secundrabad LPG Pipe line Project. Laying of Gas Pipeline 18 Dia 9.5 Km, 24 dia 37 Km from Amboli to dahej including allied civil works, roads for stations, terminal piping, laying of HDPE conduit and blowing of OFC cables. Laying of 5 Nos. Cross country Pipe lines (11 Km Each) along with 33 KV cables and OFC from Gujarat refinery to Dumed Terminal.
Laying of 12 dia 63 Km long Narasapur Kovur Pipe line and associated works.
Designing and construction of pipeline support and anchoring system for 24 dia HBJ Gas pipe line crossing of Ganga River near Farukhabad, Uttar Pradesh. Replacement of 24 dia 7.8 Kms long and 20 dia 17.09 Kms long common user shore pipe lines from manifold at Pir Pau to marketing storage at Sewree Wadala,Mumbai EPC Contract. Laying of 12 dia 24Km long Gas pipe line for CNG Expansion Project at Delhi. Laying of 12 dia 8 Km Multi product piggable line from Bharat Petroleum Corporation refinery to New Pir-Pau jetty Mumbai. Laying of 8.625 dia 36 Km ATF Pipe line from Devanagonthi to New International Airport, Devanahalli. Laying of 18 dia 30 Km at KG Basin, Rajahmundry.
Indian oil Corporation Limited, Bangalore, Karnataka. Gail (India) Limited, Rajahmundry Andhrapradesh
Dy. Chief Engineer, Ministry of Shipping, Lakshadweep Harbour Works Kavaratti - 682 555. Mormugoa Port Trust.
Construction of RCC Jetty on Bored Pile Foundation including 2 Nos. Mooring Dolphins at the Eastern side of Amini Island. Mormugoa Mooring Dolphin Project. Construction of 3 nos. of Mooring Dolphin for Mormugoa Port Trust, Goa. Fabrication and erection of HF platform, Jacket piles and appurtenances at Nhava yard near Mumbai.
Fabrication and assembly of PB and PE platform at OPF yard and Lava Gardens at HSL Vishakhapatnam. QTY.-3500 MT.
Fabrication and assembly of offshore platform including job on jackets, boat landing and helideck etc. Total tonnage: 10,000 MT.
Mazgaon Dock Limited, Mangalore Fabrication, installation, testing and commissioning of Port Trust. Inspection by : American Bureau various piping systems, erection of equipment / hull of Shipping,Bureau Veritas. erection, fabrication of panel structures, erection of leg wells and spud-cans. Also, assembly and erection of cantilever beams on jack-up rigs Y 770 and Y 771.Total tonnage: 2000 MT.
ITD Cementation India Limited, Kolkata, A/c of Indian Navy, Govt. of India.
Construction of most modern naval base in India for Indian Navy at Karwar, State of Karnataka. Executing mechanical and electrical works of project Seabird Shiplift facilities engineered by Redecon, Australia a fully owned subsidiary of the leading project delivery organization, Sinclair Knight Merz. Hook up and modification work on three offshore platforms in ONGC's Mumbai Offshore Project which involves welding and installation of process piping, large diameter CS piping with pre - heat and post weld stress relieving, with 100% Radiography as per AWS ASME API Codes for offshore construction piping works. Supply of Mooring buoy, Mooring system, Diesel Driven Winches and floating works and all associated accessories required to complete the virtual jetty at NMPT Mangalore.
Fabrication of pipes form MS plates (above 20" dia) and erection of pumps, underground and above ground piping for water facility. The work includes rolling and welding of pipes, cement guniting for pipes. Above 20" dia - 2000 MT.
Fabrication and erection including IBR Piping, Piping associated with Plant piping (Aromatics) Fabrication and erection including IBR Piping, Piping associated with Plant piping (PRU Unit) Including equipment erection. Rack piping works OSBL Refinery tank farm area at Jamnagar. Mechanical and Piping works for Phase-II expansion of Alumina Refinery at Damanjodi, Orissa. 3 Lakhs Inch Dia and 7 Lakhs Inch Meter of Piping works with 1500 MT of static and Rotary equipment works.
SUBMARINE PIPELINE
Name of the client Cochin Port Trust, Cochin, Kerala. Description of work Three parallel submarine pipelines of 30" dia and 16" dia respectively from the new super tanker berth to the opposite shore. 16" dia - 1.5 Kms (2 Lines) 30" dia - 1.5 Kms Laying, installation, testing and commissioning of 3.3 Kms 16 dia onshore / offshore pipeline including related facilities along with all associated works for BPCL at Cochin. Laying of 900 mm dia delivery main pipeline below Amba River creek. Design, Supply, Erection, Testing and Commissioning of jetty pipelines of various sizes from 3 to 20 for a length of 2.4 Kms each (9 Lines) including Fire Fighting system and erection of 7 No. Loading & Unloading Arms on the Jetty and terminal works in the state of Gujarat.
Bharat Petroleum Corporation Ltd., Ernakulam Cochin, Kerala. Ispat Industries Limited, Geethapuram, Maharashtra. Gujarat Chemical Port terminal Co. Ltd. Dahej, Gujarat.
National Aluminum Company Ltd., Vishakha Port Area, Vishakhapatnam. Khudramukh Iron Ore Company Ltd. Karnataka. Indian Farmers Fertilizers Co-operative Ltd., Aonia,Barelly, Uttar Pradesh. Rashtriya Chemicals and Fertilizers Ltd., Kulaba, Maharashtra.
Erection of sewerage piping. Erection of Mechanical equipment and laying of raw water and Phosphoric acid pipelines. External water supply system for Paradeep township. Fabrication erection testing and commissioning of cooling water and fuel oil piping for 5000 KVA DG set. Design, supply, delivery at site erection testing and commissioning of cooling water system.
Tamilnadu Newsprint and Paper Ltd. Pugalur (near Karur) Tamil Nadu.
Erection alignment and pre commissioning of all Pulp mills equipments, Pumps and motor, bagasse storage stacker tower unloading tripplers and conveyors for bagasses handling and chips handling system.
Jointing and laying of 7.2 Km Length 1.2 mtr dia spiral welded carbon steel pipe line and specials including coating wrapping. Piping erection including supply of materials.
Hindustan Paper Corporation Limited, Nowgong Paper Project, Assam. Kerala state salicylates & chemical Ltd. Kazhakuttam, Trivandrum, Kerala.
SPECIALIZED PROJECTS
Name of the client Description of work
Laying of 18 dia pipeline and OFC cable along Rail Road Bridge on Ganga River at Mokamah. Turnkey execution of electromechanical and structural works at liquid chemical handling jetty at Dahej, Gujarat.
Kvaerner Cementation India Limited, A/c.Gujarat Chemical Port Terminal Co. Ltd., Dahej.
INTERNATIONAL PROJECTS
Name of the client Description of work
Kuwait Ship Building and Repair Yard Co.(SAK) Kuwait, A/c. KOC.
Kuwait Ship Building and Repair Yard Company (SAK) Kuwait A/c. KNPC. Kuwait Ship Building and Repair Yard Company (SAK) Kuwait A/c.Mitsubishi. The National Company for Mechanical and Electrical Works Limited, Kuwait.
KOC production facilities expansion new gathering centers of GC 27 and GC 28 and transmit / transmission lines.
Erection of structure of KNPC MAA refinery pipe racks and other structures, supply of manpower and supervision at execution of works. Rubber lining of cooling water pipe, spools and accessories.
Installation, testing and commissioning of all mechanical and process treatment equipment rehabilitation, expansion, operation and maintenance of Rekka Waste Water Treatment Plant. Construction of Intermediate pump station force mains and Interceptor for UMM-AI-Hyman Refinery. Fabrication of saddles. Fabrication of various tankages (both fixed roof and floating roof). Tonnage - 2000 MT.
Dutche Babcock, Abu Dhabi. Kuwait Ship Building & Repair Yard Company (SAK) Kuwait A/c KOC. Mannesmanm seiffert Gmptt Germany A/c Dubai Municipality Dubai.
Execution, Completion and Maintenance of the Extensions of the Al Awir Sewerage treatment plant in Dubai.
Enriching Lives
OVERVIEW
In 2005, Aban Constructions took over Asian Techs Limited adding on to its Civil Engineering expertise. The Civil Engineering division (formerly Asian Techs Ltd) was established in the year 1976, and is managed by a team of highly competent professional with over 3 decades of experience. The Companys focus and prime object is to execute technically challenging construction projects all over India. The Company is specialized in Civil engineering construction activities which include Industrial Plants Hydel Projects Sewerage Projects Roads & Bridges Hospitals Multi-level car parks.
The Civil Engineering division has extensive resources of modern construction plant and machinery. The division is specialized in high risk areas of operation, which requires precision work and has successfully completed several large scale projects for Underground excavation Civil works for industries Roads & Bridges Multi Storied buildings
OVERVIEW
In the field of tunnelling, the specialities include experience in Underground caverns Inclined pressure shafts Vertical shafts Wide transport tunnels Small-section power tunnels
The total length of tunnels completed is around 80 KM. Landmark achievements: Asias then largest underground powerhouse at Chukka in Bhutan. Heavy Foundations and Concreting Works for Steel Plants, Refineries and other Industries.
20 Km of Railway Line including Tunnels and Bridges for the Koraput-Raygada rail line.
Multi level underground car park in New Delhi. Keralas longest bridge on NH - 47 with Pre-stressed girders. Tunnels and Viaducts for Konkan Railway Corporation. Tunnels for Northern Railway, NEEPCO, Narmada Valley Development Authority. State of the art Road Over Bridges (5 nos) and Sewerage Pipelines totalling to Rs 770 Millions for Rajasthan Urban Infrastructure Development Project.
UNDERGROUND CAVERNS
Description of work Power House with a size of 141 x 24 x 33 meters Valve Chamber with a size of 59 x 12 x 18 meters Blower Room with a size of 35.5 x 10 x 15 meters Pump Room with a size of 22.5 x 14 x 14 meters
Vertical Shafts Indira Sagar Project. Coimbatore Water Supply. Bombay Underground Sewage. Sheethaldhara Project. Construction Shaft of depth 44 meters & size 50 M x 40 M. Construction Shaft of 6M dia and depth 40 meters. 9 Construction Shafts of depth 40 meters. 2 Mining Shafts of depth 165 meters & 162 meters.
TUNNELS
Description of work Cable Tunnel of length 553 m & size 2.5 x 2.0 m Ventilation Tunnel of length 553 m & of size 4.0 x 2.3 m Power Cable Tunnel of length 528 m & of size 3.3 x 3.0 m Bye pass Tunnel of length 337 m & of size 4.5 x 4.5 m Other Tunnels of length 441 m & of varying sizes
2 Railway Tunnels of length 2312 m & of size 5.2 x 7.2 m Slurry Conveyor of length 1600 m & of size 2.5 x 2.5 m Water Conveyor of length 950 m & of size 2.1 x 2.0 m Ore Conveyor of length 400 m & of size 4.0 x 3.7 m
Head Race Tunnel of length 3254 m & of size 2.6 x 2.6 m Adit of length 350 m & of size 5.0 x 7.0 m.
Koraput-Rayagada Railway Project. Nathpa Jhakri Hydel Project. Bhaba Augmentation Project.
Adits (2 Nos) of length 1487 m & of size 7.5 x 7.5 m. Diversion Tunnel of length 5000 m & of size 2.1 x 2.1 m Other Tunnels of length 439 m & of varying sizes.
TUNNELS
Name of the client Bombay Underground Sewage System. Coimbatore Water Supply Project. Konkan Railway Project. Kurichu Hydel Project, Bhutan. Mumbai-Pune Expressway.
Description of work Sewerage Tunnel of length 6544 m & of size 2.1 to 3.6 m.
2 Tunnels totaling to 1830 m & of size 4.9 x 7.1 m. Diversion tunnel of length 375 m & of size 8.0 m. Twin tube Expressway Tunnels of length 320 m & of size 17.5 x 9 m.
5.2 x 7.2 m.
Water conveyor tunnel of length 3720 m & of size 9.25 m. Head Race Tunnel of length 6500 m & of size 8.0 m Adit of length 290 m & of size 6.1 x 5.3 m.
TUNNELS
Description of work Main tunnel of length 4450 m and size 2.9 x 2.9 m Adit tunnels of length 970 m and size 4.2 x 4.1 m.
MGHE Tailrace Scheme, Jog Falls. Tunnel No 13 for LumdingSilchar Rail Line. Tunnel No 2 for KumarghatAgartala Rail Line. Pabbar Valley Power Corporation Limited, Himachal Pradesh
Main Tunnel of length 3114 m and size 4.5 m 3 Adit of length 520 m and size 4.5 m. Tunnel of length 930 m & of size 4.9 x 7.1 m.
Construction of Head race Tunnel(11145 Mtr Long) and Adits of Sawara Kuddu HEP (111 MW) at Kuddu, Himachal Pradesh
Bridge over River Chaliyar 2-Lane, River Bridge-8x37 M. ROB at Katrikadavu 2-Lane, Road Over Rail-215 M.
Kerala PWD, Kochi. Kudremukh Iron Ore Co. Kudremukh, Karnataka. Konkan Railway Corporation Maharashtra. Kerala State Construction Corporation, Thakazhy. Kerala PWD, Maliankara. Central Railway, Maharastra. Central Railway, Maharastra. Rajasthan Urban Infrastructure
Gad River Bridge Viaduct-14x33 M. Bridge over River Pamba 2-Lane, River Bridge - 258 M. Maliankara-Munambam Bridge 2-Lane, River Bridge - 260 M. Latur-Miraj Railway line Railway bridge - 3 Nos. Construction of 4 Nos. of PSC Girder major Bridges. Construction of ROB approaches and via duct span on Bikaner Gajner Road (NH-15) level
HYDEL PROJECTS
Name of the client Description of work
Lower Meenamutty small hydro electric project, Kerala 3.5 MW (3 nos S-Type full Kaplan). Neriamangalam Extension Scheme, Kerala 25MW (1 No Vertical Francis Turbine). 176 M head. MGHE Tailrace Scheme, Jog Falls, Karnataka.(2 x 11 MW) Rammam Hydel Project, West Bengal. Ranganadi Hydel Project, Arunachal Pradesh. Kuthungal Hydel project, Kerala. (3 x 7 MW). Bhaba Augmentation Project, Himachal Pradesh. Chukha Hydel project, Bhutan. Kurichu Hydel project, Bhutan
Turnkey. Steel Penstock, Dam, Powerhouse. Mechanical partner VA Tech, Faridabad. Turnkey. Steel Penstock, anchors, Powerhouse. Mechanical partner VA Tech. Turnkey.130m long Dam, 3Km Tunnel, 2 Shafts, Penstock, Powerhouse. Construction of 4.5 km augmentation tunnel. Construction of 6780M HRT, 8m diameter Tunnel. Powerhouse construction.
Tunnels.
Power House Lower Meenmutty Chemplast Sanmar, Cuddalore Kerala State Electricity Board
Civil works at water treatment Plant area at Pattuvam, Meenad & Cherthala in Kerala. Civil works for construction of Intake well, Pump well, Pump house, access bridge, RCC conduit between intake & Pump house and Road works at Pattuvam, Meenad & Cherthala in Kerala. Lanco Amarkantak Thermal Power Station (2 x 300 MW) scope of work includes Ash handling plant civil works, CW pump sump. forebay, channel connecting cooling tower & forebay, CT switch gear room and chlorination building. Fabrication & Erection of structural steel work at 160,000 MTPY suspension PVC plant Civil & structural works for offsite in refinery Plant Area
Power House Lower Meenmutty KumbalangiState Electricity Board Kerala River Over Bridge, Kerala
Composite Works for Mines for Phase -II Expansion project at Damanjodi.
Civil, General Civil Works of PY-1 Onshore Gas Processing Facility at HOEC, Cuddalore.
2 x 507.5 MW Nagarjuna Thermal Power Plant, Yellur Village, Udupi District, Karnataka - General Civil Works Package IX & IX - Civil Works for Coal Jetty & External Coal Handling Plant.
Civil and Structural Works for 2x80 TPD Sulphur Recovery Unit of Once Through Hydro cracker Project at Haldia Refinery.
Power House Lower Meenmutty KumbalangiState Electricity Board Kerala River Over Bridge, Kerala
Degremont Limited
Civil Construction Works of Intake works, raw water pump house and access bridge at 174 mld Kozhikode Water Treatment Plant at Ponmal Hills, Kerala for Kerala Water Authority.
Development of storage & shipping yard, formation of Railway track, water supply, drainages, roads, RCC Buildings & other miscellaneous works in entire complex. Narmadha water supply project. Construction of raw water pumping station including switch gear, control rooms sump, forebay, bank protections, flexible weir, slit traps, pressure relief valves, approach bridges & break pressure tank.
Dindigul Municipality
Providing Under Ground Sewerage Scheme to Block III and IV in Dindigul Municipality.
Power House Lower Meenmutty KumbalangiState Electricity Board Kerala River Over Bridge, Kerala
Civil Works for Lift Water Pump House for Farakka STPS. Civil Works for CW System and Offsite Area - Farakka Thermal Power project, Stage III (1 x 500 MW)
Construction Of ROB Approaches & VIA Duct Spans on Bikaner Gajner Road (NH-15)) Level Crossing No. 138 AE at Km 321/12-13 of Bikaner Ganganagar Railway Track Under Contract Package No. BIK/BR/02.
Name of the client Vizag Steel Plant Vishakapatnam. Kudremukh Iron Ore Project - Mangalore Cochin Refineries Kochi. Kerala Metals & Minerals Kollam. Salem Steel Plant Salem. Vizag Steel Plant Vishakhapatnam. National Physical & Oceanographic
Description of work Coke Oven & Sinter Plants. Pelletisation Plant. Secondary Process unit. Titanium Dioxide Pigment Plant. Cold Rolling Mill. Administrative Building. Main Lab Complex. Faculty Building. Guest Room Block. Central Government Block. Out Patient Block Building. 3 Tier Underground Car park & Subway.
Laboratory Kochi.
Cochin University Kochi. Malabar Hotel Kochi. CPWD Trivandrum. Alleppy Medical College Alleppy. Municipal Corporation of Delhi New Delhi.
Year of Incorporation
Main Product Sales turnover (2005-06) Consolidated Sales Total Sales Exports Market Capitalisation
:
:
1920
Centrifugal Pumps
: : : :
Rs.14883 Million (USD 330 M) Rs. 9246 Million (USD 205 M) Rs. 694 Million (USD 15.4 M) USD 1.13 Billion
Dewas (1962) (Madhya Pradesh) , Kirloskarwadi (1910) Kondhapuri (2001) , Shirval (1992) (Maharashtra).
Ahmedabad, Bangalore, Baroda, Bhubaneshwar, Kolkata, Chennai, Indore, Jaipur, Kochi, Lucknow, Mumbai, Nagpur, New Delhi, Pune, Ranchi, Secunderabad. Ajman , Cairo, Frankfurt, Johannesburg, Kathmandu, Miami, Nairobi , Phnom Penh, Vientiane.
Overseas Offices 9
Dealers
Dealers
:
:
Domestic 900
Overseas 45
US $ M
113
KBL PBT
50 40 40
US $ M
30 20 10 3 2002 4 2003 7 12
2004
2005
2006
Year
CF Pump
Magnetic Drive
Vertical Pump
Lump sum Turnkey Pumping Projects from Power, Water Supply & Irrigation on Engineering, Procurement and Construction (EPC) basis
Water Supply
Irrigation
Power
Sugar
Industries
Domestic
Agriculture
Industries
Business groups
Projects & Engineered Pumps Buiness Group, Pune & Kirloskarwadi
Products
Concrete Volute Pumps Metallic Volute Pumps Vertical Pumps ( Mixed, Axial Flow ) Splitcase Pumps (Large) Canned Motor Pumps Condensate Extraction Pump Primary & Secondary Fast Breeder Reactor Pumps for Heat Transfer Hydro Turbines
Monoblocks Single/Three Phase Self Priming Pumps Jet Pumps Domestic Pumps Borewell Submersible Pumps End Suction Pumps Vacuum Pumps Foot Valves
Business Groups
Industrial Pumps Business Group, Kirloskarwadi
Products
End Suction Pumps Process Pumps Solid Handling Pumps Horizontal Splitcase Pumps Multistage Pumps Submersible Sewage Pumps Inline Vertical Multistage Pumps (in Pressed Stainless Steel) Mixed Flow Pumps
Sluice Valves Butterfly Valves Reflux Valves (Non-Return) Foot Valves Kinetic Air Valves Steam Trap Device
Manufactured indigenously Indias largest Vertical Mixed Flow Pumps for circulation of cooling water to 500 MW Talcher, Rihand and Sipat Projects of NTPC Ltd.
KBLs manufacturing plant at Kirloskarwadi - one of the largest pump manufacturing facility in Asia.
11
4
75
28
VT Pumps SSNNL
Godavari Lift Irrigation Scheme, Andhra Pradesh, India Worlds second largest lift irrigation scheme Pumping 36,000 m3/hr to the height of 400 mtr. transporting over the distance of 135 kms Metallic Volute Type Pump for high head high flow application - Introduced First Time in India. Head as high as 130 mtr. per stage having motor rating of 8500 KW - Single Largest Motor ever used for Pumping Scheme in India. 135 kms. long steel water pipeline of 2500 mm dia would be laid through most difficult terrain Consumption of whooping 1,20,000 Tones of Steel. Most energy efficient pumping scheme having total installed motor rating of 52 MW - Result of innovative system engineering.
USA patent has been awarded for Siphon creation and breaking arrangement designed by KBL Team for Concrete Volute and Vertical Turbine Pumps for this project. The use of energy efficient Siphon arrangement will provide the following benefits Saving in motor rating 8.5 MW
Glimpses of Kirloskarwadi
KBL FOUNDRY
1. 2. 3. Cast Iron Foundry Alloy Cast Steel Foundry Non Ferrous Foundry
At Kirloskarwadi, foundry set-up is equipped with a centralised pattern shop, mechanised sand processing system, automatic moulding machines and metal pouring system. There are independent units for cast iron, alloy steel and non-ferrous metals. The cast iron foundry is capable of producing a single casting weighting up to 7,000 kg and the steel foundry unit can produce castings of special alloy steels of international standards. Total production capacity of foundries is 1,400 tons per month.
CNC Vertical Turning Machines CNC Turning Centres CNC Machining Centres
Pump + Motor
Pump + Motor
+
Detailed equipment specification Electrical Panels
Pump + Special Motor Provide attention to + Technomajor items & Valves Economical able to retain + & expertise & Electrical cost knowledge Panels effective + solution Instrumentation Controls Identificatio Expertise in + n sump model Cables of preferred study, electrical + vendors for circuits & Cranes civil work & instrumentation + piping job In-House Piping Electro-Mech. Packages (USD 2.5 M)
Pump House Involving ElectroMechanical along with Civil & cross Country piping
Pump
2002
2004
2008
Water Pumping Systems Involving Specialities JV partners such as Surge Learning from devices, earlier projects VFD etc. Proper contract terms legal support
AMC Contracts New Business opportunities EPC Contractor Water business Water/ Sewerage Treatment
Desalination Plant
Technical collaboration BOOT Basis
Kirloskarwadi Plant
Pump Impeller
MV Pump Assembly
State Irrigation Departments Water Supply And Sewerage Boards Municipal Corporations Delhi Jal Board Kerala Water Authority State Public Health Departments
KBL OVERSEAS
Scope of supply Design, Manufacture, Supply, Erection, Testing and Commissioning Major achievement In Egypt Over 100,000 Kirloskar pumpsets have been working along the river Nile greening the desert in Egypt for the past 30 years. A total of 40 pumping stations with Kirloskar pumps have been responsible for the reclamation of nearly 200,000 acres (80,000 hectares) of desert land for agriculture. In LAO PDR KBL has been responsible for green revolution in some ASEAN countries. For instance in Lao PDR, the irrigated area in 1996 was about 15,000 hectares and today with the help of Kirloskar pumpsets the irrigated area has increased 15 times. Correspondingly the rice production has gone up 25 times to 2 million tones making Lao PDR not only self sufficient in food production but also enabling export to other countries. Customers Ministry of Public Works and Water Resources, Egypt Ministry of Agriculture and Forestry, LAO PDR Ansaldo Energia, Italy DSD, Germany Kroonstade Municipality, South Africa
MV Pump
KBL CONSULTANTS
KBLs association with various Consultants for Pump Projects in different sectors Alstom Power Turbo System Alstom Power India Ltd. Ansaldo Energia, Italy Blake durr, Germany Bechtel, USA Black and Veatch, USA Daelim Engineers and Contractors, Hanjung, Korea
2360 512 45
9
Over 500 900
Janpriya Crest, 113, Pantheon Road, Egmore Chennai 600008, India Phone +91 44 2819 5544 Fax +91 44 2819 5525 www.kirloskarcel.com
Kirloskar Brothers Limited Corporate Office Yamuna Sl. No. 98, Hissah No 3/7, banner, Pune 411045, India. Phone +91 20 2444 0770 Fax +91 20 2444 0156 www.kbl.co.in