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SIEMENS

Preface, Contents

Part I Introduction

SIMATIC HMI OP3 Operator Panel


Equipment Manual

Part II Functions of the


OP3 y

3 12

Part III Installation and


y Commissioning

13

Part IV Device Description,


Test and y Monitoring Functions

14

15 A

Part V Appendices
y

E
Glossary, Index

6AV3591-1AD001AB0

Release 11/99

Safety Guidelines

This manual contains notices which you should observe to ensure your own personal safety, as well as to protect the product and connected equipment. These notices are highlighted in the manual by a warning triangle and are marked as follows according to the level of danger:

Warning
indicates that death, severe personal injury or substantial property damage can result if proper precautions are not taken.

Caution
indicates that minor personal injury or property damage can result if proper precautions are not taken.

Note
draws your attention to particularly important information on the product, handling the product, or to a particular part of the documentation.

Qualified

Equipment may be commissioned and operated only by qualified personnel. Qualified personnel within the meaning of the safety notices in this manual are persons who are authorized to commission, ground and identify equipment, systems and circuits in accordance with safety engineering standards.

Personnel

Note the following:

Warning
Correct Usage The equipment may be used only for the applications stipulated in the catalog and in the technical description and only in conjunction with other equipment and components recommended or approved by Siemens. Startup must not take place until it is established that the machine, which is to accommodate this component, is in conformity with the guideline 89/392/EEC. Faultless and safe operation of the product presupposes proper transportation, proper storage, erection and installation as well as careful operation and maintenance. The approvals that apply to the device are detailed in the Chapter Technical Data. The registered trademarks of Siemens AG are listed in the Preface. Some of the other designations used in these documents are also registered trademarks; the owner's rights may be violated if they are used be third parties for their own purposes. Impressum Publisher: A&D PT1 Editor and
Drives SIMATIC Human Machine Interface A&D PT1 D1 Postfach 4848, D-90327 Nuernberg

Approvals Trademark s

Copyright Siemens AG 1999 All rights reserved


The reproduction, transmission or use of this document or its contents is not permitted without express written authority. Offenders will be liable for damages. All rights, including rights created by patent grant or registration of a utility model or design, are reserved. Siemens AG, Automation &

Disclaimer of Liability

We have checked the contents of this manual for agreement with the hardware and software described. Since deviations cannot be precluded entirely, we cannot guarantee full agreement. However, the data in this manual are reviewed regularly and any necessary corrections included in subsequent editions. Suggestions for improvement are welcomed.

Technical data subject to change. Siemens Aktiengesellschaft Order No. 6AV3591-1AD00-1AB0

Siemens AG 1999

Preface

Organization of the manual

This equipment manual provides operators, fitters, configurers and system support engineers with information about the functionality and technical design of the OP3.

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Preface

The equipment manual Operator Panel OP3 is organized into five parts: Part Chapters 1-2 Contents Overview of the Operator Panel and range of functions in tabular form. How to operate the OP3. 3-4 5 - 11 12 Step-by-step instructions on how to operate the Operator Panel using the standard screens. Information on how to connect the OP3 to the SIMATIC S7. -Mechanical and electrical installation, 13 - 14 -Commissioning -Dimensions and connection elements, 15 - 16 -Test and monitoring functions -Brief descriptions of standard screens, -System messages, -Technical data, -ESD guidelines, -SIMATIC HMI documentation, -Glossary of technical terms. The following conventions are used in this manual:

I II

III IV V
Appendix

Operator Panel OP3 Edition 11/99

Variable

System System ^ Mode ESC Motor off Text on the disp lay of the OP3 is sho wn in "typ ewrit er" styl e. Symbolic names representing variable values on the display

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Preface

Conventions

of the OP3 are shown in italic "typewriter" style. Functions which you can choose are shown in normal italics. Steps that are performed in succession are linked by an arrow. The names of keys are shown in a different type.

History
The various releases of the equipment manual correspond to the following firmware and ProTool versions:

Operator Panel OP3 Edition 11/99

Remarks Release 07/95 08/96 11/99 First release of the OP3 equipment manual Technical content of the equipment manual reviewed Technical content of the equipment manual reviewed

ProTool version V 2.0 and later V 3.0 and later V 5.1 and later

Trademarks
The following names are registered trademarks of the Siemens AG: SIM ATIC SIM ATIC HMI HMI ProT

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Preface

ool ProT ool/Lit e ProT ool/Pr o SIM ATIC Multi Panel SIM ATIC Multif unctio nal Platfor m MP 270 ProA gent

Operator Panel OP3 Edition 11/99

Preface

Other support

In the case of technical queries, please contact your local Siemens in the sub sidiaries and branches responsible for your area.

SIMATIC Customer Available worldwide, at all times: Support Hotline

Nuernberg SIMATIC BASIC Hotline


Local time: Mo - Fr 7:00 to 17:00 Telephone: +49 (911) 895-7000 Fax: +49 (911) 895-7002 E-Mail: simatic.support@

nbgm.siemens.de

sea.siemens.com

Johnson City SIMATIC BASIC Hotline


Local time: Mo - Fr 8:00 to 19:00 +1

Singapur SIMATIC BASIC Hotline


Local time: Mo - Fr 8:30 to 17:30 Telephone: +65 740-7000 +65 7407001 simatic.hotline@ sae.siemens.com.

423 461-2522 +1 423 461-2231 Telephone simatic.hotline@ Fax: Fax: E-Mail: EMail:

SIMATIC

Premium
+49 (911) 895-7001

Hotline

(charged, only with SIMATIC Card) Time: Mo - Fr 0:00 to 24:00

Telephone: +49 (911) 895-7777 Fax:

Operator Panel OP3 Edition 11/99

Preface

SIMATIC Customer SIMATIC Customer Support offers comprehensive additional information Online Services concerning SIMATIC products through its Online services as follows:
Up-to-date general information is provided -in Internet under http://www.ad.siemens.de/simatic -via Fax-Polling under 08765-93 02 77 95 00 Up-to-date product information and downloads for practical use can be found: -in Internet unter http://www.ad.siemens.de/support/ html-00/ -via the Bulletin Board System (BBS) in Nrnberg (SIMATIC Customer Support Mailbox) under +4 9 (911) 895-7100 In order to contact the mailbox, please use a modem with up to 28.8 kBaud (V.34) capacity. Set the parameters as follows: 8, N, 1, ANSI, or dial for connection via ISDN (x.75, 64 kBit).

Abbreviations
meaning: EPROM RAM AM CPU EM ESD LCD LED MPI PC PLC PU PPI SRAM OP

The abbreviations used in this equipment manual have the following (with UV light) erasable programmable read-only memory Random access memory (working memory) Alarm Message Central Processing Unit Event message Electrostatic Sensitive Device Liquid Crystal Display Light-Emitting Diode Multipoint Interface (SIMATIC S7) Personal Computer Programmable Logic Controller Programming Unit Point to Point Interface (SIMATIC S7) Static Random Access Memory Operator Panel

Contents
Part I INTRODUCTION
1Product Description ...........................................................
1.1Configuration and Process Control Phases .................................. 1.2Configuration of OP3 ...................................................................

1-1
1-1 1-3

2Functionality......................................................................

2-1

Part II FUNCTIONS OF THE OP3


3General Operation..............................................................
iv 3.1Keyboard .....................................................................................

3-1
3-1

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3.1.1 SHIFT for Digits and Soft Keys ................................................. 3.2Entering Values ............................................................................ 3.2.1Entering Numerical Values........................................................ 3.2.2Entering Alphanumeric Values ................................................. 3.2.3Entering Symbolic Values .........................................................

3-3 3-4 3-5 3-6 3-6

4Using the OP3 with Its Standard Functions...........................


4.1Operating Levels........................................................................... 4.2Standard Screens ......................................................................... 4.3Branching in Standard Screens ....................................................

4-1
4-1 4-3 4-5

5Screens..............................................................................
5.1Screen Entries............................................................................... 5.2Choosing Screens......................................................................... 5.3Editing Screens ............................................................................

5-1
5-2 5-3 5-3

6Password Protection ..........................................................


6.1Password Levels and Access ........................................................ 6.2Logging In and Out on the OP3 .................................................... 6.3Password Management ................................................................

6-1
6-1 6-2 6-2

7Messages...........................................................................

7-1

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Contents

7.1Event Messages ........................................................................... Messages .......................................................................................... Displaying Messages .........................................................................

7-1System 7-3 7.3 7-4

8Timers and Counters ..........................................................


8.1Counters....................................................................................... 8.2Timers...........................................................................................

8-1
8-1 8-2

9STATUS VAR and FORCE VAR with the OP3........................... 10System Settings on Standard Screens ...............................
10.1Selecting a Language ................................................................ 10.2Setting Date and Time ............................................................... 10.3Setting Modes ............................................................................ 10.4Modifying the Address in MPI Network Configuration ................

9-1 10-1
10-1 10-2 10-2 10-3

11Process-Dependent Operator Guidance..............................


11.1Branching by Means of Soft Keys .............................................. 11.2Self-Defined Screen Hierarchy ................................................... 11.3Evaluating Screen Numbers ...................................................... 11.4System Keyboard Assignment ...................................................

11-1
11-1 11-2 11-4 11-6

12Communication ................................................................
12.1Connecting to an S7-200 via the PPI.......................................... 12.2Connecting to an S7-300 via the MPI ......................................... 12.3Interface Area for the SIMATIC S7.............................................. 12.3.1Control and Response Bits ...................................................... 12.3.2Connection ID ......................................................................... 12.3.3Time and Date ........................................................................

12-1
12-2 12-3 12-5 12-6 12-6 12-7

Part III INSTALLATION AND COMMISSIONING


13Installation.......................................................................
13.1Mechanical Installation............................................................... 13.2Electrical Installation.................................................................. 13.3Connecting the Configuration Computer.................................... 13.4Connection to the PLC................................................................

13-1
13-2 13-3 13-4 13-5

14Commissioning ................................................................

14-1

Part IV DEVICE DESCRIPTION, TEST AND MONITORING FUNCTIONS


15Device Description ...........................................................
15.1Dimension Drawings...................................................................

15-1
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Contents

15.2Connection Elements ................................................................. Contrast Control ...............................................................................

15-2 15.3 15-4

16 Test and Monitoring Functions .........................................

16-1

Part V APPENDICES
A Brief Description of Standard Screens ................................ B System Messages ............................................................. C Technical Data .................................................................. D ESD Guidelines .................................................................
D.1 What Does ESD Mean?................................................................ D.2 Important Precautions against Charge ....................................... D.3 Handling ESDs............................................................................. D.4 Measuring and Modifying ESDs .................................................. D.5 Shipping ESDs ............................................................................

A-1 B-1 C-1 D-1


D-1 D-2 D-2 D-2 D-3

E SIMATIC HMI Documentation.............................................. Index ...........................................................................

E-1 Index-1

Glossary....................................................................... Glossary-1

Operator Panel OP3 Edition 11/99

INTRODUCTION
1Product Description 2Functionality

Part

Product Description
Using the OP3

The device SIMATIC HMI OP3 allows operating states and current process values of a connected SIMATIC S7 PLC to be visualized. In addition, inputs can be made on the OP3 and written to the PLC. Functions relating to machine diagnostics can also be executed on the OP3. The OP3 is suitable for fitting into switching cabinets and control desks, and for use as a hand-held device.

1.1 Configuration and Process Control Phases

Creating data areas

Before the OP3 can go into service, it has to be prepared for its job of visualizing data from the PLC, i.e. it has to be configured. To do so, data areas used by the OP3 to communicate with the PLC have to be created in the memory of the PLC.

Configuring with The configuration for the OP3 is created on a configuration computer ProTool
(PC/PU) using the ProTool configuration software. When the configuration is ready, it is transferred to the OP3. During operation, the OP3 communicates with the PLC to which it is connected and reacts to program execution on the PLC according to the configured requirements. The following illustration depicts the configuration and process control phases:

10-1

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Product Description

Configuration phase

PC/PU

Edit configuration data Save configuration data Download configuration data

I
OP3

Process control phase

Connection to SIMATIC S7

F i g u r e 1 1 C o n f i g u r a t i o

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Product Description

n a n d P r o c e s s C o n t r o l P h a s e s

Static

and

If you wish to display text containing static and variable components, you

variable sections
must configure the variables and type in the

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Product Description

static text as an explanation - for of

text
example: T e m p e r a t u r e V a r i a b l e _ x x C o f F u r

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Product Description

n a c e 1 H e r e , T e m p e r a t u r e a n d C o

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Product Description

f F u r n a c e 1 i s t h e s t a t i c t e x t

Operator Panel OP3

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Product Description

a n d V a r i a b l e _ x x i s t h e v a r i a b

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Product Description

l e t h a t i s r e a d f r o m t h e m e m o r

Operator Panel OP3

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Product Description

y a r e a o f t h e P L C .

SIMATIC S7

Further
Information regarding configuration of the Operator Panel is provided in the

information

User's Guide ProTool Configuring Text-based Displays. C

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25

Product Description

h a p t e r 1 2 t e l l s y o u h o w t o c o n n e c t t h e

Operator Panel OP3

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Product Description

O P 3 t o t h e P L C .

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Product Description

1.2 Configuration of OP3


The keyboard and display are Display, integrated in keyboard and the top of the connections OP3. To the of the OP3 right, you will find the connections for the 24 V power supply, MPI-connection, RS232-connection.

Displa y

System keyboard

MPI connection RS232 connection 24V power supply Keypad and soft keys

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Figure 1-2 Configuration of OP3

LCD display Display of 2 lines each containing up to 20 characters; the height of the characters is 5 mm. 8 keys for calling valid keyboard functions. System standard Keypad Soft can be configured as soft keys. These keys can be configured with different keys functions for the various screens. Interfaces The OP3 has an MPI interface (Multi-Point-Interface) for the connection to a MPI network configuration and a RS232 interface for serial uploading configuration data.

Functionality
Functions and limit values
The table below shows the functions of the OP3 and their limit values.

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Functionality

Table 2-1 Functions of the OP3 OP3 Functions Display - Contrast control Event messages - Maximum number - Maximum length (characters) - Scroll through waiting messages Setpoint input to screens - Digits or letters - By means of symbolic variables Actual-value display (numerical and symbolic) Combined actual-value display/setpoint input Limit value check by operator input Password protection - Password levels - Passwords Screens - Maximum number - Screen entries per screen - Maximum number of fields per screen - Maximum number fields per screen entry - Display - Standard screens "Timer" and "Counter" Diagnostic function (STATUS/FORCE VAR) OP configuration languages Changing languages in online mode Communication using SIMATIC S7 - PPI - MPI 0-9 20 499 40 50 Using potentiometer

x x x x x

40 20 300 8

x x x
GE, EN, FR, IT, SP. 3

x x

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Connection OP3 ^ SIMATIC S7 -Number of PLCs that connect to a OP3 -Number of OP3s that connect to a S7-200 -Number of OP3s that connect to a S7-300

FUNCTIONS OF THE OP3

Part

3General Operation 4Using the OP3 with Its

Functionality

Standard Functions 5Screens 6Password Protection 7Messages 8Timers and Counters 9STATUS VAR and FORCE VAR Functions with the OP3 10System Settings on Standard Screens 11Process-Dependent

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Operator Guidance

General Operation
System keyboard and keypad

12Communication

The OP3 is operated by means of the keyboard. The keyboard consists of the system keyboard and the keypad. Its configuration is shown in Figure 3-1.

3.1 Keyboard

The system keyboard and keypad functions are described below. Keys 1 - 5 on the key pad and the +/- key on the system keyboard have dual functions.

Keypad and soft keys


F1 F2 F3 F4 F5

1 6

2 7

3 8

4 9

5 0

00 00
SHIFT ENTER

Systemkeyboar d

Figure 3-1 OP3 Keyboard

Numeric keys

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General Operation

Input keys for numeric characters (0 to 9).

F1

F5

t o

Soft keys (F1 to F5) Numeric keys 1 to 5 may be configured as soft keys , i.e. specific functions for different screens can be assigned to these keys. In operating mode, you enable softkey functions by holding down the SHIFT key and pressing one of keys 1 to 5.

to 9

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SHIFT

SHIFT key
Switch to the second function of the dualassignment keys. To do this, the SHIFT key is pressed simultaneously with the other key concerned - for example: SHIFT + Decimal point : Press SoftSHIFT

F 3

key

function: Press
+/-

Sign key Change of sign from "Plus" to "Minus" and vice versa. Second function (with pressed SHIFT key): input of a decimal point.

ENTER key
ENTER

With this key you confirm and terminate your input. With ENTER you also change from message level to screen level.

ESCAPE key
Undo: Undoes entries in fields provided they have not been confirmed with ENTER. Branch back: Branches back from a screen to the configured cross-jump destination (by default, the last position called), or go from the start screen to message level. Reset when scrolling through messages: Cancels scrolling through waiting messages to reset the display to the currently waiting message. Hide a system message.

t i
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General Operation

Arrow keys Move the cursor. Depending on the operating situation, the cursor is moved one character, field, entry or display to the left, right, up or down.

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General Operation

SHIFT

+ + + +

SHIFT

t I

In combination with SHIFT: : Scroll up in font. : Scroll down in font. : Next position in an input field. : Previous position in an input field.

SHIFT

SHIFT

The numeric and arrow keys have a auto repeat function. If you keep a key pressed, your input is continually repeated after a short delay until you release the key.

Operation Notes If several keys are pressed in quick succession, some operator inputs may be lost.
Operator inputs not accepted by the OP3 are indicated by an acoustic signal.

3.1.1 SHIFT for Digits and Soft Keys


Depending on the configuration, you can set whether you want to assign SHIFT to digits or soft keys. You perform the setting in ProTool by choosing: System ^ Settings from the menu.

SHIFT

Example: If you frequently change between screens, it is practical to assign SHIFT not to soft keys but to digits. For inputs, you then press SHIFT and the corresponding numeric key.

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General Operation

3.2 Entering Values

General procedure In input fields, values can be entered on the OP3 and transferred to the PLC.
1.Branch, as described in section 4.3, initially to the screen you require and then to the corresponding screen entry. 2.Using the arrow keys, select the input field you require within the screen entry. 3.Then enter your value. Depending on how the field has been configured, values may be input as numerical values (refer to section 3.2.1), alphanumeric values (refer to section 3.2.2), symbolic values (refer to section 3.2.3). 4.Confirm your input with ENTER. You can cancel any incorrect input by pressing ESCAPE. The original value is then automatically reinserted in the field. Then enter the correct value. 5.Exit the screen entry by pressing ESCAPE.

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General Operation

6. In fields that allow the operator to enter a numerical value, you enter the

3.2.1 Entering Numerical Values


numerical value character by character on the keypad. You enter a decimal point by pressing the SHIFT key and the sign key simultaneously.

Entering values with a decimal point

Changing

If there is a value in the field already, it is cleared completely from the field numerical values when the first character is entered. Once input has started, you cannot exit from the input field until the input has been entered or canceled. In numerical fields (not in hexadecimal format), input is usually right-justified. Digits that have already been entered are moved to the left (pocket calculator format). Exception: Input fields for setpoints in bit pattern format - for instance, when calling the PU functions STATUS/FORCE VAR - are changed to left-justified. When input begins, the old value does not disappear from the display completely but its bit pattern is overwritten one character at a time. You move the cursor in this type of field by simultaneously pressing the SHIFT key and an arrow key (^ or

Right-justified input

Limit value check You can configure limit values for numerical input fields. In this type of
field, a limit value check takes place. Entered values are applied only if they are within the configured limits. If a value outside these limits is entered, a system message is displayed and, after it has been canceled, the old value is displayed again.

Decimal places

If a numerical field has been configured with a certain number of decimal places and if, after you confirmed your input, too many have been entered, the extra ones are ignored; if too few have been entered, the field is fitted with zeros.

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General Operation

3.2.2 Entering Alphanumeric Values

Mixed input of In an input of alphanumeric values, digits and letters are mixed. di its and etters g l For the numerical components of the input, proceed as described in section 3.2.1. If,
however, you wish to enter a letter at the current cursor position, you must enable the alphanumeric character set.

Example

To enter the string 18OCT61, for example, proceed as follows: 1.Enter 1 and 8 by means of the keypad. 2.Press the SHIFT key and hold it down. The extended character set becomes available. 3.Scroll with the UP or DOWN arrow key through the extended character set. 4.Select O and move right one position using the RIGHT arrow key. The character you selected is applied by moving the cursor. 5.Select C and move right one position using the RIGHT arrow key. 6.Select T and move right one position using the RIGHT arrow key. 7.Release the SHIFT key. The extended character set is de-activated. 8.Enter the remaining figures 6 and 1 by means of the keypad and confirm your input by pressing the ENTER key.

3.2.3 Entering Symbolic Values


Text instead of a In the case of a symbolic input of a value, text is displayed or typed instead value
of the value. If a field has to be filled in using a symbolic entry for a value, then apply the text from a list box. To do this, proceed as follows: 1.Press SHIFT in the input field and hold it down. The list box with its configured symbolic inputs is activated. 2.With the cursor keys, select the text you require. 3.Release SHIFT. 4.Confirm your selection by pressing ENTER.

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Using the OP3 with Its Standard Functions


The configuration software ProTool, includes a configuration which contains standard screens. You can choose all the functions required for operating the OP3 by using these standard screens. The different functions are described in this manual with reference to the standard screens. The English-language standard screens, which are loaded from the firmware of the OP3, remain active, once you have switched on the operating voltage, until a configuration is loaded (refer to section 4.2).

Using standard screens

the

4.1 Operating Levels

Message level and In OP3 operation, you have to distinguish between two distinct operating screen level levels, between which you can switch:
Message level At the message level, current messages are displayed. Screen level At the screen level, functions are chosen, serviced and executed. The message level is the highest level on the OP3. At message level, waiting event messages and system messages are displayed. After the OP3 starts up, it changes to message level and displays the standby message. The screen level is reached by pressing the ENTER key. The first screen to be called is the start screen. From the start screen you branch, depending on the configuration, to other screens. On the screens, you view the actual process values, and you can enter values and initiate functions by means of soft keys.

Screen hierarchy The linking of individual screens is referred to as a screen hierarchy. As you go
further down the screen hierarchy, you go stage by stage right back to the start screen by pressing the ESCAPE key. From here you can return to the message level by pressing the ESCAPE key. You can also return directly to the message level from a screen, depending on the configuration.

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Using the OP3 with Its Standard Functions

The change from screen level to message level, or back again, is either manual or automatic. You press the appropriate key and change the operating level from message level to screen level by pressing the ENTER key, from screen level to message level by pressing the ESCAPE key. You cannot branch backward from the message level by pressing ESCAPE. The key is merely designed to terminate the display of a system message at this level. Figure 4-1 shows how you switch from one operating level to the other.

ENTER

Message level

*
ESC

Screen level

System message '

Figure 4-1 Changing between Message Level and Screen Level

Automatic change
level are canceled.

The OP3 returns immediately to the temporary message level when a message arrives. If the message is acknowledged by pressing ENTER or if it departs, the very same screen from which the OP3 branched to the message level is displayed again. If several messages arrive simultaneously, all messages are acknowledged by pressing ENTER. All inputs not confirmed by pressing ENTER before the OP3 branched to message

Operation in the temporary message level Nesting level

If several messages are queuing, you can view several messages in succession by scrolling with the UP and DOWN keys. Only UP, DOWN and ENTER are allowed at the temporary message level. If you jump from one screen to another, the OP3 can retain a total of twenty jumps. You return by pressing ESCAPE.

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Using the OP3 with Its Standard Functions

Changing operating levels

If the nesting level of twenty Manual change screens is exceeded, the OP3 jumps - subsequent to a temporary message display - to the twentieth screen, not to last screen that was called.4.2

Standard Screens

The standard screens contain functions that are fundamental to the basic operation of OP3, such as Display Screens, Modify Password and Set OP3 Operating Mode. Process-specific implementations, such as event messages or screens for the process, are not included.

Functions on

Standard screens are called from a basic screen by means of a soft key. From standard screens the basic screen, you branch to the following screens: Screens A t th is

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Using the OP3 with Its Standard Functions

p oi nt th e sc re en di re ct or y is ca ll ed to di sp la y sc re en s. A ll th e sc re en s w hi ch

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Using the OP3 with Its Standard Functions

w er e gi ve n th e "d ir ec to ry " at tri b ut e ar e lis te d he re . If y o u ha ve sti ll n ot

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Using the OP3 with Its Standard Functions

cr ea te d an y sc re en s of y o ur o w n, th e di re ct or y w ill co nt ai n o nl y t w o st

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Using the OP3 with Its Standard Functions

an da rd sc re en s, C o u nt er an d Ti m er (r ef er to ch ap te r 8) . System settings A t th is p oi nt y

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Using the OP3 with Its Standard Functions

o u ca n m o di fy se tti n gs in o nl in e m o de . T hi s in cl u de s, fo r ex a m pl e, ch

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Using the OP3 with Its Standard Functions

o os in g th e O P 3 m o de , s w it ch in g la n g ua ge s, or ad ju sti n g da te an d ti m

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Using the OP3 with Its Standard Functions

e. Status Variable A t th is p oi nt th e P U fu nc ti o n S T A T U S V A R is ca ll ed ; y o u

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Using the OP3 with Its Standard Functions

ca n us e it to di sp la y P L C o pe ra n ds . Force Variable A t th is p oi nt th e P U fu nc ti o

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Using the OP3 with Its Standard Functions

n F O R C E V A R is ca ll ed ; y o u ca n us e it to di sp la y an d m o di fy P L C

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Using the OP3 with Its Standard Functions

o pe ra n ds . Passwor d processin g A t th is p oi nt th e su pe ru se r as si g ns th e pa ss w or ds fo r

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Using the OP3 with Its Standard Functions

Basic operation with standard screens

th e di ff er en t pa ss w or d le ve ls. F ur th er m or e, lo g o ut is in cl u de d he re . Stand ard

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Using the OP3 with Its Standard Functions

confi gurati ons, with ready -touse stand ard scree ns, are suppli ed for the OP3 with the ProT ool confi gurati on softw are. Figur e 4-2 show s the scree n hierar chy for these stand ard

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scree ns. You will find comp rehen sive informa tion about the functi ons and mani pulati on of the stand ard scree ns in the corres pondi ng sectio ns of this manu al.

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Figure 4-2 Screen Hierarchy for the Standard Configurations Supplied

4.3 Branching in Standard Screens

Branching to

At screen level, you can operate and monitor

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screen level

the process or system by means of the corresponding screens and standard screens and perform system set tings. Taking standard screens as an example, a description is provided below of the manner in which you branch from one screen to another within the screen hierarchy.

Branching with soft keys

Call the standard basic screen in your configured screen hierarchy. Using the soft keys beneath the symbols << and >>, you can move the displayed screen segment of the active screen (scroll screen function). You can branch to the next screen by pressing the soft key beneath the screen text. A vertical line

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designates the assigned soft key (in Figure 4-3, soft keys F2 and F4). Mode Languages
F1 F2 F3 F4 F5

>>

Figure 4-3 Branching at Screen Level

Choosing screens You choose a screen by pressing the soft


key assigned to it during configuration. If either of the symbols << or >> is displayed at the beginning or the end of the second line on the display, you can use the screen scroll function for further selections with F1 or F5, if the entry you require is not within the visible display area.

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Calling functions Functions are called by means of the soft


keys assigned to them during configuration.

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Screens

For prote ction again st unau thori zed use, a pass word havi ng a speci fic pass word level has to be enter ed first for some funct ions (refe r to secti on 6.1).

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Screens

On the OP3, the process - for example, a bottling plant or a mixing unit - is displayed on screens and controlled. These screens are configured by the configurer for specific users. On screens, logically associated process values are acquired and provide an overview of a process or system. In addition to this alphanumeric "imaging" of the process, screens provide a means of entering new process values and, consequently, of controlling the process. Up to 40 screens can be configured on the OP3. Process values on a screen can be randomly assigned to subject-related groups.

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Example: F u r n a c e l t e m p . 8 0 C F u r n a c e 2 t e m p . 7 8 C

Screen componen ts

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Screens

F u r n a c e l c o n t . 1 2 0 0 1 F u r n a c e 2 c o n t . 3 0 0 0

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1 V a l v e l p r e s s , n o r m a l V a 1 v e 2 p r e s s , h

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Screens

i g h A screen on the OP3 consists of the

Operatorprocess monitoring and control screens with

following components: a title (optional), screen entries.

Screen directory Screens can be grouped


during configuration in a screen directory, which is used to display them on the screen and also to edit them. A screen can be retrieved from its screen directory by its screen number and its screen title, if configured.

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Screens

5.1 Screen Entries

Displaying a screen entry

Screens consist of one or more entries. On the OP3, precisely one entry is displayed per display page. Lines which have not been fully configured are displayed as blank lines. An example of a screen entry is Furnacel temp. 80C Furnace2 temp. 78C

Components of a A screen entry consists of the following components: screen entry


entry text The static text contains explanations for the operator. It may also include information on how soft keys have been assigned. fields for the -output of -date and time, -actual values. -input of setpoints which are immediately transferred to the PLC after being entered, -combined I/O of PLC setpoints and actual values. soft keys Soft keys are assigned variable, screen dependent functions.

Updating values in The configuration defines the intervals at which PLC values are updated, i.e. screen entries read again from the PLC and displayed. The lowest configured polling time
applies to the whole screen entry. To optimize performance, you should configure the polling times for updating as long as possible, (at least > 1 second) configure short polling times only for those entries which really do have to be updated quickly. state only one controller per entry (max. of 2 are possible)

I/O fields

Output fields display actual values of the PLC in numerical or symbolic form. Input fields define setpoints in numerical or symbolic form. In input fields, the flashing cursor is visible. For symbolic I/O fields, you can configure up to 256 text elements, which you can call on the OP3 using a selection field. The value you select is applied. With inputs of numerical values, configured number formats or limit values apply to the number of places before and after the decimal point.

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Screens

Methods of choosing 5.2 Choosing screens

Screens

You can choose a screen by means of soft keys and/or by using the screen directory.

Choosing with soft key

With soft keys, you can branch from one screen to another. The branch is defined in the configuration.

Choosing with

screen

Call the standard screen Screens. Thereupon the screen directory is displayed directory on the screen. It contains only the

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Screens

screens which were included in it during configur ation. Enter the number of the screen you require or "scroll" in the screen director y using the arrow keys. In either case, press ENTER to choose the screen.

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Screens

5.3 Editing Screens

Procedure

You

can

enter values in To screens. edit a

screen, proceed follows: 1.Choose the screen you wish to edit as describe d in section 5.2. 2.The cursor jumps to the first as

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Screens

input field. 3.Use the LEF T or RIG HT arro w keys to mov e the curs or to the field conc erne d. 4.Perform the modifica tions you wish to make as describe d in section 3.2. 5.After conf

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Screens

irmi ng your inpu t, reposit ion the curs or to perf orm furth er mod ifica tions , as nece ssar y. 6.Terminate editing for example , by pressing ESCAP E.

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Password Protection
Preventing unauthorized operation
To prevent unauthorized operation of the OP3, there is the possibility of controlling access by means of passwords and password levels for calling certain functions and inputs.

6.1 Password Levels and Access

Password hierarchy

When you are configuring on the OP3, you assign password levels from 0 to 9 for soft keys and input fields. The password levels assigned to the standard screens are listed in Appendix A. If an operator logs on to the OP3 with a password pertaining to a certain level, he is authorized to execute functions at that password level and at lower levels.

Password level 0 At this level, the lowest in the hierarchy, functions are assigned which, when enabled,
have little or no effect on the execution of the process; these are normally calls of functions not having input options - for example Message Level. You do not have to enter a password to call password-level 0 functions.

Password levels Levels 1 to 8 are assigned to functions of increasing importance. 1 to 8 Password level 9 Permission to execute functions of password level 9 is the sole responsibility of the
superuser, who has access to all OP3 functions. If an operator logs in with the password of a specific password level on OP3, he is authorized to execute functions at this and lower levels.

System administrat or's password

You set the system administrator's password when you configure the system. The default setting of 100 also applies to the internal standard screens. This setting can be changed using the OP3.

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6.2 Logging In and Out on the OP3


Login
If a function is called on the OP3 for which the current password level is too low, you are automatically prompted on the display to enter the password. You terminate password input by pressing the ENTER key. Choose the standard screen Password ^ Logout to log out from the OP3. The OP3 then changes from the current password level to 0, the lowest password level, and branches to message level.

Logout

6.3 Password Management


Only the superuser (password level 9) is authorized to call the password management functions. Choose the standard screen Password ^ Edit. The password list is displayed (Figure 6-1).

Password manageme nt authorizati on Displaying the password list

nn nn

pppppppp I pppppppp 4Password level Password Password index

Figure 6-1 Password List

Password index Passwords are numbered consecutively with a two-digit password index. The fields
for the password and its assigned password level are on the right of the password index. Only the superuser entry is contained in the fields when the password list is called for the first time. If a password has not been entered for a password index, the fields for the password and the password level are shown as dashes. You can scroll through the password list using the UP and DOWN arrow keys.

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Allocating You can allocate up to 20 passwords. The password must contain a minimum passwords and of three and a maximum of eight digits. Leading zeros and letters are not password levels allowed.
To allocate a password and a password level, proceed as follows: 1.Select the line for the password entry on the password list. The cursor is located on the first character of the field for password input. 2.Enter a password and confirm it by pressing ENTER. 3.Move the cursor with the RIGHT arrow key to the field for the password level. 4.Enter a password level of 1 to 8 for the password and confirm it by pressing ENTER. 5.Exit from the standard screen by pressing ESCAPE.

Modifying To modify a password, call the password entry in the same way as you would passwords and to allocate a password and enter the new password by overwriting the old password levels one.
If you just want to modify the password level and not the password, skip the field containing the password entry by pressing ENTER. Then move the cursor with the RIGHT arrow key to the field for the password level and enter the new level. To delete a password, call the password entry in the same way as you would to allocate and modify a password but overwrite the first character of the password with a zero. Then confirm the deletion by pressing ENTER.

Deleting passwor ds

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Messages
Event messages Events and states in the control process are displayed on the OP3 in message and system form. A message consists of static text as a minimum. It may also contain messages variables.
Different types of message are displayed on the OP3 event messages and

system messages. Event messages are initiated by the PLC. They are configured and contain process-related information. System messages are initiated by the OP3. They are not configured. They provide information on operating states of the OP3 or maloperations and breakdowns in communication.

7.1 Event Messages

Definition

Event messages contain process-related information - for example, messages relating to states or processes such as Temperature reached or Motor running. Apart from status messages, notices to operators can also be configured as event messages. If, for example, a machine operator wants to initiate bottling but has forgotten to open the water inlet valve on the mixer, a message such as Open water intake valve can prompt him to rectify the error.

Representation

Event messages can be configured so that any of their text components flash to distinguish them from message text. Messages may contain static text and variable fields. The variable fields display, for example, current values of the PLC in numerical or symbolic form. In addition, the date and time can also be output in messages.

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Messages

Message bit procedure

If there is a condition present in the current process that causes a message to be issued - for example, a setpoint has been reached - a bit is set by the PLC application program in the data area for event messages. The OP3 reads the data area after a configured polling time. In this way, a message is detected as having "arrived". The bit is reset by the PLC when the condition for issuing the message no longer exists. The message is then regarded as having"departed". Define an event message area for event messages in your configuration. In ProTool, you set the event message area by choosing System ^ Area Pointer from the menu. You can configure a single event message for every bit that has been configure in the event message area. The event message area (up to 64 bytes) can be divided into as many as four event messages. The address areas must not be contiguous. Figure 7-1 shows the assignment of bit numbers to message numbers for data bytes. Bit numbers are assigned automatically to message numbers on the OP3. Address area 1 Message No. Bit No. Address Message No. 8
7

Event message area

7
6

6
5

5
4

4
3

3
2

2
1

1
0

1 6

1 5

1 4

1 3

1 2

1 1

1 0

area 2

Bit No.

Figure 7-1 Assigning Event Message Areas and Message Numbers

Updating messages

When the OP3 detects a message as having arrived, it reads the value it has to display for the message variables supplied by the PLC and displays them. The fields defined in the messages are updated periodically at the configured polling time.

Manual change of If a message departs while it is being displayed, the display is updated, i.e. message level the next message is shown automatically. Temporary message If a message departs, the very same screen from which the OP3 branched to level the message level is displayed again (refer to section 4.1). Stand-by message The stand-by message is event message No. 0. It appears on the display when the OP3 is working at message level and event messages or system messages are not waiting. The stand-by message is stored in the firmware and contains, by default, the release and the device type:

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OP3 2x2 0 char.

Vx.xx 5 mm

Figure 7-2 Default stand-by message

Depending on the configuration, the stand-by message can be represented by other text. It can contain the date and time but not variables.

7.2 System Messages

Definition

System messages indicate operating states within the OP3. For example, they draw your attention to maloperations or a breakdown in communication. This message type has top display priority. If a corresponding fault occurs on the OP3, the active event message is removed from the display and a system message is issued in its place. After the system message is removed from the screen, the OP3 returns to the point from which it branched to message level.

Serious and System messages are classified as serious and non-serious system messages. non-serious A serious system message is based on an error that can be rectified only by a system messages cold or warm restart of the OP3.
All other errors generate a non-serious system message - for example, when you cannot choose a screen. Display of a non-serious system message can be canceled by pressing ESCAPE. But it can also be canceled automatically after a configured time. A list of possible system messages and their explanations will be found in the appendices.

Inhibiting system- Display of system messages (except for internal errors 7xx) is activated or messages inhibited during configuration. This setting on the OP3 cannot be changed

7.3 Displaying Messages


Display
Event messages are always output to the display at message level on the OP3 and are displayed according to display and message priorities. Messages are displayed one at a time on the OP3, even if they have been configured as singleline messages.

later.

Display priorities System messages always have top display priority. Event messages are displayed
according to their message priorities.

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Messages

Message priorities During configuration, you can set message priorities from 1 (low) to 4 (high),
according to their importance, within event messages. If several messages having the same display and message priorities exist simultaneously, the most recent message is shown first: Example
Table 7-1 Order of Arrival and Display of Messages

Order of Arrival 1.Event message A (priority 2) 2.Event message B (priority 3) 3.Event message C (priority 2) 4.System message A 5.Event message D (priority 4)

Order of Display 1.System message A 2.Event message D (priority 4) 3.Event message B (priority 3) 4.Event message C (recent with priority 2) 5.Event message A (older with priority 2)

Message buffer

The OP3 message buffer stores the fifty latest messages in the order in which they arrive. When the message buffer is full, the oldest message is overwritten.

Message shower If there are more than fifty messages at any one time (message shower), only the
fifty current messages contained in the buffer will be displayed. Any other messages that may be waiting cannot be displayed when messages depart. Upon reading the event message area, the OP3 detects only one status change of the bits. Since the bit status of waiting messages that have yet to be allowed into the buffer has not changed, the OP3 does not then detect these messages as having "arrived".

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Scrolling through If a system message is not being displayed, you can scroll at message level Waiting Event through the messages that have not yet departed. Event messages are sorted Messages according to priority groups and are displayed in their order of arrival.
Before you can scroll through waiting messages starting from the message being currently displayed, you must first go to scroll mode using the I or T arrow keys:

Display of the most recent (and possibly low-priority) message. Following the oldest message in a priority group, the most recent message of the priority group having the next lowest priority is displayed. The end of the message area is marked by "iii". You cannot scroll beyond this end mark. Display of previous (and possibly high-priority) message. Following the most recent message in a priority group, the oldest message of the group having the next highest priority is displayed. The beginning of the message area is marked by "TTT". You cannot scroll beyond this start mark.The message currently waiting is displayed again by pressing ESCAPE or if the OP3 has not been operated for one minute.

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Timers and Counters


Standard screens With the OP3, you can access the SIMATIC S7's timers and counters.

Examples of this have been implemented on the OP3 standard screens. The following description of access to timers and counters refers to the Timer and Counter standard screens. You can choose these standard screens from the screen directory on the OP3.

8.1 Counters
Display/edit the counter value
For every counter that has been configured and enabled on the PLC, you can have the OP3 display the current counter status. Call the Screens ^ Counters standard screen. The following display appears, by way of an
Counter valuesetpoint actual Counter COUNTER 1 - 67 -235 - Counter selected

example:

Edit counter setpoint

the
Exit from the standard screen by pressing ESCAPE. There is no point in entering counter setpoints, since the values are overwritten by the current contents of the accumulator on the SIMATIC S7 when the counter is called.

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8.2 Timers

Display actual value

the timer

For every timer that has been configured and enabled on the PLC, you can have the OP3 display the present actual value. For this, call the Screens ^ Timers standard screen. The following display appears, by way of an example:
Timer value setpoint actual Timer 13.7 35.5 TIMER 1

- Timer selected

Exit from the standa rd

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screen by pressi ng ESC APE.

Edit the timer


There is no point in entering timer setpoints, since the values are overwritten

setpoint
by the current contents of the accumulator on the SIMATIC S7 when the timer is called .

Time base

The time base of the timer depend

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Timers and Counters

s on which PLC has been configu red: Every timer has a permanent time base with a permanently configured number of digits behind the decimal point. Timer values are displayed in seconds on the OP3. The common time base for the timers can be configured (10 ms, 100 ms, 1 s or 10 s). The OP3 detects the time base which you set and standardizes the displayed value to seconds.

SIMATIC S7-200:

SIMATIC S7-300:

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STATUS VAR and FORCE VAR with the OP3


Access to PLC operand values
With its PU functions STATUS VAR and FORCE VAR, the OP3 provides means of displaying and modifying operand values supplied by a connected PLC by means of standard screens. In online mode, this means that PLC operands can be edited directly on the OP3 without having to connect a programming unit or a PC to the PLC. STATUS VAR can be used only to display SIMATIC S7 operands. FORCE VAR is used to display the SIMATIC S7 operands and to modify their variable values and to transfer them back to the PLC.

MPI address

After the functions STATUS VAR or FORCE VAR have been called, OP3 prompts you to type in the MPI address of the PLC. The default value is address 2. You can select any SIMATIC S7 on the MPI network, even those that have not been configured. In this way, one further, dynamic connection is possible from the OP3 to a SIMATIC S7 on the MPI network, in addition to a maximum of two permanent, configured connections.

FORCE VAR STATUS VAR

You call FORCE VAR by means of the standard screen ForceVAR. You call STATUS VAR by means of the standard screen StatVAR. Figure 9-1 illustrates, by way of an example, how PLC operands are displayed on the OP3.
Operand field

DB34 DBWxx * INT=999 Format field Value field

Updating in progress

Figure 9-1 Example of PLC Operand Display

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STATUS VAR and FORCE VAR with the OP3

Key functions

After typing in the MPI address, you go to the operand field using the ^ ar row key. Hold down SHIFT and select the data type you wish to have displayed using the T or i arrow key. Pressing ENTER automatically sets the corresponding data format in the format field. Use the ^ key to go to the numeric field. Using the keypad, type in the number of the operand you wish to display or modify and press ENTER to confirm. The cursor can be moved horizontally within the lines and value fields. A total of 10 lines can be assigned. Confirm inputs one field at a time by pressing ENTER. The values of the operands you select are displayed in the value field in the specified format. Single lines can be deleted by using the key combination SHIFT + ESCAPE. When you have finished editing the operand list, the values on the PLC have to be updated. This is not done immediately after an individual value has been confirmed. Not until you press the ENTER key again after confirming the final value are the new values transferred to the PLC. During updating, a flashing asterisk * is displayed in the top right corner of the display. If the asterisk does not flash, this means that a logical link has not been established to the PLC. Inputs cannot be made while updating is in progress. Updating can be canceled by pressing ESCAPE. No inputs can be made while updating is in progress. You can abort updating by pressing ESCAPE.

Authorized data formats

The table shows the data formats authorized for the SIMATIC S7-200 and S7-300.

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Address

Data Format SIMATIC S7-200

V I O F T C

WORD

TIMER COUNTER SIMATIC S7-300

DB, F

WORD TIMER COUNTER

I, PI, O, PQ T C

WORD TIMER COUNTER

System Settings on Standard Screens


In this chapter
This chapter describes functions relating to system settings which can be executed by means of standard screens.

10.1 Selecting a Language

Online selection of Messages and screens can be displayed in several languages. Up to three of three languages the languages listed below can be loaded simultaneously on the OP3 and presented
to the operator for selection in online mode: German, English, French, Italian, Spanish.

Procedure

To choose another language, proceed as follows: 1.Choose the standard screen System ^ Language. 2.Select the language you require by means of a symbolic input. The list of options contains only the languages which have been loaded on the OP3. 3.The OP3 performs a cold start and loads all elements of language- dependent text in the new language.

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10.2 Setting Date and Time

Changing the date You can adjust the current date and time on the OP3. The day of the week is and time calculated internally. Any change you make will affect all messages and
screens from which a date or time variable is displayed. The display format for date and time is defined in your configuration and cannot be modified on the OP3.

Procedure

1. Choose the standard screen System ^ Dat/Time. Use the arrow keys to move the cursor from the date field to the time field and back again. To move the cursor within the input field for the date or the time, hold down SHIFT and press the LEFT or RIGHT arrow key. 2.Confirm your input by pressing ENTER. 3.Close the standard screen by pressing ESCAPE. Note The OP3 does not have a hardware clock. Since the date and time are generated by software, this information has to be updated every time the OP3 starts up.

10.3 Setting Modes

Settings with standard screens Online

You can set the Online, Offline, Transfer and MPI Transfer modes on the OP3 by means of a standard screen. In Online mode, there is a logical link between the OP3 and the PLC, or the OP3 attempts to establish a link.

Offline

In Offline mode, a logical link does not exist between the OP3 and the PLC. The OP3 does not even attempt to establish a link and variables are not updated.

In serial Download mode, data are downloaded from your PU or PC to the OP3. In this instance there is no logical link between the PLC and the OP3. You cannot operate the OP3 while the Serial Download download operation is in progress. In MPI Download mode, data are downloaded to the OP3 over the MPI network. In this instance there is no logical link between the PLC and the OP3. You cannot operate the OP3 while the download operation is in progress. MPI Download

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Procedure

To set the modes, proceed as follows: 1.Choose the standard screen System ^ Mode. 2.Set the mode you require by means of a symbolic input. 3.After you confirm your input by pressing ENTER, a warm restart is performed.

10.4 Modifying the Address in MPI Network Configuration


Settings with standard screens Procedure

You can set and modify the address of the OP3 in the MPI network configuration by means of a standard screen. To do so, proceed as follows: 1.Choose the standard screen System ^ MPI Address. 2.Modify the OP address and, if necessary, the baud rate. 3.After you confirm your input by pressing ENTER, a warm restart is performed.

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Process-Dependent Operator Guidance

Different actions are normally required or allowed in different operating situations. To support changing requirements during process control, you can configure the following measures, which provide the operator with help depending on the situation and aims: screen-dependent soft keys and user-defined screen hierarchies.

11.1 Branching by Means of Soft Keys

Soft keys: function You can configure function calls on the OP3 by means of soft keys. Soft keys keys with different are special function keys to which different function calls are assigned for functions different screen entries while you edit a
screen. This makes it possible for the operator to select functions as and when required by the situation. The keys that can be assigned as soft keys on the OP3 are F1 to F5. The functions that can be assigned to soft keys include: display message level, choose screen, display screen directory, display special screen,

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logout. When the OP3 is connected to a PLC, a bit can be configured in a variable for every soft key. This means that a bit is set in the PLC when a soft key is pressed.

Soft keys and screen hierarchies

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11.2 Self-Defined Screen Hierarchy


Defining the
requirements and be The screen hierarchy can be adapted to system-specific

screen hierarchy modified either in part or in whole. Screens can be removed or


added. Screens can be linked together in random order. The configuration, sequence of the link, inclusion in the screen directory and the relevant cross-jump destinations are defined during configuration with ProTool/Lite.

Branching with
and

You branch between the different screens by means of soft keys configured cross-jump destinations. You can branch repeatedly to screen. This is illustrated in figure 11-1 by screens 4 and 6. Crossnot restricted to screen level, but can branch to the message level

soft keys and


the same

cross-jump
jumps are

destinations
too.

Definition of the Another feature that is configured is the picture you want to have displayed start screen on the OP3 as your start screen.

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Figure 11-1 Principle of a Screen Hierarchy

Example
and bottling

An overview is presented below, with reference to an example, of the design of a screen hierarchy. Detailed information on configuration will be found in the User's Guide ProTool - Configuring Text-based Displays. The OP3 is used to operate and monitor a system for producing different fruit juices. The system consists basically of a mixing unit and a bottling machine. Mixing unit The ingredients for the fruit juices are contained in three tanks. Depending on the juice that you wish to manufacture, ingredients are mixed in certain ratios. Bottling machine After it has been mixed, the fruit juice flows into the bottling tank after a valve has been opened and is then bottled in the correct quantities. The bottles are conveyed on a belt. Before being filled, they are checked for breakages. After they have been filled, the bottles are capped, labeled and transferred to pallets. The configured basic screen might be as shown in figure 112. It consists of static text only.

Figure 11-2 Start Screen of the System (Example)

Mix << |

Bottle | >>

The screen segment on the display can be moved

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horizontally with the soft keys beneath the symbols << and >>. Pressing the soft key beneath the Mix entry allows you to view the entry shown in figure 11-3. It similarly consists only of static text which refers to other screens (Tank2, Tank3 and Mixer).

Tank2 Tank3 Mixer


Figure 11-3 Screen with Static Text (Example)

If you press the Tank2 soft key, the entry shown in figure 11-4 appears. This entry contains static text and an output field (Tank Contents) and an input field (Valve Position). The position of the tank valve can be set in the input field by means of a symbolic value input - for example, OPEN or CLOSED).

Contents: 371 liters Valve: OPEN >>


Figure 11-4 Screen with Input and Output Fields (Example)

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11.3 Evaluating Screen Numbers


The screen number area is located on the PLC. The OP3 writes the number of the current screen to this area. If the PLC writes a screen number to the screen number area, Application the screen is opened on the OP3. You can configure operator guidance in this way. If the screen number area is to be used, it must be specified during configuration as the area pointer and created on the PLC. Figure 11-5 shows the construction of the screen number

Configuri ng screen number area


area.

7 .. 1st word 2nd word Screen number Screen number

..0

7. . Entry number Entry number

..0

Bit 7 = 1: ID for special screen

Figure 11-5 Construction of the Screen Number Area on the PLC

The screen number area consists of two consecutive data words. The first data word is used by the OP3 to store information about the display contents (screen number and entry number). If the PLC stores screen numbers and entry numbers in the second data word, the display of a specific screen or a specific screen entry is initiated on the OP3. The hexadecimal value FFFF in the first or the second data word indicates the message level; a value of 0 in the second data word indicates enabling of OP3 operation.

Automatic change to message level

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Process-Dependent Operator Guidance

0xFF is written to the screen number area when the OP3 jumps to message level; on its return, the number of the last screen called is sent once more.Special Screens If the most significant bit has been set in the data word (=1), the screen number refers to a special screen. If the most significant bit has not been set (=0), the screen is a user-defined screen. The screen numbers of the special screens are listed in the table below. An offset of 128 (most significant bit = 1) has to be added to these screen numbers.
Screen No. 0 25 26 30 31 35 36 55 56 Screen directory Status Variable Force Variable Language selection Changing the operating mode Set time/date MPI address/baud rate Password login Password edit Special Screen

Screen selection The procedure for selection of screen 5 by the PLC is described below: via the controller

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A screen is open on the the OP3.

Screen No.

Entry No. 1st word 2nd word

x x Screen No.

x x Entry No.

Before the application program enters the value 5 in the second word of the screen number area, it has to set the screen number briefly to 0 ...
1st word 2nd word

x 0 Screen No.

x x Entry No.

... and enter the value 5 following a pol ling cycle at the earliest (1 second).

1st word 2nd word

x 5 Screen No.

x x Entry No.

The OP3 detects the change from 0 to 5 and opens screen 5.

1st word 2nd word

5 5

11.4 System Keyboard Assignment

Application

Create a data area for your system keyboard on the PLC. When you press a key, the corresponding bit is set in the keyboard assignment. The bit is set for as long as the corresponding key is pressed. Releasing the key resets the bit. By an evaluation of this area, the operator's attention can be drawn, for example, by means of an event message to incorrect operation of a key.

Configuring If the data area for system keyboard bits is to be used, it must be specified system keyboard during configuration as the area pointer and created on the PLC. The system assignment keyboard assignment is a data area having a fixed length of two data words.
Figure 11-6 shows its configuration for an OP3.
76543210
+/SHIF T

76543210

Bit number

0
9 8 7 6 5 4

*
3 2 1 0

1st data word 2nd data word

Keyboard group bit

Figure 11-6 Keyboard Assignment for the OP3

The keyboard assignment is transferred spontaneously to the PLC whenever a modification is registered on the OP3. There is therefore no need to configure a polling time. The keyboard group bit is used as a check bit. It is set to 1 every time the keyboard assignment is transferred from the OP3 to the PLC and should be reset after the data area has been evaluated by the application program. Regular reading of the group bit makes it possible to ascertain in the user's program whether the system keyboard assignment has been transferred again.

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Communication
Types of
systems (PLCs) via The OP3 can be connected to SIMATIC S7 automation two different network configurations. The network the CPU being used. The following two types of connection possible: SIMATIC S7-200 SIMATIC S7-300 Point-to-Point Interface Multi-Point Interface (MPI) (without CPU318)

connection
configuration depends on

1 2

are (PPI)

The two different interfaces affect the configuration and the mode of addressing employed.

User data areas

The OP3 and the SIMATIC S7 communicate via user data areas in the automation system. The user data areas you have to create on the S7 depend on the configuration. You must create suitable user data areas, depending on the objects contained in the configuration and the data to be exchanged. For some user data areas, you must create an interface area to handle synchronization of the OP3 and the S7, if the functions contained therein are required to be used by the S7. Some user data areas are even located in this interface area. For the OP3, the following user data areas are possible: Event message area (refer to section 7.1), Interface area for the connection ID (refer to section 12.3.2), date and time (refer to section 12.3.3), Screen number area (refer to section 11.3) and System keyboard assignment (refer to section 11.4). Note The following is true of the user data areas: The system keyboard assignment and the screen number area may be created only once. The interface area can be created only once for each CPU. The event message area can be created multiple times on different CPUs.

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Communication

Connection When you are connecting an OP3 to an S7-200, connect the OP3 to the S7-200's PPI interface. In
this particular instance, up to two S7-200s can be connected to the OP3.

12.1 Connecting to an S7-200 via the PPI


Similarly, you can connect several OP3s to a S7-200. In this particular case, only one connection is possible at any one time from the point of view of the S7-200. The S7-200 can communicate with an OP3 and a PU in the same manner, the PU likewise being the master.

Network configurati In a PPI network configuration, the OP3 and the programming unit (PU) are always masters; the on

S7-200 is always the slave. An S7-200, however, can communicate only with one master. Figure 12-1 shows a possible network configuration. Numbers 2, 4, 1 and 3 are address examples.

S7-200

CPU
2 PPI

CP U

S7-200

E
PPI 3

m
OP3 OP3

Figure 12-1 Connecting an OP3 to a SIMATIC S7-200

The following parameters must be set in the configuration software for a connection via the PPI: Address of the communication peer The PPI address of the S7 module to which the OP3 is connected. The default address is 2. OP address The PPI address of the OP3 in the network configuration. Any address can be assigned. It must be unique in the network configuration and may not occur more than once. The default address is 1.

Interface The interface on the OP3 through which it is connected to the PPI network. The default is IF 1A. The transmission rate at which communication takes place in the network configuration. Communication is possible at a baud rate of 9600 or 19200 bauds.

Baud rate

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Communication

Interface area

If data user areas are used that are located in the interface area, you must create an interface area. You must configure a separate interface area for each S7 connected.

Settings in ProTool

With ProTool, all settings with the exception of the interface area must be performed by choosing PLC. You configure the interface areas by choosing System ^ Area Pointer from the menu.

12.2 Connecting to an S7-300 via the MPI


Connection
When connecting an OP3 to an S7-300, the OP3 is connected to the MPI interface of the S7. You can connect up to two S7s to an OP3. Up to three OP3s can communicate with an S7 simultaneously. The CPU determines the maximum number of connections. A maximum of 32 nodes can communicate in an MPI network configuration. Figure 12-2 shows a possible network configuration. Numbers 1, 2, etc. are address examples. The address mode of the S7 is configured by means of S7 Configuration.

Network configuration

PU

Figure 12-2 Connecting an OP3 to a SIMATIC S7-300

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Communication

CP U

CP

S7-300

FM

S7-300

CP U
2

CP

FM
3

MPI The following parameters must be configured in the configuration software for a connection via the MPI: MPI address of the S7 module to which the OP3 is connected. The default address is 2 . Expansion slot The number of the expansion slot containing the S7 module with which the OP3 exchanges data. The number of the rack containing the S7 module with which the OP3 exchanges data. OP address The MPI address of the OP3 in the network configuration. Any address can be assigned. It must be unique in the network configuration and may not occur more than once. The default address is 1 . Highest station address. The address must be identical in the whole network configuration. HSA The interface on the OP3 through which it is connected to the MPI network. The default is IF 1A. Interface this point. Profile The transmission rate at which communication takes place in the network configuration. Communication is only possible at a baud rate of 187,5 kbauds. Baud rate If data user areas are used that are located in the interface area, you must create an interface area. You must configure a separate interface area for each S7 connected. With choosing Interface ProTool, all settings with the exception of the interface area must be performed by PLC. You configure the interface areas by choosing area The driver profile that is used in the network configuration. Set MPI at

Setting s in ProTool

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Communication

Parameters System ^ Area Pointer from the menu.12.3


Address of the communication peer

Interface Area for the SIMATIC S7

Purpose
following

The interface area is required only if it is intended that functions be used or evaluated by the

the

SIMATIC S7: Sychronize the date and time of the S7 and the OP3 Rack Evaluate the connection ID and Detect OP3 start-up in the S7 program.

Structure

Figure 12-3 shows the structure of the interface area. Where exactly you can create the interface area in the memory area of the PLC will depend upon the type of PLC you are using: S7-200 Create the interface area in the variable memory of the SIMATIC S7-200. S7-300 You can create the interface area in a data block or in a flag area of the SIMATIC S7-300. Specify the address of the interface area in your configuration. This is necessary, since otherwise the OP3 will not know where the data are located.

Interface area
Address

Control and

n+0 n+3

response bits

Reserved

n+12 n+13 n+14 n+15 n+18 Reserved n+21 n+25

Connection ID
Reserved

Time

Reserved

n+31

Dat e __________________

Figure 12-3 Structure of

the Interface Area for the SIMATIC S7

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12.3.1 Control and Response Bits

Purpose

Three bytes are present in the interface area for the control and response bytes. Bytes n+0 and n+1 are used to synchronize the OP3 and the S7. Byte n+3 is not applicable to the OP3. Byte n+0 is used by the OP3 to request the current time and the date from the S7. The illustration shows the structure of the data byte.
7 6 5 4 3 2 1 0 Requesting date and time

Byte n+0:
Requesting date and time

Bit 2 Requesting date and time 1= The OP3 requests the date and time every hour 2= The S7 program has updated the data and time in the interface area

Byte n+1:
Detecting an OP start-up

Byte n+1 is used by the S7 to detect the OP3 restarting. The illustration shows the structure of the data byte.
7 6 5 4 3 2 1 0 OP3 startup

Bit 0 1 = The OP3 has

started up

Bit 0 in data byte n + 1 is set by the OP3 upon termination of start-up. You can reset the bit in the S7 program and thus detect restarting of the OP3.

12.3.2 Connection ID
Byte n+13
The OP3 enters the connection ID (MPI/PPI) in byte n+13. This means that the connection ID can be evaluated by the S7. The illustration shows the structure of the data byte.
7 Connection ID 0

0= Connection via the MPI 1= Connection via the PPI

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12.3.3 Time and Date


Purpose

The current time and date are stored by the S7 program in bytes n+15 to n+17 and n+21 to n+24. This means that the OP3 can synchronize the time and date with the S7. Bytes n+15 to n+17 contain the current time of the S7 in BCD. The illustration shows the structure of the data byte.
Address 7 n+15 n+16 n+17 Hour (0 to 23) Minute (0 to 59) Second (0 to 59) 0

Bytes n+15 to n+17:


Time

Bytes n+21 to n+24:


Date
Address 7

Bytes n+21 to n+24 contain the current date of the S7 in BCD. The illustration shows the structure of the data byte.
Day of week (1 to 7) Day of month (1 to 31) Month (1 to 12) Year (0 to 99) 0 n+21 n+22 n+23 n+24

Synchronization Synchronization of the OP3 and the SIMATIC S7 is performed in three steps:
1.Every hour, the OP3 sets bit 2 in data byte n+0 to 1. 2.As soon as the S7 program resets the bit, the OP3 detects that the S7 program has stored up-to-date values for the time and date in the interface area. 3.The OP3 reads the up-to-date data from data bytes n+15 to n+17 and n+21 to n+24 of the interface area.

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Communication

Reading the S7 system time

4. You then transfer the S7 CPU system time to OP3. The FC6 uses the OP3 requirement in the interface area to set the OP clock. FC6 parameters:

Parameter DBTDOP Set_OPTime

Address DB51 DB51.DBX0.2

Type

Description

BLOCK_DB This is the interface area. BOOL The first word of DB51 contains the status and control bits which display the OP3 status. The OP3 uses bit 2 to request synchronization of date and time.

Setting bit 2 of the interface area enters the current system time in the Time and Date data mailbox. The OP3 reads out the values and displays them in screens that have been configured accordingly. FC6 listing:
Address 0.0 Declaration in Name DBTDOP Type BLOCK DB Initial value Comment Number of the interface area

out 2.0 0.0 in_out temp SET OPTIME DAT_TIME BOOL DATE AND TIME INT Function trigger PLC storage time

8.0

temp

ret_val

Block: FC6 CLK PLC>OP3 Block to synchronize the OP clock with the PLC clock Call in OB1: CALL "CLK_PLC>OP3" // FC6 call DBTDOP :=DB51 // DB51 = interface area in OP3 SET_OPTIME :=DB51.DBX0.2 // DB51.DBX0.2 = OP3 requests date/ // time (once after OP3 restart, // then every 15 minutes)

Network: 1 UN BEB

Function trigger #SET OPTIME // as long as SET OPTIME = 0 // do not edit block

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Network: 2 CALL

Enter PLC time in DAT_ZEIT "READ CLK" // with SFC 1 save SFC1 // PLC time Read System Clock

RET VAL CDT

:=#ret val :=#DAT_TIME

// in DAT TIME

Network: 3 Load time in OP3 OPN #DBTDO P LB DBB LB DBB LB DBB LW 4 4 LW LB DBB LB DBB LB DBB LB DBB 7 7 21 2 22 1 23 0 24 // Weekday from DAT_TIME // in interface area byte 21 // Day from DAT_TIME // in interface area byte 22 // Month from DAT_TIME // in interface area byte 23 // Year from DAT_TIME // in interface area byte 24 3 15 4 16 5 17 7 // Hours from DAT_TIME // in interface area byte 15 // Minutes from DAT_TIME // in interface area byte 16 // Seconds from DAT_TIME // in interface area byte 17 // Shift milliseconds from DAT

L T L T L T L SLW SRW T L T L T L T L T

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Communication

Network: 4 R BEA

Reset all #SET_OPTIME // Reset trigger bit

Setting the S7 system time

To set the S7 CPU system time from the OP, you must write the date and time in the corresponding fields in your project and set bits 5 and 6 of the interface area to 1. FC7 reads out the entered values and sets the PLC system clock. FC 7 parameters: FC 7 listing:

Block: FC7 CLK OP3>PLC Block to synchronize the PLC clock with the OP clock Call in OB1: CALL "CLK OP3>PLC" DBTDOP :=DB51 NEW DATE :=DB51.DBX0.5 // FC7 call // DB51 = interface area in OP3 // New date bit from the // interface area. NEW TIME :=DB51.DBX0.6 // New time bit from the // interface area.

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Network: 1 U SPB U SPB BEA Network: 2 DAT OPN CALL RET_VA L CDT L T L T L T L T SPA

Wait until time or date has been entered in DBTDOP from OP3 #NEW DATE DAT #NEW TIME CLK // if new date bit = 1 // Go to new date // if new time bit = 1 // Go to new time // do not edit block further New date #DBTDOP "READ_CLK" :=#ERROR SFC :=#DAT TIME DBB 21 LB 7 DBB 22 LB 2 DBB 23 LB 1 DBB 24 LB 0 SET // Load weekday from DBTDOP // in DAT_TIME // Load day from DBTDOP // in DAT_TIME // Load month from DBTDOP // in DAT TIME // Load year from DBTDOP // in DAT TIME // read current time // SFC1 Read System Clock

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Network: 3 CLK: OPN

New time #DBTDOP // Read current time // SFC1 Read System Clock

CALL "READ_CLK"

RET_VAL CDT L T L T L T SPA

:=#ERROR_SFC

:=#DAT TIME DBB LB DBB LB DBB LB SET 15 3 16 4 17 5 // Load hours from DBTDOP // in DAT_TIME // Load minutes from DBTDOP // in DAT_TIME // Load seconds from DBTDOP // in DAT TIME

Network: 4 Set PLC clock with SFC 0 SET: CALL "SET_CLK" // With SFC 0 read time from DAT TIME // SFC0 Set System Clock PDT :=DAT TIME RET_VAL :=#ERROR_SFC // Save in PLC clock // Save any errors in ERROR_SFC

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Network: 5 OPN L T T T T SET R R

Reset all #DBTDOP 0 DBW DBW DBW DBW 15 17 21 23 // Reset all used data // areas

#NEW DATE #NEW_TIME

INSTALLATION AND COMMISSIONING


13Installation 14Commissioning

Part

III

Installation
Mounting location The OP3 is suitable for control cabinets and consoles. For this, the front and requirements panel must be provided with a mounting cutout (refer to section
15.1). The front panel must not be thicker than 4 mm. No other drilled holes are required for mounting. The OP3 can also be used externally as a portable device.

Caution Before the device is taken into service, it should be at room temperature. In the event of moisture condensation, do not switch on the device until it is completely dry. The device underwent function testing before being delivered. Should a fault still occur, enclose an exact description of the fault with the device when you return it. To prevent overheating of the OP3 in operation, -the device must not be exposed to direct sunlight (this also prevents fading of the foil front) and -the ventilation slits in the device housing must remain free after mounting. Certain parts of the system which may be carrying dangerous current are accessible after the system cabinet is opened.

1 3

Note The IP65 degree of protection can be insured only when the gasket on the front panel on the OP3 fits properly.

Operator Panel OP3 Edition 11/99

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Installation

13.1 Mechanical Installation

Installing the OP3 Insert the OP3 from the front into the prepared cutout. To do this, proceed as
follows: 1.Remove three screws on the rear of the housing (Figure 13-1). 2.Pull the two sections of the housing carefully apart. 3.Stick the three enclosed self-adhesive spacing rings onto the appropriate screw drill holes in the interior of the housing back panel: Use No ring One ring Two rings for Metal Thickness To 0.3 mm 0.3 mm to 1,5 mm 1.5 mm to 4 mm

4.Push the enclosed seal over the front part of the housing. 5.Push the parts of the housing on both sides of the mounting cutout back over one another. 6.Screw both sections of the housing together with three screws. Make sure the gasket on the front panel fits properly. Screws Contrast control (3 Interface


Figure 13-1 Rear of the OP3 Showing Screw Connections

After mounting, the contrast control should remain accessible for adjusting the contrast of the display. The whole area of the OP3 is covered with a protective foil. You can remove the foil once the OP3 has been installed. OP3 functionality is also guaranteed with the foil left on, however; further, the foil protects the device from contamination.

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13.2 Electrical Installation

Electrical connections

The OP3 requires electrical connections to the power supply, configuration computer (PC or programming unit), PLC. The electrical connection for the power supply is necessary only if the OP3 is not connected through the MPI interface to a SIMATIC S7 PLC. The electrical connection to the configuration computer is required only for transferring the configuration to the OP3. The SIMATIC S7 controller is connected through the MPI interface integrated in the OP3. Coupling to the configuration computer is established either through the MPI interface, with downloading via the MPI, or through the RS232 interface, with serial downloading.

EMC-compatible Requirements for interference-free operation are EMC-compatible hardware design design of the PLC and the use of interference-proof cables.
The guidelines for interference-proof design of your PLC apply similarly to the design and installation of the OP3. Caution Only screened cables are authorized for all signal connections. All connectors should be screwed or locked. Signal lines must not be run in the same shaft as power cables.

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Installation

13.3 Connecting the Configuration Computer


Connection configuration diagram
Figure 13-2 shows you how to connect the OP3 to the configuration computer. The cabling of the connections shown in the figure are supplied with the OP3. To download the configuration, you must first energize the OP3 by means of a plug-in power supply unit (refer to Section 15.2) or by using the 24V power supply cable supplied with it.
OP3 Configuration computer
PC/PG7xx (serial, 9-pin) RS232

RS2 32

MPI

PC/PG7xx with MPI-card

Figure 13-2 Connection Configuration Diagram for a Configuration Computer

Configuring via In addition to the methods of connection shown in figure 13-2, the configurathe MPI network tion can also be downloaded to the OP3 when the OP3, PC or PU and S7 are

13.4 Connection to the PLC


Connection configuration diagram

operated in a common MPI network. In this case, the OP3 does not require an external power supply.

Figure 13-3 shows you how to connect the OP3 to the SIMATIC S7. The cabling of the connections shown in the figure are supplied with the OP3. When the OP3 is connected via an S7 bus connector (not supplied with the OP3), the OP3 must be energized by means of a plug-in power supply unit (refer to Section 15.2) or by using the 24 V power supply cable supplied with it. No terminal resistor is required for the OP3.

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OP3

PLC

1 4
Figure 14-1 shows the most important commissioning steps for initial startup, restarting and normal operation of the OP3. This is followed by an explanation of the different steps for taking the OP3 into service.

1) SIMATIC S7 bus connector for SINEC L2-DP with PU connection

Figure 13-3 Connection Configuration Diagram for a PLC

Commissioning
Diagrammatic

ik.

representation

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Operator Panel OP3 Edition 11/99

Commissioning

Turn on the OP3's power supply

Set transfer mode using standard screen System ^ OPMode ^


Transfer

Transfer configuration data to OP3


ProTool

mi i -"I 1

__

OP3

= j

11

Message level

Figure 14-1 Commissioning

s z .

14-2

Operator Panel OP3 Edition 11/99

Commissioning

Initial Commissioni ng

During initial commissioning, the configuration required for operation is downloaded from the configuration computer to the OP3. This can be done either by using the RS232 interface or the MPI. For the MPI, the configuration computer - that is, a PC or PU - must be equipped with an MPI card. When initially commissioning the OP3, proceed as follows:

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Commissioning

RS232 1. Connect the RS232 interface of the OP3 to the COM1/2 serial interface of your PC or PU. To do this, use the serial connecting cable supplied with the OP3. 2.

MPI Interconnect the MPIs of the OP3 and the PC or PU. To do this, use the MPI connecting cable supplied with the OP3.

When connecting via the S7 bus connector, connect the power supply to the OP3. To do this, use either the 24-V power supply cable supplied with the OP3 or one of the two plug-in power supply units referred to in Section 15.2. After the power supply has been turned on, the OP3 performs a self-test and loads the English-language standard screens from its memory. The OP3 then goes to message level. Call standard screen System ^ OPMode and select the mode Transfer MPI-Trans

3.

4.

The OP3 prompts you to enter the system administrator's password (default: 100) and waits for a download operation from the PC or PU after you type it in. 5. Start the download operation on the PC or PU. With a proper connection, downloading of the configuration commences to the OP3. If the connection is not in order or if a connection has not been made, a corresponding system message is issued. The settings required in ProTool for the download operation will be found in the User S Guide ProTool - Configuring Text-based Displays. 6. If the download operation is successful, the OP3 re-starts and goes to message level.

Recommissioning In recommissioning, the configuration loaded on the OP3 is replaced with


another. This can be done either by using the RS232 interface or the MPI. For the MPI, the configuration computer - that is, a PC or PU - must be equipped with an MPI card. To recommission the OP3, proceed as follows:

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Commissioning

RS232 1. Connect the RS232 interface of the OP3 to the COM1/2 serial interface of your PC or PU. To do this, use the serial connecting cable supplied with the OP3.

MPI Interconnect the MPIs of the OP3 and the PC or PU.

To do this, use the MPI connecting cable supplied with the OP3.

2.

When connecting via the S7 bus connector, connect the power supply to the OP3. To do this, use either the 24-V power supply cable supplied with the OP3 or one of the two plug-in power supply units referred to in Section 15.2. Call standard screen System ^ OPMode and select the mode Transfer MPI-Trans

3.

The OP3 prompts you to enter the system administrator's password (default: 100) and waits for a download operation from the PC or PU after you type it in. If this standard screen is not available in your configuration, press the following three keys simultaneously while turning on the OP3's power supply * cO O
ESC
V

This key combination deletes the current configuration. The OP3 loads the English-language standard screens. You use them to enable Transfer mode. 4. Start the download operation on the PC or PU. With a proper connection, downloading of the configuration commences to the OP3. If the connection is not in order or if a connection has not been made, a corresponding system message is issued. The settings required in ProTool for the download operation will be found in the User S Guide ProTool - Configuring Text-based Displays. 5. If the download operation is successful, the OP3 re-starts and goes to message level.

DEVICE DESCRIPTION,

Part IV

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Commissioning

TEST AND MONITORING FUNCTIONS


15Device Description

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16Test and Monitoring Functions

Device Description
In this chapter
the

This chapter provides information about the dimensions of the OP3,

1 5

positions of the connection elements and manual adjustment of the display contrast.

15.1 Dimension Drawings


Device Figure 15-1 shows the dimension drawings of the OP3. and mounting Side dimension Front view view s

4 , , 20

. 81.7

All dimensions in mm 2 7

Dimensions for Installation in Switching Cabinets/Consolles Front panel thickness Max. of 4 mm Mounting cutout (W x H) 138 x 68 (corresponds to standard cutout 43700) Leave at least 50 mm space for protruding male connectors to right of mounting cutout.

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Device Description

Figure 15-1 OP3 Dimensions15.2

Connection Elements

Positions of the connection .. elements

The connections for the power supply, RS232 interface and MPI interface are located on the right side of the housing. The connection elements and their positions are illustrated in 15-2.

Figure 15-2 Positions of the Connection Elements on the OP3 (right hand of housing)

Power supply

Power (24V DC) is supplied via the SV connection when the OP3 is not connected to a SIMATIC S7 PLC (serial download/offline mode). For this purpose, use one of the following optional plug-in power supply units 6ES7705-0AA00-1AA0 for the 230V AC alternating voltage connection, 6ES7705-0AA00-1BA0 for the 120V AC alternating voltage connection. If the OP3 is connected through the MPI interface to a SIMATIC S7 PLC, it is supplied with power by the PLC through the MPI interface.

RS232 Interface Pin assignment of the RS232 interface:

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Device Description

Pin 1 2 3 4 5 6 Note Shield GND RxD TxD CTS RTS

Meaning

If you require the hardware test (refer to Section 16) to test the RS232 interface, connect pins 3 and 4 to the 9-pin subminiature D connector of the serial transfer cable. The OP3 is connected to the RS232 interface of the PC by means of the cable supplied. The configuration of the interconnecting cable is shown below.
OP3
TxD 4 ^ RxD 3 ^ GND 2 ^ CTS 5

Cable

PC
2 RxD 3 TxD 5 GND 7 RTS

1 1

4 DTR L- 6 DSR 1 NC 9 NC

Figure 15-3 Configuration of the Interconnecting Cable

MPI (RS485)

The OP3 is connected to the SIMATIC S7 PLC through the MPI interface. The pin assignment of the MPI interface is shown in the following table.

interface

Pin 1 2 3 4 5 6 7 8 9

Meaning Code M24V RS485 line B RTSAS M5V NC (not assigned) P24V RS485 line A NC (not assigned)

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Device Description

The OP3 1 is connected toD 2 the MPI interface 3 the of D SIMATIC S7 4 D PLC by means of the cable 5 5 supplied. The configuration of the 7 D interconnectin g cable is8 D shown below. SIMATIC 2,5 m cable 9 D S7
Code - M24VRS485 line B RTSAS - M5V NC - P24VRS485 line A NC
6

1 > 2> 3> 4> 5> 6> 7> 8> 9>

OP3

NC M24V RS485 line B RTSAS M5V P5V P24V

RS485 line A NC

Shield

Figure 15-4 Configuration of the Interconnecting Cable

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Device Description

15.3 Contrast Control


Adjusting the
At the rear of the OP3, next to the symbol there is a countersunk

display contrast
potentio meter screw which is turned left or right to adjust the display contrast.

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\
\
Contrast control

Test and Monitoring Functions


Hardware test

Figure 15-5 Contrast Control

1 6

Apart from a brief initial start test ("eprom test", "ram test", "flash test"), which is performed on every cold start of the OP3, a hardware test with test functions for all the important components of the device can be initiated by operator input. Hardware test displays are in English, irrespective of the language set.

Initiating the hardware test

The hardware test is not initiated by means of the screen level but on turning on the supply voltage. Press the following three arrow keys simultaneously

Hardwa re test menu

You can choose the following tests from the hardware test menu: CPU TEST, RAM TEST, EPROM TEST, FLASH TEST, V.24 (RS232) TEST, KEYBOARD TEST, DISPLAY TEST and TEST_ALL. Choose the test you require with arrow keys I and T; start the test by pressing ENTER. The >> and << symbols show the menu item you selected in the left and right borders of the display. While an initiated test is in progress, an "active" message is displayed. If an initiated test terminates without errors, an "ok" message appears on the display for about two seconds. You terminate a hardware test by choosing "END OF TEST" from the menu.

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The

internal

registers,

CPU TEST

timers and the interrupt controller of the processor are tested. The entire static RAM is "read" tested and then "write" tested, its previous contents being overwritten as a result. The checksums of the memories are determined. In the FLASH TEST, the size and status of the FLASH memory are displayed - for example, 128 k, "empty" or "prg." for programmed). In the RS232 interface test, data are transferred by the sender to the recipient of the interface through a shorting plug. Note For this test, connect pins 3 and 4 to the 9-pin subminiature D connector of the transfer cable (refer to chapter 15).

RAM TEST

EPROM TEST FLASH TEST

RS232-TEST

KEYBOARD TEST When you press a key on the system keyboard, the name of the key - for
example, ENTER - is displayed; the key number is displayed in the case of numeric keys. End of test: If a key is not pressed for 5 seconds, the test is aborted and you return to the menu.

DISPLAY TEST

The following test screens are displayed in succession: 1.Display dark 2.Display light 3.Cursor runs from left to right on both lines of the display and back again.

TEST_ALL

All menu items of the hardware test are performed in succession. In the event of a fault, the test program remains at a standstill for about 20 seconds. It then performs the remaining tests and afterwards goes to the menu item in which the first fault occurred. Note For this test, connect pins 3 and 4 to the 9-pin subminiature D connector of the serial transfer cable (refer to chapter 15).

Test and Monitoring Functions

END OF TEST

A hardware reset is initiated and a cold start performed.

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APPENDICES

Part
A B C D E

Brief Description of System Messages Technical Data ESD Guidelines SIMATIC HMI

Standard Screens

Test and Monitoring Functions

Documentation

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Brief Description of Standard Screens


Overview
The table below presents an overview of all the standard screens for the OP3. Apart from a brief comment on functions, mention is

Test and Monitoring Functions

made of the requisite password level. The "Level 1" column lists the screens that you can choose from the basic screen. These screens allow you to make different calls,

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which are listed under "Level 2".

Level 1 Screens

Level 2

Function Password Level Display directory for screens Display screens Display counter actual value Enter counter setpoint Display actual counter value Enter the timer setpoint Set OP3 mode: Online, Offline, Transfer, MPI Transfer Choose language Adjust date and time Set address in the MPI network configuration Display SIMATIC S7 operands Display and modify SIMATIC S7 operands
0

Screens ^

Counter

Screens ^

Timer

System ^ System ^ System ^ System ^ StatVAR ForceVAR Password ^ Password ^

Mode Languages Dat/Time MPI-Addr

9 2 4 6 0 8 0 9

Logout Edit

Log out a user and goes back to message level Display password list Assign and modify passwords and their levels

System Messages

Delete passwords

Message number System messages on the OP3 can be categorized in different ways.
Information on the category to which a system message belongs is contained in the message number:
Message number

Message text

0Driver error 1Start-up message 2Warning 3Note 4Operating error 5Other message 6Configuration 7Internal error

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System Messages

A few important system messages are shown below together with their causes and the action that has to be taken to remedy the errors. Self-explanatory system messages are not included. Note Messages are displayed in English until configuration data have been transferred to the OP3.

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Status messages The table below lists the status messages.


Message Please wait Ready transfer Data transfer Firmware not compatible Cause Mode in process of being changed for Waiting for data from PU or PC Data being transferred between PU or PC and OP3 Firmware cannot be used for current configuration. Action

EPROM memory Memory submodule defective Return device for repair failure RAM memory failure Message $ 005 $ 006 Cause Action Flash Memory submodule defective Re-send configuration or return memory or transmission error device for repair failure Internal Error Error in data transmission during MPI transfer (message with 1 variable) 1 4 Internal error The connection to ProTool/Lite was disrupted Flash error (upon write) Flash is full (configuration too large) Flash error (upon delete) Wrong object number Wrong object length Wrong block number Wrong block length Undefined job Unexpected job Unexpected mail type
Error ir1 Sts:Var2 1
Variable 2 Variable 1

Check connection and re-send

5 6 7 8 9 10 11 12 13 14

Transfer No: Vc

Error in the data transmission during the serial transfer (message with 2 variable) Variable 1 B-138
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Faulty Function Initiation of function Data reception Data transmission Message block transmission Conclusion of function

0 1 2 3 4

Variable 2 1 3 5 6 7 8 9 10 11 Wrong parameter Timeout error Parity error Framing error Overrun error Break on line Receive buffer overflow Control character error on reception Protocoling error Internal error HW error, internal error or Transfer error: Re-send Re-send Re-send Re-send Insert cable Re-send Re-send Re-send

System Messages

Message $ 040

Action Check physical connection

$ 041

Restart PC Re-send configuration

$ 044 $ 045 $ 100 $ by Download mode aborted 104operator input (OP3 or ProTool/Lite) $ 119 Password list is not necessarily deleted $ 202 $ 203 $ 311 Cause Current password level$too low317 required operator input 316 $ for Incorrect date input Lower limit for input ignored Login attempted with invalid password $ 318 Upper entered which already $ 319 While editing the password, a password waslimit for input ignored exists -Transfer to PLC not possible at present -PLC overloaded Superuser level cannot $ 320 $ 321 password invalid be modified; $ 322 Re-enter date (return OP3 for repair) Re-enter time (return OP3 for repair) Modify configuration (variable) Action Login at higher password level Enter value greater than or equal to Var Enter value smaller than or equal to Var Enter password before defining level No connection to PLC No. x (message with variable )

Password must have at least 3 characters Too many cross-jumps stored Go to message level $ 324 The screen number you entered does not exist 1.Delete unused fields from configuration Screen cannot be chosen as there is insufficient memory. Results in restart with $ is being executed onoptimization cannot operate the OP3 2.Configure smaller screen (with fewer fields) When the status function340 memory the PU, you or partition screen Peripheral x does not exist Entered value does not $ 401 displayInput x does not exist match format $ 402 $ 403 Output x does not exist Operating error on STATUS VAR or Flag x does not exist FORCE VAR screen DB No. x does not exist Counter x does not exist x does not exist Set required value by means of standard screen or the PLC Set required value by means of standard screen or the PLC Configure and transfer messages See internal errors

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Wrong parameter transferred in Download mode (overflow warning) Wrong parameter transferred in Download mode Message not configured for a set message bit Incorrect configuration

Data block does not exist or is too short Incorrect configuration Error in Download mode (data structure for setpoint presetting)

Create DB of requisite length on PLC See Internal Errors Restart Download mode, Repeat transfer of configuration

Message $ 620

Cause Wrong parameter transferred in Download mode mode (message type)

Action Repeat transfer of configuration Set required value by means of standard screen or the PLC See Internal Errors

$ 621 Wrong parameter transferred in Download System Messages $ 623 $ 627 $ 631 Incorrect configuration (Message with one variable) 5, 6 Initiated event message not configured 25 Invalid field type 60 Event message area has 0 polling time 8...20 Internal errors $ 632 (Message with variable) 12 Screen contains no entries 3, 6, 7, 8, 11, 13 Internal errors $ 634

See Internal Errors Add to configuration and repeat transfer

Add to configuration and repeat transfer

(Message with variable) 18 Screen title not configured 0 ... 8, 34 Internal errors

Add to configuration and repeat transfer

Cause Message $ 635 (Message with variable) 6 Message or entry text not configured for current language 18 Screen title not configured 25 Invalid data format for symbolic field 33 Invalid data format for setpoint 48 Too many fields on process screen 50 Variable does not exist for soft keys 55 Soft key specified in entry does not exist 60Loadable symbol set is larger than 8 characters 61Configured field length too small 63Invalid display format configured 64Invalid data type configured 7...9, Internal errors 19, 28, 41...43

Action Add to or modify configuration and repeat transfer

$ 636 $ 637 B-140


Operator Panel OP3 Edition645 $ 649 $ 11/99

Initiated event message (No. x) not configured Internal errors Area pointer for function you used not configured Internal error MPI configuration error Internal error (actual value error) Internal error (job faulty) Flash memory full Internal error (unknown message acknowledged) Internal errors

Add to configuration and repeat transfer

$ 650 $ 651 $ 668 $ 702 $ 703 $ 704 $ 706 $ 7xx

Configure area pointer

Restrict configuration

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B7

System Messages

a)Switch off the OP3, put the PLC in STOP mode and restart the OP and the PLC. b)Put the OP3 during startup in Download mode, transfer the configuration again and restart the OP3 and the PLC. c)If the error continues to occur, please contact the nearest Siemens branch office. Report the number of the error that has occurred and any variable that may be included in the message.

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Technical Data

Housing Front panel B x H x D (mm) Mounting cutout B x H (mm) Useful depth approx. (mm) Protection type front rear Weight approx. (kg) IP65 IP20 0,22 148 x 76 x 27 138 x 68 (DIN 43700) 25

Processor Type Clock frequency 80C32 (Intel) 10.5 MHz

Memory Flash memory for configuration data SRAM working memory EPROM firmware 128 KB 128 KB 512 KB

Display
T

ype

STN display with LED background illumination 2 20 5

Number of lines Characters per line Character height (mm)

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Technical Data

Keyboard
T

ype

Membrane keyboard 18

Number of system keys Supply voltage Rated voltage Permissible range Time between two transients +24 VDC +15 ... +32 VDC Min. of 50 sec.

Maximum permissible transients 35 V (500 ms)

Current consumption Average Max. continuous current Max. switchon current

70 mA 110 mA at 24 V 3 A, 10 |j,s (bei 30 V)

Fuse No fuse in the OP! Supply voltage must be limited by fuse/current limiter to IN < 3 A!

Ambient conditions Operating temperature Storage/transport Storage/transport C to 60 C C to +60 C

Relative humidity Operation (no condensation) 5% to 93% (no condensation)

g/11 msec 25 g/6 msec

Vibration

(up to 500 Hz)

Interfaces 1 x MPI/PPI (RS 485) SIMATIC S7/configuration computer For 1 x V.24 (RS 232) For configuration computer

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Interference Immunity Static discharge RF irradiation Pulse modulation RF conduction Burst interference IEC 801-2 class 3 ENV 50140 class 3 ENV 50204 900 MHz 5 MHz ENV 50141 class 3 IEC 801-4 class 3

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C-1

Interference Emission Radio suppression class to VDE 0878, EN 55022 Class B

ESD Guidelines
In this chapter

This chapter describes the most important precautions which must be taken to avoid damage toe the electrostatically sensitive devices in the OP3.

D.1 What Does ESD Mean?

Electrostatica lly sensitive devices

Nearly all modern modules incorporate highly integrated MOS devices and components. For technological reasons, these electronic components are very sensitive to overvoltages and consequently therefore to electrostatic discharge: The abbreviation for these Electrostatically Sensitive Devices is "ESD" The German abbreviation for such devices is: "EGB" (Elektrostatisch Gefhrdete Bauelemente/Baugruppen) The following symbol on plates on cabinets, mounting racks or packaging draws attention to the use of electrostatically sensitive devices and thus to the contact sensitivity of the modules concerned:

ESDs may be destroyed by voltages and energies well below the perception threshold of persons. Voltages of this kind occur as soon as a device or assembly is touched by a person who is not electrostatically discharged. Devices exposed to such overvoltages cannot immediately be detected as defective in the majority of cases, since faulty behavior may occur only after a long period of operation.

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ESD Guidelines

D.2 Important Precautions against Charge


Keep away from plastics Grounding Most plastics are capable of carrying high charges and it is therefore
imperative that they not be placed near sensitive components.

When handling electrostatically sensitive devices, make sure people,


workplaces and packaging are properly grounded.

D.3 Handling ESDs


Rules for touching and environments
A general rule is that modules should be touched only when this cannot be avoided owing to the work that has to be performed on them. If you have to touch them, under no circumstances should you handle printed circuit boards by touching device pins or conductor runs. Devices may be touched only if -you are grounded by permanently wearing an ESD wrist strap or -you are wearing ESD shoes or ESD grounding protection strips in conjunction with an ESD floor. Before you touch an electronic module, your body must be discharged. The simplest way of doing this is to touch a conductive, grounded object immediately beforehand - for example, bare metal parts of a control cabinet, water pipe etc. Modules should not be brought into contact with charge-susceptible and highly insulating materials, such as plastic films, insulating table tops and items of clothing containing synthetic fibers. Modules should be deposited only on conductive surfaces (tables with a ESD coating, conductive ESD cellular material, ESD bags, ESD shipping containers). Do not place modules near visual display units, monitors or television sets (minimum distance to screen > 10 cm).

D.4 Measuring and Modifying ESDs


Grounding measuring instruments/ soldering irons
Measurements should be made on modules only when -the measuring instrument is grounded by means of a protective conductor or -the measuring head has been briefly discharged before measurements are made with a voltages measuring instrument - for example, by touching a bare metal control cabinet. When soldering, you must use only a grounded soldering iron.

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ESD Guidelines

Conducti ve packing

D.5 Shipping ESDs


As a matter of policy, modules and components should be stored and shipped only in conductive packing - for example, metalized plastic boxes, tin cans. Should packing not be conductive, modules must be conductively wrapped before they are packed. You can use, for example, conductive foam rubber, ESD bags, domestic aluminum foil and paper (under no circumstances should you use plastic bags or foils).

Protecting/covering With modules containing fitted batteries, make sure that the conductive batteryconnections packing does not come into contact with or short-circuit battery connections;
if necessary, cover battery connections beforehand with insulating tape or insulating material.

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D-3

SIMATIC HMI Documentation


Target groups
This manual is part of the SIMATIC HMI documentation. The documentation is aimed at the following target groups: Newcomers Users Configurers Programmers Commissioning engineers

How the documentation is organized


The SIMATIC HMI documentation consists of the following components: User's Guides for: -Configuration software -Runtime software -Communication between PLCs and operating units Equipment Manuals for the following operating units: -SIMATIC PC -MP (Multi Panel) -OP (Operator Panel) -TP (Touch Panel) -TD (Text Display) -PP (Push Button Panel) Online Help on the configuration software Start-up Guides First Steps

Overview of complete documentation


The following table provides an overview of the SIMATIC HMI documentation and shows you when you require the different documents.

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Documentation

Target Group

Content This documentation guides you step by step through the configuration of a screen with various objects changing from one screen to another a message. This documentation is available for: OP 3, OP 5, OP 7, OP 15, OP 17 OP 25, OP 27, OP 35, OP 37, TP 27, TP 37 Windows-based systems

First Steps with ProTool Product Newcomers Brief

Pro Tool Configuring Windows-based Systems User's Guide

Configurers

Provides information on working with the ProTool/Pro configuration software. It contains information on installation basic principles of configuration a detailed description of configurable objects and functions. This documentation is valid for Windows-basedsystems.

ProTool Configuring Graphic s Configurers Display s User's Guide

Provides information on working configuration software. It contains information on installation basic principles of configuration

with

the

ProTool

a detailed description of configurable objects and functions. This documentation is valid for graphic display operating units. ProTool Configuring Text-based Configurers Displays User's Guide Provides information on working with the ProTool/Lite configuration software. It contains information on installation basic principles of configuration a detailed description of configurable objects and functions. This documentation is valid for text-based display operating units. ProTool Online Help Configurers Provides information on the configuration computer while working with ProTool. Online Help contains context-sensitivehelp detailed instructions and examples

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detailed information all the information from the user guide.

ProTool/Pro Guide

Runtime

User's Commissioning engineers,

Provides information on working with ProTool/Pro Runtime software. It contains installation of the ProTool/Pro Runtime visualization software

Users commissioning and running the software on Windows-based systems. Copy Protection Start-up Guide Commissioning engineers, Users The ProTool/Pro Runtime visualization software is a copyright product. This manual contains information on the installation, repair and uninstallation of authorizations.

Documentation

Target Group

Content ProTool is supplied with example configurations and the corresponding PLC programs. This documentation describes how you load the examples onto the operating unit and PLC run the examples and upgrade the connection to the PLC to suit your own specific application. Describes the computer unit and operating unit of the SIMATIC Panel PC 670.

Application Example Start-up Newcomers Guide

SIMATIC

Panel

PC

670 Commissioning engineers, Users

Equipment Manual

MP 270 Equipment Manual TP 170A Equipment Manual

Commissioning engineers,

Describes the hardware and the general operation of Windowsbased Panels: installation and commissioning instructions

Users a description of the equipment operating instructions instructions for connecting the PLC, printer and programming computer, maintenance instructions. OP 37/Pro Equipment Manual Commissioning engineers, Users TP 27, TP 37 Equipment Commissioning Manual OP 27, OP 37 engineers, Equipment Manual OP 25, OP 35, OP 45 Equipment Users Manual OP 7, OP 17 Equipment Manual OP 5, OP 15 Equipment Manual TD 17 Equipment Manual OP 3 Equipment Manual Commissioning engineers, Users, Describes the hardware and general operation. It contains installation and commissioning instructions a description of the equipment instructions for connecting the PLC, printer and programming computer, operating modes operating instructions description of the standard screens supplied with the operating unit and how to use them fitting options maintenance and fitting of spare parts. Describes the hardware of the OP3, its general operation and the connection to the SIMATIC S7. Describes the hardware, installation and inclusion of upgrades and options for the OP 37/Pro.

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Programmers Commissioning engineers, Users Describes the hardware, installation and commissioning of pushbutton panels PP 7 and PP 17.

PP 7, PP 17 Equipment Manual

Documentation Target Group Content Required for enabling data transfer between the OP3 and the PLC. It contains details of the location and size of Communication User's Guide Programmers Provides information on connecting text-based and graphics displays to the following PLCs: SIMATIC S5 SIMATIC S7 SIMATIC 500/505

Arrival of a message

Glossary

C
Configuratio n
drivers for other PLCs This documentation describes the

Area pointer

configuration and parameters required for connecting the devices to the PLC and the network user data areas used for exchanging data between operating unit and PLC.

Communication for Windows- Programmers based Systems User's Guide

Provides information on connecting Windows-based systems to the following PLCs: SIMATIC S5 SIMATIC S7 SIMATIC 505 OPC Allen Bradley PLC-5/SLC 500 Mitsubishi FX Telemecanique TSX This documentation describes the configuration and parameters required for connecting the devices to the PLC and the network user data areas used for exchanging data between operating unit and PLC.

Other PLCs Online Help

Programmers

Provides information on connecting devices to PLCs, such as: OPC Mitsubishi Allen Bradley

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Telemecanique Modicon Omron SIMATIC WinAC When the drives are installed, the relevant Online Help is installed at the same time.

ProAgent for OP User's Guide

Configurers

Provides the following information about the ProAgent optional package (process diagnosis) for OPs configuring system-specific process diagnosis detecting, locating the cause of and eliminating process errors, customizing standard diagnostic screens supplied with the software.

Glossary

The time at which a message is initiated by the PLC or OP3.

Definition of system-specific basic settings, messages and screens using ProTool/Lite configuration software.

The time at which a message is withdrawn by the PLC.

Display function Function resulting in a change of display contents - for example, "Display Message
Level" or "Display Screen".

Download mode

OP3 mode in which data are transferred from the programming unit to the OP3, or vice versa.

Duration of display Time between the arrival of an event message and its departure. Departure of a message Event message

E
Draws attention to specific operating states in the machine or system connected to the PLC.

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F
Fields
Reserved areas in configured or permanent texts, used to output and/or input certain values. Programmable memory which can be deleted quickly and then re-written.

Flash memory
Prompts the OP3 to work by choosing it - for example, Delete Buffer.

Function Function screen


A screen stored in the firmware. It cannot be modified in the configuration. Function screens implement functions configured at the works for making settings on the OP3.

M
Message level
Control level of the OP3 at which initiated messages are displayed.

N
Mode of the OP3 in which messages are displayed and screens can be manipulated.

Output field

O
Field for displaying an actual value.

P
Password Password level
To service a protected function, a password has to be entere which exhibits a certain password level. The password level defines the permissions of an operator. The requisite password level is preset by means of configuration and can range from 0 (the lowest level) to 9 (the highest level).

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Glossary

Screen

Form of presenting logically associated process data which can be displayed collectively on the OP3 and modified individually.

Screen entry Element of a screen; consists of an entry number, texts and variables. Screen level Editing level of the OP3 at which screens can be monitored and manipulated Selection field
Field for for setting values of parameters (one of several defined values can be chosen). Keys that can be assigned with variable functions (depending on displayed screen entry)

Soft keys

Check on the status of the central processing unit and memories each time the supply voltage is applied.

System

Startup test

message Draws attention to internal conditions on the OP3 and the PLC.

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Index
Access permissions, 6-1 Access protection, 6-1 Actual value, 5-2 Actualvalue display, 2-1 Address OP3, 12-2 S7, 12-2 Address area, event messages, 7-2 Address modification in MPI network configuration, 10-3 Adjust date, A-1 time, A-1 Allocate, passwords, 6-3 Alphanumeric values, input, 3-4, 3-6 Ambient conditions, C-2 Area pointer, 11-4, 11-6, Glossary-1 Arrival, message, Glossary-1 Arrived messages, 7-2 Arrow keys, 3-2 Assignment digits / soft keys, 3-3 Assignment of system keyboard, 11-6 language, A-1 screens, 4-5 Clock frequency, C-1 Cold start, 16-1 COM1/2, 14-2, 14-3 Combined I/O, 52 Commissioning, 14-1 Communication, 2-1, 12-1 Configuration, 1-3, Glossary-1 download, 14-2, 14-3 Configuration computer connection, 13-4 Configuration Phase, 1-2 Connecting cable, 14-2, 14-3 Connection configuration diagram, 13-4, 13-5 Connection elements, 15-2 Connection ID, 12-6 Connection OP3/S7, 2-2 Connection to PLC, 13-5 Connection types, 12-1 Contrast, adjusting, 2-1, 13-2, 15-4 Control and response bits, 12-6 Counter, 2-1, 8-1, A-1 Counter setpoint, 8-1 Counter status, 8-1 CPU TEST, 16-2 Cross-jump destination, 3-2, 11-2

B
Basic screen, 4-3 Baud rate, 12-2, 12-4 Bit, setting, 11-1, 11-6 Bit pattern format, 3-5 Branch in standard screens, 4-5 with soft keys, 11-1 Branch back, 3-2, 4-2 Burst interference, C-2 Bus connector, 13-5

D
Data, technical, C-1 Data formats, 9-2 Data transmission rate, 12-2 Data types, 9-2 Date adjust, A-1 and time, 12-6, 12-7 setting, 10-2 Date in messages, 7-1 Decimal places, 3-5 Degree of protection, 13-1 Delete, password, 6-3, A-1 Departed message, 7-2, Glossary-1 Glossary-1

C
Calling, function, 4-5 Character height, 1-3, C-1 Choice, of screens, 5-3 Choose Depth, C-1 Device description, 15-1 Device type, 7-3 Diagnostic function, 2-1 Digits / soft keys, assign, 3-3 Dimension drawings, 15-1 Directory, screens, 4-3 Discharge, static , C-2 Display, 1-3, 2-1, C-1 contrast, 15-4 messages, 7-4 operand values, 9-1 password list, 6-2 Test, 16-2 Display function, Glossary-1 Display priority, 7-3, 7-4 Documentation, E-1 Download MPI, 10-2 serial, 10-2 Download mode, Glossary-1 Downloading, data, 10-2 Dual assignment, keys, 3-2 Duration of display,

Field entries, undo, 3-2 Fields, 5-2, Glossary-2 I/O fields, 5-2 actual value, 5-2 date, 5-2 setpoint, 5-2 time, 5-2 Firmware, 4-1, 7-3 FLASH, test, 16-2 Flash, memory, C-1, Glossary-2 Flashing in messages, 7-1 Font, alphanumeric, 3-6 FORCE VAR, 4-3, 9-1, A-1 Format field, 9-1 Front panel, C-1 Front panel cutout, 13-1 Front view, 15-1 Frontpanel thickness, 15-1 Function, calling, 4-5 Function screen, Glossary-2 Functionality, 2-1 Functions, Glossary-2

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Glossary

E
Edit password, A-1 screens, 5-3 Electrical installation, 13-3 Electrostatic discharge, D-1 EMC-compatible design, 13-3 END OF TEST, 16-2 ENTER, 3-2, 4-2 Entering a point, 3-2 Entering symbolic values, 3-4 Entries in screens, 5-1 Entry number, 11-4 Entry text, 5-2 EPROM firmware, C-1 test, 16-2 Error, internal, B-8 ESC key, 3-2 ESCAPE, 3-2, 4-2 ESD, D-1 ESD guidelines, D-1 Evaluate, screen number, 11-4 Event message area, 7-2 Event messages, 2-1, 7-1, Glossary-1 scrolling through, 7-5

1 Glossary, Glossary-1

H
Handling ESD Assemblies, D-2 Hardware clock, 10-2 EMC-compatible design, 13-3 reset, 16-2 test, 16-1 Hide, system message, 3-2 Hierarchy in self-defined screens, 11-2 password levels, 6-1 standard screens, 4-3, 4-5 Housing, C-1 HSA, 12-4

Gasket, 13-1, 13-2 General operation, 3Incorrect input, canceling, 3-4 Inhibiting, system messages, 7-3 Initial commissioning, 14-2 Initial startup, 14-1 Input alphanumeric values, 3-6 left-justified, 3-5 letters, 3-6 numerical values, 3-5 terminating, 3-2 values, 3-4 Input fields, 3-4, 5-2 Input of numerical values, 3-4 Installation, 13-1, 13-2 Installation instructions, 13-3 Interconnecting cable, 15-3 Interface, 1-3, 122, 12-4 MPI, 14-2, 14-3 RS232, 14-2, 14-3 Interface area, 12-1 SIMATIC S7 connection, 12-5 Interference emission, C-2 Interference immunity, C-2 Interference-proof design, 13-3 Internal errors, B-7, B-8 Irradiation, C-2

I/O fields, 5-2 ID for special screen, 11-4

L
Languages, 2-1 select, 10-1, A-1 LCD display, 1-3 Left-justified input, 3-5 Letter input, 3-6 Limit value check, 2-1, 3-5 Literature, E-1 Login, 6-2 Login on OP3, 6-2 Logout, 43, 6-2, A-1 Logout on OP3, 62

M
Measurements, on ESD assemblies, D-2 Mechanical installation, 13-2 Memory, C-1 Message area, 7-5 Message bit procedure, 7-2 Message buffer, 7-4 Message level, 4-1, Glossary-2 Message number, 7-2 Message shower, 7-4 Messages, 7-1 arrived, 7-2 category, B-1 departed, 7-2 displaying, 7-4 number, B-1 priorities, 7-4 updating, 7-2 Minus key, 3-2 Mode, 10-2, A-1 Mode setting, 10-2 Modify address in MPI network configuration, 10-3 operand values, 9-1 password, 6-3, A-1 password level, 6-3 screens, 5-3 Monitoring functions, 16-1 Mounting, 13-2 cutout, 13-1 Mounting cutout, 151, C-1 Mounting dimensions, 15-1 MPI, 2-1 address, 9-1, 12-4 card, 14-2 connecting cable, 14-2, 14-3

K
Keyboard, 1-3, 3-1 assignment, 11-6 group bit, 11-6 test, 16-2 type, C-1 Keypad, 13, 3-1 Keys arrow keys, 3-2 combination for hardware test, 16-1 decimal point, 3-2 ENTER key, 3-2 ESCAPE, 3-2 numeric, 3-1 second function, 3-2 SHIFT, 3-2 sign key, 3-2 soft, 3-1

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connection, 1-3 connection via, 14-2 interface, 14-2, 14-3, 15-3 network configuration, modifying address, 10-3 set address, A-1 transfer, 14-2, 14-3 MPI download, 10-2 Multi-Point Interface, 12-1

Network configuration SIMATIC S7-200, 12-2 SIMATIC S7-300, 12-3 Normal mode, Glossary-2 Normal operation, 14-1 Notices to operators in messages, 7-1 Numeric keys, 3-1

Polling time, 5-2, 7-2, 11-6 Power supply, 13-3, 15-2 Power supply cable, 14-2, 14-3 PPI, 2-1 PPI address, 12-2 Process control phase, 1-1, 1-2 Process value display, 5-1 Process-dependent operator guidance, 11-1 Processor type, C-1 Product description, 1-1 Profile, 12-4 Protection against static charges, D-2 Protection type, C-1 PU functions, 4-3, 9-1 Pulse modulation, C-2

R
Rack, 12-4 Radio suppression class, C-2 RAM TEST, 16-2 Rated voltage, C-2 Reading the S7 system time, 12-8 Recommissioning, 14-3 Repetitive function, 3-3 Reset when scrolling, 3-2 Restart, 12-6, 14-1 RF conduction, C-2 RF irradiation, C-2 RS232 connection, 1-3 interface, 14-2, 14-3 Test, 16-2

O
Offline mode, 10-2 Online mode, 10-2 OP address, 12-2 OP restart, 12-6 Operand field, 9-1 Operand value display, 9-1 Operating level, changing, 4-2 Operating levels, 4-1, 4-2 Operating temperature, C-2 Operation, A-1 general, 3-1 Operator guidance, processdependent, 11-1 Order arrived messages, 7-4 displayed messages, 7-4 Output field, 5-2, Glossary-2 Overheating, prevention, 13-1 Overvoltage, D-1

Packing, D-3 Password, A-1, Glossary-2 allocating, 6-3 construction, 6-3 deleting, 6-3 format, 6-3 index, 6-2 level, 2-1, 6-1, 6-2, 6-3, A-1, Glossary-2 list, 6-2 management, 6-2 modify, 6-3, A-1 processing, 4-3 protection, 2-1, 6-1 Performance, 5-2 PU functions, A-1 Pin assignment of the MPI interface, 15-3 PLC operands, 9-1 PLC values, updating, 5-2 Plug-in power supply unit, 15-2 Plus key, 3-2 Point input, 3-5 Point-to-Point Interface, 12-1

S7 configuration, 12-3 S7 data formats, 9-2 S7 data types, 9-2 S7 system time reading, 12-8 setting, 129 S7-200, maximum number of OP3s, 12-2 S7300, number of nodes, 12-3 Screen directory, 4-3, 5-1, 5-3, A-1 Screen entries, 5-2, Glossary-3 Screen hierarchy, 4-1, 4-3, 4-5, 11-2 Screen level, 4-1, Glossary-3 Screen number, 5-1 evaluating, 114 Screen number area, 11-4 Screens, 2-1, 4-3, 5-1, Glossary-3 choice, 5-3 choosing, 4-5 components, 5-1 display, A-1 editing, 5-3 entries, 2-1, 5-1 fields, 2-1 linking, 4-1 maximum number, 2-1 setpoint input, 2-1 title, 5-1 Scroll screen function, 4-5 Scrolling through event messages, 7-5 Second function, keys, 3-2 Side view, 15-1 Select, language, 10-1 Selection field, Glossary-3 Selftest, 14-2 Serial download, 10-2 Serious system messages, 7-3 Set date, 10-2 mode, 10-2 MPI address, A-1 time, 10-2 Setpoint, 5-2 Setting, OP3 mode, A-1 Setting the S7 system time, 12-9 SHIFT, 3-1, 3-2 SHIFT key, 3-2 Shipping, ESD assemblies, D-3 Shorting plug, 16-

Glossary-158
Operator Panel OP3 Edition 11/99

Glossary

2 Sign key, 3-2 Signal lines, 13-3 SIMATIC HMI documentation, E-1 SIMATIC S7 connection interface area, 12-5 S7-200 via PPI, 122 S7-300 via MPI, 12-3 SIMATIC S7-200, 12-2 SIMATIC S7-300, 12-3 Slot, 12-4 Soft keys, 1-3, 3-1, 4-5, 5-2, 5-3, Glossary-3 branching, 11-1 Soft keys / digits, assign, 3-3 Software clock, 10-2 Soldering, ESD assemblies, D-2 Special screen, 11-5 SRAM working memory, C1 Standard configurations, 4-3 Standard functions, 4-1 Standard screens, 4-1, 4-3, A-1 Standby message, 4-1, 7-3 Start, test, 16-1 Start screen, 4-1, 11-2 Start-up, test, Glossary-3 Static discharge, C-2 Station address, 12-4 STATUS VAR, 4-3, 9-1, A1 Storage conditions, C-2 Structure of the documentation, E-1 Superuser, 4-3, 6-1 Test functions, 16-1 TEST_ALL, 16-2 Text instead of a value, 3-6 Time adjust, A-1 and date, 12-6, 12-7 in messages, 7-1 setting, 10-2 Time base, 8-2 Timer, 2-1, A-1 Timer actual value, 8-2 Timer setpoint, 8-2 Timers, 8-1, 8-2 Title of screens, 5-1 Transfer mode, 14-2, 14-3 Transients, permissible, C-2 Transport conditions, C-2

password, 14-2, 14-3 Supply voltage, C-2 Symbolic value input, 3-6 Synchronization of OP3 & S7, 12-1 System administrator, password, 6-1 System keyboard, 1-3, 3-1 assignment, 11-6 System keys, C-1 System messages, 7-3, B-1, Glossary-3 hiding, 3-2 inhibiting, 7-3 terminating, 4-2 System settings, 43, 10-1, A-1

Target groups, E-1 Technical data, C-1 Terminate, system message, 4-2

U
Unauthorized operation, 4-5 Undo, 3-2 Updating messages, 7-2 PLC operands, 9-2 screen entries, 5-2 User data areas, 12-1

V
V.24, Test, 16-2 Value field, 9-1 Values, entering numerical, 3-5 Values, input, 3-4 alphanumeric, 3-4 numerical, 3-4 symbolic, 3-4, 3-6 Variable memory, 12-5 Variables, 2-1 Ventilation slits, 13-1

W
Weight, C-1

Operator Panel OP3 Edition 11/99

Glossary-159

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