Manual Bancadas 2017 4GAA00212990100A-en-1

Product manual
Robot Risers
Trace back information:
Workspace Robots and Applications version a15 (not checked in)
Published 2017-01-12 at 04:38:29
Skribenta version 4.6.334
Product manual
Robot Risers
Document ID: 4GAA00212-9901-00-EN
Revision: -
© Copyright 2016 ABB. All rights reserved.

The information in this manual is subject to change without notice and should not
be construed as a commitment by ABB. ABB assumes no responsibility for any errors
that may appear in this manual.
Except as may be expressly stated anywhere in this manual, nothing herein shall be
construed as any kind of guarantee or warranty by ABB for losses, damages to
persons or property, fitness for a specific purpose or the like.
In no event shall ABB be liable for incidental or consequential damages arising from
use of this manual and products described herein.
This manual and parts thereof must not be reproduced or copied without ABB's
written permission.
Additional copies of this manual may be obtained from ABB.
The original language for this publication is English. Any other languages that are
supplied have been translated from English.

ABB GISL
Discrete Automation and Motion
INOPC Robotics
Whitefield road, Bangalore
INDIA
Table of contents
Table of contents
Overview of this manual ................................................................................................................... 7
1 Safety 9
2 Technical overview 11
3 Transportation 39
4 Fixing the foundation of the riser and base plate 47

4.1 Concrete ......................................................................................................... 47
4.2 Metal plate ....................................................................................................... 53
5 Securing the robot 57
6 Appendix 63
Index 65
Product manual - Robot Risers 5

4GAA00212-9901-00-EN Revision: -
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Overview of this manual

About this manual
This manual contains instructions for installation of the Robot Risers valid for all
robot types (Except IRB 1410 and IRB 1520).
Usage
This manual should be used during the installation and application of Robot Risers.
Who should read this manual?

This manual is intended for:
• installation personnel
• maintenance personnel
• repair personnel.
Prerequisites
A installation/maintenance/repair personnel working with an ABB Robot must:
• be trained by ABB and have the required knowledge of mechanical and
electrical installation/repair/maintenance work.
References
Documentation referred to in the manual, is listed in the table below.
Document name Document ID
Product manual - IRB 2600 3HAC035504-001
Product manual - IRB 1600/1660 3HAC026660-001
Product manual - IRB 52 3HNA011253-001
Product manual - IRB 6650S 3HAC020993-001
Product manual - IRB 6400RF 3HAC027076-001
Product manual - IRB 6600/6650 Type A 3HAC020938-001
Product Manual - IRB 5400 3HNA009847-001
Continues on next page

Continued
Document name Document ID



Product manual - IRB 910SC 3HAC056430-001
Revisions
Revision Description
- First edition.
A Updated installation drawings of type C robot riser and base plate.
B Type M Riser for IRB 910SC is added.
8 Product manual - Robot Risers

1 Safety
1 Safety
Safety regulations
Before beginning mechanical or electrical installations, ensure that you are familiar
with the safety regulations described in Operating manual - General safety
information
"Safety" has to be studied carefully before starting the work. Strictly follow the
given instructions to avoid hazards and injury.
Safety notes
Consider the following general safety instructions
WARNING
When working with the robot riser, switch off the robot and protect against
reconnection.
Do not apply excessive force. Even minor damage can impair the function
considerably.
Sources of danger
The base plates and robot risers are used under an industrial robot. Robots have
a very high diversity of movement and work with high accelerations. In automatic
mode, the robot is programmed to function automatically. People can suffer serious
and fatal injuries by the movement of the robot. With unqualified personnel /
accidental operations with the robot controller can cause serious damages to the
robot devices. This can even result in causing injury to the people who work close
with the equipment.

2 Technical overview
The function of a robot riser is to absorb robot load in static and running condition. It helps to position
the robot at different heights.
List of IRB robots with respective robot riser type
Robot Robot Riser

IRB 52 Type A
IRB 120 Type J
IRB 140 Type F
IRB 260 Type B
IRB 460 Type C
IRB 540 Type D
IRB 580 Type D
IRB 660 Type C
IRB 760 Type C
IRB 1200 Type L
IRB 1600 Type A
IRB 2400 Type B
IRB 2600 Type A
IRB 4400 Type G
IRB 4600 Type A
IRB 5400 Type D
IRB 5500 Type H
IRB 6400 Type C
IRB 6600 Type C
IRB 6620 Type C
IRB 6640 Type C
IRB 6650 Type C
IRB 6660 Type C
IRB 6700 Type C
IRB 7600 Type C
IRB 8700 Type K
IRB 910SC Type M

Continued
Type A
The following robot riser and base plate data are valid for IRB 1600, IRB 2600, IRB
52 and IRB 4600 robot types.
Technical data for riser
xx1400000850
Figure 2.1: Basic characteristics
Diameter of riser plate Ø870 mm

Diameter of top plate Ø650mm
External diameter of tube Ø660mm
Height range 200-1600mm
Color code RAL 7024
The following table lists the different robot riser heights and their weights:
Robot riser height (mm) Weight (Kg)
200 145
300 161
400 177
500 193
600 208
700 224
800 240
900 256
1000 272
1100 288

Continued

1200 304
1300 320
1400 336
1500 352
1600 368
Technical data for base plate

Base plates are used for smaller heights ranging between 60mm - 100mm.
xx1400000853
Figure 2.2: Basic characterstics
The following table lists the different base plate heights and their weights:
Base plate height (mm) Weight (Kg)
60 117
70 120
80 123
90 126
100 130
Color code RAL 7024

Continued
Type B
The following robot riser and base plate data are valid for IRB 2400 and IRB 260
robot types.
xx1400000851

Diameter of top plate Ø650 mm
External diameter of tube Ø660 mm
Height range 200 mm-1,600 mm
Color code RAL 7024
200 147.5
300 162.9
400 178.2
500 194.2
600 210.2
700 226.2

Continued

800 242.2
900 258.3
1000 274.3
1100 290.3
1200 306.4
1300 322.4
1400 338.5
1500 354.5
1600 370.5

Base plates are used for smaller heights of 50mm.
xx1400000854
50 97.3
Color code RAL 7024

Continued
Type C
The following robot riser and base plate data are valid for IRB 6400RF, IRB 6600,
IRB6700, IRB 6650S, IRB 6660, IRB 7600 IRB 760 IRB 6640, IRB 460, IRB 6620and
IRB 660 robot types.
Type C1 Riser
xx1400000864
Diameter of riser plate Ø1,250 mm

Height range 200-1,000 mm
Colour code RAL 7024
Robot riser height (mm) Weight (kg)
200 324
300 346
400 368
500 390
600 412
700 434

Continued

800 456
900 478
1,000 500

Continued
Type C2 Riser
xx1400000865

Height range 1,100-1,500 mm

1,100 526
1,200 549
1,300 571
1,400 593
1,500 616

Continued
Type C3 Riser
xx1400000872

Height range 1,600-2,000 mm

1,600 653
1,700 675
1,800 698
1,900 720
2,000 743

Continued

Base plates are used for smaller heights ranging between 60--100 mm.
xx1400000855
Base plate height (mm) Weight (kg)
60 204
70 214
80 224
90 234
100 244

Continued
Type D
The following robot riser and base plate data are valid for IRB 5400, IRB 540 and
IRB 580 robot types.
xx1500000789

Height range 300-1000 mm
Color code RAL 7024

200 200.5
300 219.4
400 238.6
500 258.6
600 278.6
700 298.5
800 318.5
900 338.5
1000 358.5

Continued
Type F
The following robot riser and base plate data are valid for IRB 140 robot types.
xx1500001403
Width 440 mm
Square Tube 80x80x8 mm
Color code RAL 7024
200 51.6
300 58.5
400 65.3
500 72.2
600 79
700 85.9
800 92.7

Continued

xx1500001411
40 15.7
Color code RAL 7024

Continued
Type G
Type G1 Riser
xx1500001404
Width 750 mm
Color code RAL 7024
300 193.2
400 208
500 222.9
600 237.7
700 252.6

Continued
Type G2 Riser
xx1500001405
Width 750 mm
Square tube 160x160x10 mm
Color code RAL 7024

800 388.5
900 406.9
1000 425.3
1100 443.7
1200 462
1300 480
1400 498.9
1500 517.3
1600 535.7

Continued

xx1500001412
Base plate height (mm) Weight (Kg) Width
70 77.3 850x840x20
Color code RAL 7024

Continued
Type J
xx1500001408
Size 300x300 mm
Color code RAL 7024
200 20.6
300 24.8
400 29
500 33.2
600 37.4
Continued

700 41.6
800 45.8

xx1500001414
20 3.3 320x255x10
Color code RAL 7024

Continued
Type K
xx1600000267
Diameter of riser plate Ø1700

Diameter of top plate Ø1338
External diameter of tube Ø1350
Height range 200-1000
Color code RAL 7024
200 987
300 1027
400 1067
500 1107
600 1143
700 1182
800 1221
900 1260
1000 1299

Continued

xx1600000268
80 666
Color code RAL 7024

Continued
Type L
Type L1 Riser
xx1500001409
Size 300 x 300 mm

Color code RAL 7024
200 24.7
300 29.9
400 35.1
500 40.3
600 45.5
700 50.7

Continued

800 55.9

Continued
Type L2 Riser
xx1600000341
Size 300 x 300 mm

Color code RAL 7024

900 74.4
1000 80.5
1100 86.5
1200 92.5
1300 98.5
1400 104.6
1500 110.7

Continued

Base plates are used for smaller heights.
xx1500001415
35 9.5 350x300x20
Color code RAL 7024

Continued
Type M
The following robot riser and base plate data are valid for IRB 910SC robot types.
xx1600000584
Size 250x250 mm
Color code RAL 7024
200 15
300 19
400 23
500 27
600 31
700 35
800 39
900 43
1000 47
1100 51
Continued

1200 55

Continued

xx1600000583
Base plate height (mm) Weight (Kg) Width (mm)

30 5.7 310x260x15
Color code RAL 7024

3 Transportation
3 Transportation
Safety
For transportation, consider the following general safety instructions.
DANGER
Risk of injury in case of an improper assembly of robot riser while transporting.

Follow the local regulations while transporting robot riser and base plate.
Note
• Make sure that the new base plate and robot riser is checked and is provided
protective packaging from damages.
• Any damage during the transportation of robot riser and base plate should
be informed and the damage report should be provided by the carrier.
Storage and package
Note
Follow the national environmental protection requirements regarding proper

waste disposal.
Long term storage

1 Silicon free corrosion protective oil and seal threaded holes with sealing
caps.
2 Clean corroded parts and restore the corrosion protection.
3 Machined surfaces should be treated with proper lubrication.

3 Transportation
Continued
Attach lifting equipment to the robot riser and base plate

Type A and B
The following tools are required for the transportation of robot riser and base plate:
Quantity (in numbers) Description
01 Lifting equipment, crane
03 Lifting bolts, M16 ISO 3266
xx1400000439
Figure 3.1: Lifting riser type A and B

3 Transportation
Continued
Type C, D, and K
The following tools are required for transportation of riser and base plate:
2 Lifting bolts, M24 (Type C and K)
M12 (Type D) ISO 3266

3 Transportation
Continued
xx1400000531
Figure 3.2: Lifting riser type C, D, and K

3 Transportation
Continued
Type F
xx1500000914
Figure 3.3: Lifting riser type F
Type G

3 Transportation
Continued
xx1500000914
Figure 3.4: Lifting riser type G

3 Transportation
Continued
Type J, L and M
02 Lifting bolts, M10 (Type J, M)
M12 (Type L) ISO 3266
xx1500000915
Figure 3.5: Lifting riser type J, L and M

3 Transportation
Continued
CAUTION
Risk of injury!
Do not stand under or near overhead loads.
WARNING
Lifting crane is to be handled by skilled and experienced person and in

accordance with the applicable local regulations especially with regards to the
preventative measures.
1 Ensure that the lifting equipment and the crane are dimensioned for the
weight of robot riser.
2 Attach the crane lifting equipment to the riser lifting eye bolts refer Attach
lifting equipment to the robot riser and base plate on page 40
3 Tighten the lifting eye bolts to secure the riser.

4 Fixing the foundation of the riser and base plate
4.1 Concrete

4.1 Concrete
Requirements
The following floor conditions should be met before laying the foundation of the
robot riser.
• Floor should be horizontally levelled.
• Flatness: The flatness of the ground on which the riser is placed should have
a flatness of <3mm. If not, it is necessary to compensate by a coat of
no-shrinkage cement of not more than 10 to 15mm maximum, of type 702
® ®
CALFARGE, Embeco 885 or Embeco 636.
• Concrete thickness: should be ≥ 250 mm for concrete with cracked tension
zones of concrete components. On site tests are recommended if minimum
thickness is not met.
The following table displays the concrete class according to Euro code 2 equivalent
to C20/25 (ISO 4012).
Concrete class according to Euro code 2 C20/25 C25/30 C30/37 C35/45 C40/50
Type of concrete according to P 18-305, French B20 B25 B30 B35 B40
experimental norm
Characteristic resistance on cylinder 15x30 or 20 25 30 35 40
16x32 (fck)
Characteristic resistance on cube 15x15 25 30 37 45 50
Average resistance on cylinder 16x32 (fcm) 25 30 37 45 50
Average resistance on cube 15x15 31 37 46 56 62
Average resistance on cube 20x20 29 36 43 53 59
Equipment required for riser

The following equipments are required for cracked tension zone on concrete
Type and Quantity (No Description Specification
of Pieces )
Type A - 8 Chemical anchorages • Anchor rod HILTI HAS-TZ
Type B - 8 M16x125/60
Type C - 16 • Foil capsule HILTI HVU-TZ to
Type D - 12 M16x125.
Type F - 8 • Dynamic set
Type G - 16
M16-HILTI
Type J - 4
Type L - 4
Type M -4
Type K - 22 Chemical anchorages • HILTI ANCHOR ROD HIT-V
M20x300
• Dynamic set M20-HILTI
Type A - 3 Levelling Screw ISO 4762 M12x70 class 8.8 Zn
Type B - 3
Type C - 3

4.1 Concrete
Continued
Type and Quantity (No Description Specification

of Pieces )
Type D - 3 Levelling Screw ISO 4762 M8x70 class 8.8 Zn
Type F - 4
Type G - 4
Type J - 4
Type L - 4
Type M -4
Type K - 3 Levelling Screw ISO 4762 M16x100 class 8.8
Quantity (No of Pieces Description Specification

)
1 Torque wrench
1 For filling dynamic set Hilti HIT-HY 200-A
1 Filling caverns Hilti HIT-RE 500-SD
1 Manual dispenser Hilti HDM
1 Setting tool Hilti TE-C HEX M16
Note
Type K : Hilti TE-Y HEX M20
Equipment required for base plate

The following equipments are required for cracked tension zone on concrete
Type/Quantity (No of Description Specification
Pieces )
Type A - 8 Chemical anchorages Anchor rod HILTI HAS-TZ M16x125/60
Type B - 8
Type C - 16
Type F - 3
Type G - 7
Type J - 3
Type L - 3
Type M -3
Type K - 22 Chemical anchorages ANCHOR HILTI ROD HIT-V M20x3000
Type A - 8 Chemical anchorages Foil capsule HILTI HVU-TZ to M16x125
Type B - 8
Type C - 16
Type F - 3
Type G - 7
Type J - 3
Type L - 3
Type M -3
Type A - 3 Levelling Screw ISO 4762 M12x70 class 8.8 Zn
Type B - 3
Type C - 3
Type F - 3 Levelling Screw ISO 4762 M8x70 class 8.8 Zn
Type G - 3
Type J - 3
Type L - 3
Type M - 3
Type K - 3 Levelling Screw ISO 4762 -M16x100 class 8.8

4.1 Concrete
Continued

Pieces )
Type A - 8 Dynamic set M16-HILTI
Type B - 8
Type C - 16
Type F - 3
Type G - 7
Type J - 3
Type L - 3
Type M- 3
Type K - 22 Dynamic set M20-HILTI
Quality (No of Pieces) Description Specification

1 Torque wrench
1 For filling dynamic set HILTI HIT-HY 200-A
1 Filling caverns HILTI HIT-RE 500-SD
1 Manual dispenser HILTI HDM
1 Setting tool HILTI TE-C HEX M16
Note
Type K : Hilti TE-Y HEX M20
Installation of robot riser and base plate
xx1500003026
Figure 4.1: Riser fixation on concrete

4.1 Concrete
Continued
1 Robot Riser
2 HILTI ANCHOR ROD HAS-TZ M16x125/60
3 Fill the dynamic set with HILTI HIT-HY 200-A 330/2
Note
Refer to the drawing in Installation on page 63
Applicable only for Type K
xx1600000269
Figure 4.2: Riser fixation on concrete
Note
After screwing, fill the spacing between background and plate with injection
plaster HIT-RE 500SD using Ø9 holes.

4.1 Concrete
Continued
Note
Use the following procedure to secure the robot riser to the concrete.
1 Place the riser and orient it with respect to the robot work location.
2 Drill the attachment holes considering the riser as a template.
Note
The effective anchorage depth and drilling depth are always defined from
top edge of concrete.
3 Follow manufacturers instructions for diameter and depth values.

4 Fix the riser and level it using three screws.
5 Interpose the metal plates between the screws and the floor.
6 Make sure there are no gaps. If there are gaps add the sheet metal strips
underneath the riser.
7 Fix the anchorages washers and manually screw the nuts tightly.
8 Check the three manipulator contact surfaces on the riser to make sure they
are flat. If not, use a piece of sheet metal to bring the riser to a leveled
position. Make sure the maximum allowed deviation is 0.5 mm.
9 Tighten the anchorages according to the instruction of the manufacturer.
Note
Fill any gaps between the riser/base plate and foundation with:
• HILTI (Recommended) injection mortar for concrete “HIT -RE 500/330/1 "
(item 305074).
• Epoxy resin or similar fill. Make sure that the outer edges must be sealed
so that no sealant protrudes laterally under the base plate.

4.1 Concrete
Continued
HILTI chemical anchorage

The anchorages have been validated while applying maximum efforts in emergency
stop of the ABB robots in conformity with the functional and safety requirements.
xx1400000323
Figure 4.3: Chemical anchorage installation
Use the following procedure for installation:

1 Drill a hole of size Ø18 mm.
Note
For Type K, Drill a hole of size Ø24 mm.
2 Clean the hole by blowing dust fragments.

3 Insert the HVU capsule.
4 Drive in the anchor with the setting tool.
5 Wait the time corresponding to trel.
6 Wait the time corresponding to tcure.
7 Apply tightening torque.
Note
For HILTI technical data sheets, refer HILTI technical data sheet on page 63

4.2 Metal plate
4.2 Metal plate
Equipment required for riser

Metal plate is used for mounting the riser on metal floors or uneven concrete
surfaces.
Pieces)
Type A: 8 Hexagonal head bolt M16x70 ISO 4014
Type B: 8 Quality: 8.8
Type C: 16
Type D: 12
Type F: 8
Type G: 16
Type J: 4
Type L: 4
Type M: 4
Type K: 22 Hexagonal head bolt ISO 4014 M20x100
Quality: 8.8
Type A: 8 Flat washers M16 ISO 7089
Type B: 8 Thickness: 3 mm
Type C: 16
Type D: 12 Outer diameter: 30 mm
Type F: 8 Inner diameter: 17 mm
Type G: 16 Quality: 200HV
Type J: 4
Type L: 4
Type M: 4
Type K: 22 Flat washers M20 ISO 7089
Quality: 200HV
Type A: 3 Levelling screw ISO4762 M12x70 class 8.8 zn
Type C: 3
Type D: 3 Leveling screw ISO4762 M8x70 class 8.8 zn
Type F: 4 Quality: 8.8
Type G: 4
Type J: 4
Type L: 4
Type M: 4
Type K: 3 Levelling screw ISO 4762 M16x100
Quality: 8.8
1 Metal plate
1 Torque wrench

4.2 Metal plate
Continued
Equipment required for base plate

Metal plate is used for mounting the base plate on metal floors or uneven concrete
surfaces.
Quantity (No Description Specification
of Pieces))
Type A: 8 Hexagonal head bolt M16x70 ISO 4014
Type C: 16
Type F: 3
Type G: 7
Type J: 3
Type L: 3
Type M: 3
Type K: 22 Hexagonal head bolt ISO 4014 M20x100
Quality: 8.8
Type A: 8 Flat washers M16 ISO 7089
Type B: 8 Thickness: 3 mm
Type C: 16
Type F: 3 Outer diameter: 30 mm
Type G: 7 Inner diameter: 17 mm
Type J: 3 Quality: 200HV
Type L: 3
Type M: 3
Type K: 22 Flat washers M20 ISO 7089
Quality: 200HV
Type A: 3 Socket screw ISO4762 M12x70 class 8.8 zn
Type B: 3
Type C: 3
Type F: 3 Socket screw ISO4762 M8x70 class 8.8 zn
Type G: 3
Type J: 3
Type L: 3
Type M: 3
Type K: 3 Socket screw ISO 4762 M16x100 class 8.8 zn
1 Metal plate
1 Torque wrench

4.2 Metal plate
Continued
Installation of robot riser and base plate
xx1400000441
Figure 4.4: Robot fixation on metal plate
1 Robot riser
2 Metal plate
3 Concrete floor
4 M16 bolted screw (ISO 4014)
The following procedure is used to secure the robot riser to the metal plate.
1 Place the riser and orient it with respect to the robot work location.
2 Mount the screws together with the washers.
3 Apply tightening torque using torque wrench.
Note
Recommended quality for the metal plate

Model Plate thickness (Hp) Material Screws (MxL)
Type A 40 mm Q235 M16x70 mm
Type B 40 mm Q235 M16x65 mm
Type C 40 mm Q235 M16x70 mm
Type D 40 mm Q235 M16x60 mm
Type F 40 mm Q235 M16x55 mm

Type G 40 mm Q235 M16x60 mm

4.2 Metal plate
Continued
Model Plate thickness (Hp) Material Screws (MxL)

Type J 40 mm Q235 M16x50 mm
Type K 60 mm Q235 M20x100 mm
Type L 40 mm Q235 M16x40 mm
Type M 40 mm Q235 M16x40 mm

5 Securing the robot

Tools required
The following tools are required to secure and orient the robot (IRB 1600, IRB 2600,
IRB 52 ) to the riser in order to run the robot safely.
Quantity (No Tool Specification
of Pieces)
3 Socket screws M16x80 ISO 4762 lightly lubricated.
Quality: 8.8
Torque: 321 Nm
3 Flat washers M16 ISO 7089
Thickness: 3 mm
Outer diameter: 30 mm
Inner diameter: 17 mm
Quality: 200HV
2 Guide sleeves
1 Torque wrench
For robot IRB 4600

of Pieces)
Quality: 8.8
Torque: 321 Nm
Thickness: 3 mm
Quality: 200HV
2 Guide sleeves
1 Torque wrench
For robots IRB 260 and IRB 2400.

Quantity Tool Specification
(No of
Pieces)
Quality: 8.8
Thickness: 3 mm
02 Guide sleeves
01 Torque wrench

Continued
For robot (IRB 6400RF, IRB 6600, IRB6700 and IRB 660) to the riser in order to run
the robot safely.
of Pieces)
Quality: 8.8
Torque: 650 Nm
Thickness: 4 mm
Quality: 200HV
2 Guide sleeves Ø45h6 x Ø28 x 25
1 Torque wrench
For robots IRB 6650S, IRB 6660, IRB 7600 and IRB 760.
of Pieces)
Quality: 8.8
Torque: 650 Nm
Thickness: 4 mm
Quality: 200HV
1 Torque wrench
For robots IRB 6640, IRB 460 and IRB 6620.

of Pieces)
Quality: 8.8
Torque: 650 Nm
Thickness: 4 mm
Quality: 200HV
1 Torque wrench

Continued
For robot IRB 540

of Pieces)
04 Socket Head Cap Screw M12x120 ISO 4762
Quality: 8.8
Thickness: 2.5 mm
Quality: 200HV
02 Guide Pins Ø12H7
01 Torque wrench
For robots IRB 5400 and IRB 580

of Pieces)
04 Socket Head Cap Screw M12x100 ISO 4762
Quality: 8.8
Thickness: 2.5 mm
Quality: 200HV
02 Guide Pins Ø12H7
01 Torque wrench
For robot IRB 140

of Pieces)
03 Socket screws M12x65 - ISO 4762
Quality: 8.8
03 Flat washers M12 ISO7089
Thickness: 2.5 mm
Quality: 200HV
02 Guide sleeves Ø25f8xØ17x20
01 Torque wrench
For robot IRB 4400

of Pieces)
03 Socket screws M20x100- ISO 4762
Quality: 8.8

Continued

of Pieces)
Thickness: 3 mm
Quality: 200HV
02 Guide sleeves Ø35f7 x Ø22 x 25
01 Torque wrench
For robot IRB 120

of Pieces)
Quality: 8.8
Thickness: 2 mm
Inner diameter: 10.5 mm
Quality: 200HV
02 Guide pins ISO2338
Ø6H7 x 20
01 Torque wrench
For robot IRB 1200

of Pieces)
04 Socket screws M12x35 - ISO 4762
Quality: 8.8
Thickness: 2 mm
Quality: 200HV
02 Guide pins Ø6 x 20
01 Torque wrench
For robot IRB 8700

of Pieces)
12 Socket screws ISO 4762 -M24x100
Quality: 8.8
Torque: 650 Nm
Quality: 200HV

Continued

of Pieces)
2 Socket head screw ISO 4762 M5x40
Quality: 200HV
Torque: 6 Nm
2 Cylindrical Guide Pin
1 Torque wrench
For scara robot IRB 910SC

of Pieces)
Quality: 8.8
Thickness: 2 mm
Inner diameter: 10.5 mm
Quality: 200HV
02 Guide pins ISO2338
Ø6H7 x 20
01 Torque wrench
Mounting the robot to the riser

Use the following procedure to mount the robot to the riser.
1 Place the robot over the robot base.Refer robot installation manual to
manipulate and position it over the the riser.
2 Use guide sleeves to match the mountings.
3 Lubricate the threaded screws between the washer and the screw head.
4 Tighten the screws alternately to standard torque values using torque wrench.
Dismantling
Use the following procedure to dismantle the robot from the riser.
1 Disconnect all energy supply to the robot.
2 Depressurize the systems.
3 Disconnect the fluid lines and all electric cables.
4 Attach lifting equipment at the robot lifting eyes.
5 Tighten the lifting eyes to secure the robot before loosening.
6 Lower the robot to the ground and store the robot on safe place.

6 Appendix
6 Appendix
Installation
Robot riser
To install standard robot riser Type A on concrete floor and metal plate refer Link
To install standard robot riser Type B on concrete floor and metal plate refer Link
To install standard robot riser Type C1 on concrete floor and metal plate refer Link
To install standard robot riser Type D on concrete floor and metal plate refer Link
To install standard robot riser Type E1 on concrete floor and metal plate refer Link
To install standard robot riser Type E2 on concrete floor and metal plate refer Link
To install standard robot riser Type F on concrete floor and metal plate refer Link
To install standard robot riser Type G1 on concrete floor and metal plate refer link
To install standard robot riser Type G2 on concrete floor and metal plate refer link
To install standard robot riser Type I1 on concrete floor and metal plate refer Link
To install standard robot riser Type I2 on concrete floor and metal plate refer Link
To install standard robot riser Type J on concrete floor and metal plate refer Link
To install standard robot riser Type L1 on concrete floor and metal plate refer Link
To install standard robot riser Type L2 on concrete floor and metal plate refer Link
To install standard robot riser Type K on concrete floor and metal plate refer Link
To install standard robot riser Type M on concrete floor and metal plate refer Link
Base plate
To install robot base plate Type A on concrete floor and metal plate refer Link
To install robot base plate Type B on concrete floor and metal plate refer Link
To install robot base plate Type C on concrete floor and metal plate referLink
To install robot base plate Type E on concrete floor and metal plate refer Link
To install robot base plate Type F on concrete floor and metal plate refer Link
To install robot base plate Type G on concrete floor and metal plate referlink
To install robot base plate Type I on concrete floor and metal plate refer Link
To install robot base plate Type J on concrete floor and metal plate refer Link
To install robot base plate Type L on concrete floor and metal plate refer Link
To install robot base plate Type K on concrete floor and metal plate refer Link
To install robot base plate Type M on concrete floor and metal plate referLink
HILTI technical data sheet

HILTI Technical data sheet-1.pdf
HILTI Technical data sheet-2.pdf
Applicable only for Type K

HILTI Technical data sheet

Index
Index Robot riser installation

Base plate installation, 55
B L
base plate, 13, 15, 20, 23, 26, 28, 30, 34, 37, 39 Lifting the riser, 40
Base plate drawing, 63
M
C metal plate, 53
concrete, 47
O
D Overview, 11
Dimensions, 21
R
F Riser
Fixing Robot riser Technical data riser, 22, 24, 27, 31, 35
Fixing Base plate, 47 Robot riser, 16
Robot riser drawing, 63
G Robot Risers, 7
guide sleeves, 61
S
H Safety, 9
HILTI, 63
Safety regulations, 9
HILTI chemical anchorage, 52
Securing the robot, 57
I Storage
Installation drawing, 63 Package, 39
Installation on concrete
Robot riser installation
T
Technical data, 21
Base plate installation, 49
Transportation, 39
Installation on metal plate

Contact us
4GAA00212-9901-00-EN, Rev -, en
ABB Engineering (Shanghai) Ltd.
5 Lane 369, ChuangYe Road
KangQiao Town, PuDong District
SHANGHAI 201319, China
Telephone: +86 21 6105 6666
ABB GISL
Discrete Automation and Motion
INOPC Robotics
Whitefield road, Bangalore
INDIA
560048
Telephone +91 80 67579950
ABB Automation GmbH

Unternehmensbereich Robotics
Grüner Weg 6
61169 Friedberg
www.abb.com/robotics

Manual Bancadas 2017 4GAA00212990100A-en-1

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Product manual

© Copyright 2016 ABB. All rights reserved.

© Copyright 2016 ABB. All rights reserved.

4 Fixing the foundation of the riser and base plate 47

5 Securing the robot 57

Product manual - Robot Risers 5

Overview of this manual

Who should read this manual?

Continues on next page

Document name Document ID

Product manual - IRB 140 3HAC049099-001

Product manual - IRB 120 3HAC035728-001

8 Product manual - Robot Risers

Product manual - Robot Risers 9

Robot Robot Riser

Continues on next page

Technical data for riser

Figure 2.1: Basic characteristics

Diameter of riser plate Ø870 mm

Continues on next page

Robot riser height (mm) Weight (Kg)

Technical data for base plate

Figure 2.2: Basic characterstics

Color code RAL 7024

Continues on next page

Technical data for riser

Figure 2.3: Basic characteristics

Diameter of riser plate Ø870 mm

Continues on next page

Robot riser height (mm) Weight (Kg)

Technical data for base plate

Figure 2.4: Basic characteristics

Color code RAL 7024

Continues on next page

Figure 2.5: Basic characterstics

Diameter of riser plate Ø1,250 mm

Continues on next page

Robot riser height (mm) Weight (kg)

Continues on next page

Figure 2.6: Basic characterstics

Diameter of riser plate Ø1,250 mm

Robot riser height (mm) Weight (kg)

Continues on next page

Figure 2.7: Basic characterstics

Diameter of riser plate Ø1,250 mm

Robot riser height (mm) Weight (kg)

Continues on next page

Technical data for base plate

Figure 2.8: Basic characterstics

Colour code RAL 7024

Continues on next page

Technical data for riser

Figure 2.9: Basic characterstics

Diameter of riser plate Ø1050 mm

Robot riser height (mm) Weight (Kg)

Continues on next page

Figure 2.10: Basic characterstics

Continues on next page

Technical data for base plate

Figure 2.11: Basic characterstics

Color code RAL 7024

Continues on next page

Figure 2.12: Basic characterstics