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Third Edition

CHAPTER

MECHANICS OF MATERIALS
Ferdinand P. Beer E. Russell Johnston, Jr. John T. DeWolf
Lecture Notes:

Stress and Strain Axial Loading

J. Walt Oler Texas Tech University

2002 The McGraw-Hill Companies, Inc. All rights reserved.

Third Edition

MECHANICS OF MATERIALS
Contents
Stress & Strain: Axial Loading Normal Strain Stress-Strain Test Stress-Strain Diagram: Ductile Materials Stress-Strain Diagram: Brittle Materials Hookes Law: Modulus of Elasticity Elastic vs. Plastic Behavior Fatigue Deformations Under Axial Loading Example 2.01 Sample Problem 2.1 Static Indeterminacy
Example 2.04 Thermal Stresses Poissons Ratio
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Beer Johnston DeWolf

Generalized Hookes Law Dilatation: Bulk Modulus Shearing Strain Example 2.10 Relation Among E, , and G Sample Problem 2.5 Composite Materials Saint-Venants Principle Stress Concentration: Hole Stress Concentration: Fillet Example 2.12 Elastoplastic Materials Plastic Deformations Residual Stresses Example 2.14, 2.15, 2.16
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Third Edition

MECHANICS OF MATERIALS
Stress & Strain: Axial Loading

Beer Johnston DeWolf

Suitability of a structure or machine may depend on the deformations in the structure as well as the stresses induced under loading. Statics analyses alone are not sufficient. Considering structures as deformable allows determination of member forces and reactions which are statically indeterminate. Determination of the stress distribution within a member also requires consideration of deformations in the member. Chapter 2 is concerned with deformation of a structural member under axial loading. Later chapters will deal with torsional and pure bending loads.

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MECHANICS OF MATERIALS
Normal Strain

Beer Johnston DeWolf

P A L

stress normal strain

2P 2A L

P A

P A 2 2L

L
2-4

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MECHANICS OF MATERIALS
Stress-Strain Test

Beer Johnston DeWolf

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MECHANICS OF MATERIALS
Stress-Strain Diagram: Ductile Materials

Beer Johnston DeWolf

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MECHANICS OF MATERIALS
Stress-Strain Diagram: Brittle Materials

Beer Johnston DeWolf

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MECHANICS OF MATERIALS
Hookes Law: Modulus of Elasticity

Beer Johnston DeWolf

Below the yield stress E E Youngs Modulus or Modulus of Elasticity Strength is affected by alloying, heat treating, and manufacturing process but stiffness (Modulus of Elasticity) is not.

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MECHANICS OF MATERIALS
Elastic vs. Plastic Behavior

Beer Johnston DeWolf

If the strain disappears when the stress is removed, the material is said to behave elastically. The largest stress for which this occurs is called the elastic limit. When the strain does not return to zero after the stress is removed, the material is said to behave plastically.

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MECHANICS OF MATERIALS
Fatigue

Beer Johnston DeWolf

Fatigue properties are shown on S-N diagrams. A member may fail due to fatigue at stress levels significantly below the ultimate strength if subjected to many loading cycles. When the stress is reduced below the endurance limit, fatigue failures do not occur for any number of cycles.

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MECHANICS OF MATERIALS
Deformations Under Axial Loading
From Hookes Law:

Beer Johnston DeWolf

P AE

From the definition of strain:

L
Equating and solving for the deformation, PL AE With variations in loading, cross-section or material properties, Pi Li i Ai Ei
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MECHANICS OF MATERIALS
Example 2.01

Beer Johnston DeWolf

SOLUTION: Divide the rod into components at the load application points.
E 29 10
6

psi 0.618 in.

D 1.07 in. d

Apply a free-body analysis on each component to determine the internal force Evaluate the total of the component deflections.

Determine the deformation of the steel rod shown under the given loads.

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MECHANICS OF MATERIALS
SOLUTION: Divide the rod into three components:
P 1 P2 P3 60 103 lb 15 103 lb 30 103 lb

Beer Johnston DeWolf

Apply free-body analysis to each component to determine internal forces,

Evaluate total deflection,


Pi Li i Ai Ei 1 1 P L1 1 E A1 P2 L2 A2 P3 L3 A3 15 103 12 0.9 30 103 16 0.3

60 103 12 0.9 29 106 75.9 10 3 in.

L1 A1

L2 A2

12 in. 0.9 in 2

L3 A3

16 in. 0.3 in 2

75.9 10 3 in.

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MECHANICS OF MATERIALS
Sample Problem 2.1
SOLUTION:

Beer Johnston DeWolf

The rigid bar BDE is supported by two links AB and CD.

Apply a free-body analysis to the bar BDE to find the forces exerted by links AB and DC. Evaluate the deformation of links AB and DC or the displacements of B and D.

Work out the geometry to find the Link AB is made of aluminum (E = 70 deflection at E given the deflections GPa) and has a cross-sectional area of 500 at B and D. mm2. Link CD is made of steel (E = 200 GPa) and has a cross-sectional area of (600 mm2). For the 30-kN force shown, determine the deflection a) of B, b) of D, and c) of E.
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MECHANICS OF MATERIALS
Sample Problem 2.1
SOLUTION: Free body: Bar BDE Displacement of B:
B

Beer Johnston DeWolf

PL AE 60 103 N 0.3 m 500 10-6 m 2 70 109 Pa 514 10 6 m

MB 0 FCD MD 0 FAB

0 30 kN 0.6 m FCD 0.2 m

0.514 mm

Displacement of D:
90 kN tension
D

PL AE 90 103 N 0.4 m 600 10-6 m 2 200 109 Pa 300 10 6 m


D

0 30 kN 0.4 m FAB 0.2 m

60 kN compression

0.300 mm
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Third Edition

MECHANICS OF MATERIALS
Sample Problem 2.1
Displacement of D:
BB DD BH HD 200 mm x x

Beer Johnston DeWolf

0.514 mm 0.300 mm x 73.7 mm

EE DD
E

HE HD 400 73.7 mm 73.7 mm

0.300 mm
E

1.928 mm

1.928 mm

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MECHANICS OF MATERIALS
Static Indeterminacy

Beer Johnston DeWolf

Structures for which internal forces and reactions cannot be determined from statics alone are said to be statically indeterminate. A structure will be statically indeterminate whenever it is held by more supports than are required to maintain its equilibrium. Redundant reactions are replaced with unknown loads which along with the other loads must produce compatible deformations. Deformations due to actual loads and redundant reactions are determined separately and then added or superposed.
L R

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MECHANICS OF MATERIALS
Example 2.04

Beer Johnston DeWolf

Determine the reactions at A and B for the steel bar and loading shown, assuming a close fit at both supports before the loads are applied. SOLUTION: Consider the reaction at B as redundant, release the bar from that support, and solve for the displacement at B due to the applied loads. Solve for the displacement at B due to the redundant reaction at B. Require that the displacements due to the loads and due to the redundant reaction be compatible, i.e., require that their sum be zero. Solve for the reaction at A due to applied loads and the reaction found at B.
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MECHANICS OF MATERIALS
Example 2.04

Beer Johnston DeWolf

SOLUTION: Solve for the displacement at B due to the applied loads with the redundant constraint released,
P 1 A1 L1
L

0 P2 A2 L2

P3

600 103 N A3

P4 A4

900 103 N 250 10 6 m 2

400 10 6 m 2 L3 L4

0.150 m

Pi Li i Ai Ei

1.125 109 E

Solve for the displacement at B due to the redundant constraint,


P 1 A1 L1 R P2 RB A2 250 10 6 m 2 400 10 6 m 2 L2 0.300 m 1.95 103 RB E
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Pi Li i Ai Ei

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MECHANICS OF MATERIALS
Example 2.04

Beer Johnston DeWolf

Require that the displacements due to the loads and due to the redundant reaction be compatible,
L R

0 1.95 103 RB E 577 kN 0

1.125 109 E RB 577 103 N

Find the reaction at A due to the loads and the reaction at B


Fy RA 0 R A 300 kN 600 kN 577 kN 323 kN

RA RB

323 kN 577 kN

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MECHANICS OF MATERIALS
Thermal Stresses

Beer Johnston DeWolf

A temperature change results in a change in length or thermal strain. There is no stress associated with the thermal strain unless the elongation is restrained by the supports.
Treat the additional support as redundant and apply the principle of superposition. PL T L T P AE thermal expansion coef.

The thermal deformation and the deformation from the redundant support must be compatible.
T P

0
P

T L

PL AE

AE T P E T A
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Third Edition

MECHANICS OF MATERIALS
Poissons Ratio

Beer Johnston DeWolf

For a slender bar subjected to axial loading:


x x

The elongation in the x-direction is accompanied by a contraction in the other directions. Assuming that the material is isotropic (no directional dependence),
y z

Poissons ratio is defined as lateral strain y axial strain x

z x

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MECHANICS OF MATERIALS
Generalized Hookes Law

Beer Johnston DeWolf

For an element subjected to multi-axial loading, the normal strain components resulting from the stress components may be determined from the principle of superposition. This requires: 1) strain is linearly related to stress 2) deformations are small With these restrictions:
x y z x y z

E
x

E
y

E
z

E
x

E
y

E
z

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MECHANICS OF MATERIALS
Dilatation: Bulk Modulus

Beer Johnston DeWolf

Relative to the unstressed state, the change in volume is


e 1
x

1
y

1
z

1 1

1 2 E

dilatation (change in volume per unit volume)

For element subjected to uniform hydrostatic pressure,


e k p 31 2 E E 31 2 p k bulk modulus

Subjected to uniform pressure, dilatation must be negative, therefore


0
1 2

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Third Edition

MECHANICS OF MATERIALS
Shearing Strain

Beer Johnston DeWolf

A cubic element subjected to a shear stress will deform into a rhomboid. The corresponding shear strain is quantified in terms of the change in angle between the sides,
xy

xy

A plot of shear stress vs. shear strain is similar the previous plots of normal stress vs. normal strain except that the strength values are approximately half. For small strains,
xy

xy

yz

yz

zx

zx

where G is the modulus of rigidity or shear modulus.

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MECHANICS OF MATERIALS
Example 2.10
SOLUTION:

Beer Johnston DeWolf

Determine the average angular deformation or shearing strain of the block. Apply Hookes law for shearing stress and strain to find the corresponding shearing stress. Use the definition of shearing stress to find the force P.

A rectangular block of material with modulus of rigidity G = 90 ksi is bonded to two rigid horizontal plates. The lower plate is fixed, while the upper plate is subjected to a horizontal force P. Knowing that the upper plate moves through 0.04 in. under the action of the force, determine a) the average shearing strain in the material, and b) the force P exerted on the plate.
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MECHANICS OF MATERIALS

Beer Johnston DeWolf

Determine the average angular deformation or shearing strain of the block.


xy

tan xy

0.04 in. 2 in.

xy

0.020 rad

Apply Hookes law for shearing stress and strain to find the corresponding shearing stress.
xy

G xy

90 103 psi 0.020 rad

1800 psi

Use the definition of shearing stress to find the force P.


P
xy A

1800 psi 8 in. 2.5 in.


P

36 103 lb
36.0 kips

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MECHANICS OF MATERIALS
Relation Among E, and G

Beer Johnston DeWolf

An axially loaded slender bar will elongate in the axial direction and contract in the transverse directions. An initially cubic element oriented as in top figure will deform into a rectangular parallelepiped. The axial load produces a normal strain. If the cubic element is oriented as in the bottom figure, it will deform into a rhombus. Axial load also results in a shear strain. Components of normal and shear strain are related, E 1 2G
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MECHANICS OF MATERIALS
Sample Problem 2.5

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A circle of diameter d = 9 in. is scribed on an unstressed aluminum plate of thickness t = 3/4 in. Forces acting in the plane of the plate later cause normal stresses x = 12 ksi and z = 20 ksi. For E = 10x106 psi and change in: = 1/3, determine the

a) the length of diameter AB, b) the length of diameter CD, c) the thickness of the plate, and d) the volume of the plate.

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MECHANICS OF MATERIALS
SOLUTION:

Beer Johnston DeWolf

Apply the generalized Hookes Law to Evaluate the deformation components. find the three components of normal 0.533 10 3 in./in. 9 in. B A xd strain.
x x y z

B A C D zd

4.8 10 3 in.

E 1

E 12 ksi 0 1 20 ksi 3

1.600 10 3 in./in. 9 in.


C D

10 106 psi

14.4 10 3 in.

0.533 10 3 in./in.
y x y z

yt

1.067 10 3 in./in. 0.75 in.


t

0.800 10 3 in.

1.067 10 3 in./in.
z x y z

Find the change in volume


e V
x y z

1.067 10 3 in 3/in 3

1.600 10 3 in./in.

eV

1.067 10 3 15 15 0.75 in 3
V 0.187 in 3
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Third Edition

MECHANICS OF MATERIALS
Composite Materials

Beer Johnston DeWolf

Fiber-reinforced composite materials are formed from lamina of fibers of graphite, glass, or polymers embedded in a resin matrix.

Normal stresses and strains are related by Hookes Law but with directionally dependent moduli of elasticity,
Ex
x x

Ey

y y

Ez

z z

Transverse contractions are related by directionally dependent values of Poissons ratio, e.g.,
y xy x xz z x

Materials with directionally dependent mechanical properties are anisotropic.


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MECHANICS OF MATERIALS
Saint-Venants Principle

Beer Johnston DeWolf

Loads transmitted through rigid plates result in uniform distribution of stress and strain. Concentrated loads result in large stresses in the vicinity of the load application point. Stress and strain distributions become uniform at a relatively short distance from the load application points. Saint-Venants Principle: Stress distribution may be assumed independent of the mode of load application except in the immediate vicinity of load application points.
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MECHANICS OF MATERIALS
Stress Concentration: Hole

Beer Johnston DeWolf

Discontinuities of cross section may result in high localized or concentrated stresses.

max ave

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MECHANICS OF MATERIALS
Stress Concentration: Fillet

Beer Johnston DeWolf

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MECHANICS OF MATERIALS
Example 2.12
SOLUTION:

Beer Johnston DeWolf

Determine the geometric ratios and find the stress concentration factor from Fig. 2.64b.

Determine the largest axial load P that can be safely supported by a flat steel bar consisting of two portions, both 10 mm thick, and respectively 40 and 60 mm wide, connected by fillets of radius r = 8 mm. Assume an allowable normal stress of 165 MPa.

Find the allowable average normal stress using the material allowable normal stress and the stress concentration factor. Apply the definition of normal stress to find the allowable load.

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MECHANICS OF MATERIALS

Beer Johnston DeWolf

Determine the geometric ratios and find the stress concentration factor from Fig. 2.64b.
D d K 60 mm 40 mm 1.82 1.50 r d 8 mm 40 mm 0.20

Find the allowable average normal stress using the material allowable normal stress and the stress concentration factor.
ave max

165 MPa 1.82

90.7 MPa

Apply the definition of normal stress to find the allowable load.


P A ave 40 mm 10 mm 90.7 MPa 36.3 103 N
P
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36.3 kN
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MECHANICS OF MATERIALS
Elastoplastic Materials

Beer Johnston DeWolf

Previous analyses based on assumption of linear stress-strain relationship, i.e., stresses below the yield stress Assumption is good for brittle material which rupture without yielding If the yield stress of ductile materials is exceeded, then plastic deformations occur

Analysis of plastic deformations is simplified by assuming an idealized elastoplastic material


Deformations of an elastoplastic material are divided into elastic and plastic ranges

Permanent deformations result from loading beyond the yield stress


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MECHANICS OF MATERIALS
Plastic Deformations
P
ave A max A

Beer Johnston DeWolf

Elastic deformation while maximum stress is less than yield stress

P Y

YA K

Maximum stress is equal to the yield stress at the maximum elastic loading
At loadings above the maximum elastic load, a region of plastic deformations develop near the hole

P U

As the loading increases, the plastic YA region expands until the section is at a uniform stress equal to the yield KP Y stress

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MECHANICS OF MATERIALS
Residual Stresses

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When a single structural element is loaded uniformly beyond its yield stress and then unloaded, it is permanently deformed but all stresses disappear. This is not the general result. Residual stresses will remain in a structure after loading and unloading if - only part of the structure undergoes plastic deformation - different parts of the structure undergo different plastic deformations Residual stresses also result from the uneven heating or cooling of structures or structural elements

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MECHANICS OF MATERIALS
Example 2.14, 2.15, 2.16
A cylindrical rod is placed inside a tube of the same length. The ends of the rod and tube are attached to a rigid support on one side and a rigid plate on the other. The load on the rod-tube assembly is increased from zero to 5.7 kips and decreased back to zero. a) draw a load-deflection diagram for the rod-tube assembly b) determine the maximum elongation c) determine the permanent set d) calculate the residual stresses in the rod and tube.
2002 The McGraw-Hill Companies, Inc. All rights reserved.

Beer Johnston DeWolf

Ar Er Y , r

0.075 in.2 30 106 psi 36 ksi

At Et Y , t

0.100 in.2 15 106 psi 45 ksi

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Third Edition

MECHANICS OF MATERIALS
Example 2.14, 2.15, 2.16

Beer Johnston DeWolf

a) draw a load-deflection diagram for the rodtube assembly


P ,r Y Y,r
Y , r Ar Y ,r L

36 ksi 0.075 in 2
Y ,r

2.7 kips 30 in. 36 10-3 in.

EY , r

36 103 psi 30 106 psi

P ,t Y Y,t

Y ,t At Y ,t L

45 ksi 0.100 in 2
Y ,t

4.5 kips 30 in. 90 10-3 in.

EY ,t

45 103 psi 15 106 psi

Pr
r

Pt
t

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MECHANICS OF MATERIALS

Beer Johnston DeWolf

Example 2.14, b,c) determine the maximum elongation and permanent set 2.15, 2.16
at a load of P = 5.7 kips, the rod has reached the plastic range while the tube is still in the elastic range
Pr Pt
t

P ,r Y P Pr Pt At
tL

2.7 kips 5.7 2.7 kips 0.1in


t 2

3.0 kips

3.0 kips

30 ksi 30 103 psi 15 106 psi


60 10 3 in.

Et

30 in.

max

the rod-tube assembly unloads along a line parallel to 0Yr


m 4.5 kips
-3

125 kips in. 5.7 kips 125 kips in.

slope 45.6 10 3 in.

36 10 in. Pmax m
p max

60 45.6 10 3 in.

14.4 10 3 in.
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Third Edition

MECHANICS OF MATERIALS
Example 2.14, 2.15, 2.16

Beer Johnston DeWolf

calculate the residual stresses in the rod and tube. calculate the reverse stresses in the rod and tube caused by unloading and add them to the maximum stresses.
45.6 10 3 in. 30 in. 1.52 10 3 in. in.

r t

Er Et

1.52 10 3 30 106 psi 1.52 10 3 15 106 psi

45.6 ksi 22.8 ksi

residual, r residual,t

r t t

36 45.6 ksi 30 22.8 ksi

9.6 ksi 7.2 ksi

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