LSBLG/MC IOMM

Installation Operation Maintenance Manual

Water-Cooled Screw Chiller

LSBLG /MC Series

Version200901a Please read this manual carefully before installing and Operating your chiller

LSBLG/MC IOMM

CONTENTS
1. General
1.1 Brief Introduction 1.2 Nomenclature 1.3 Storage 1.4 Main Parts 1.4.1 The Compressor 1.4.2 The Condenser 1.4.3 The Evaporator 1.4.4 The Oil Separator 1.4.5 The Throttle 1.4.6 The Capacity Control 1.4.7 The Refrigerant 1.4.8 The Lubricant 1.4.9 The Oil Filter 1.4.10 The Refrigerant Filter

2. Safety Instructions
2.1 Installation Safety Instructions 2.2 Maintenance Safety Instructions 2.3 Repairing Safety Instructions 2.4 Electrical Safety Instructions

3. Installation
3.1 Installation Environment 3.2 Acceptance 3.3 Rigging 3.4 Installation 3.4.1 Installation Foundation 3.4.2 Fixation of Unit 3.4.3 Service Space 3.5 Installation of Other System 3.5.1 Water System 3.5.2 Electrical System

4. Running
4.1 Running Range 4.2 Water Flow Rate Range 4.3 Specifications 4.4 Check before Start 4.4.1 Electrical Part 4.4.2 Water System 4.4.3 The Unit 4.5 Start the Unit 4.5.1 Normal Start and Stop 4.5.2 Emergency Stop 4.5.3 Running under Low Ambient Temperature 4.6 PLC Operation 4.6.1 Structure of PLC Control System 4.6.2 Welcome Page 4.6.3 Main Page 4.6.4 System Settings 4.6.5 Parameter Check 4.6.6 Warning and Protection Page 4.6.7 Trend Curves Page 4.6.8 Data Report Page

LSBLG/MC IOMM 5. Maintenance

5.1 Routine Check 5.2 Charge the Lubricant 5.3 Charge the Refrigerant Gas 5.4 Change the Core of Dry Filter 5.5 Maintenance of Bearing of the Compressor 5.6 Check the Rotors of the Compressor 5.7 Check the Heat Exchange Tubes 5.8 Electrical Control Cabinet 5.9 Seasonal Maintenance 5.9.1 Stop in Winter 5.9.2 Start in Summer 5.10 Anti-freezing Protection in Low Ambient Temperature 5.10.1 Anti-freezing Protection of Condenser 5.10.2 Anti-freezing Protection of Evaporator 5.11 Common Faulty Diagnosis 5.11.1 Reset of Warning 5.11.2 Troubleshooting 5.12 Clean Procedure 5.12.1 Relation between water quality, scale and degree of corrosivity 5.12.2 Wash the Shell and Tube Heat Exchange

6. Appendix 6.1 Outline Dimension Diagram 6.2 Refrigeration Circuit Diagram

6.3 Electrical Circuit Diagram 6.4 Pressure Enthalpy Chart of R134a

Midea reserves the right to improve the product and technology without prior notice.

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1General
1.1 Brief Introduction
Midea water cooled LSBLG/MCF series chillers equipped with 1 or 2 twin screw compressors using the latest 5-6 asymmetry dentiform. They are manufactured to satisfy the requirements of the consultant and the end user. Midea LSBLG/MCF series units minimized energy costs while maximizing the refrigeration capacities. Once again Midea has developed a line of chillers unsurpassed in performance and quality that will meet the most stringent requirement of comfort cooling, plastic, electroplating, food processing and chemical industrial, etc.

1.2 Nomenclature
LS B LG 115 /M C
Refrigerant Code: R134a Design Code Norminal Capacity (kW) LG: Screw Compressor B: Semi-hermetic Compressor Water Chiller

1.3 Storage
Please follow the rules if the chiller has to be put aside for a long time before it is installed: Put the unit indoor, and the ambient temperature should be no more than 50; Put the unit far away from any heat source; Put the unit where the water doesnt go into easily; Never put the unit under the direct sunlight.

1.4 Main Parts

LSBLG /MC screw water chiller consist of four main parts which are compressor, condenser, throttle and evaporator. There are single compressor and dual-compressor units which capacity is from 115kW to 1300kW.

1.4.1 The Compressor

The LSBLG/MC series screw chiller equipped with the 3rd generation industrial compressor that has the latest advanced 5-6 asymmetry dentiform semi-hermetic screw rotors. The

LSBLG/MC IOMM lubricant is supplied automatically by pressure difference inside the compressor. It is unnecessary to add an extra lubricant pump. The bearing of the compressor is from SKF, Sweden, the long lifespan of which ensures screw-type main unit to run continuously more than 30,000 hours.

Fig 1.1 Working Principle

Rotors

Fig 1.2

The Compressor

Suction While the rotors rotating, the refrigerant is sucked inside from the lower position of the rotors.

Fig 1.3 Suction Process Compression Since the rotors running, the room between the gears (V room) reduces because of the mating, which makes the gas compressed and the pressure increased.

Fig1.4

Compression Process

Discharge The V room connects to the discharge port, which start the discharge process. This process continues until the gas gets out completely.

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Fig 1.5

Discharge Process

1.4.2 The Condenser

High quality shell is made of rolled steel plate. It is covered with anti-rust paint which can maintain at least 20 years after shot peening treatment. High precise temperature difference makes the COP increased rapidly. It can be designed to suitable for different fouling factors. There is a reserved 15% heat exchange capacity design which can make the condenser provide enough capacity even the cooling water temperature reaches 32 or there is fouling inside the water system. High efficient sub-cooler inside the condenser makes the liquid refrigerant cooled again to increase the cooling efficiency.

Fig 1.6 Internal Structure of the Condenser

1.4.3 The Evaporator

LSBLG/MC series screw chiller is equipped with high efficiency shell and tube evaporator that are constructed by seamless steel tube with anti-corrosive treatment. The evaporator is a direct expansion type with refrigerant inside the copper tubes and water on the outside. The copper tubes are roll expanded into carbon steel tube plates. Constructed with seamless integrally finned copper, the water pipe system makes the evaporator attain optimal heat exchange efficient. Two return passages of water flow and the straight water pipe is easy for cleaning and maintenance. Both end covers are made of iron and attached with protection valve and snuffle valve. Also they are removable, which makes it available for altering water piping arrangement. The design working pressure for both evaporator and condenser are 1.0MPa, higher pressure demand can be customized.

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Gas out

Liquid in

Chilled water in

Chilled water out

Fig 1.7 Internal Structure of the evaporator

1.4.4 The Oil Separator

There is a high efficient oil separator inside the compressor. The oil is supplied by the oil pressure difference so that there is no oil pump, which makes sure the unit can work under the worst conditions.

1.4.5 The Throttle

The throttle is a thermal expansion valve or an electronic expansion valve according to different cooling capacity. It can control the super heat of suction gas precisely to make sure the unit works efficiently under full load and part load conditions.

1.4.6 The Capacity Control

The control system will change the output of the compressor with high precise valves when the cooling load changes. The output control can be 4-step (25%, 50%, 75% and 100%) or stepless.
(NOTE: This part is only suitable for HANBELL compressor. If another brand compressor is in use, please refer to the instructions of the compressor.)

Fig 1.8 The Compressor Structure

LSBLG/MC IOMM
Item 1 2 3 4 5 6 Part Name Suction filter Refrigerant gas Motor Oil filter Suction port bearing Rotors of compressor Item 7 8 9 10 11 12 Part Name Discharge port bearing Discharge pipe Refrigerant gas (with oil) Lubricant oil Filter of oil separator Refrigerant gas Item 13 14 15 16 17 Part Name Capillary Electronic valve (start) SV1 Electronic valve (for 50%) SV3 Electronic valve (for 75%) SV3 Slider

Table 1.1 Part Name of the Compressor

Valve Load 100% 75% 50% 25% (Start)

SV1 off off off on

SV2 off on off off

SV3 Off off On off

Table 1.2 Working Schedule of the Electronic Valves of 4-step Output Control

1.4.7 The Refrigerant

The LSBLG/MC series screw chiller uses the R134a Environmentally friendly refrigerant.

1.4.8 The Lubricant Oil

The LSBLG/MC series screw chiller uses the special compressor lubricant supplied by HABELL which brand is: HBR-B04
(NOTE: This part is only suitable for HANBELL compressor. If another brand compressor is in use, please refer to the instructions of the compressor.)

1.4.9 Oil Separator

The oil separator is inside the compressor.

1.4.10 Refrigerant Filter

There is a filter installed inside the suction port the compressor for preventing the impurities in the circuit pipe to go inside the compressor.

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2. Safety Instructions
Before the unit start, all stuffs who responses for the commissioning and maintenance should read the instructions very carefully to make clear about all the working specifications. The design of the unit includes the convenience of the installation, start, running and maintenance. As long as running under the design conditions, the unit can provide the safe and reliable service. If some special factors are ignored such as running pressure, electrical components, voltage and installation position, the operation and maintenance of the unit will be very dangerous. This manual is arranged according with the normal operation sequence of the unit. During all the operations, the operator should read, understand and obey correlative instructions in the manual and the safety stickers on the unit or components.

2.1 Installation Safety Instructions

The installation should be carried out following the installation instructions. When arrives in the site, the unit should be checked carefully if there is any damage especially the components and the pipes of refrigerant circuit, or if there is some part missing according to the packing list. Once the damage or something missing is found, please contact the transportation company for compensation. If the unit is not in right installation position, never remove the package or the base. Move the unit at the right position and direction and rig the unit at only the signed rigging holes. When rig the unit, please choose suitable cables and rig it according to the rigging drawings and instructions. Before the unit start, please check the voltage and frequency if they are suitable for the unit normal running. If any of above rules is broken, damage and personal injury may occur.

2.2 Maintenance Safety Instructions

NEVER cover or shut off any of the safety device such as the valves on water system and the refrigerant system. Before the unit start, please make sure the valves installed correctly. Be sure the refrigerant wont get out from the safety valves and keep the installation room ventilated well. High concentration of refrigerant vapor is harmful to the human body will lead to arrhythmia, unconsciousness or even death. It is heavier than air, and will reduce the amount of oxygen inhalation of human, and also irritate the eyes and the skin. The operation of the electrical parts and refrigeration parts should be carried out by authorized people who know well about the installation of the unit. All welding should be carried out by qualified professionals. Check the leakage termly. Once a leakage is found, it should be fixed immediately. Never maintain the unit when it is electrified. When fix the electrical parts, at first cut off the main power supply.
Important All protection devices should be checked at least once a year. If the working conditions are worse, this frequency should be increased.

2.3 Repairing Safety Instructions

To avoid the damage to the unit and human hazard, all installed parts should be maintained by special stuffs. Once there is a faulty or leakage, the unit should be fixed immediately by authorized technical persons. After maintenance, all the safety devices

LSBLG/MC IOMM should be checked. When a leakage occurs, all the refrigerant should be got out. After the leakage point is fixed, fill the system with enough R134a refrigerant which is marked on the rating label. If the leakage occurs on some parts on the unit which can be isolated, it is no need to get all the refrigerant out. Before fill the refrigerant, make sure the type is R134a. Otherwise the unit would be damaged or even destroyed. If charge the lubricant while maintenance, please make sure the model of it is the correct one mentioned in the specifications. DO NOT try to make the oxygen into the pipe system of the unit because there will be drastic reactions between the oxygen and the grease inside the pipes. DO NOT make the unit run more than its maximum working pressure. DO NOT check leakage with air but refrigerant gas or dry nitrogen. NEVER cut any refrigeration pipes or components with electrical welding cutting or flame cutting unless there is no refrigerant gas or liquid. There will be poison gas if the refrigerant contact with the flame. So there should be some protection devices such as fire extinguishers for accident. To avoid the refrigerant liquid touch on skin or inside the eyes, please be sure to wear protection glasses. Use soap and water to get rid of the refrigerant on the skin. If the refrigerant goes into the eyes, wash the eyes again and again, and go to the hospital in time. DO NOT heat the vessel with flame or steam, or there will be dangerous extra high pressure. If the refrigerant has to be heated, you can only use warm water to heat the vessel. When the unit is running or under some pressure, NEVER try to remove any seal cover or connector. Any time you want to operate some valves which can make the unit inside connect to the atmosphere, be sure there is no pressure inside the unit. When some rust, dust, dirties or fouling is found inside the valves, or mechanical damage to the valves, DO NOT try to fix them or re-calibrate them. You should change them if possible.
NOTE: DO NOT walk on the pipes of the unit to avoid refrigerant leakage caused by damage pipes. DO NOT climb the unit. If you have to, please use safety flat or falsework. Be careful when rig some parts with a mechanical crane. Even a light part, there may be some risk of losing balance or sliding down. If some parts need to be changed, please contact the dealer or Midea company for help. There is no spare part as accessory if no special comment. Before install the filter and flow switch on the water system, please shut off the inlet and outlet valve to drain out the water inside the unit. Check the connector of valves, pipes to see if there is corrosion, block, leakage or damage.

2.4 Electrical Safety Instructions

Only these qualified professionals can operate the electrical components. Before any operation to the electrical parts, the power supply to the unit should be cutoff at firstly.
NOTE: Electrical Shock: Even the main power supply is cutoff, some parts in the control system may be still electrified because they are supplied by isolated power source. Burn: The current will make electrical components heat, so be careful when touch the power line, control cable, cable shell, cable sleeve, cover of wiring box and the motor shell. Even the unit is shut down, the power lines are still electrified as long as the main breaker is on. Please refer to the circuit diagram and use safe operation. The unit is in accordance with the present electromagnetic compatibility standard. If you have to deal with the PCB, please wear a pair of antistatic gloves to avoid the

LSBLG/MC IOMM
components to be exposed under high voltage. When change the PCB, the new one should be inside the antistatic bag until it is to be installed in position.

3. Installation
3.1 Installation Environment
LSBLG/MC series screw chiller is only for indoor installation. Please do not install it at anywhere there is a flood risk which may lead to electric leakage or short circuit. Also do not install the unit in room where the direct sunlight can touch. The installation environment should be ventilated well in case of the human hazard caused by refrigerant leakage. There should not be inflammable gas, flame, heavy vibration or other objects do harm to the mechanical parts or electrical components. The installation room should have suitable humidity and temperature. There should be enough support points in the installation position. There should be tough base to bear the weight of the unit and enough fixing devices.

3.2 Acceptance
Before the unit into the site, be sure the unit and the accessories are in accordance with your order requirement and the model no. is same as the rating label. Please check if the all parts of the unit and the accessories are complete. If something is missing, please contact Midea or authorized dealer immediately.

3.3 Rigging
DO NOT make the unit impact the ground to avoid the damage when move the unit into the installation room. Use some rollers under the unit to move the chiller. Please refer to Fig 3.1 for rigging superposition-type single-compressor unit. Its applicable for following models: LSBLG115/MC, LSBLG170/MC and LSBLG275/MC.

Fig 3.1 Rigging sketch for superposition-type single-compressor screw chiller

LSBLG/MC IOMM Please refer to Fig 3.2 for rigging the juxtaposition-type single-compressor unit. It is suitable for LSBLG350/MC, LSBLG420/MC, LSBLG560/MC and LSBLG650/MC

Fig 3.2 Rigging sketch for juxtaposition-type single-compressor screw chiller

Please refer to Fig 3.3 for rigging the dual-compressor unit. It is suitable for LSBLG700/MC, LSBLG840/MC, LSBLG975/MC, LSBLG1120/MC and LSBLG1300/MC.

Fig 3.3 Lifting sketch map for dual-compressor screw chiller

Safety Instructions To prevent electric box and the body of machine from being damaged while lifting, please use groove steel for supporting. Make sure the steel wire is on the right position that indicated in the sketch map while lifting. Make sure the steel wire is fixed on the 4 hooking holes on the pedestal by hooks while lifting. Please find the dimension and the weight data in product manual, and then select

LSBLG/MC IOMM right steel wires.

3.4 Installation Process

3.4.1 Foundation
There should be some barrel-drains around the foundation for drain the water conveniently. There should be absorbers between the unit and the foundation to cut off the transferring of noise and vibration. Be sure the unit is even and you can add anti-vibration base if necessary.

Fig 3.4 Sketch of Installation Foundation

Model

LSBLG***/MC 115 1400 520 170 1600 520 275 1600 570 350 1600 1250 420 1800 1250 560 1800 1250

Dim.

D(mm) E(mm)
Model

LSBLG***/MC 650 1800 1350 700 1800 1440 840 2000 1400 975 2000 1440 1120 2000 1540 1300 2000 1640

Dim.

D(mm) E(mm)

Table 3.1 Installation Dimension Table

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3.4.2 Fixation of unit

Foundation bolt
M20Refer to practical situation for the length of bolt.

Foundation bolt

Bottom of unit

M20Refer to practical situation for the length of bolt.

Bottom of unit Nut cap

Nut cap Washer Absorber Iron plate

Thickness>2mm

Washer Absorber Installation hole

Basement

Fig 3.5 Type 1

Fig 3.6 Type 2

Note: (1) For type 1, please reserve the installation holes for foundation bolt on the basement according to installation basement diagram. (2) For type 2, reserve the holes for the installation of absorber on the basement.

3.4.3 Service Space

Fig 3.7 Service Space

A B C D E

Service Space 700 600 2000 3500 (Single-compressor) 5000 (Dual-compressor) 600

Front Rear Left Right (Water Pipe Connection) Top

Table 3.2 LSBLG/MC Service Spaces

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3.5 Installation of Other Systems

3.5.1 Installation of Water System
The valves on water inlet/outlet pipes should be well-insulated to reduce the energy loss and to prevent condensing. Water flow switches should be installed on water outlet side of evaporator and condenser to ensure enough water in pipeline. The water flow switches are interlocked with compressor; otherwise it may cause chilled water inside evaporator to freeze, low pressure on gas side, bad oil return, overpressure in condenser or high-pressure protection due to lack of water (It is suggested that using water switch manufactured by Shanghai Fengshen Refrigeration controller co. Ltd. The model is FSF50P-1, 3# target lamina, two G1 connectors were provided as our standard accessories). In close loop water system, to diminish the impact on water pipe because of the expansion or contraction of water volume and to avoid the influence caused by supplementing water pressure, water return side should be fitted with an expansion water tank whose water surface should be at least 1m higher than the highest point of water pipe system. Chilled water pump of water chiller should be installed on the inlet of evaporator. In order to expel the air from water system, install an automatic discharge valve on the highest place of local water pipe and the horizontal pipe should be up tilted for about 1/250 degree. Do scaling and cleaning on water pipeline before installation and the unit should be maintained clean before operation. Shockproof hose should be installed on water inlet and outlet to diminish the vibration which may be transmitted to indoor side. Its suggested to install a thermometer and a pressure gauge on the inlet and outlet of unit, which will provide convenience for daily check. During the operation of water chiller, water or other secondary refrigerants inside the evaporator should not less than 70% of rated flow to avoid accident. The accessories of water inlet pipe and outlet pipe should be installed with sockets to easily separate them from water pipes when doing maintenance. Do not load the weight of water pipe onto the unit. When connecting water inlet/outlet with corresponding water pipe, soft connection such as rubber joint should be used to avoid the transmission and inter-disturbance of vibration and noise. Refer to Fig 3.8 for the piping of condenser. Refer to Fig 3.9 for the piping of evaporator. d e f g a b c Cooling h j tower
Water chiller Condenser

Water inlet, condenser

b
F

Water outlet, condenser

Fig 3.8 Piping of Condenser

a. Shockproof joint; b. Temperature sensor; c. Butterfly valve; d. Pressure gauge; e. Thermometer; f. Platinum resistance thermometer; g. Automatic discharge valve; h. Water pump; i. Drain valve; j. Y-filter; k. Water flow switch (Note: All the fittings of water pipe and water flow switch are provided by the users.)

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e f d

g h j

Water supply

Water chiller Evaporator

Water inlet, Evaporator

b
F

Water return

i
Water outlet

Water outlet , Evaporator

Fig 3.9 Piping of Evaporator

a. Temperature Sensor; b. Pressure thermostat; c. Shockproof joint; d. Butterfly valve; e. Pressure gauge; f. Thermometer g. Automatic discharge valve; h. water pump; i. Drain valve; j. Y-filter; k. Water flow switch (Note: All the fittings of water pipe and water switch are provided by the users.) There should be a water flow switch on the horizontal water out pipe of each condenser and evaporator. The distance from the switch to each end of the horizontal pipe should be 5 times of the diameter of the pipe. Adjust the lamina according to the pipe specification (please refer to the manual of the water flow switch). Connect the switch to the terminals inside the control cabinet (please refer to the circuit diagram). WARNING: PLEASE CONFIRM THE WATER FLOW DIRECTION; THE WATER FLOW SWITCH IS JUST A SAFETY DEVICE AND CANNOT BE USED FOR CONTROL THE UNIT. Water Quality The quality of cycling water should be in accordance with relevant standard and the design fouling factor of the evaporator and the condenser. The cooling water is open type cycling system and its PH value should be between 7.0 and 9.0 (alkalescent ). The quantity of calcium ion should be less than 200 mg/l.

Anti-freezing Protection When the ambient temperature may go down below 0 where the unit works, it is suggested to add a anti-freezing device to protect the normal working of the unit. If the unit stops and there is no any anti-freezing device, all the water inside the evaporator and condenser should be drained out. If there is a damage caused by ice from the water inside the heat exchangers, Midea will not be response for it.

3. 5.2 Electrical System

The Power Supply
The voltage of power supply should be constant. Taking all factors causing voltage drop into account, the working voltage of unit should be within10% of rated value. Too high or too low voltage will have bad effect on the unit. The voltage difference between phases should not higher than 2% of rated value and

LSBLG/MC IOMM the current difference between the highest and the lowest phase should be lower than 3% of rated value, otherwise the compressor may be overheated. The frequency of power supply should be within 2% of rated value. The lowest starting voltage should be higher than 90% of rated value. Too long power supply cable may disable the compressor to start; therefore, the length of the cable wire should be proper enough to ensure that the voltage drop between two terminals is lower than 2% of rated value. In case the length cannot be changed, the cable size should be thickened. Wiring work between power supply and the unit should be strictly done according to Electric Standard and be well insulated which is measured by ohmmeter of 500V. The insulation resistance should be higher than 10M. The parameters of running current and input power on the nameplate are measured under standard working condition, which may differ due to actual load on system and actual temperature of chilled water. Hence please select the power supply, transformer, non-fuse breaker and the capacity of wiring in the light of possible worst working condition. WARNING: THE UNIT SHOULD HAVE SPECIAL ISOLATED CIRCUIT TO WORK. ONLY THE QULIFIED STUFF CAN OPERATE OR USE THE ELECTRICAL COMPONENTS. THE CAPACITY LOSS OF THE CIRCUIT OR INCORRECT OPERATION MAY LEAD TO ELECTRICAL SHOCK OR FIRE HAZARD.

Wiring Specification
Prepare the wiring plan according to the set overload conditions of the unit. NEVER choose the wire specification by the running conditions comes from the rated output of the motor or other individual specification because it is very dangerous. Please refer to the table 3.3 to choose the recommended wiring specification.
Model LSBLG 115/MC LSBLG 170/MC LSBLG 275/MC LSBLG 350/MC LSBLG 420/MC LSBLG 560/MC LSBLG 650/MC LSBLG 700/MC LSBLG 840/MC LSBLG 975/MC LSBLG 1120/MC LSBLG 1300/MC Cable Type BVR BVR BVR BVR BVR BVR BVR BVR BVR BVR BVR BVR Min. cross area of each phase cable mm2 =(n min. Cross area of each cable) 50 50 50 70 95 120 150 270 295 295 2120 2120

Table 3.3: LSBLG/MC Cable Specifications

The installers are response for the wiring specification according to the real electrical conditions of the site. Above table and suggest are only for reference (The min. cross area of each phase cable means the min. cross area of the cable goes along the bridge supporter, not goes through the wiring pipes.) After choosing the cable specification, the wiring work can be carried out. The installer should make the wiring work conveniently and make detailed instructions of any necessary change.

LSBLG/MC IOMM WARNING: THE EXTERNAL WIRING PLAN SHOULD OBEY THE RULES. INCORRECT WIRE SPECIFITION WILL LEAD TO HEAT AND FIRE HAZARD.

Reliable Connection
Make the wiring connection reliable in case of wrong phase or phase loss. Avoid external force on the wires. After connection, check again to ensure there is no relaxing or wrong connection.

WARNING: THE WIRES MUST BE THE APPOINTED AND IT IS SHOULD BE SURE THE CONNECTION IS RELIABLE AND SAFE. NEVER ADD EXTERNAL FORCES ON THE CONNECTION TERMINALS. IF THE CONNECTION OR FIXING IS INCOMPLETE, IT WILL LEAD TO HEAT OR FIRE.

Grounding
For safety and according to the electrical work rules, the case of unit should be well and reliably grounded to avoid electric shock. Only the qualified professional can carry out the grounding work. The grounding terminals are inside the control cabinet.

NOTE NEVER CONNECT THE GROUNDING WIRE TO GAS PIPES, WATER PIPES, LIGHTNING ROD OR TELEPHONE WIRE. GAS PIPE: GAS LEAKAGE WILL LEAD TO EXPLOSION OR FIRE. WATER PIPE WILL DAMAGE THE INSULATION OF THE WIRES. LIGHTNING ROD OR TELEPHONE WIRE: IF THERE IS A LIGHTNING, THE GROUNDING VOLTAGE WILL INCREASE RAPIDLY.

Installing the Power Breaker

Install one power breaker for each of the units. To eliminate the damage to transformer, wiring and the like electric device caused by short-circuit and to control the ON/OFF of compressor separately, every leadin of power supply cable should be equipped with non-fuse breaker with a certain capacity. See the following chart: R S T

NFB

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Fig 3.10 Wiring Diagram of None-fuse Breaker

WARNING: THERE SHOULD BE POWER BREAKER INSTALLED ACCORDING TO THE TECHNICAL STANDARD OF ELECTRICAL EQUIPMENT. THE LONG INSTALLING DISTANCE WILL LEAD TO ELECTRICAL SHOCK. EACH UNIT SHOULD HAVE ONE BREAKER. NEVER MAKE TWO OR MORE UNITS SHARE ONE BREAKER, OR THERE MAY BE ELECTRICAL SHOCK OR FIRE HAZARD. This work should be carried out after covering the components inside the control cabinet. DO NOT damage the bolts while wiring. The other components such as warning sign and fuse are inside the control cabinet and they are not supposed to be touched. After installing the breaker, clear the tools and remainder wires. WARNING: NEVER INSTALL ANY POWER CABLE BETWEEN THE UNITS IN CASEOF FIRE HAZARD.

Water Flow Switch

The wiring of water flow switch should be carried out by the users. Without water flow switch, the unit cannot start and run normally. See the following chart for wiring: (Note: the wire is shielded wire of 0.75mm2.) (Note: The wiring may differ in different models, please refer to circuit diagram attached to this unit for details.)

202

202

207

207

Shielded wire terminal

Water switch, cooled water

Fig 3.11 Wiring Diagram of Water Flow Switch

Temperature Sensor
Chilled water temperature sensor is provided as standard accessories. Users should remove the 10K resistance or direct connection wire before wiring. The unit cannot start and run normally unless there are chilled water temperature sensor or 10K resistance or direct connection wire. Please refer to the following diagram: (Note: The wiring may differ in different models, please refer to wiring diagram attached to this unit for details.)

Water switch, chilled water

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Main control board

Outlet chilled water temp. sensor

Fig 3.12 Wiring Diagram of Water Temperature Sensor

The Main Power Supply

The wiring of power supply is shown below: (Note: In order to prevent dust from entering electric box, users should install a dustproof cover in leadin of electric wire or use a wire casing to seal the leadin after wiring.) Yellow Green Red Red Green Yellow

Outlet cooled water temp. sensor

Inlet chilled water temp. sensor

Junction, shielded wire

Inlet cooled water temp. sensor

Junction, shielded wire

3 380V 50Hz Terminal block TC4004

Fig 3.13 Main Power Wiring Diagram

For detailed information, please refer to the wiring diagrams that attached to this manual. Note: after wiring, please add a anti-dust shell to cover the inlet of the main power cables or seal the inlet to avoid the dust to go inside the wiring cabinet.

Water Pump and Cooling Tower

Electromagnetic switches for cooling water pump, chilled water pump and cooling tower fan motor should be connected with the circuit of unit. The electromagnetic switches

LSBLG/MC IOMM above installed on site by the installer are not contained in electric box of the unit.

4. Running
4.1 Running Range

45
Water Leaving Temperature of Condenser ()

40 35 30 25 20 15 0 5 10 15 20
Water Leaving Temperature of Evaporator ()

Fig 4.1 Running Range of LSBLG/MC Series R134a DX Type Screw Chillers

Note: The area around by the quadrangle is the full-load range of the chillers; When the chiller is running at full-load and standard water flow rate, the temperature difference between the water inlet and outlet of the condenser and the evaporator is 5; When the cooling water entering temperature is lower than 20, it is necessary to add a by-pass valve at the cooling water pipe system to maintain the condensing pressure or heat the cooling water to more than 20 If the -10~3 chilled water is required, we can make a special design as non-standard low-temperature chiller.

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4.2 Water Flow Rate Range

Flow rate Model LSBLG 115/MC LSBLG 170/MC LSBLG 275/MC LSBLG 350/MC LSBLG 420/MC LSBLG 560/MC LSBLG 650/MC LSBLG 700/MC LSBLG 840/MC LSBLG 975/MC LSBLG1120/MC LSBLG1300/MC Chilled Water Flow Rate Range (m3/h) 14-24 20.3-34.8 32.9-56.4 42-72 50.4-86.4 67.2-115.2 78.4-134.4 84.7-145.2 100.8-172.8 117.6-201.6 135.1-231.6 156.8-268.8 Cooling Water Flow Rate Range (m3/h) 16.8-28.8 24.5-42 39.9-68.4 51.1-87.6 60.9-104.4 80.5-138 93.8-160.8 102.2-175.2 121.1-207.6 140.7-241.2 161.7-277.2 187.6-321.6

Table 4.1 Water Flow Rate Range of LSBLG/MC

Instruction: The given water flow range is for ensuring the chiller can work under normal working conditions. If the water flow rate is too low and when the cooling load changes, the water temperature will change rapidly, which will make the compressor start and stop frequently. If the water flow rate of the evaporator is required very low, we can provide 3-pass or 4-pass chiller. If the water flow rate is required very high, it will take too long to cool down the water and the pressure drop of the evaporator will be too high. So we can provide single-pass design. Note: The control system of LSBLG/MC screw chiller contains the chain control of the cooling tower and the pumps but it is only for ON/OFF, not variable. Above flow data range means the chiller works under some constant water flow rate. If the variable primary flow system is in use, the unit can be self-adjusted to fit it. But the water flow change rate should not be more than 30% per minute.

LSBLG/MC IOMM

4.3 Specifications

Table 4.2 Specifications of R134a DX Type Screw Chiller (Single-Compressor)

LSBLG 115/MC RT kW kW A / / % / / kg / / m3/h kPa mm / / m3/h kPa mm mm mm mm kg kg 1 24 12 DN80 2940 800 1740 1330 1480 1 35 23 DN100 2940 800 1770 1640 1790 1 20 60 DN80 1 29 81 DN100 40 50 60 1 47 81 DN100 1 57 23 DN100 2970 850 1880 1895 2045 32.7 115 24 41 LSBLG 170/MC 47.8 168 35 60 LSBLG 275/MC 78.2 275 57 97 LSBLG 350/MC 99.8 351 72 123 LSBLG 420/MC 119.4 420 84 143 LSBLG 560/MC 159.2 560 112 191 LSBLG 650/MC 184.8 650 127 221

Unit Model Nominal Cooling Capacity Power Supply Power input Rated current Type Starter Mode Compressor Energy adjusting Quantity Refrigerant Type Charge volume Type Quantity Evaporator Flow Rate Pressure Drop Inlet/Outlet Type Quantity Condenser Flow Rate Pressure Drop Inlet/Outlet Length Unit Dimension Width Height shipping Weight Running Weight

380V/3N/50Hz (400/415V as option)

Semi-hermetical single screw compressor Y-

25% 50% 75% 100% four step control 25%-100% Stepless Control, Optional 1 1 1 1 R134a 90 1 60 74 DN125 1 73 16 DN125 2995 1350 1480 2480 2780 100 1 72 83 DN125 1 87 21 DN125 3600 1380 1540 3000 3300 120 1 96 83 DN125 1 115 31 DN125 3600 1390 1660 3320 3620 150 1 112 85 DN150 1 134 42 DN150 3600 1450 1720 4100 4500 Direct Expansion Evaporator 1 1 1

Tube-and-shell condenser

NOTE: 1 The performance data is based on the standard conditions: Chilled water in/out temperature is 12/7; and cooling water in/out temperature is 30/35; 2The water side design working pressure of the condenser and the evaporator is 1.0MPa. If you want it to be higher than 1.0 MPa, please make a special comment in the order. 3The fouling factor of the evaporator and the condenser is 0.086 m2 /kW. 4If the working conditions change, a new speciation will be provided.

LSBLG/MC IOMM

Table 4.3 Specifications of R134a DX Type Screw Chiller (Dual-Compressor)

LSBLG 700/MC RT Nominal Cooling Capacity Power Supply Power input Rated current Type Starter Mode Compressor Energy adjusting Quantity Type Refrigerant Charge volume Type Quantity Flow Rate Evaporator Pressure Drop Inlet/Outlet Type Quantity Flow Rate Condenser Pressure Drop Inlet/Outlet Length Unit Dimention Width Height shipping Weight Running Weight kPa mm mm mm mm kg kg 40 DN150 3800 1570 1720 4400 4800 45 DN150 4400 1500 1690 5220 5620 30 DN150 4400 1540 1740 6050 6380 38 DN150 4800 1670 1740 6130 6580 40 DN200 4800 1740 1865 6600 7200 kPa mm / / m3/h 1 146 1 173 85 DN150 87 DN150 87 DN150 86 DN150 86 DN200 kW A / / % / / kg / / m3/h 1 121 1 144 85 2 95 2 72 2 123 2 kW kcal/h 199.6 702 603,720 LSBLG 840/MC 238.8 840 722,400 LSBLG 975/MC 276.9 974 837,640

Unit Model

LSBLG1120/MC 318.5 1120 963,200

LSBLG1300/MC 369.6 1300 1,118,000

380V/3N /50Hz (400/415V as option) 84 2 143 2 96 2 165 2 112 2 191 2 127 2 221 2

Semi-hermetical twin screw compressor Y-

25% 50% 75% 100% four step control 25%-100% Stepless Control,Optional 2 2 2 R134a 110 2 120 2 150 2 2 2

Dry Expansion Evaporator 1 168 1 193 1 224

Tube-and-shell condenser
1 201 1 231 1 268

NOTE: 1 The performance data is based on the standard conditions: Chilled water in/out temperature is 12/7; and cooling water in/out temperature is 30/35; 2The water side design working pressure of the condenser and the evaporator is 1.0MPa. If you want it to be higher than 1.0 MPa, please make a special comment in the order. 3The fouling factor of the evaporator and the condenser is 0.086 m2 /kW. 4If the working conditions change, a new speciation will be provided.

LSBLG/MC IOMM

Performance Table
Item
Chilled Water Leaving

25 Capacity kW 107 112 116 121 126 131 158 164 171 178 185 192 258 269 280 291 303 315 330 343 357 371 387 402 Power Input kW 21.9 22.1 22.3 22.4 22.6 22.8 32.0 32.2 32.5 32.8 33.0 33.2 52.1 52.6 53.0 53.4 53.8 54.2 65.8 66.3 66.9 67.4 67.9 68.4 Capacity kW 103.8 108.1 112.6 117.1 121.9 126.7 152.4 158.8 165.4 172.0 179.0 186.0 249.6 259.9 270.7 281.5 293.0 304.4 318.6 331.8 345.6 359.3 374.0 388.7

28

Cooling Water Entering Temperature 30 Capacity kW 101 106 110 115 119 124 149 155 162 168 175 182 244 254 264 275 286 298 311 324 337 351 365 380 Power Input kW 23.4 23.6 23.8 24 24.2 24.4 34.1 34.4 34.7 35 35.3 35.6 55.7 56.1 56.5 57 57.5 57.9 70.3 70.9 0.0 72 0.0 73.1 Capacity kW 99 103 107 112 116 121 145 151 158 164 171 177 238 247 258 268 279 290 303 316 329 342 357 371

32 Power Input kW 24.2 24.4 24.6 24.8 25.0 25.2 35.3 35.6 35.9 36.2 36.5 36.7 57.5 57.9 58.4 58.9 59.4 59.8 72.6 73.2 73.8 74.4 75.0 75.6 Capacity kW 95 99 103 107 112 116 139 145 151 158 164 171 228 238 248 258 269 279 291 303 316 329 343 357

35 Power Input kW 25.5 25.7 25.7 25.7 26.1 26.6 37.1 37.5 37.8 38.1 38.4 38.7 60.6 61.1 61.6 62.1 62.6 63.1 76.5 77.1 77.8 78.5 79.1 79.7

Model

Power Input kW 22.7 22.9 23.1 23.3 23.5 23.7 33.2 33.4 33.7 34.0 34.3 34.5 54.1 54.5 54.9 55.4 55.8 56.3 68.3 68.8 69.4 69.9 70.5 71.1

LSBLG115/MC

4 5 6 7 8 9 4 5 6 7 8 9 4 5 6 7 8 9 4 5 6 7 8 9

LSBLG170/MC

LSBLG275/MC

LSBLG350/MC

LSBLG/MC IOMM
(Continue)
Item
Chilled Water Leaving

Cooling Water Entering Temperature 25 Capacity kW 394 411 427 444 462 480 526 547 570 593 617 641 614 639 666 692 720 748 659 686 715 743 773 803 Power Input kW 76.8 77.4 78.0 78.6 79.2 79.8 102.3 103.1 103.9 104.7 105.5 106.3 116.1 117.0 117.9 118.8 119.7 120.6 131.7 132.7 133.7 134.7 135.8 136.8 Capacity kW 381.1 397.0 413.5 430.0 447.5 465.0 508.2 529.2 551.3 573.4 596.7 620.0 593.6 618.2 643.9 669.7 696.9 724.2 637.1 663.6 691.1 718.7 748.0 777.4 28 Power Input kW 79.7 80.3 80.9 81.6 82.2 82.9 106.2 107.0 107.9 108.8 109.6 110.4 120.4 121.4 122.4 123.3 124.3 125.3 136.6 137.6 138.8 139.9 141.0 142.1 Capacity kW 372 388 404 420 437 452 496 517 538 560 583 606 579 604 627 650 679 708 622 648 675 702 731 760 30 Power Input kW 82.0 82.7 83.3 84 84.7 85.4 109.2 110.2 111.1 112 112.9 113.7 123.9 125.0 126.0 127 128.0 129.0 140.5 141.7 0.0 144 0.0 146.3 Capacity kW 363 378 394 410 427 444 484 504 525 546 569 591 565 589 613 638 664 691 606 632 658 685 713 741 32 Power Input kW 84.7 85.4 86.1 86.8 87.5 88.2 112.8 113.7 114.7 115.6 116.6 117.5 127.9 129.0 130.1 131.2 132.3 133.3 145.2 146.5 147.6 148.7 150.0 151.2 Capacity kW 348 363 378 394 410 427 464 484 505 525 547 569 542 565 589 613 639 664 582 607 633 658 686 713 35 Power Input kW 89.3 90.0 90.8 91.5 92.3 93.0 119.0 120.0 121.0 122.0 123.0 123.9 135.0 136.1 137.2 138.3 139.4 140.6 153.1 154.3 155.6 157.0 158.2 159.4

Model

LSBLG420/MC

4 5 6 7 8 9 4 5 6 7 8 9 4 5 6 7 8 9 4 5 6 7 8 9

LSBLG560/MC

LSBLG650/MC

LSBLG700/MC

LSBLG/MC IOMM
(Continue)
Item
Chilled Water Leavin

Cooling Water Entering Temperature 25 Capacity kW 789 821 855 889 925 961 914 952 941 1031 941 1114 1051 1095 1140 1185 1233 1281 1228 1279 1332 1384 1440 1496 Power Input kW 153.6 154.8 156.0 157.2 158.4 159.6 175.5 176.9 849.7 179.5 849.7 182.3 204.6 206.2 207.8 209.4 211.0 212.6 232.2 234.0 235.8 237.7 239.4 241.1 Capacity kW 762.3 794.0 827.0 860.0 895.0 930.1 883.9 920.5 941.4 997.1 941.4 1078.4 1016.4 1058.5 1102.6 1146.7 1193.4 1240.0 1187.2 1236.3 1287.8 1339.4 1393.8 1448.3 28 Power Input kW 159.4 160.6 161.9 163.2 164.5 165.8 182.1 183.5 849.7 186.4 849.7 189.4 212.4 214.0 215.8 217.6 219.2 220.8 240.7 242.8 244.7 246.7 248.6 250.5 Capacity kW 744 775 808 840 874 904 863 899 941 974 941 1054 992 1034 1077 1120 1166 1212 1159 1207 1254 1300 1358 1415 30 Power Input kW 164.0 165.4 166.7 168 169.4 170.8 187.4 188.8 849.7 192 849.7 195.0 218.4 220.4 222.2 224 225.7 227.4 247.9 249.9 252.0 254 256.0 258.1 Capacity kW 726 756 788 820 853 887 841 876 941 950 941 1028 967 1008 1050 1093 1138 1183 1130 1177 1227 1276 1329 1381 32 Power Input kW 169.4 170.8 172.2 173.6 175.0 176.4 193.4 195.0 849.7 198.4 849.7 201.5 225.6 227.4 229.3 231.2 233.1 235.0 255.8 258.1 260.2 262.4 264.5 266.6 Capacity kW 696 726 757 788 821 853 808 842 941 913 941 989 929 968 1009 1050 1094 1138 1085 1131 1179 1227 1278 1329 35 Power Input kW 178.6 180.0 181.5 183.0 184.5 186.0 203.9 205.7 849.7 209.1 849.7 212.5 238.0 240.0 242.0 244.0 245.9 247.8 269.9 272.2 274.4 276.6 278.9 281.1

Model

gT

LSBLG840/MC

4 5 6 7 8 9 4 5 6 7 8 9 4 5 6 7 8 9 4 5 6 7 8 9

LSBLG975/MC

LSBLG1120/M C

LSBLG1300/M C

LSBLG/MC IOMM

4.4 Check before Start

Before the pre-check, please read the following instructions carefully for safety of the human and the unit. Also please following safety instructions in Chapter 2. If anything wrong is found before the pre-check, please contact Midea immediately.

4.4.1 Electrical Part

The following points should be confirmed before electrifying the unit for safety. The insulation resistance of power-ground and phase-phase should be checked to be enough. The connection of power supply cables should be correct without phase lack or wrong phase sequence. Check if the connection is released. The grounding should be correct. Clean the inside of the control cabinet completely. The specification of the supply cables should be correct. The voltage should be in 10% of the rated voltage, and the frequency should be 2% of the rated. Confirm that the voltage difference among the 3 phases should not be more than 2% of the rated. The unit should be electrified to make the oil heater work for at least 8 hours before start to avoid any problem and make the compressor runs stable.

WARNING: MAKE THE UNIT GROUNDED RELIABLE, OR THERE WILL BE ELECTRICAL SHOCK HAZARD. NEVER CONNECT THE GROUNDING WIRE TO THE GAS PIPES, WATER PIPES, LIGHTNING ARRESTOR OR TELEPHONE WIRES. NEVER PUT ANY UNNECESSARY OBJECTS INSIDE THE CONTROL CABINET IN CASE OF ELECTRICAL SHOCK AND FIRE HAZARD. CHECK THE POWER SUPPLY CAPACITY IF IT IS SUITABLE FOR THE UNIT. IF THE CAPACITY IS LESS THAN WHAT THE UNIT NEED, THERE WOULD BE FIRE HAZARD OR ELECTRICAL SHOCK.

4.4.2 Water System

Check all the water pipe system to confirm the pipes connected to the evaporator and the condenser and the water flow direction are correct. Check the installation of the temperature sensor of the entering water and leaving water of the condenser and the evaporator to see if the connection is reliable and the temperature reading is correct. Open all the water valves and start the pumps to check if there is leakage at connection flange and make the air out of the condenser and the evaporator. Check the water side pressure drop of both heat exchangers. Check if the water flow switch and water pressure difference switch act correctly.

4.4.3 The Unit

Check whether the lubricating oil in compressor has been heated for enough time which is about 2~8 hours. (The time depends on ambient temperature, the lower the ambient temperature, the longer the heating time is.) The setting of oil heating time can be done on the touch screen. Check whether there is sufficient water in chilled water circulating system as well as in cooling water system and open the water supplementing valve. Check whether all the pipeline and handles of valves or switches are in proper position. Check whether the switches and components in distribution box are in normal state.

LSBLG/MC IOMM Make sure the power supply and voltage are perfect. Check the pressure gauge of main unit. Usually, the pressure is between 7~10kgf/cm2G when the indoor temperature is between 25~28.

4.5 Start the Unit

4.5.1 Normal Start and Stop
Normal Start (1) Start the fan motor of cooling tower. (2) Run the cooling water pump. (3) Run the chilled water pump (4) Start the compressor. (Caution: Keep a close watch on pressure gauge while starting the compressor. Stop it if there is any problem.) Stop Procedure Reverse to starting procedures. When the compressor stops, wait for at least 5 minutes before to stop chilled water pump, then stop cooling water pump and cooling tower fan motor by another two 5 minutes interval. Precaution While Running Electric A. Check whether the voltage is normal after starting. B. Check whether all the switches of power supply have been closed. C. Make sure the power supply is normal after starting. Unit A. Whether all the motors run normally. B. Make sure there is no abnormal noise while operation. C. Whether the circulating water pumps are working in good condition and the water pressure gauges are normal. D. Whether the high/low pressure gauges of compressor are normal. E. In case the protection switches of high/low pressure activated, eliminate the troubles before restart the unit.

4.5.2 Emergency Stop

The red button on the door of the control cabinet is emergency stop switch. Press it when something is wrong, the unit will stop immediately. Rotate it anti-clockwise to reset it.

4.5.3 Running under Low Ambient Temperature

The best entering cooling water temperature is 2435. Too low temperature will make the oil pressure be not enough so that the loading of the compressor will be more difficult and it may occur that the compressor cannot work under 100% load. If working under low oil pressure difference for a long time, the compressor will not be lubricated well, which will lead to shorter working life of the compressor. If running under low temperature is required, please be sure the entering cooling water temperature is more than 20, or please increase the condensing pressure with following method: By-pass control of cooling tower: control the quantity of the water into the cooling tower with manual or automatically by-pass valve to ensure the temperature of the water going to the condenser.

LSBLG/MC IOMM Adjusting the cooling water flow: maintain the entering cooling water temperature, and control the condensing temperature by reducing the water flow through the condenser.

4.6 PLC Operation

Note: You will not be informed in advance if following interfaces are changed partly or fully, please refer to the real interface pictures.

4.6.1 Structure of PLC Control System

WELCOME

MAIN

WORK STATE

PARAMETER SETTING

PARAMETER CHECK

TREND CURVE

HISTORY

WARNING & PROTECTION

PASSWORD

SETTING PAGE

Fig 4.3 Structure of PLC Control System

4.6.2 Welcome Page

When the chiller system is electrified and the control system starts, WELCOME PAGE will be displayed on the touch screen as following picture

Fig 4.4 Welcome Page

LSBLG/MC IOMM

4.6.3 Main Page

Press anywhere of the WELCOME page to get into the WORK STATE page of the system as following

Fig 4.5 Main Page

Main Page is used for displaying the main working parameters. The meaning of this page: 20yy/mm/dd HH:MM WARN Current Date and Time, Format:00YY/MM/DD Hr:Min Warning: when there is a warning, it will be high-lighted in the PARAMETER CHECK page. Press it to get into the WARNING page. System Settings Parameter Check: to check every parameter Trend Curve: to check curves of every temperature History Report: to check the history data of every temperature. Alarm Indicator: it will be on when there is something wrong. Chilled Water Leaving Temperature, Cooling Water Entering Temperature,

SYST SET. PRMT CHCK CURT TRND DATA REPT Alarm Chill WLT Cool WET

START / STOP button: If all the conditions are satisfied for running, the chiller system can be started by pressing the START button on right of the screen. When the chiller is running, the START button will change to STOP button. If the condition is satisfied for stop when the chiller system is running, you can press STOP button to stop it. (The word on the button is current operable state)

The working state of chiller is displayed on the mid-upper area of the screen: initializing, standby, starting, running, pause, stop, protecting and etc. At the first time the chiller is electrified, it will start without delay. In other occasions, before start or stop the chiller, there will be a few minutes delay.

LSBLG/MC IOMM If the condition is not suitable for start or stop, when you press START / STOP button, there will show a warning box with reasons for not start or stop on the touch screen. Press OK to close the box.

If the temperature of outlet chilled water is lower than the set temperature 2 , the compressor will stop working, which will be displayed PAUSE state. If the compressor stops due to a fault, it will be displayed that the chiller system is in fault protection state. Press the 5 buttons on the left and the lower of the screen, you can get into relevant pages (Parameter Setting Page needs password). The state bar on the right screen indicates load percent of the unit. Press button to enter help page on which there are some simple operation instructions.

Fig 4.6 HELP page

Press MAIN button to close this page.

4.6.4 System Setting

1Press button on the main running state page, there will show a password keypad. Input the password to enter the user settings page shown as following:

LSBLG/MC IOMM

Fig 4.7 User Setting Page

Fig 4.8 Password Input Page

In this page the user can choose Local or Remote control. The word in the button means the current control mode of the unit. (if it sais Local, then the unit can be only controlled manually; if it sais Remote, then the unit can be only controlled by remote directives.) If you want to set some temperature (only when the compressor stops), just press the relevant value box. A keypad for input appears. You need to input the value according to the upper referenced format #~#### (if the value you input exceeds this range, it will be invalid) and then press ENT to confirm or press ESC to cancel (if it is cancelled, the keypad for input will disappear). According to the specifications of this chiller system, the minimum chilled water outlet temperature is 3~4, and the relevant temperature for recovering from pause should be at least 8 higher than this data. Press button to get into Time Setting page. In this page, user can set the date and time to current.

Fig 4.9 Time Setting

There are input box for year, month, day and time. If the date and time is to be set, 4 boxes should be all input. If you want to set date or time (only when the compressor stops), just press the relevant value box. A keypad for input appears. You need to input the value according to the upper referenced format #~#### (if the value you input exceeds this range, it will be invalid) and then press ENT to confirm or press ESC to cancel (if it is cancelled, the keypad for input will disappear).For Time setting, you should input a dot between the hour value and the minute value. After input, press button to confirm. Press button

LSBLG/MC IOMM to Main page. Press button to set the water system.

Fig 4.10 Water System Setting Cool Fan Cool PP Chill PP Cooling Tower Fan Cooling Water Pump Chilled Water Pump

When the unit is standing-by, press the relevant button to start or stop the relevant equipments. This function is for starting the water system before start the unit, only for commissioning the water system. Press button to back to User Setting Page.

4.6.5 Parameter Check

Input picture: button on the main page to go into the Parameter Check Page as following

Fig 4.11 Parameter Check Page

LSBLG/MC IOMM

Fig 4.12 Output Page

Legend: Cool Fan Cool PP Chill PP Alarm Comp. 25% Valve 50% Valve 75% Valve Liquid V. Running

Cooling Tower Fan Cooling Water Pump Chilled Water Pump Alarm Compressor 25% Electromagnetic Valve 50% Electromagnetic Valve 75% Electromagnetic Valve Liquid Electromagnetic Valve Running Indicator

Fig 4.13 Input Page

Legend: Tele Start Tele Stop Chill WF Cool WF High Pre Low Pre Overload Motor

Remote Start Remote Stop Chilled Water Flow Cooling Water Flow High Pressure Protection Low Pressure Protection Overload Protection Internal Protection

LSBLG/MC IOMM Oil LP Anti-freez Oil DP Phase Oil Level Protection Anti-freezing Protection Oil Pressure Difference Protection Phase Protection

4.6.6 Warning and Protection Page

Press WARN button at the running state page to enter the real-time warning page:

Fig 4.14 Warning and Protection Page

This page monitors the warning and protection state (time and name) of chiller system. If there is a warning, the warning bell will ring. Then you can press MUTE button to shutdown the ring, but the protection continues. When chiller system comes back from protection state, you must press RESET button to reset the warning system, and then restart the chiller. Press MAIN PAGE to close warning page and back to running state page.

4.6.7 Trend Curves Page

Press CURT TRND button at the running state page to enter the TEMPERATURE TREND page as follow:

Fig 4.15 Trend Curve Page

This page displays 4 real-time temperature of the system. The lower number is current value of the check point. The color and the linetype of curves are same as the ones under the relevant text of temperature. Press MAIN to close trend curve page and back to running state page.

LSBLG/MC IOMM

4.6.8 Data Report Page

Press DATA REPT button at the running state page to enter the data report page shown as follow:

Fig 4.16 Data Report Page

History records of 4 temperature data (from the left to the right: inlet chilled water temperature, outlet chilled water temperature, inlet cooling water temperature, outlet cooling water temperature) are saved in this page. You can check the history records of the temperatures by dragging the scroll bar on right side. Press MAIN to close this page and back to running state page.

LSBLG/MC IOMM

5. Maintenance
5.1 Routine Check
Make a routine record for each unit for recording the running and analyzing any possible problem.
Item Noise General Items Vibration Voltage of power supply Cleaning Rust Appearance Stableness Insulating material flakes off Water leakage Noise Insulation resistance Compressor Shockproof rubber gets ageing Middle inspection Middle inspection Cooling water Flow Temperature Water quality Condenser Cleanness Drainage At any time At any time Frequency At any time At any time At any time At any time At any time At any time At any time Monthly At any time Yearly Method Listen Observe to see whether there is vibration with high amplitude Within 10% of rated voltage Keep the unit clean Do scaling with iron brush and cover it with antirust paint Fasten every screw Stick them with adhesive Check whether the drainpipe is blocked No noise when starting, running or stopping It should be over 5M when measuring with ohmmeter of DV500V. It should be elastic when touching. Pay attention to noise, vibration and oil level. Confirm the operation of safety device and protection device Adjust the water flow to keep the pressure within fiducial value. Keep it within fiducial value. Keep high pressure within fiducial value. Drain the water before longtime rest. Water in pipes should be also drained. See Fig. II Refer to characteristic of antifreeze Refer to relationship chart between water quality and scale See Fig. Water in pipes should be also See Fig. I Refer to relationship chart between water quality and scale Remark Stand at 1 m from the unit to observe

Yearly Once per 3000 hours Once per 6000 hours At any time Monthly

Evaporator

Chilled water Flow Temperature Thickness of antifreeze Water quality Cleanness Drainage

At any time Monthly Monthly At any time At any time

Within fiducial value Above set thickness Within fiducial value Keep low pressure within fiducial value. Drain the water before longtime rest.

LSBLG/MC IOMM
Item Frequency Method The pressure on low-pressure side does not change when unscrew or fasten the screw on expansion valve. Check according to performance of protection device. Ditto Compare with the accurate pressure gauge. The opening and closing are good. Seek the leakage on the unit and the pipe joint with leak detector. Expel the water from condenser and evaporator and seek leakage on water inlet and outlet. It should be over 1M when measuring with ohmmeter of 500VDC. Insulating layer should be intact and well connected. The bolts are fastened. No spark or buzz sound when pressing ON/OFF of contact repeatedly. Works normally. Works normally. Seek-leak can be done with electronic detector, torch detector or soap water. Remark drained. Thermal Expansion Valve High and Low Pressure Switch Pressure Gauge Operation Valves Refrigeration Cycle Performance Monthly Refer to Fig. I, II or running pressure Check whether every joint is in good condition.

Performance Performance Pointer Performance

Monthly Yearly Half-yearly Monthly

Refrigerant leakage

Monthly

Insulation resistance Electrical Control Conductibility of wire

Monthly

Monthly

Electromagnetic contactor Rotary switch Auxiliary relay Time-limit relay

Monthly

The interval should be more than 3 minutes or the contact may be damaged

Monthly Monthly

Monthly Works normally. Table 5.1 Routine Check Table

High pressure: See the following figures for the relation between pressure and outlet cooled water temperature; (The pressure below 12Kg/cm2G or above 18Kg/cm2G is considered abnormal.)
2 High pressure(kg/cm G)

2 High pressure(kg/cm G)

20 18 16 14 12 22 24 26 28 30 32 34 36

25 20 15 10
ar This h ea s ned. clea

The more the scale on condenser, the high the pressure will be.

be ould

Sa

ve cur on rati tu

20

25

30

35

40

Outlet cooled water temp.C

FIG I Full load high pressure

Outlet cooled water temp.C

LSBLG/MC IOMM Low pressure: See the following figures for the relation between pressure and outlet chilled water temperature; (The pressure below 3Kg/cm2G or above 6Kg/cm2G is considered abnormal.)
2 Low pressure(kg/cm G)

2 Low pressure(kg/cm G)

6 5 4 3 5 7 9 11 13 15

8 6 4 2 5
This area should be cleaned.
Sat ura tion ve cur

10

15

Outlet chilled water temp.C evaporator

Outlet chilled water temp.C evaporator

FIG II Full load low pressure (standard)

5.2 Charge the Lubricant

The lubricant can be charged with special oil pump or pushed by the atmosphere pressure while vacuum work. It can be charged from the charge port above the oil groove or from the low pressure gas charge port when the unit is running. Use a pump to charge the lubricant into a high pressure system. Be sure there is enough lubricant oil inside the oil tank of the pump before connect the charging hose to the charging port. Drain the air out of the charging hose with the refrigerant, then turn on the pump to start charging. During the charging, the open of the suction pipe cannot be higher than the oil level to avoid the air going inside. After charging, shut off the valve and the oil pump. Clean the pump and store it for next charging work. If charging the lubricant into an empty system, you can vacuum the system firstly and then make the oil pushed into the system by atmosphere pressure. Connect the charging hose to the charging port of the unit, and put the other side of the hose into the lubricant oil. When the pressure difference between the system and the atmosphere is enough, the oil will goes into the system automatically. When charging work completes, shut off the valve of the charging port to avoid the water inside the air to go into the system. Store the lubricant inside the dry and closed container and put it where the sunshine cannot touch. Seal the container to avoid the water inside the air to go into it. The lubricant oil with different model no cannot be stored and used together. Charge the lubricant oil according to the compressors rating label. Check the quality of the oil seasonal, drop some oil on the white bibulous paper. If the center of the oil drop is black, it means the lubricant oil cannot be used and should be changed. Superfluous lubricant will reduce the heat exchange efficiency so that the capacity reduces.

5.3 Charge the Refrigerant Gas

The refrigerant can be charged with special charging machine or be directly charged with the gas cylinder. Before the charging work, be sure there is no leakage at the system and the vacuum of it is enough. You can make a mensurable charge work with the charging machine. Connect the charging pipe to the gas charging port of the unit, set the quantity and start the machine. After the charging, seal the port of the unit. If you charge the gas directly with a gas cylinder, you should add a pressure gauge on the pipe between the cylinder and the unit. The cylinder should be put aslant or upside-down for making the liquid refrigerant go into the system rapidly. Watch the pressure gauge, if the

LSBLG/MC IOMM pressure of the cylinder is same as the system, the charging work cannot go on. Then you can use hot water to shower the cylinder or use a heater to heat the cylinder to increase the pressure inside it. Besides, you can charge the rest of the gas from the low pressure side of the system (behind the expansion valve) while the unit is running. Before charging, push the air inside the connection pipe with a little refrigerant inside the cylinder. If the refrigerant is liquid, you should control the valve to avoid the liquid gas to go inside the compressor which will lead to damage. We suggest charging refrigerant gas while the unit is running for safety.

5.4 Change the Core of the Dry Filter

Close the turnoff valves on both sides of strainer. (If there is only one turnoff valve on one side, refrigerant should be recycled.) Expel a little refrigerant in drying strainer. Open the cover of drying strainer. Remove the old drying core and fit it with a new one. Install the cover of drying strainer and fasten the bolt. (Please make sure the gasket is intact.) Vacuum the drying strainer. Open the turnoff valves for starting.

5.5 Maintenance of Bearing of the Compressor

The key of the maintenance of the bearing is the lubricant system. Special lubricant oil should be in use and should maintain a certain oil level and temperature, which should be checked periodically. The abrasion of the bearing can be told by the vibration of the compressor. If there is a heavy vibration of the compressor, please contact Midea Service Department for vibration analysis.

5.6 Check the Rotors of Compressor

The abrasion of the rotors of the compressor can be told by the capacity drop. If the capacity reduces too much, please ask some professionals to check the rotors. This check can be carried out every 5 or 10 years or determined by the real situation.

5.7 Check the Heat Exchange Tubes

The open type water circuit will easily lead to fouling of the heat exchange tubes, which will reduce the heat exchange efficiency so that the capacity of the unit will reduce and the power consumption of the compressor will increase. Soft water is strongly recommended to use in the system. The check and clean the tubes should be carried out every 3 running months. If the water is polluted, it should be more frequently. Use a rotary clean tool to wash the heat exchange tubes because there are screws inside the tubes. According to the check result, you can make sure if the water treatment devices are efficient and determine the period of clean. Always check if there is fouling or rust at the water temperature sensor.
NOTE: Before clean, you should isolated the part you want to cleaned from the system; After clean with the chemical detergent, the tubes should be washed with a lot of water to dilute the detergent inside the tubes until the PH of the water back to 6-8; Special brush should be used to clean the tubes to avoid to damage the tubes.

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5.8 Electrical Control Cabinet

NOTE: Before maintain the electrical parts, the power supply should be cutoff.

The stuff who maintains the control cabinet should be aware of the circuit diagram and the sunning principle of the unit. The electrical parts need no special maintenance, it is just necessary that checking and tightening the connection wires every month. To ensure the normal running of the unit, the control cabinet should be electrified at least one hour every half year.
WARNING IF THE WIRING WORK IS NOT CARRIED OUT ACCORDING TO THE INSTRUCTIONS, THE QUALITY GUARANTEE WOULD BE INVALID. IF THE FUSE IS BROKEN OR PROTECTION RELAY IS OFF, IT MEANS THERE IS SHORT-CIRCUIT OR OVERLOAD OF THE SYSTEM. BEFORE CHANGE THE FUSE AND RESTART THE COMPRESSOR, THE FAULTY MUST BE FOUND OUT AND FIXED. THE CONTROL CABINET SHOULD BE REPAIRED BY PROFESSIONALS. IF THERE IS SOME DAMAGE LED BY WIRING CHANGE, MIDEA WILL NOT BE RESPONSE FOR IT.

5.9 Seasonal Maintenance

5.9.1 Stop in Winter
When the ambient temperature reduces to freezing point in winter, the water inside the condenser and evaporator should be all drained out to avoid the damage to the heat exchange tubes led by ice. Be sure the water supply valves would not be open. If the cooling tower is in use and exposed in the ambient as well as the water pump, the water inside the cooling tower and pumps should be drained out. Check if there is rust on the surface of the unit. If there is, the rust must be got rid of and repaint the point. The end cover of the condenser and the evaporator should be open and check and clean the tubes at least once a year.

5.9.2 Start in Summer

Before start a unit stops for a long time, the insulation resistance should be measured with a 500V high-resistant meter, and the value should be higher than 10M. The unit should be electrified for at least 8 hours to ensure the oil temperature is higher than 23. The control circuit should be electrified unless maintenance. If the oil temperature reduces because of power off, then the oil should be heated for 24 hours before the unit start. Check the electrical components, fix any loose connection. If the drain plug of cooling pump is got rid of when the unit stop, change a new plug. Install a new fuse inside the breaker if the old one is taken out. Open the water supply valve.

5.10 Anti-freezing Protection in Low Ambient Temperature

5.10.1 Anti-freezing Protection of the Evaporator
When the unit stops in winter, the water inside the unit should be all drained out. Wash the evaporator with ethylene glycol to avoid freezing. All chilled water pipes should be heat-insulated well. Before this work, please contact local dealer of Midea for correct instructions.

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5.10.2 Anti-freezing Protection of the Condenser

If the cooling water is lake water or the water valve is exposed in the outdoor cold air, the temperature inside the condenser is possible lower than the indoor temperature. All the cooling water should be drained out and the water system should be washed with ethylene glycol to avoid freezing.

5.11 Common Faulty Diagnosis

The control system of LSBLG/MC screw chiller has many functions about faulty diagnosis. All the running parameter can be checked with the human-machine interface. If there is a faulty, the control system will give out a warning and it will be recorded in the history warning page for checking.

5.11.1 Reset of Warning

When the faulty is repaired, the unit cannot start until the reset button is pressed. There are 2 modes (auto and manual) of reset. Even the unit is running, the reset can be operated.

5.11.2 Troubleshooting
Table 5.2 Troubleshooting Symptom No power; Switch works (over current); 1. Compressor cannot work Starting switch failure; The fuse is melted; Interlocking device does not work; High/low pressure switch work High/low pressure switches work Cause Treatment Switch on the power after checking; Find out the cause. Replace the switch or adjust the voltage. Examine and replace it Replace it Check if the fan of cooling tower and all the water pump work, if not, make them run. Adjust the pressure. Insufficient cooled water in condenser. Add water into it. Expel the incondensable air from condenser. Clean the expansion pipe or replace it if it is damaged. Clean the cooled water strainer. Check the leakage and add the refrigerant into the unit. Adjust it. Adjust the water volume. Replace and clean the filter. Expel some refrigerant. Expel the air. Check it and do reparation. Repair it. Do cleaning. Replace a new gauge.

2.The unit stops immediately after starting Insufficient refrigerant; 3. Discharge pressure is too low High degree of superheat of expansion valve; Excessive cooled water or the water temp. is too low; Drying strainer is blocked. Excessive refrigerant; Incondensable air inside; Bad effect of cooling tower; 4. Over high discharge pressure Water pump is damaged; Pipes of condenser are dirty; High-pressure gauge can not indicate precise figure; Insufficient cooled water;

Replenish the water.

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Symptom Cause Strainer of cooled water is blocked. 5.Suction pressure is too high Chilling overload; Low degree of superheat of expansion valve; Excessive refrigerant. Insufficient refrigerant; Blocked by desiccant; Chilling load is too low; Insufficient chilled water; Strainer of chilled water is blocked. Thermostat failure; Solenoid valve is damaged; Capillary tube is blocked. Defective bearing of compressor; Over high pressure on liquid side; Temp. and pressure of refrigerant on gas side is too high; Electromotor is overheated. Short circuit of wiring. Wiring is grounded. Electromotor of compressor failure. NFB jumps, unit runs with single phase power; Voltage too high or too low, unbalanced voltage; Defective solenoid switch cause the unit run with single phase power; Defective electromotor; Do cleaning. Adjust the load. Adjust it. Expel some refrigerant. Check the leakage and add the refrigerant into the unit. Replace and clean the filter. Adjust the load. Replenish the water. Do cleaning. Replace it with a new one. Replace it with a new one. Do cleaning. Replace the compressor. Refer to item 4. Adjust the pressure on gas side and the unfolding degree of solenoid valve. Refer to item 10. Measure the insulation resistance. Ditto. Measure the grounding insulation resistance and phase insulation resistance. Check it. Check the distribution box. Repair or replace it. Treatment

6.Suction pressure is too low

7. Capacity adjusting device failure

8. Compressor overheat

9. NFB jumps

10. Over loading relay of compressor electromotor works

Temp. inside distribution box is too high; Over high running pressure; Compressor starts frequently; Insufficient chilled engine oil in compressor.

Repair or replace it; if it is burnt, clean the refrigerant pipelines. Keep the temp. below 40.

Refer to item 4 and 5. Check all the automatic devices. Clean the oil filter.

5.13 Clean Procedure

5.13.1 Relation between water quality, scale and degree of corrosivity:
1 2 3 4 5 6 7 Water Quality PH6 Acid water PH8 Alkali water Water with much Ca2+ and Mg2+ Water with much ClWater with much SO42- and SiO22Water with much Fe3+ Odorous water Scale Hard Soft Hard Dirt Hard Large quantity, hard Large quantity Corrosivity Strong Ultra-strong Strong Strong Ultra-strong Remark Generates insoluble CaSO4 Soft fluid deposit may be caused by ions iron or aluminum Easily generates hard scale. Corrosive to copper and iron. Generates hard CaSO4 and CaSiO2 Generates deposits Fe(OH)3 and Fe2O3 Generates sulfide, ammonia

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and marsh gas, especially H2S which has great corrosivity to copper. Easily generates scale

8 9 10 11 12

Water with organic substance Large quantity Exhaust gas from auto, chemical factory, plating factory, sewage Strong Copper tubes of condenser may plant, ammonia refrigeration plant be eroded and perforated. and fiber factory Dusty places such as plastic plant Large quantity Sulfurous gas in the air Ultra-strong Natural pollution such as damp air Strong near the coast or insects in the Large quantity field goes into cooling tower. Table 5.3 Relation between water quality, scale and degree of corrosivity

Cycle under normal temperature (A): (Capacity of condenser+ Capacity of pipe+ Capacity of container) 1/3(Thickness of detergent 33%) Cycle under normal temperature (B): (Capacity of flume of cooling tower+ Capacity of condenser+ Capacity of pipe)1/10(Thickness of detergent 10%) In case doing cleaning after the unit stops, the capacity of flume of cooling tower can be 1/2 or 1/3 of rated value; if doing cleaning as the unit is running, the capacity should achieve rated value. Precautions on usage of detergent When doing cleaning, please wear rubber gloves and do not expose your skin or your clothes to the detergent. In case touching the detergent, please wash it with clean water. The container for detergent should be made of plastic or glass rather than lead. The used detergent should be neutralized with lime or soda before draining into drain channel. Detergent is harmful to human; please keep it away from children. Turn on the unit after cleaning to ensure it is clean. If necessary, please do cleaning again.

5.13.2 Wash the Shell and Tube Heat Exchanger

Stop the unit and the cycling water pump, shut the connection between the unit and the water system and form a water circuit with a anti-acid water pump showed as Fig 5.1;
Shell and Tube Heat Exchanger

Connection Pipe Chilled Water Inlet Pump Washing Fluid

Connection Pipe Tank Chilled Water Outlet

Fig 5.1 Connection Diagram of Cleaning of the Water System

Waste Tank

LSBLG/MC IOMM Fill clean water inside the tank and start the pump. Check if there is a leakage or strange noise in the system and make the clean room ventilated well. Do some protection for the equipments surrounded to avoid the clean detergent to damage them. Drain all the water out of the A/C system and fill it with clean water as well as the detergent. Start the anti-acid pump for a period which is determined according to the detergent and the fouling to make the water cycled to clean the system. Stop the pump and drain out the polluted water to the waste tank. Then fill clean water into the tank and start the pump to wash the system with clean water. Measure the PH value of the water with PH test paper. Add some neutralizer step by step until the PH value is 7, and then keep the pump working for a while for completing the neutralization reaction. Use clean water to wash the system again after drain the polluted water out until there is no water with fouling going out. Add some neutralizer into the waste water tank and contact some special company to treat the waste water. Connect the unit into the system again and make sure the unit can work normally. Note for the detergent: Wear a pair of rubber gloves when making the wash work. DO NOT make the detergent touch the cloths, face or body. If so, please wash it with clean water immediately. The container for detergent should be rubber or glass bottle, never use plumbous can. The used detergent should be neutralized with calcareousness or soda, and then contact special waste-treatment company to treat it. The detergent will do harm to human body, never put it where children can touch. Confirm the washing effect before start the unit again. If this effect is not so good, the exchangers have to be washed again.

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6. Appendix
6.1 Outline Dimension Diagrams
Single Compressor Serried Unit

cooling cooling

chilled water outlet

chilled water inlet

water outlet

A K D

water inlet
50 B J

foundation bolt 4-M20220

Mode LSBLG 115/MC 170/MC 275/MC Cooling water Inlet/outlet DN80 DN100 DN100 Chilled water Inlet/outlet DN80 DN100 DN100

A 2940 2940 2970

B 800 800 850

C 1740 1770 1880

D 1400 1600 1600

E 520 520 570

F 2140 2200 2180

H 810 830 900

J 187 210 203

K 200 225 225

Single Compressor Paratactic Unit

chilled water outlet

chilled water inlet

cooling cooling

K D

foundation bolt 4-M20220

Mode LSBLG 350/MC 420/MC 560/MC 650/MC

A 2995 3600 3600 3600

B 1350 1380 1390 1450

C 1480 1540 1660 1720

D 1600 1800 1800 1800

E 1250 1250 1250 1350

F 2180 2180 2790 2680

H 450 450 468 545

J 240 215 235 255

K 200 250 250 285

Cooling water Inlet/outlet DN125 DN125 DN125 DN150

F
Chilled water Inlet/outlet DN125 DN125 DN125 DN150

water inlet
B J

water outlet

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Dual-compressor Paratactic Unit

cooling chilled

water outlet

A K D

chilled water inlet foundation bolt 4-M20220

B J

Mode LSBLG 700/MC 840/MC 975/MC 1120/MC 1300/MC

A 3800 4400 4400 4800 4800

B 1570 1500 1540 1670 1740

C 1720 1690 1740 1740 1865

D 1800 2000 2000 2000 2000

E 1440 1440 1440 1540 1640

F 2680 3100 3130 3080 3080

H 540 550 575 615 640

J 248 258 265 294 315

K 285 284 250 240 340

Cooling water Inlet/outlet DN150 DN150 DN150 DN150 DN200

water inlet

Chilled water Inlet/outlet DN150 DN150 DN150 DN150 DN200

cooling

water outlet

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6.2 Refrigeration Circuit Diagram

Single-compressor Unit

Compressor
High-pressure Gauge

Pressure Controller Low-pressure Gauge Cooling Water Out

Condenser
Cooling Water In

Chilled Water Out

Thermoswitch

Dry-filter
Chilled Water In

Evaporator

Dual-compressor Unit

Pressure Controller Low-pressure Gauge

Compressor

Compressor

Pressure Controller Low-pressure Gauge Cooling Water Out

High-pressure Gauge High-pressure Gauge

Condenser

Condenser
Cooling Water In

Dry-filter
Chilled Water In

Dry-filter
Chilled Water In

Evaporator

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6.3 Electrical Circuit Diagram

Diagram 1 for single-compressor, 4-step control unit

Voltage Switch

Current Switch

Fan Motor

Inside the wiring box of motor Internal Protection Switch

Discharge-Temp Protection Switch

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Diagram 2 for single-compressor, 4-step control unit

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Diagram 3 for single-compressor, 4-step control unit

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Diagram 1 for single-compressor, continuous control unit

Loading electromagnetic valve

Start electromagnetic valve

Voltage Switch

Unloading electromagnetic valve

Current Switch

Liquid electromagnetic valve

Inside the wiring box of motor Internal Protection Switch

Discharge-Temp Protection Switch

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Diagram 2 for single-compressor, continuous control unit

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Diagram 3 for single-compressor, continuous control unit

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Diagram 1 for dual-compressor, 4-step control unit

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Diagram 2 for dual-compressor, 4-step control unit

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Diagram 3 for dual-compressor, 4-step control unit

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Diagram 4 for dual-compressor, 4-step control unit

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Diagram 1 for dual-compressor, continuous control unit

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Diagram 2 for dual-compressor, continuous control unit

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Diagram 3 for dual-compressor, continuous control unit

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Diagram 4 for dual-compressor, continuous control unit

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6.7 Pressure Enthalpy Chart of R134a