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Page 1 of 44
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PIPE
Material Grade Specification : : Austenitic stainless steel pipes - Grade 304 ASTM A 312 TP 304/SS 2333 up to 200 NB ASTM A 358 Class II for 250 NB and above.
ERW DIN 2448 / ANSI B 36.19 / ISO 4200 As Per Pressure Rating Standards Also refer Table
: : :
ASTM A 312/ ISO 1127 Bevelled end shall be square to axis Use Butt-weld joints for all sizes
1.7
General All pipes shall be supplied in random lengths of 6 m. All pipes shall be supplied with ends protected by plastic caps.
PIPE FITTINGS Type of Fittings Elbows : Reducers : Tee : Material Grade : Specification : Long radius (1.5 * Diameter) Concentric/Eccentric Equal/Unequal Wrought Austenitic stainless steel Grade 304/SS 2333 ASTM A 403 WPW 304/SS 2333
Page 2 of 44
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2.4 2.5
Dimensions & end preparation Fittings (butt) : As per ANSI B 16.9/MSS SP-43/ISO 5251 Fittings (screwed) : As per ANSI B 16.11/ISO 5251 Fittings (socket) : As per ANSI B16.11/ISO 5251
Wall Thickness : As Per Pressure Rating Standards Also refer Table
2.6 2.7
Tolerances
Nominal Size
10 15 20 25 32 40 50 65 80 100 125 150 200 250 300 350 400 500 600 700 800 900 1000 1200
17.2 21.3 26.9 33.7 42.4 48.3 60.3 76.1 88.9 114.3 139.7 168.3 219.1 273 323.9 355.6 406.4 508 610 711 813 914 1016 1220
2 2 2 2 2 2 2 2.3 2.3 2.6 2.6 2.6 2.9 2.9 3.0 3.2 4 6.3 6.3 7.1 8 10 10 12.5
1.6 1.6 1.6 1.6 1.6 1.6 1.6 1.6 1.6 2 2 2 2 2 2.6 2.6 3.2 4 5 5 6.3 8 8 10
1.6 1.6 1.6 2 2 2 2 2.3 2.3 2.6 2.6 2.6 2.9 2.9 2.9 3.2 3.2 4 5 5 8 10 10 12.5
1.6 1.6 1.6 2 2 2 2 2.3 2.3 2.6 2.6 2.6 4.5 5 5.6 5.6 6.3 11 12.5 12.5 12.5 12.5 -
PIPE
Material Grade Specification : : Austenitic stainless steel pipes - Grade 304 ASTM A 312 TP 304/SS 2333 up to 200 NB
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ASTM A 358 Class II for 250 NB and above. 1.1.2 1.2 1.3 Process of manufacture : Dimensions Wall Thickness : : ERW DIN 2448 / ANSI B 36.19 / ISO 4200 As Per Pressure Rating Standards Also refer Table 1.4 1.5 1.6 Tolerances End Preparation Type of weld : : : ASTM A 312/ ISO 1127 Bevelled end shall be square to axis Use Butt-weld joints for all sizes
1.7
General All pipes shall be supplied in random lengths of 6 m. All pipes shall be supplied with ends protected by plastic caps.
PIPE FITTINGS Type of Fittings Elbows : Reducers : Tee : Material Grade : Specification : Long radius (1.5 * Diameter) Concentric/Eccentric Equal/Unequal Wrought Austenitic stainless steel Grade 304/SS 2333 ASTM A 403 WPW 304/SS 2333
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2.4 2.5
Dimensions & end preparation Fittings (butt) : As per ANSI B 16.9/MSS SP-43/ISO 5251 Fittings (screwed) : As per ANSI B 16.11/ISO 5251 Fittings (socket) : As per ANSI B16.11/ISO 5251
Wall Thickness : As Per Pressure Rating Standards Also refer Table 2.7
2.6 2.7
Tolerances
Nominal Size
10 15 20 25 32 40 50 65 80 100 125 150 200 250 300 350 400 500 600 700 800 900 1000 1200
17.2 21.3 26.9 33.7 42.4 48.3 60.3 76.1 88.9 114.3 139.7 168.3 219.1 273 323.9 355.6 406.4 508 610 711 813 914 1016 1220
2 2 2 2 2 2 2 2.3 2.3 2.6 2.6 2.6 4.5 5 5.6 5.6 6.3 6 8 8 12.5 -
1.6 1.6 1.6 1.6 1.6 1.6 1.6 1.6 1.6 2 2 2 2 3.2 4 4 5 6.3 8 8 10 10 12.5 -
1.6 1.6 1.6 2 2 2 2 2.3 2.3 2.6 2.6 2.6 2.9 3.0 4.0 5.6 6.3 6.3 8.0 8.0 8.0 12.5 12.5 -
1.6 1.6 1.6 2 2 2 2 2.3 2.3 2.6 4 4 6.3 6.3 7.1 8 8.8 11 12.5 -
PIPE
Material Grade Specification : : Austenitic stainless steel pipes - Grade 304 ASTM A 312 TP 304/SS 2333 up to 200 NB
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ASTM A 358 Class II for 250 NB and above. 1.1.2 1.2 1.3 Process of manufacture : Dimensions Wall Thickness : : ERW DIN 2448 / ANSI B 36.19 / ISO 4200 As Per Pressure Rating Standards Also refer Table 1.4 1.5 1.6 Tolerances End Preparation Type of weld : : : ASTM A 312/ ISO 1127 Bevelled end shall be square to axis Use Butt-weld joints for all sizes
1.7
General All pipes shall be supplied in random lengths of 6 m. All pipes shall be supplied with ends protected by plastic caps.
PIPE FITTINGS Type of Fittings Elbows : Reducers : Tee : Material Grade : Specification : Long radius (1.5 * Diameter) Concentric/Eccentric Equal/Unequal Wrought Austenitic stainless steel Grade 304/SS 2333 ASTM A 403 WPW 304/SS 2333
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2.4 2.5
Dimensions & end preparation Fittings (butt) : As per ANSI B 16.9/MSS SP-43/ISO 5251 Fittings (screwed) : As per ANSI B 16.11/ISO 5251 Fittings (socket) : As per ANSI B16.11/ISO 5251
Wall Thickness : As Per Pressure Rating Standards Also refer Table 2.7
2.6 2.7
Tolerances
Nominal Size
10 15 20 25 32 40 50 65 80 100 125 150 200 250 300 350 400 500 600 700 800 900 1000 1200
17.2 21.3 26.9 33.7 42.4 48.3 60.3 76.1 88.9 114.3 139.7 168.3 219.1 273 323.9 355.6 406.4 508 610 711 813 914 1016 1220
1.6 1.6 1.6 1.6 1.6 1.6 1.6 1.6 1.6 2 2 2.6 3.2 5 6.3 3.2 8 10 12.5
1.6 1.6 1.6 2 2 2 2 2.3 2.3 2.6 2.6 4 4.5 5 7.1 8 8.8 11 12.5
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1.1 1.1.1
: :
Austenitic stainless steel pipes - Grade 304L ASTM A 312 TP 304L/SS 2352 up to 200NB ASTM A 358 Class II for 250 NB and above.
ERW DIN 2448 / ANSI B 36.19 / ISO 4200 As Per Pressure Rating Standards Also refer Table
: : :
ASTM A 312/ ISO 1127 Bevelled end shall be square to axis Use Butt-weld joints for all sizes
1.7
: : :
: :
2.4
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2.5 2.6
: : :
: :
As per ANSI B 16.9/MSS SP-43/ISO 5251 As per ANSI B 16.11/ISO 5251 As per ANSI B16.11/ISO 5251
As Per Pressure Rating Standards Also refer Table ASTM A 312/ ISO 1127
10 15 20 25 32 40 50 65 80 100 125 150 200 250 300 350 400 500 600 700 800 900 1000 1200
17.2 21.3 26.9 33.7 42.4 48.3 60.3 76.1 88.9 114.3 139.7 168.3 219.1 273 323.9 355.6 406.4 508 610 711 813 914 1016 1220
2 2 2 2 2 2 2 2.3 2.3 2.6 2.6 2.6 2.9 2.9 3.0 3.2 4 6.3 6.3 7.1 8 10 10 12.5
1.6 1.6 1.6 1.6 1.6 1.6 1.6 1.6 1.6 2 2 2 2 2 2.6 2.6 3.2 4 5 5 6.3 8 8 10
1.6 1.6 1.6 2 2 2 2 2.3 2.3 2.6 2.6 2.6 2.9 2.9 2.9 3.2 3.2 4 5 5 8 10 10 12.5
1.6 1.6 1.6 2 2 2 2 2.3 2.3 2.6 2.6 2.6 4.5 5 5.6 5.6 6.3 11 12.5 12.5 12.5 12.5 -
Page 9 of 44
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1.1 1.1.1
: :
Austenitic stainless steel pipes - Grade 304L ASTM A 312 TP 304L/SS 2352 up to 200NB ASTM A 358 Class II for 250 NB and above.
ERW DIN 2448 / ANSI B 36.19 / ISO 4200 As Per Pressure Rating Standards Also refer Table
: : :
ASTM A 312/ ISO 1127 Bevelled end shall be square to axis Use Butt-weld joints for all sizes
1.7
: : :
: :
2.4
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2.5 2.6
: : :
: :
As per ANSI B 16.9/MSS SP-43/ISO 5251 As per ANSI B 16.11/ISO 5251 As per ANSI B16.11/ISO 5251
As Per Pressure Rating Standards Also refer Table ASTM A 312/ ISO 1127
10 15 20 25 32 40 50 65 80 100 125 150 200 250 300 350 400 500 600 700 800 900 1000 1200
17.2 21.3 26.9 33.7 42.4 48.3 60.3 76.1 88.9 114.3 139.7 168.3 219.1 273 323.9 355.6 406.4 508 610 711 813 914 1016 1220
2 2 2 2 2 2 2 2.3 2.3 2.6 2.6 2.6 4.5 5 5.6 5.6 6.3 6 8 8 12.5 -
1.6 1.6 1.6 1.6 1.6 1.6 1.6 1.6 1.6 2 2 2 2 3.2 4 4 5 6.3 8 8 10 10 12.5 -
1.6 1.6 1.6 2 2 2 2 2.3 2.3 2.6 2.6 2.6 2.9 3.0 4.0 5.6 6.3 6.3 8.0 8.0 8.0 12.5 12.5 -
1.6 1.6 1.6 2 2 2 2 2.3 2.3 2.6 4 4 6.3 6.3 7.1 8 8.8 11 12.5 -
Page 11 of 44
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1.1 1.1.1
: :
Austenitic stainless steel pipes - Grade 304L ASTM A 312 TP 304L/SS 2352 up to 200NB ASTM A 358 Class II for 250 NB and above.
ERW DIN 2448 / ANSI B 36.19 / ISO 4200 As Per Pressure Rating Standards Also refer Table
: : :
ASTM A 312/ ISO 1127 Bevelled end shall be square to axis Use Butt-weld joints for all sizes
1.7
: : :
: :
2.4
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2.5 2.6
: : :
: :
As per ANSI B 16.9/MSS SP-43/ISO 5251 As per ANSI B 16.11/ISO 5251 As per ANSI B16.11/ISO 5251
As Per Pressure Rating Standards Also refer Table ASTM A 312/ ISO 1127
10 15 20 25 32 40 50 65 80 100 125 150 200 250 300 350 400 500 600 700 800 900 1000 1200
17.2 21.3 26.9 33.7 42.4 48.3 60.3 76.1 88.9 114.3 139.7 168.3 219.1 273 323.9 355.6 406.4 508 610 711 813 914 1016 1220
1.6 1.6 1.6 1.6 1.6 1.6 1.6 1.6 1.6 2 2 2.6 3.2 5 6.3 3.2 8 10 12.5
1.6 1.6 1.6 2 2 2 2 2.3 2.3 2.6 2.6 4 4.5 5 7.1 8 8.8 11 12.5
Page 13 of 44
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PIPE
Material Grade Specification : : Austenitic stainless steel pipes - Grade 316 ASTM A 312 TP 316/SS 2343 up to 200 NB ASTM A 358 Class II for 250 NB and above. ERW DIN 2448 / ANSI B 36.19 / ISO 5252 As Per Pressure Rating Standards Also refer Table
: : :
ASTM A 312/ ISO 1127 Bevelled end shall be square to axis Use Butt-weld joints for all sizes
1.7
plastic caps.
PIPE FITTINGS Type of Fittings Elbows Reducers Tee Material Grade Specification : : : : : Long radius (1.5 * Diameter) Concentric/Eccentric Equal/Unequal Wrought Austenitic stainless steel Grade 316/SS 2343 ASTM A 403 WPW 316/SS 2343
Dimensions & end preparation Fittings (butt) : As per ANSI B 16.9/MSS SP-43/ISO 5251 Fittings (screwed) : As per ANSI B 16.11/ISO 5251 Fittings (socket) : As per ANSI B16.11/ISO 5251
Page 14 of 44
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2.5
Wall Thickness
2.6
Tolerances
10 15 20 25 32 40 50 65 80 100 125 150 200 250 300 350 400 500 600 700 800 900 1000 1200
17.2 21.3 26.9 33.7 42.4 48.3 60.3 76.1 88.9 114.3 139.7 168.3 219.1 273 323.9 355.6 406.4 508 610 711 813 914 1016 1220
1.6 1.6 1.6 1.6 1.6 1.6 1.6 1.6 1.6 2 2 2.6 3.2 5 6.3 3.2 8 10 12.5
1.6 1.6 1.6 2 2 2 2 2.3 2.3 2.6 2.6 4 4.5 5 7.1 8 8.8 11 12.5
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PIPE
Material Grade Specification : : Austenitic stainless steel pipes - Grade 316 ASTM A 312 TP 316/SS 2343 up to 200 NB ASTM A 358 Class II for 250 NB and above. ERW DIN 2448 / ANSI B 36.19 / ISO 5252 As Per Pressure Rating Standards Also refer Table
: : :
ASTM A 312/ ISO 1127 Bevelled end shall be square to axis Use Butt-weld joints for all sizes
1.7
plastic caps.
PIPE FITTINGS Type of Fittings Elbows Reducers Tee Material Grade Specification : : : : : Long radius (1.5 * Diameter) Concentric/Eccentric Equal/Unequal Wrought Austenitic stainless steel Grade 316/SS 2343 ASTM A 403 WPW 316/SS 2343
Dimensions & end preparation Fittings (butt) : As per ANSI B 16.9/MSS SP-43/ISO 5251 Fittings (screwed) : As per ANSI B 16.11/ISO 5251 Fittings (socket) : As per ANSI B16.11/ISO 5251
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2.5
Wall Thickness
2.6
Tolerances
10 15 20 25 32 40 50 65 80 100 125 150 200 250 300 350 400 500 600 700 800 900 1000 1200
17.2 21.3 26.9 33.7 42.4 48.3 60.3 76.1 88.9 114.3 139.7 168.3 219.1 273 323.9 355.6 406.4 508 610 711 813 914 1016 1220
2 2 2 2 2 2 2 2.3 2.3 2.6 2.6 2.6 4.5 5 5.6 5.6 6.3 6 8 8 12.5 -
1.6 1.6 1.6 1.6 1.6 1.6 1.6 1.6 1.6 2 2 2 2 3.2 4 4 5 6.3 8 8 10 10 12.5 -
1.6 1.6 1.6 2 2 2 2 2.3 2.3 2.6 2.6 2.6 2.9 3.0 4.0 5.6 6.3 6.3 8.0 8.0 8.0 12.5 12.5 -
1.6 1.6 1.6 2 2 2 2 2.3 2.3 2.6 4 4 6.3 6.3 7.1 8 8.8 11 12.5 -
Page 17 of 44
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PIPE
Material Grade Specification : : Austenitic stainless steel pipes - Grade 316 ASTM A 312 TP 316/SS 2343 up to 200 NB ASTM A 358 Class II for 250 NB and above. ERW DIN 2448 / ANSI B 36.19 / ISO 5252 As Per Pressure Rating Standards Also refer Table
: : :
ASTM A 312/ ISO 1127 Bevelled end shall be square to axis Use Butt-weld joints for all sizes
1.7
plastic caps.
PIPE FITTINGS Type of Fittings Elbows Reducers Tee Material Grade Specification : : : : : Long radius (1.5 * Diameter) Concentric/Eccentric Equal/Unequal Wrought Austenitic stainless steel Grade 316/SS 2343 ASTM A 403 WPW 316/SS 2343
Dimensions & end preparation Fittings (butt) : As per ANSI B 16.9/MSS SP-43/ISO 5251 Fittings (screwed) : As per ANSI B 16.11/ISO 5251 Fittings (socket) : As per ANSI B16.11/ISO 5251
Page 18 of 44
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2.5
Wall Thickness
2.6
Tolerances
10 15 20 25 32 40 50 65 80 100 125 150 200 250 300 350 400 500 600 700 800 900 1000 1200
17.2 21.3 26.9 33.7 42.4 48.3 60.3 76.1 88.9 114.3 139.7 168.3 219.1 273 323.9 355.6 406.4 508 610 711 813 914 1016 1220
1.6 1.6 1.6 1.6 1.6 1.6 1.6 1.6 1.6 2 2 2.6 3.2 5 6.3 3.2 8 10 12.5
1.6 1.6 1.6 2 2 2 2 2.3 2.3 2.6 2.6 4 4.5 5 7.1 8 8.8 11 12.5
1
1.1 1.1.1 1.1.2 1.2
PIPE
Material Grade Specification : : Austenitic stainless steel pipes - Grade 316L ASTM A 312 TP 316L/SS 2348 up to 200NB ASTM A 358 Class II for 250 NB and above. ERW DIN 2448 / ANSI B 36.19 / ISO 5252
Page 19 of 44
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: : : :
As Per Pressure Rating Standards Also refer Table ASTM A 312/ ISO 1127 Bevelled end shall be square to axis Use Butt-weld joints for all sizes
1.7
plastic caps.
2.2 2.3
: :
Wrought Austenitic stainless steel Grade 316/SS 2348 ASTM A 403 WPW 316L/SS 2348
2.4 2.5
Dimensions & end preparation Fittings (butt) : As per ANSI B 16.9/MSS SP-43/ISO 5251 Fittings (screwed) : As per ANSI B 16.11/ISO 5251 Fittings (socket) : As per ANSI B16.11/ISO 5251
Wall Thickness : As Per Pressure Rating Standards Also refer Table
2.6
Tolerances
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10 15 20 25 32 40 50 65 80 100 125 150 200 250 300 350 400 500 600 700 800 900 1000 1200
17.2 21.3 26.9 33.7 42.4 48.3 60.3 76.1 88.9 114.3 139.7 168.3 219.1 273 323.9 355.6 406.4 508 610 711 813 914 1016 1220
( ISO 4200 ) 1.6 1.6 1.6 1.6 1.6 1.6 1.6 1.6 1.6 2 2 2 2 2 2.6 2.6 3.2 4 5 5 6.3 8 8 10
2 2 2 2 2 2 2 2.3 2.3 2.6 2.6 2.6 2.9 2.9 3.0 3.2 4 6.3 6.3 7.1 8 10 10 12.5
1.6 1.6 1.6 1.6 1.6 1.6 1.6 1.6 1.6 2 2 2 2 2 2.6 2.6 3.2 4 5 5 6.3 8 8 10
1.6 1.6 1.6 2 2 2 2 2.3 2.3 2.6 2.6 2.6 2.9 2.9 2.9 3.2 3.2 4 5 5 8 10 10 12.5
1.6 1.6 1.6 2 2 2 2 2.3 2.3 2.6 2.6 2.6 4.5 5 5.6 5.6 6.3 11 12.5 12.5 12.5 12.5 -
1
1.1 1.1.1 1.1.2 1.2 1.3 1.4 1.5 1.6
PIPE
Material Grade Specification : : Austenitic stainless steel pipes - Grade 316L ASTM A 312 TP 316L/SS 2348 up to 200NB ASTM A 358 Class II for 250 NB and above. ERW DIN 2448 / ANSI B 36.19 / ISO 5252 As Per Pressure Rating Standards Also refer Table Tolerances End Preparation Type of weld : : : ASTM A 312/ ISO 1127 Bevelled end shall be square to axis Use Butt-weld joints for all sizes
1.7
General
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plastic caps.
2.2 2.3
: :
Wrought Austenitic stainless steel Grade 316/SS 2348 ASTM A 403 WPW 316L/SS 2348
2.4 2.5
Dimensions & end preparation Fittings (butt) : As per ANSI B 16.9/MSS SP-43/ISO 5251 Fittings (screwed) : As per ANSI B 16.11/ISO 5251 Fittings (socket) : As per ANSI B16.11/ISO 5251
Wall Thickness : As Per Pressure Rating Standards Also refer Table
2.6
Tolerances
10 15 20 25 32 40 50
2 2 2 2 2 2 2
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65 80 100 125 150 200 250 300 350 400 500 600 700 800 900 1000 1200
76.1 88.9 114.3 139.7 168.3 219.1 273 323.9 355.6 406.4 508 610 711 813 914 1016 1220
2.3 1.6 2.3 2.3 1.6 2.3 2.6 2 2.6 2.6 2 2.6 2.6 2 2.6 4.5 2 2.9 5 3.2 3.0 5.6 4 4.0 5.6 4 5.6 6.3 5 6.3 6 6.3 6.3 8 8 8.0 8 8 8.0 12.5 10 8.0 10 12.5 12.5 12.5 PIPING SPECIFICATIONS SSL25
1
1.1 1.1.1 1.1.2 1.2 1.3 1.4 1.5 1.6
PIPE
Material Grade Specification : : Austenitic stainless steel pipes - Grade 316L ASTM A 312 TP 316L/SS 2348 up to 200NB ASTM A 358 Class II for 250 NB and above. ERW DIN 2448 / ANSI B 36.19 / ISO 5252 As Per Pressure Rating Standards Also refer Table Tolerances End Preparation Type of weld : : : ASTM A 312/ ISO 1127 Bevelled end shall be square to axis Use Butt-weld joints for all sizes
1.7
plastic caps.
Page 23 of 44
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2.2 2.3
: :
Wrought Austenitic stainless steel Grade 316/SS 2348 ASTM A 403 WPW 316L/SS 2348
2.4 2.5
Dimensions & end preparation Fittings (butt) : As per ANSI B 16.9/MSS SP-43/ISO 5251 Fittings (screwed) : As per ANSI B 16.11/ISO 5251 Fittings (socket) : As per ANSI B16.11/ISO 5251
Wall Thickness : As Per Pressure Rating Standards Also refer Table
2.6
Tolerances
17.2 21.3 26.9 33.7 42.4 48.3 60.3 76.1 88.9 114.3 139.7 168.3 219.1 273 323.9 355.6
1.6 1.6 1.6 1.6 1.6 1.6 1.6 1.6 1.6 2 2 2.6 3.2 5 6.3 3.2
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8 10 12.5
8 -
8 10 12.5
8.8 11 12.5
12.5 -
PIPING SPECIFICATIONS PL 1.0 1.1 1.1.1 1.1.2 1.1.3 1.1.4 1.2 1.3 PIPE Material Grade Specification Manufacturing standards Process of manufacture Additional Requirement : : : : : Carbon Steel (PTFE/ PFA / FEP Lined) ASTM A 106 Gr B ASTM F 1545 95 Seamless Pre-fabricated pipe inner surface to be PTFE lined to 3 thk minimum. ANSI B 36.10
Dimensions : Wall Thickness NPS 150 & Below : STD weight/Sch. 40 NPS 200 to NPS 300 : Sch. 20 NPS 350 & Above : Sch. 10 Note : Alternatively, NPS 350 & above pipes may be fabricated out of plates conforming to ASTM A515 Gr. 60 or equivalent material to suit Sch 10 pipe thickness. End Preparation General
All pipes shall be supplied in random lengths of 6 m. Pipes shall not be joined / welded to make up the required length. Make up length shall not be less than 2.5 m. caps. All pipes shall be supplied with ends protected by plastic
1.4
1.5
All pipes shall be supplied with fixed flange at one end and loose flange in the other end All fittings shall be with fixed flanges
Page 25 of 44
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2.0 2.1
2.1.1
: : : : :
Concentric/Eccentric Equal/Unequal Wrought Carbon Steel ASTM A 234 ASTM A 234 WPB
2.5 Dimensions & end preparation Fittings (butt) : As per ANSI B 16.9/MSS SP-79 Fittings (screwed) : As per ANSI B 16.11 Fittings (socket) : As per ANSI B16.11 2.6 Wall Thickness : Same as pipe wall thickness 3.0 3.1 3.2 3.3 3.4 COUPLINGS AND HALF COUPLINGS (PTFE LINED) Manufacturing standard Material grade Rating Dimension : : : : ASTM A105/A181 ASTM A105/A181 Gr. 70 3000 # As per ANSI B16.11
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PIPING SPECIFICATIONS PL25 (PN 25) 1.0 1.1 1.1.1 1.1.2 1.1.3 1.1.4 1.2 1.3 PIPE Material Grade Specification Manufacturing standards Process of manufacture Additional Requirement Dimensions Wall Thickness NPS 150 & Below NPS 200 to NPS 300 NPS 350 & Above Note : : : : : : : : : : Carbon Steel (PTFE/ PFA / FEP Lined) ASTM A 106 Gr B ASTM F 1545 95 Seamless Pre-fabricated pipe inner surface to be PTFE lined to 3 thk minimum. ANSI B 36.10 STD weight/Sch. 40 Sch. 20 Sch. 10
Alternatively, NPS 350 & above pipes may be fabricated out of plates conforming to ASTM A515 Gr. 60 or equivalent material to suit Sch 10 pipe thickness. : Bevelled end shall be square to axis
All pipes shall be supplied in random lengths of 6 m.
1.4 1.5
Pipes shall not be joined / welded to make up the required length. Make up length shall not be less than 2.5 m. caps. All pipes shall be supplied with ends protected by plastic
All pipes shall be supplied with fixed flange at one end and loose flange in the other end All fittings shall be with fixed flanges
Page 27 of 44
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2.0 2.1
2.1.1
Type of Fittings
Elbows
: : : : :
Concentric/Eccentric Equal/Unequal Wrought Carbon Steel ASTM A 234 ASTM A 234 WPB As per ANSI B 16.9/MSS SP-79 As per ANSI B 16.11 As per ANSI B16.11 Same as pipe wall thickness
Dimensions & end preparation Fittings (butt) : Fittings (screwed) : Fittings (socket) : Wall Thickness : 3.0
COUPLINGS AND HALF COUPLINGS (PTFE LINED) : : : : ASTM A105/A181 ASTM A105/A181 Gr. 70 3000 # As per ANSI B16.11
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PIPING SPECIFICATIONS CSL53 1.0 1.1 1.1.1 1.1.3 1.2 1.3 PIPE Material Grade Specification Process of manufacture Dimensions Wall Thickness From DN 10 to 15 DN 20 From DN 25 to 40 From DN 50 to 65 DN 80 DN 100 DN 125 DN 150 From DN 200 to 250 DN 300 DN 350 DN 400 DN 450 DN 500 DN 600 DN 700 : : : : : : : : : : : : : : : : 2 2.3 2.6 2.9 3.2 3.6 4 4.5 6.3 7.1 8 8.8 10 11 12.5 14.2 : : : : Carbon Steel A 53 Gr. B, St 37.0, S 360 ERW ANSI B 36.10, ISO 4200, BS 3600 DN 2448, DN 2458
Note: Alternatively, NPS 350 & above pipes may be fabricated out of plates conforming to IS: 2062 Gr. 410 W in 6 mm Thk up to 500 mm and 8 mm Thk for 550 mm above and ends as per IS: 3589.
1.4
1.5
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PIPE FITTINGS Type of Fittings Elbows : Long radius (1.5 * Diameter) Reducers : Concentric/Eccentric Tee : Equal/Unequal Material Standard : ASTM A 234 WPB / BS 3601 Dimensions & end preparation Fittings (butt) : As per ANSI B 16.9/MSS SP-79, BS 1965 Fittings (screwed) : As per ANSI B 16.11 Fittings (socket) : As per ANSI B16.11
COUPLINGS AND HALF COUPLINGS Manufacturing standard Material grade Rating Dimension : : : : ASTM A105/A181 ASTM A105/A181 Gr. 70 3000 # As per ANSI B16.11
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PIPING SPECIFICATIONS CSL106 1.0 1.1 1.1.1 1.1.2 1.1.3 1.2 1.3 PIPE Material Grade Specification Designation Process of Manufacture Dimensions Wall Thickness : : : : : : Carbon Steel ASTM A 106 Gr. B/ DN 17155/ BS 3602 360 to 460 A 106 Gr B Seamless ANSI B 36.10, ISO 4200, BS 3600, DN 2448 DN 2458
- NPS 50 & Below : Sch 80 - NPS 65 to NPS 200 : Sch 40 - NPS 250 & Above : Sch 20 Note: Alternatively, NPS 350 & above pipes may be fabricated out of plates conforming to ASTM A 515 Gr 60 to suit Sch 20 pipe thickness. 1.4 1.5 End Preparation General
caps. All pipes shall be supplied in random lengths of 6 m. All pipes shall be supplied with ends protected by plastic
2.0 2.1 2.1.1 2.1.2 2.1.3 2.2 2.3 3.0 3.1 3.2 3.3
PIPE FITTINGS Type of Fittings Elbows Reducers Tee Material Standard : : : : Long radius (1.5 * Diameter) Concentric/Eccentric Equal/Unequal ASTM A 234 WPB / BS 3602
Dimensions & end preparation Fittings (butt) : As per ANSI B 16.9/MSS SP-79, BS 1965 Fittings (screwed) : As per ANSI B 16.11 Fittings (socket) : As per ANSI B16.11 COUPLINGS AND HALF COUPLINGS Manufacturing standard Material grade Rating : : : ASTM A105/A181 ASTM A105/A181 Gr. 70 3000 #
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3.4 4.0
Dimension
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PIPING SPECIFICATIONS CSLERW 1.0 1.1 1.1.1 1.1.2 1.1.3 1.2 1.3 PIPE Material Grade Specification Designation Process of manufacture Dimensions Wall Thickness From DN 10 to 15 DN 20 From DN 25 to 40 From DN 50 to 65 DN 80 DN 100 DN 125 DN 150 From DN 200 to 250 DN 300 DN 350 DN 400 DN 450 DN 500 DN 600 DN 700 1.4 1.5 End Preparation General
: : : : : : : : : : : : : : : : : : : : : :
Carbon Steel IS 1239 IS 1239 Part 1 ERW IS 1239 Part 1 2 2.3 2.6 2.9 3.2 3.6 4 4.5 6.3 7.1 8 8.8 10 11 12.5 14.2 Bevelled end shall be square to axis
All pipes shall be supplied in random lengths of 6 m.
Pipes shall not be joined/welded to make up the required length. Make up length shall not be less than 2.5 m. caps. All pipes shall be supplied with ends protected by plastic
PIPE FITTINGS Type of Fittings Elbows Reducers Tee Material Grade Specification Designation : : : : : : Long radius (1.5 * Diameter) Concentric/Eccentric Equal/Unequal Wrought Carbon Steel IS 1239 IS 1239 Part 2
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Dimensions & end preparation Fittings (butt) : IS 1239 Part 2 Fittings (screwed) : IS 1239 Part 2 Fittings (socket) : IS 1239 Part 2 Wall Thickness NPS 150 & Below : Heavy Grade COUPLINGS AND HALF COUPLINGS Manufacturing standard Material grade Rating Dimension : : : : ASTM A105/A181 ASTM A105/A181 Gr. 70 3000 # As per ANSI B16.11
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PIPING SPECIFICATIONS TI 1.0 1.1 1.1.1 1.1.2 1.1.3 1.2 1.3 337 Note: However, the wall thickness of titanium pipes may be determined accorDNg to the pressure and temperature rating 1.4 1.6 End Preparation General
PIPE Material Grade Specification Designation Process of manufacture Dimensions Wall Thickness NPS 15 to 100 NPS 150 to 200 NPS 250 and above : : : : : : : : Titanium ASTM B 337 ASTM B 337 Gr. 2 ERW ANSI B 36.19 Sch. 10S Sch. 10S 3.18 mm, Fabricated out of sheet ASTM B 265 Gr2 to ANSI B 36.19 and ASTM B
Pipes shall not be joined/welded to make up the required length. Make up length shall not be less than 2.5 m. caps. All pipes shall be supplied with ends protected by plastic
PIPE FITTINGS Type of Fittings Flange - For PN 10 rating : LOOSE FLANGE PN10 HOT DIP GALV ASTM A105, EN1092-1 TYPE 02 - For PN 16 rating : LOOSE FLANGE PN16 HOT DIP GALV ASTM A105, EN1092-1 TYPE 02 - For PN 25 rating : LOOSE FLANGE PN25 HOT DIP GALV ASTM A105, EN1092-1 TYPE 02 Elbows : Long Radius (1.5 * Diameter) Reducers : Concentric/Eccentric Tee : Equal/Unequal Stub end - For PN 10 Rating TYPE 35 : STUB END, TITANIUM GR. 2 PN10, EN1092-1
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- For PN 16 Rating : STUB END, TITANIUM GR. 2 PN16, EN1092-1 TYPE 35 - For PN 25 Rating : STUB END, TITANIUM GR. 2 PN25, EN1092-1 TYPE 35 Material Grade : Titanium Grade 2 Specification : ASTM B 363 Dimensions & end preparation Fittings (butt) : As per ANSI B 16.9/MSS SP-43 Type A Fittings (screwed) : As per ANSI B 16.11 Fittings (socket) : As per ANSI B16.11 Wall Thickness : Same as pipe wall thickness COUPLINGS AND HALF COUPLINGS Manufacturing standard Material grade Rating Dimension : : : : ASTM B 381 Gr.F Titanium ASTM B 381 Gr.F Titanium 3000 # As per ANSI B16.11
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P63/1/1.0
SERVICE
Chlorine dioxide, pulp, D stage washers
P63/1/2.0
RATING
8 kg/cm2 and 85o to 90oC
P63/1/3.0
SIZE
MATERIAL
P63/2/1.0
FITTINGS Flange - For PN 10 rating : LOOSE FLANGE PN10 HOT DIP GALV ASTM A105, EN1092-1 TYPE 02 - For PN 16 rating : LOOSE FLANGE PN16 HOT DIP GALV ASTM A105, EN1092-1 TYPE 02 - For PN 25 rating : LOOSE FLANGE PN25 HOT DIP GALV ASTM A105, EN1092-1 TYPE 02
Mfg standard 31254/Werksloff No : 1.4462 Mfg standard 31254/Werksloff No : 1.4462 As As per per UNS UNS S S
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Stub end : STUB END, DUPLEX 2205-EN1.4462 PN10, and EN1092-1TYPE 35 - For PN 16 Rating : STUB END, DUPLEX 2205-EN1.4462 PN16, and EN1092-1 TYPE 35 - For PN 25 Rating : STUB END, DUPLEX 2205-EN1.4462 PN25, and EN1092-1 TYPE 35 For PN 10 Rating
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1.2
Requirements : The general requirements such as the materials, surface finish of inner and outer layers, cut edges, wall thickness, fittings, mechanical properties and dimensions are accorDNg to the above standard General
All pipes shall be supplied in random lengths of 4 to 5 m. All pipes shall not be joined to make up the required length. Make up length shall not be less than 2.5 m.
1.3
1.4
Dimension:
Minimum Pipe Wall Thickness Pipe Size 50 80 100 150 200 250 300 350 400 450 500 150 psi 5 6.5 6.5 10 12 13 16 20 22 22 24
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600
24
Note: Pipes sizes mean inside diameter of pipes and wall thickness is the minimum required
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1.5
Fittings
All fitting dimensions shall be in accordance with ASME/ANSI B 31.3, US specification PS 1569 or Cdn. Specification SPI-FRP-002-92 (latest edition) All flanges shall be drilled accorDNg to DN Standard PN10 The use of stub flanges is restricted to straight lengths of pipe.
1.6 Resin
Derakane411-45 up to a temperature of 80C and Derakane 470-30 up to temperature of 100C - Source-Derakane Catalogue 1.7 Glass wool mats (special reference) Acid resistant glass mat should be used in the corrosion resistant barrier and in structural walls. Double surface mat (Veil) and a 5mm/200 mil corrosion resistant barrier should be used - Source-Derakane Catalogue In case of corrosive chemicals at ambient and elevated temperatures:
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PIPING SPECIFICATIONS FRP300 1.0 1.1 1.1.1 1.1.2 1.2 PIPE Material Grade Specification Designation : : : Glass-fibre reinforced plastic pipes (FRP) Glass-fibre reinforced plastic pipes (FRP) FRP pipes
Requirements : The general requirements such as the materials, surface finish of inner and outer layers, cut edges, wall thickness, fittings, mechanical properties and dimensions are accorDNg to the above standard General
All pipes shall be supplied in random lengths of 4 to 5 m.
1.3
Pipes shall not be joined to make up the required length. Make up length shall not be less than 2.5 m.
1.4 Pipe Corrosion liner Structural Joining 1.5 Pipe Dimensions Size (NPS) 10 15 20 25 32 40 50 65 80 100 125 150 200 250 300 350 400 500 600
: : :
Tolerance +1, 1/-1,1 +1, 1/-1,1 +1, 1/-1,1 +1, 2/-1,2 +1, 2/-1,2 +1, 2/-1,2 +1, 3/-1,3 +1, 3/-1,3 +1, 3/-1,3 +1, 5/-1,5 +1, 7/-1,7 +1, 8/-1,8 +2,0/-2,0 +2,3/-2,3 +2,5/-2,5 +2,8/-2,8 +3,0/-3,0 +3,5/-3,5 +4,0/-4,0
Class 300# 5 5 5 5 5 5 5 5 7 7 8 10 12 13 16 20 24 24 26
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Class 300# 30 34 38
FITTINGS
All fitting dimensions shall be in accordance with ASME/ANSI B31.3, US specification PS 1569 or Cdn. Specification SPI-FRP-002-92 (latest edition) All flanges shall be drilled accorDNg to DN Standard The use of stub flanges is restricted to straight lengths of pipe, 90o elbows <50mm dia and 45o elbows < 150 mm dia.
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PVC/FRP Armoured
Temp. oC Press kPa(g) Pipe PVC 15 Size nomi nal dia 20 25 32 32 103 4 40 38 979 50 80 43 793 49 634 54 476 60 345 54 FV Test Temp. oC Test Press kPa(g) Ambient 1.5xDPxCorr.
Wall 3.73 3.91 4.55 4.85 5.08 5.54 7.62 8.56 10.9 12.7 15.0 17.4 Thik. 7 6 5
Schedule
Over 3.3 3.3 3.3 3.3 3.3 4.3 4.3 4.3 4.3 4.3 4.3 4.3 lay Thk. Mm
Material Pipe
Note: 1. 2.
Pressure/Temperature limits are based on GF sloane PVC. The reinforcement shall be an overly of reinforced vinyl/ester resin, Resin shall be Derakane 411-45 or equal, Derakane 510N (fine retardant) or equal with 5% antimony trioxide shall be used in the last two layers of mat. The reinforcement shall be commercial grade, E type, glass fiber with silane finish compatible with the resin
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system. The outside exposed surface of all reinforcement shall be pigmented and contain UV inhibitors. 3. The outer surface of al substrate (PVC) piping shall be treated prior to overlaying to ensure adhesion between the FRP reinforcement and the PVC pipe. Treatment shall be Faboo # 820 bonDNg agent or approved equal. BonDNg agent shall be applied in accordance with the manufacturers instructions. Reinforcement shall be applied to lengths of piping to a thickness given by the table above (see OVERLAY). The reinforcement may be applied by filament winDNg (FW) or hand lay up (HLU). A double layer of chopped strand may (CSM) and resin shall be applied over all pipe fittings; the hubs only of all flanges; and the adjacent potions of pipe reinforcements to length equal to the O.D. of the reinforced pipe (minimum 25 mm).
4.