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CATS 1-D

One-Dimensional Assembly Tolerance Stack-Up

Dim ensions & Tolerances


Ti
Nam e Nom inal

N=Norm al U=Uniform
Distribution T=n s

si

Inputs Outputs
Six Sigm a

Report
Measured Data

Cp

Cpk

si

Mean

Assem bly Specifications

si

Specified

n-Sigm a

Lim its

Lim its

1.5

0.001

3.00

0.00033

1.00

0.25

0.75

0.000444

1.5100 0.000350

B
C
D
E
F

2.45
6.4
7.3
3.3
1

0.002
0.003
0.004
0.001
0.002

N
U
N
N
N

3.00
1.73
3.00
3.00
3.00

0.00067
0.00173
0.00133
0.00033
0.00067

1.00
0.50
1.00
0.80
1.00

0.25
0.25
0.25
0.50
0.00

0.75
0.38
0.75
0.40
1.00

0.000889
0.004619
0.001778
0.000833
0.000667

2.4600
6.4000
7.3000
3.3000
1.0000

0.001055
0.001033
0.001034
0.001
0.000667

-1.5

0.003

3.00

0.00100

1.00

0.00

1.00

0.001000

-1.5500

0.001

H
J
K

-3.6
-10
-4.99

0.020
0.015
0.006

U
U
N

1.73
1.73
3.00

0.01155
0.00866
0.00200

1.00
1.00
1.00
1.00
1.00
1.00
1.00
1.00

0.00
0.50
0.00
0.00
0.00
0.00
0.00
0.00

1.00
0.50
1.00

0.011547
0.017321
0.002000

-3.5600
-10.0000
-5.0200

0.001
0.002
0.012

1.00

0.00

1.00
1.00
1.00
1.00
1.00

0.00
0.00
0.00
0.00
0.00

1.00

0.00

sasm

0.0215628

1.00
1.00
1.00

0.00
0.00
0.00

Tasm
Cp
Cpk

0.0970325
0.464
0.309

Assembly Quality Report

(s)

(x.xxxx%)
PPM
(x.xxxx%)
U.L.
0.928 17.683% 176827.3
32.3%
L.L.
-1.855 3.179% 31794.69
46.8%
Total
--20.862%
208622
79.1%
Predicted Yield and Rejects - Measured Data
Z
% Rej
Rejects
% Yield
(s)
(x.xxxx%)
PPM
(x.xxxx%)
U.L.
3.215 0.065% 652.6655
49.9%
L.L.
-1.607 5.398% 53983.04
44.6%
Total
--5.464%
54635.7
94.5%

PPM
323172.7
468205.3
791378
Yield

( s)

( P=plot

RSS Distr

6 s Distr
Meas Distr

P
P

Stack-Up Report

0.0148062

0.012442

Tasm
0.0444185
Cp
0.675
Cpk
0.450
Six Sigm a (6 s)
X mean
1.86

0.037327
0.804
0.536

Zeq

( s)

499347.3
446017
945364.3

----1.922
4.9613636

Measured Data

UL

LL

0.40

Zeq
----1.2574

6 Sigma

0.45

0.35

( s)

PPM

O=Omit )

3
1.90442
1.81558

Resultant Assem bly Dim ens


Predicted
Meas
Stack
Data
Worst-Case (WC)
X mean
1.86
Tasm
0.057000
Statistical (RSS)
X mean
1.86
1.84000

sasm

RSS

----1.6858

Max Zeq

Plot Controls

1.88
1.82
1.85

Distribution of Assembly Function


Zeq

0.30
Frequency

Predicted Yield and Rejects - Tolerance Data (RSS)


Z
% Rej
Rejects
% Yield Yield
(s)
(x.xxxx%)
PPM
(x.xxxx%)
PPM
U.L.
1.351 8.838% 88381.42
41.2% 411618.6
L.L.
-2.702 0.345% 3450.552
49.7% 496549.4
Total
--9.183% 91831.97
90.8%
908168
Predicted Yield and Rejects - Tolerance Data (6 s)
Z
% Rej
Rejects
% Yield Yield

ns
U.L.
L.L.
Xm id

0.25
0.20
0.15
0.10
0.05
0.00
-6.0

-4.0

-2.0

0.0

2.0

4.0

6.0

Deviation from Mean (srss units)

Copyright 2001 ADCATS, BYU, Provo, Utah http://adcats.et.byu.edu


69124641.xls.ms_office

4/17/2012 3:26 AM

CATS 1-D XL Vers 1.0

Copyright 2001 ADCATS, BYU, Provo, Utah http://adcats.et.byu.edu

Standard Normal

Integral

Range of X

Modified Standard Normal


Orig Histogram
6 Sigma

Z
-6.0
-5.8

f(Z)
0.0000000000841
0.0000000003132

F(Z)
9.86588E-10
3.31575E-09

X
1.771163071
1.774124302

f(x)
4.10362E-07
1.33547E-06

vs sx
f(Z -Zmean)
1.09299E-05
2.0319E-05

-5.6
-5.4
-5.2
-5.0
-4.8
-4.6
-4.4
-4.2
-4.0
-3.8
-3.6
-3.4
-3.2
-3.0
-2.8

0.0000000011208
0.0000000038540
0.0000000127330
0.0000000404180
0.0000001232671
0.0000003612001
0.0000010168970
0.0000027506433
0.0000071485802
0.0000178498074
0.0000428228432
0.0000987064842
0.0002185969449
0.0004651261037
0.0009508796652

1.07176E-08
3.33204E-08
9.96443E-08
2.86652E-07
7.93328E-07
2.11245E-06
5.41254E-06
1.33457E-05
3.16712E-05
7.2348E-05
0.000159109
0.000336929
0.000687138
0.001349898
0.00255513

1.777085533
1.780046764
1.783007995
1.785969226
1.788930457
1.791891688
1.794852919
1.79781415
1.80077538
1.803736611
1.806697842
1.809659073
1.812620304
1.815581535
1.818542766

4.17571E-06
1.25445E-05
3.62082E-05
0.000100412
0.000267544
0.000684908
0.001684602
0.003980984
0.009038824
0.019717944
0.041327538
0.083223442
0.161020077
0.299324737
0.534605483

3.70677E-05
6.63588E-05
0.000116577
0.000200971
0.000339988
0.000564422
0.000919504
0.001469984
0.002306114
0.003550246
0.005363465
0.007951365
0.011567709
0.016514382
0.023135912

-2.6
-2.4
-2.2
-2.0
-1.8
-1.6
-1.4

0.0018677064866
0.0035246817913
0.0063908617604
0.0111333830839
0.0186347299218
0.0299672763986
0.0463019908669

0.004661188
0.008197536
0.013903448
0.022750132
0.035930319
0.054799292
0.080756659

1.821503997
1.824465228
1.827426459
1.83038769
1.833348921
1.836310152
1.839271383

0.917386678
1.512514929
2.395935551
3.646521799
5.332252631
7.491535487
10.11251516

0.031806821
0.042910467
0.056808792
0.073803541
0.094091021
0.117714103
0.144516738

-1.2
-1.0
-0.8
-0.6
-0.4
-0.2
0.0
0.2
0.4
0.6
0.8
1.0
1.2
1.4
1.6
1.8
2.0
2.2

0.0687353703709
0.0980367961525
0.1343464402996
0.1768851759884
0.2237612776248
0.2719610122001
0.3175825162819
0.3563155227616
0.3840971817555
0.3978100212980
0.3958571911279
0.3784683605071
0.3476552881069
0.3068289411307
0.2601788702889
0.2119707549850
0.1659235726837
0.1247867445387

0.11506967
0.158655254
0.211855399
0.274253118
0.344578258
0.420740291
0.5
0.579259709
0.655421742
0.725746882
0.788144601
0.841344746
0.88493033
0.919243341
0.945200708
0.964069681
0.977249868
0.986096552

1.842232614
1.845193845
1.848155076
1.851116307
1.854077538
1.857038769
1.86
1.862961231
1.865922462
1.868883693
1.871844924
1.874806155
1.877767386
1.880728617
1.883689848
1.886651079
1.88961231
1.892573541

13.11522516
16.34257689
19.56561681
22.50581638
24.87277375
26.41082018
26.94435414
26.41082018
24.87277375
22.50581638
19.56561681
16.34257689
13.11522516
10.11251516
7.491535487
5.332252631
3.646521799
2.395935551

0.174107362
0.205837954
0.238804833
0.271875519
0.303743105
0.333006023
0.358267229
0.378243449
0.391872764
0.398408028
0.397484699
0.389154526
0.373880738
0.352495381
0.32612426
0.296088893
0.26379737
0.230636554

2.4
2.6
2.8
3.0
3.2
3.4
3.6
3.8
4.0
4.2
4.4
4.6
4.8
5.0
5.2
5.4
5.6
5.8
6.0

0.0901689557469
0.0625999297783
0.0417559984405
0.0267603703819
0.0164775860448
0.0097481741005
0.0055409111546
0.0030259888040
0.0015877483417
0.0008004316255
0.0003876993135
0.0001804238913
0.0000806717130
0.0000346558642
0.0000143040958
0.0000056724713
0.0000021612869
0.0000007911899
0.0000002782770

0.991802464
0.995338812
0.99744487
0.998650102
0.999312862
0.999663071
0.999840891
0.999927652
0.999968329
0.999986654
0.999994587
0.999997888
0.999999207
0.999999713
0.9999999
0.999999967
0.999999989
0.999999997
0.999999999

1.895534772
1.898496003
1.901457234
1.904418465
1.907379696
1.910340927
1.913302158
1.916263389
1.91922462
1.92218585
1.925147081
1.928108312
1.931069543
1.934030774
1.936992005
1.939953236
1.942914467
1.945875698
1.948836929

1.512514929
0.917386678
0.534605483
0.299324737
0.161020077
0.083223442
0.041327538
0.019717944
0.009038824
0.003980984
0.001684602
0.000684908
0.000267544
0.000100412
3.62082E-05
1.25445E-05
4.17571E-06
1.33547E-06
4.10362E-07

0.197876926
0.16659866
0.13764397
0.11159692
0.088788468
0.069321867
0.053112076
0.039932421
0.029462346
0.021331351
0.015155795
0.01056692
0.00722982
0.004854179
0.003198258
0.002067857
0.001312009
0.000816888
0.000499112

dified Standard Normal


Measured x
vs sx
f(Z -Zmean)
7.64166E-10
3.35574E-09
1.39249E-08
5.46003E-08
2.02301E-07
7.08279E-07
2.34321E-06
7.32517E-06
2.16384E-05
6.03997E-05
0.000159311
0.00039706
0.000935121
0.002081042
0.004376175
0.008695799
0.016327711
0.02896957
0.048569066
0.076944648
0.11518556
0.162936588
0.217791112
0.275082298
0.328311499
0.370263159
0.394580725
0.397339909
0.378085017
0.339952081
0.288833058
0.231887345
0.175917141
0.126107299
0.085422691
0.054677321
0.033070607
0.018900707
0.010207395
0.00520898
0.002511837
0.001144541

Predicted Mean
mean
Standard Deviation

6 Sigma
1.86

1.86

Xmeas
1.84

0.01480615 0.02156279 0.01244243

Design Limits
UL
LL

1.88
1.82

Z Limits
X
6 Sigma
Xmeas
ZU
1.350790 0.92752397 3.21480515
ZL -2.701579197 0.92752397 -1.6074026
Process Capability Indices
Cp 0.675394799 0.46376198 0.80370129
k 0.333333333 0.33333333 0.33333333
Cpk 0.450263199 0.30917466 0.53580086
Mean Shift in sx units
Xmid
1.85 =(UL+LL)/2
(x-Xmid)/sx (6s-Xmid)/sx(meas-Xmid)/sx
Zmean 0.675394799 0.6753948 -0.6753948
Modified Standard Normal Plot Check
Check:
Xmeas
Xmeas

sx plot

from:
ZU
ZL

3.21480515
-1.6074026

sxmeas

3.214805
-1.607403

Plot Controls (1=plot, 0=omit)


X Distr Plot
1
6s Plot
1
Xmeas Plot
1

Graph Limits
min
x
y

max
1.77
1.95
0 0.31758252

UL & LL Limits on Plot


ZUL
2.026184

0.000492801
0.0002005
7.70826E-05
2.80027E-05
9.61267E-06
3.1181E-06
9.55732E-07
2.76811E-07
7.57586E-08
1.95921E-08
4.78775E-09
1.10556E-09
2.41232E-10
4.97379E-11
9.69041E-12
1.78401E-12
3.10351E-13
5.10164E-14
7.92443E-15

ZLL

2.026184
-2.026184
-2.026184

0.4
0
0.4

License Agreement
Description of User Rights

Limitations

Liability

Registration
Use this form to register this software if not already done on the ADCATS website http://adcats.et.byu.edu
Software Name: cats1D.xls

Version: 1.0

User Data:
Name___________________________________________
Company________________________________________
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Optional:
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Email:___________________________________________

I have read the attached license agreement and agree to abide by the stated limitations.
Signature ___________________________________________ Date_____________

Mail, fax or email to:


ADCATS
Attention: Dr. Ken Chase
Mechanical Engineering Department
Brigham Young University
Provo, UT 84602
Voice: (801) 378-6541
Fax: (801) 378-5037
Email: chasek@byu.edu
Website: http://adcats.et.byu.edu

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loss of business information, or any other pecuniary loss.

Registration
Use this form to register this software if not already done on the ADCATS website http://adcats.et.byu.edu
Software Name: cats1D.xls

Version: 1.0

User Data:
Name___________________________________________
Company________________________________________
Division/Department_______________________________
Street Address____________________________________
Mail Stop/PO Box_________________________________
City/State_________________________ Zip____________
Optional:
Telephone___________________________
Email:___________________________________________

I have read the attached license agreement and agree to abide by the stated limitations.
Signature ___________________________________________ Date_____________

Mail, fax or email to:


ADCATS
Attention: Dr. Ken Chase
Mechanical Engineering Department
Brigham Young University
Provo, UT 84602
Voice: (801) 378-6541
Fax: (801) 378-5037
Email: chasek@byu.edu
Website: http://adcats.et.byu.edu