CALICUT UNIVERSITY ME09 603: Machine Design-I Objectives To provide basic knowledge on the design considerations and methodology

y of various machine elements. Module I ( 15 Hrs) System design cycle - Different phases in design process design factors and considerations tolerances and fits Hole basis & Shaft basis system - standardization selection of materials stress concentration Methods to reduce stress concentration - theoretical stress concentration factor - theories of failure Guests theory Rankines theory St. Venants theory Haighs theory Von Mises & Hencky theory - shock and impact loads fatigue loading endurance limit stress- Factors affecting endurance limit - Factor of safety - creep and thermal stresses. Module II ( 13 Hrs) Threaded joints thread standards- thread nomenclature - stresses in screw threads- bolted jointspreloading of bolts- eccentric loading- fatigue loading of bolts - gasketed joints- power screws - design of riveted joints- Failure of riveted joints and efficiency of joint -boiler and tank joints- structural jointscotter and knuckle joints Module III ( 14 Hrs) Design of welded joints- Representation of welds - stresses in fillet and butt welds- design for static loads - bending and torsion in welded joints- eccentrically loaded welds - design of welds for variable loads. Springs- stresses and deflection of helical springs with axial loading curvature effect resilience - design of spring for static and fatigue loading- surgingcritical frequency- stress analysis and design of leaf springs- nipping. Module IV (12 Hrs) Shafts and axles design- stresses- causes of failure in shafts - design based on strength, rigidity and critical speed- design for static and fatigue loads- repeated loading- reversed bending-design of couplings- rigid and flexible couplings-design of keys and pins. Note: The following data books are permitted for reference in the final examination: PSG Design Data, DPV Printers, Coimbatore. Prof. Narayana Iyengar B.R & Dr Lingaiah K, Machine designing Data Handbook, Vol I & II

Text Books 1. J. E. Shigley, Mechanical Engineering Design, McGraw Hill Book Company. 2. M. F. Spotts, T. E. Shoup, Design of Machine Elements, Pearson Education. Reference Books 1. Juvinall R.C & Marshek K.M., Fundamentals of Machine Component Design, John Wiley

ME09 701: Machine Design-II Objectives To provide basic design skill with regard to clutches, brakes, belt drives, bearings and gears. Module I ( 20 Hrs) Clutches friction clutches- design considerations-multiple disc clutches-cone clutchcentrifugal clutch - Brakes- Block brake- band brake- band and block brake-internal expanding shoe brake - Design of Flat belt- materials for belts- slip of the belts- creep centrifugal tension - Design of V-belt drivesAdvantages and limitations of V-belt driveselection of roller chains- power rating of roller chainsgalling of roller chains- polygonal action- silent chain. Module II ( 17 Hrs) Design of bearings Types Selection of a bearing type - bearing life Rolling contact bearings static and dynamic load capacity axial and radial loads selection of bearings dynamic equivalent load - lubrication and lubricants viscosity Journal bearings hydrodynamic theory design considerations heat balance bearing characteristic number hydrostatic bearings. Module III ( 19 Hrs) Gears- classification- Gear nomenclature Tooth profiles Materials of gears - design of spur, helical, bevel gears and worm & worm wheel - Law of gearing - virtual or formative number of teeth- gear tooth failures- Beam strength - Lewis equation- Buckinghams equation for dynamic load- wear loadendurance strength of tooth- surface durability- heat dissipation lubrication of gears Merits and demerits of each type of gears. Module IV (16 Hrs) Design recommendations for Forgings- castings and welded products- rolled sections- turned partsscrew machined products- Parts produced on milling machines. Design for manufacturing preparation of working drawings - working drawings for manufacture of parts with complete specifications including manufacturing details. Note: The following data books are permitted for reference in the final examination: PSG, Design Data, DPV Printers, Coimbatore. Prof. Narayana Iyengar B.R & Dr Lingaiah K, Machine design Data Handbook, Vol I & II. Text Books 1. J. E. Shigley, Mechanical Engineering Design, McGraw Hill Book Company. 2. M. F. Spotts, T. E. Shoup, Design of Machine Elements, Pearson Education. Reference Books 1. Juvinall R.C & Marshek K.M., Fundamentals of Machine Component Design, John Wiley 2. Doughtie V.L., & Vallance A.V., Design of Machine Elements, McGraw Hill Book Company.

3. Siegel, Maleev & Hartman, Mechanical Design of Machines, International Book Company