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APPLY SAFETY RULES AND REGULATIONS

1.1. Observe safety practice while working at height and confine space 1.2. Observe fire hazard 1.3. Apply first aid 2. PERFORM MATERIALS INSPECTION

2.1. Identify and verify mill certificate to material 2.2. Carry out surface inspection 2.3. Ensure proper storage of material 2.4. Check dimension and thickness 2.5. Witness material cutting plan 2.6. Check status of material

2.7.
3.

Maintain documentation on material inspection report 2.8. Review Material Test Report. PERFORM CONSUMABLE INSPECTION

3.1. Identify electrode filler, flux and gas. 3.2. Verify consumable specification / classification 3.3. Ensure proper storage and handling of consumable. 3.4. Observe / consumable heating procedure. 4. APPLICATION OF INSPECTION GAUGES, INSTRUMENT AND TOOLS weld / pit gauge. pressure gauge / recorder and temperature recorder tong tester measuring tape / rule Use ultrasonic thickness gauge Use Vernier caliper

4.1. Use 4.2. Use 4.3. Use 4.4. Use

4.5. 4.6. 4.7.


5.

Use torchlight, angle mirror and magnifying glass 4.8. Use common hand tools CHECK EQUIPMENT AND ACCESSORIES

5.1. Check function of equipment and accessories 5.2. Check gas supply system (fuel / shielding gases) 6. WITNESS PROCEDURE QUALIFICATION TEST

6.1. Review and examine proposed welding procedure specification. 6.2. Check weld preparation fit up. 6.3. Check pre-heat. 6.4. Observe welding in progress. 6.5. Inspect completed weldment. 6.6. Prepare procedure qualification record. 7. WITNESS WELDER QUALIFICATION TEST

7.1. Receive approved procedure qualification record. 7.2. Check material, consumable specification, position, fit up and weld preparation 7.3. Prepare / endorse welder certificate and identification card. 8. PERFORM VISUAL INSPECTION

8.1. Check materials 8.2. Check weld preparation 8.3. Check weldment before NDT 8.4. Monitor hydrostatic test 8.5. Maintain visual inspection log book. 9. REVIEW / WITNESS NDT

9.1. Observe Magnetic particle and penetrant testing. 9.2. Review NDT procedures and personnel qualification record. 9.3. Review and verify reports

9.4. Select area for spot NDT

10. WITNESS MECHANICAL TEST 10.1. 10.2.


10.3. 10.4. 10.5. Observe marking of specimens. Check machined specimens. Check test equipment calibration validity Observe mechanical test conducted Review and verify official document and certificates.

11. MONITOR HEAT TREATMENT 11.1. 11.2. 11.3. 11.4. 11.5. 11.6. 11.7. Check heat treatment procedure Check equipment preparation and thermocouple placement Witness start up heat treatment. Monitor preheat and interpass temperature during welding. Check heat treatment chart / temperature. Witness shut down of heat treatment Review and endorse temperature recording chart for heat treatment.

12. OBSERVE PRODUCTION AND FABRICATION WELDING 12.1. 12.2. 12.3. 12.4. 12.5. 12.6. 12.7. 12.8. 12.9. 12.10. Check marking, cutting, rolling, forming and preparation before welding. Perform spot checking during welding Monitor welder performance and workmanship Inspect production weld Observe checking of product dimension Endorse inplant / station inspection check list Ensure usage of ventilation fan / blower / windshield Review Radiographic film Review mechanical test Endorse and compile production document

13. INTERPRET AND ASSURE COMPLIANCE TO CODE / STANDARD / SPECIFICATION

13.1.
13.2. 13.3. 13.4.

Identify and interpret working code / standard / specification Check quality of construction against code / standard / specification Ensure weldment (items/product) confirm to code / standard / specification Recommend remedial action o unacceptable welding based on non conformance report.

14. REVIEW TECHNICAL DRAWING 14.1. 14.2. 14.3. 14.4. Check latest documentation and certificate Check actual project against drawing Ensure approved and revised drawing received Check completeness of drawing as built and check list.

15. PREPARE AND COMPILE INSPECTION RECORDS 15.1. 15.2. 15.3. 15.4. 15.5. 15.6. 15.7. 15.8. 15.9. Review dimension records Compile reports and records document Review station check list Review NDT report Review mechanical physical tests report. Maintain weld map. Review WPS, PQR and WQT Review repair procedure Review heat treatment records.

16. WITNESS WELDING REPAIR 16.1. 16.2. 16.3. Identify repairable weldment Monitor welding repair Inspect repaired weld / product