THICKNESS OF INSULATION

Room Temperature 40.0 °C

Heat transfer coefficient of air 8.0 kcal/m².h.°C
Heat transfer coefficient of insulation material 0.03 kcal/m².h.°C
Temperature of chilled water (surface of pipe) 7.0 °C
Dew point of room temperature 33.5 °C

NPS d0 Insulation d1 Ln (d1/d0) θ0 θs θrd Result

(mm) (mm) thick. (mm) (mm) (mm) (°C) (°C) (°C)
20 27 25 77 1.048 7.0 37.63 33.5 No condensation
25 33 25 83 0.922 7.0 37.51 33.5 No condensation
32 42 30 102 0.887 7.0 37.87 33.5 No condensation
50 60 30 120 0.693 7.0 37.69 33.5 No condensation
65 73 40 153 0.740 7.0 38.27 33.5 No condensation
80 89 40 169 0.641 7.0 38.20 33.5 No condensation
100 114 40 194 0.532 7.0 38.11 33.5 No condensation
125 139 40 219 0.455 7.0 38.05 33.5 No condensation
150 168 40 248 0.389 7.0 37.99 33.5 No condensation
200 219 40 299 0.311 7.0 37.92 33.5 No condensation
250 273 40 353 0.257 7.0 37.87 33.5 No condensation
300 324 40 404 0.221 7.0 37.84 33.5 No condensation
350 356 40 436 0.203 7.0 37.82 33.5 No condensation
400 406 40 486 0.180 7.0 37.80 33.5 No condensation
450 457 40 537 0.161 7.0 37.78 33.5 No condensation
500 508 40 588 0.146 7.0 37.76 33.5 No condensation
550 559 40 639 0.134 7.0 37.75 33.5 No condensation
600 610 50 710 0.152 7.0 38.19 33.5 No condensation
650 660 50 760 0.141 7.0 38.18 33.5 No condensation
700 711 50 811 0.132 7.0 38.17 33.5 No condensation
750 762 50 862 0.123 7.0 38.17 33.5 No condensation
800 813 50 913 0.116 7.0 38.16 33.5 No condensation
850 864 50 964 0.110 7.0 38.16 33.5 No condensation
900 914 50 1014 0.104 7.0 38.15 33.5 No condensation
950 965 50 1065 0.099 7.0 38.15 33.5 No condensation
1000 1016 50 1116 0.094 7.0 38.14 33.5 No condensation
1100 1118 50 1218 0.086 7.0 38.14 33.5 No condensation
1200 1219 50 1319 0.079 7.0 38.13 33.5 No condensation
The condition of relative humidity & dew point is set by using the Psychrometric Chart.

Where ;

α : Heat transfer coefficient of air (normally = 8 kcal/m².h.°C)

λ : Heat transfer coefficient of insulation material (kcal/m.h.°C)
d0 : Outside diameter of pipe (m) Pipe

d1 : Outside diameter of insulation material (m) Insulation

θ0 : Temperature of chilled water (surface of pipe ) (°C)

θr : Temperature of room (surrounding) (°C)
θs : Temperature of surface insulation material (°C) d0
θrd : Dew point of temperature (°C) d1
t : Insulation thickness (m)

Formula : θs =
θr -
( θr − θο )
Section Type Outside Diameter Same Flow Rate Sectional Area Length Friction Velocity Dynamic Coefficient Pressure Remarks
D1 D2 pipe thk. Q1 Q2 A1 A2 (m or Loss V1 V2 Pressure of loss
(mm) (mm) (mm) (m3/h) (m3/h) (m2) (m2) Qty.) (mmAq/m) (m/sec) (m/sec) (mmAq) Resistance (mmAq)

From Thermal Storage Tank

Chilled Water 100.0 - 5.0 20.0 - 0.0064 - 0.1 9.92 0.87 - 38.87 λ = 0.0230 0.99
45° S.E. 100.0 - 5.0 20.0 - 0.0064 - 0.1 - 0.87 - 38.87 std. = 0.1000 3.89
90° S.E. 100.0 - 5.0 20.0 - 0.0064 - 0.1 - 0.87 - 38.87 std. = 0.2460 9.56
Diversion Tee (M-B) 100.0 100.0 5.0 20.0 20.0 0.0064 0.0064 0.1 - 0.87 0.87 38.87 ζ 12 = 1.2800 49.75 m = 1.00
Diversion Tee(M) 100.0 100.0 5.0 20.0 20.0 0.0064 0.0064 0.1 - 0.87 0.87 38.87 ζ 13 = 0.9600 37.31 m = 1.00
Diversion Tee(B-M) 100.0 100.0 5.0 20.0 20.0 0.0064 0.0064 0.1 - 0.87 0.87 38.87 ζ 23 = 1.0600 41.20 m = 1.00
Convern.Tee(B-M) 100.0 100.0 5.0 20.0 20.0 0.0064 0.0064 0.1 - 0.87 0.87 38.87 ζ 23 = 1.0600 41.20 m = 1.00
Convern.Tee(M) 100.0 100.0 5.0 20.0 20.0 0.0064 0.0064 0.1 - 0.87 0.87 38.87 ζ 13 = 0.5000 19.43 m = 1.00
Tee / w. blind end 100.0 100.0 5.0 20.0 20.0 0.0064 0.0064 0.1 - 0.87 0.87 38.87 ζ 21 = 1.0000 38.87
Tee / w. blind end 100.0 100.0 5.0 20.0 20.0 0.0064 0.0064 0.1 - 0.87 0.87 38.87 ζ 12 = 1.0000 38.87
Tee / w. Valve 100.0 100.0 5.0 20.0 20.0 0.0064 0.0064 0.1 - 0.87 0.87 38.87 ζ 13 = 0.0500 1.94
R.(convern.flow) 100.0 80.0 5.0 20.0 20.0 0.0064 0.0038 0.1 - 0.87 1.44 16.58 ζ 12 = 0.0000 0.00 Coeff. negligible
Flow Meter 80.0 - 5.0 20.0 - 0.0038 - 0.1 51.42 1.44 - 106.21 λ = 0.0339 5.14
R (Divern.flow) 80.0 100.0 5.0 20.0 20.0 0.0038 0.0064 0.1 - 1.44 0.87 106.21 ζ 12 = 0.1014 10.78 ξ = 0.65
B.F.V. 100.0 - 5.0 20.0 - 0.0064 - 0.1 - 0.87 - 38.87 std. = 0.2400 9.33
Control Valve 100.0 - 5.0 20.0 - 0.0064 - 0.1 - 0.87 - 38.87 std. = 0.2400 9.33 XCV
Control Valve 100.0 5.0 20.0 0.1 3,000.00 TCV
Y-type Strainer 100.0 - 5.0 20.0 - 0.0064 - 0.1 3,000.00
Check Valve 100.0 - 5.0 40.0 - 0.0064 - 0.1 - 1.75 - 155.48 K = 2.0000 466.43 Swing Type
KV2 / 2g K Factor have to refer to catalog (2 to 4)
Plus Safety Factor 50%
Section Type Outside Diameter Same Flow Rate Sectional Area Length Friction Velocity Dynamic Coefficient Pressure Remarks
D1 D2 pipe thk. Q1 Q2 A1 A2 (m or Loss V1 V2 Pressure of loss
(mm) (mm) (mm) (m3/h) (m3/h) (m2) (m2) Qty.) (mmAq/m) (m/sec) (m/sec) (mmAq) Resistance (mmAq)

From Thermal Storage Tank

Cooling Water 100.0 - 5.0 20.0 - 0.0064 - 0.1 13.69 0.87 - 38.87 λ = 0.0318 1.37
45° S.E. 100.0 - 5.0 20.0 - 0.0064 - 0.1 - 0.87 - 38.87 std. = 0.1000 3.89
90° S.E. 100.0 - 5.0 20.0 - 0.0064 - 0.1 - 0.87 - 38.87 std. = 0.2460 9.56
Diversion Tee (M-B) 100.0 100.0 5.0 20.0 20.0 0.0064 0.0064 0.1 - 0.87 0.87 38.87 ζ 12 = 1.2800 49.75 m = 1.00
Diversion Tee(M) 100.0 100.0 5.0 20.0 20.0 0.0064 0.0064 0.1 - 0.87 0.87 38.87 ζ 13 = 0.9600 37.31 m = 1.00
Diversion Tee(B-M) 100.0 100.0 5.0 20.0 20.0 0.0064 0.0064 0.1 - 0.87 0.87 38.87 ζ 23 = 1.0600 41.20 m = 1.00
Convern.Tee(B-M) 100.0 100.0 5.0 20.0 20.0 0.0064 0.0064 0.1 - 0.87 0.87 38.87 ζ 23 = 1.0600 41.20 m = 1.00
Convern.Tee(M) 100.0 100.0 5.0 20.0 20.0 0.0064 0.0064 0.1 - 0.87 0.87 38.87 ζ 13 = 0.5000 19.43 m = 1.00
Tee / w. blind end 100.0 100.0 5.0 20.0 20.0 0.0064 0.0064 0.1 - 0.87 0.87 38.87 ζ 21 = 1.0000 38.87
Tee / w. blind end 100.0 100.0 5.0 20.0 20.0 0.0064 0.0064 0.1 - 0.87 0.87 38.87 ζ 12 = 1.0000 38.87
Tee / w. Valve 100.0 100.0 5.0 20.0 20.0 0.0064 0.0064 0.1 - 0.87 0.87 38.87 ζ 13 = 0.0500 1.94
R.(convern.flow) 100.0 80.0 5.0 20.0 20.0 0.0064 0.0038 0.1 - 0.87 1.44 16.58 ζ 12 = 0.0000 0.00 Coeff. negligible
Flow Meter 80.0 - 5.0 20.0 - 0.0038 - 0.1 51.22 1.44 - 106.21 λ = 0.0339 5.12
R (Divern.flow) 80.0 100.0 5.0 20.0 20.0 0.0038 0.0064 0.1 - 1.44 0.87 106.21 ζ 12 = 0.1014 10.78 ξ = 0.65
B.F.V. 100.0 - 5.0 20.0 - 0.0064 - 0.1 - 0.87 - 38.87 std. = 0.2400 9.33
Control Valve 100.0 - 5.0 20.0 - 0.0064 - 0.1 - 0.87 - 38.87 std. = 0.2400 9.33 XCV
Control Valve 100.0 5.0 20.0 0.1 3,000.00 TCV
Y-type Strainer 100.0 - 5.0 20.0 - 0.0064 - 0.1 3,000.00
Check Valve 100.0 - 5.0 40.0 - 0.0064 - 0.1 - 1.75 - 155.48 K = 2.0000 466.43 Swing Type
KV2 / 2g K Factor have to refer to catalog (2 to 4)
Plus Safety Factor 50%