Ed Garibian President egaribian@erportalsoftware.

com

Powerful Visibility. Superior Decisions.

Achieve Lean Maintenance by Integrating HMI/SCADA and CMMS

What are Maintenance Managers

Asked to Do?
Minimize Service/Maintenance Costs Optimize asset performance & functionality

Additional

Challenges
Complex customer service dynamics
Consumers Businesses Associates Families & Children, etc

Government scrutiny

Always Striving For:

Lean maintenance operations Improving asset utilization & life

Welcome to

Maintenance (Enterprise computing) Island

HMI Interoperability

Approaches
Rounds
(paper, spreadsheets, etc)

Database Polling
(warehousing)

Middleware Application Maintenance Management with HMI integration

HMI Interoperability

Factors to Consider
Objectives/Goals Utilization based PMs Condition based Maintenance

HMI Interoperability

Factors to Consider
Existing Realities Security IT Resources Existing Systems Costs

HMI Interoperability

Factors to Consider
Return on Investment

HMI Interoperability

Summary
Spreadsheet & paper Data Warehouse Middleware application Maintenance management with HMI integration

Issues to consider if

Choosing a CMMS
Select feature/benefits specific to your needs CMMS with seamless HMI/SCADA integration
Or

Ensure architecture enables interoperability

Suggested CMMS

Architecture Attributes
XML core Web services and OPC protocols Microsoft SQL database support

Browser-based user interface Mobile device support

Attributes and Benefits of

Condition based Maintenance Management

Reduce Equipment Failures The right maintenance at the right time Reduce lost production Planned Maintenance is in lower cost than break-fix. Reduce Excessive Maintenance

Attributes and Benefits of

Condition based Maintenance Management

Bridge between operations & maintenance

Operator driven reliability/TPM Operators can view and create work orders directly from HMI

Interoperability Benefits
Higher maintenance efficiency ROI on your HMI/SCADA investment Improved responsiveness Greater workforce productivity Minimized production downtime Optimized asset value

Example:

Out-of-Spec Machine
SCADA tag value (s) machine out of spec. CMMS triggers WO Tools and Procedures generated for technician

Problem/Fix info stored for future reference Machine downtime minimized

Summary
Interoperability required for lean operations HMI-CMMS integration a significant factor in achieving lean maintenance Increased asset uptime & higher productivity

Questions?