Académique Documents
Professionnel Documents
Culture Documents
Equipemen
1
Hypo Dosing System
2
Fecl3 Dosing system
3
UF Feed Pump with motor
4
Pre UF Cartridge Filter
5
Cartridge Filter Housing
6
UF Membrane
7
UF Membrane Housing
8
PT & Membrane Accessories
9
CIP System for UF
10
MCF for CIP system
11
RO I Feed Pump
12
Pre RO cartridge Filter
13
Cartridge Filter Housing
14
Antiscalant Dosing System
15
SMBS Dosing System
16
High Pressure Pump
17
ORP meter with dump valve
18
RO Membrane
19
Membrane Housing
20
ERD system
21
RO II feed pump
22
HPP
23
RO Membrane
24
Membrane Housing
25
EDI System
TOTAL MECHANICAL COSTING
26
Interconnecting pipework
27
Control & Instrumentation
28
Electrical Work
29
Automation programming
TOTAL COSTING
Specification
3500 LPH @ 6 bar
3500 LPH @ 6 bar
800 m3/Hr @ 20 m H; SS
10 30" L
SS housing
8" Dia X 40" Long, Terga 8
E-codeline 6 elt long
As required
Hypo, Caustic & Hcl
As required
900 m3/Hr @ 35 m H; SS
5 , 40" long
SS housing
360 LPH
360 LPH
900m3/hr @ 60 bar
As required
8" Dia X 40" Long, Dow
E-codeline 6 elt long
As Required
406 m3/Hr @ 35 m Head
406 m3/Hr @ 18 bar
8" Dia X 40" Long, Dow
E-codeline 6 elt long
375 m3/hr
As requiored
As Required
As Required
As Required
Qty
2
2
8
2300
575
3200
534
1
1
575
6
2060
515
2
2
6
1
1008
168
1
2
2
324
54
1
1
1
1
1
Unit
Nos
Nos
Nos
Nos
Nos
Nos
Nos
Lot
Set
Nos
Nos
Nos
Nos
Nos
Nos
Nos
Nos
nos
nos
No
Nos
nos
nos
nos
no
set
Set
Set
Set
Unit Cost
240000
240000
795000
240
30000
32000
42000
124828
1120000
360
850000
320
30000
150000
150000
800000
700000
30000
35000
20000000
420000
350000
30000
35000
25000000
Total Cost
P&F
480000
9600
480000
9600
6360000
127200
552000
11040
17250000
345000
102400000
2048000
22428000
448560
124828
2496.56
1120000
22400
207000
4140
5100000
102000
659200
13184
15450000
309000
300000
6000
300000
6000
4800000
96000
700000
14000
30240000
604800
5880000
117600
20000000
400000
840000
16800
700000
14000
9720000
194400
1890000
37800
25000000
500000
272981028
40947154.2 818943.08
21838482.2 436769.64
13649051.4 272981.03
20000000
400000
ED
40343.04
40343.04
534545.28
46394.496
1449828
8606515.2
1885028.5
10491.544
94133.76
17397.936
428644.8
55404.442
1298541.6
25214.4
25214.4
403430.4
58833.6
2541611.5
494202.24
1680960
70600.32
58833.6
816946.56
158850.72
2101200
CST/VAT Insurance
10598.861
9600
10598.861
9600
140434.91
127200
12188.69
11040
380896.56
345000
2261090.3
2048000
495231.77
448560
2756.3221
2496.56
24730.675
22400
4570.7587
4140
112612.9
102000
14555.769
13184
341150.83
309000
6624.288
6000
6624.288
6000
105988.61
96000
15456.672
14000
667728.23
604800
129836.04
117600
441619.2
400000
18548.006
16800
15456.672
14000
214626.93
194400
41733.014
37800
552024
500000
Freight
27507.09504
27507.09504
364469.0093
31633.1593
988536.228
5868180.275
1285269.016
7153.449291
64183.22176
11862.43474
292262.8848
37776.41052
885384.6216
17191.9344
17191.9344
275070.9504
40114.5136
1732946.988
336961.9142
1146128.96
48137.41632
40114.5136
557018.6746
108309.1867
1432661.2
2346535.963
1251485.845
782178.6543
1146128.96
Overall Cost
577649
577649
7653849
664296
20759261
123231786
26990649
150222
1347848
249111
6137521
793305
18593077
361031
361031
5776490
842405
24068708
1010886
842405
11697392
2274493
30085885
49277255
26281203
16425752
24068708
401099867
PRICE
Quoted Price
11302294
14321923.83
16
30240
8028900.00
129600000.00
664848.00
8021997.00
8028900.00
129600000.00
664848.00
8021997.00
l.
96350.00
6562533.00
171,863,086.00
14321923.83
96350.00
6562533.00
171,863,086.00
14321924.00
m.
n.
6276959.03
11302294
6233208.82
11302294.00
o.
e.
j.
5,362,485.63
5362485.63
Expected Margine in Rs
for Minimum production
M3/ Month
4,014,450.00
64,800,000.00
332,424.00
4,010,998.50
50.00%
50.00%
50.00%
50.00%
3,412,282.50
55,080,000.00
282,560.40
3,409,348.73
2,165,635.89
75,323,508.39
Full Capacity
0.00%
33.00%
2,165,635.89
64,349,827.52
Minimum
43.83%
(Full Capacity Run
55.54%
(Minimum Billing )
Comprehensive [Manpower; Maintenance coordination; Materials; Consumables; Tools & Tackles in -------- Scope]
24
Operating Hrs
Plant Scheme
Feed Flow
Desalination System
Sea Water Collection Tank -->Chlorination --> Ferric Chloride --> UF System --> RO System --> EDI
UF Feed Flow
4000 m3/hr
RO I Feed Flow
3600
M3/Hr
1260
RO Permeate Flow
M3/Hr
30240
Production /Month
919800
Production /year
Contract Duration
Hours operation
11037600 `
System recovery
35.00
1260
M3/HR
Consumables
2.00
3.00
4.00
5.00
6.00
7.00
Amount ( Rs)
Costing By %
Costing By (Rs./M3)
8,028,900
4.67
0.75
50%
4,014,450.00
96,350
6,562,533
664,848
129,600,000
9,118,539
8,021,997
0.06
3.82
0.39
75.41
5.31
4.67
0.01
0.61
0.06
12.07
0.85
0.75
0%
33%
50%
50%
0%
50%
1,640,633.33
332,424.00
64,800,000.00
4,010,998.50
9,000,000
171,093,167
0
0
769,919
5.24
99.55
0.45
0.84
15.93
0.07
0.00%
171,863,086
100.02
16.01
14,321,924
Money in Vallet
Profit/Month
( Rs)
11,302,294
Manpower Cost
Operating Chemicals
CIP Chemicals
Misc Expenses On Chemicals
Spares
Membrane & Capital Equipment
8.00 Insurance Premium
Gross Expenses /Annumn
Penalty @ 5 %
TPC @ 5 %
Cost of Finance
689,850
78.92%
0%
0%
0%
74,798,505.83
6,233,208.82
43.52%
16
16
1.6
30,240
919,800
16.00
Variable Cost
Maximum Billing ON Full Production (Fixed Cost +Variable )
Checked by
Estimated By
Expected
Profitability/Mark Up (%) Expected Profit in ( Rs)
70402310.xls.ms_office
14,716,800.00
Approved By
Sr.No
Head of Expense
1 Consumable
Micron Cartridge Filter
MCF-Operation
17,380 No
MCF -CIP
5,600
Bag Filter
Basket Strainer
Module Filter
MCF -Post
Resins
Softener
SAC Unit
SBA Unit
WAC UNIT
WBA Unit
SACP Unit
MB Unit -Cation Resin
MB Unit -Anion Resins
Media
PSF/MGF/DMF
ACF
IRF( Iron Removal )
Side Stream Filter
UV System
Uv Lamp
Holder Lamp
Quartz Glass
O-Ring
Sensor
Intensity meter
Hour Meter
Oil & Lubricants
Clarifier Gear Box
Pumps
Dosing Pumps
Blowers for PSF
Blowers For DMF
Blowers For MB Unit
Egitators
Total Consumable Cost
Quantity Assumed (
Technical Input /Information Yearly )
Unit
Once in 5 Year
Once in Two Year
Once in 3 Year
once in 3 Year
Once in Year
Mandatory
Mandatory
Mandatory
Mandatory
Mandatory
Mandatory
5 Ltr
5 Ltr
5 Ltr
10 Ltrs
10 Ltrs
10 Ltrs
10ltrsw
Rate
No
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0 Ltrs
0.0 Ltrs
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
25.0
5.0
0.0
0.0
0.0
-
320
5561600.00
440
2464000.00
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
110
Kgs
Kgs
5
50
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
Ltrs
Ltrs
Ltrs
Ltrs
Ltrs
Ltrs
Ltrs
70402310.xls.ms_office
110
110
110
110
110
110
110
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
2750.00
550.00
0.00
0.00
0.00
0.00
8028900.00
DM is not in Scope
Spares
401,099,867 Rs
900
-
No
No
0.0
8021997.34
2.00%
30,000
9000000.00
56,000
0.00
0.00
0.0
CIP CHEMICALS
Eight Sets per
Cleaning for Each
stream
a RO CIP Chemicals
300
3212.0 Kgs
0.0
73000.0 Kgs
0.0
0.00
2190.0 Kgs
0.0
0.00
129600000.00
432,000 Kgs
9000000.00
RO Operating Chemicals
Chlorination Chemical
7,776
Kgs
70402310.xls.ms_office
69984.00
Coagulation Chemical
Kgs
0.0
0.00
Lime Dosing
Kgs
0.0
0.00
Kgs
0.0
0.00
Kgs
0.0
0.00
Kgs
0.0
0.00
Kgs
385
0.00
Special Antiscalent
1,458
Kgs
360
524880.00
De -chlorination
1,458
Kgs
48
Miscellaneous Expenses
Taxes Duties & Levies 5%
Packing & Forwarding 2%
Freight
5.00%
2.00%
40000/Month
69984.00
664848.00
Chemical Consumption is
considered as per Design
Philosophy /Document
with 10% safety .
Chlorination coagulation ,
Lime , Soda Ash chemical
will be in client scope.
12
6513242.40
2605296.96
0.00
9118539.36
70402310.xls.ms_office
Basic Chemical
Chlorination and Ferric
Chloride considered in
client scope
Quantity /Annum
Salary / Month (
CTC)
Assumed Salary
/Year
No Of Salary
60,000.00 Rs
Proces Controller
45,000.00 Rs
45,000
15,000.00 Rs
1,215,000
15,000.00 Rs
240,000
14,000.00 Rs
224,000
15,000.00 Rs
15,000
15,000.00 Rs
15,000
15,000.00 Rs
15,000
12,000.00 Rs
12,000
10
12,000.00 Rs
12,000
11
12,000
12,000.00 Rs
11,000.00 Rs
12,000.00 Rs
14
9,000.00 Rs
15
15
9,000.00 Rs
15
2,025,000
TOTAL
ESI , PF & Insurance
Overhead
Tools &tackles
Accommodation
Stationary
Safety& Uniform
Mobilization charge
41
@3%
@18%
Rs.10000 Per Annum
20,000 Rs./Month
Rs.3000/Anum
Rs. 3000 /Person
10,000
10,000
3,000
-
3,890,000
116700.00
700200.00
10000.00
0.00
10000.00
123000.00
0.00
Conveyance
Communication facility
HO Expert Visit
Price For Manpower
Rs. 30000/Month
Rs.4000 per Month
12,000
5,000
0.00
12000.00
60000.00
12
3%
18%
12
1
2
3
3
4
5
4921900.00
6562533.33
365 Test
1
2
365
1
Cost Expected towards Portable Lab.
60,000
70402310.xls.ms_office
500
40
15,000
4,000
150
4,000
0.00
14600.00
15000.00
8000.00
54750.00
4000.00
96350.00