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51485
SINGLE-FIBER FUSION SPLICER
User's Manual
Please read and understand the information contained in this manual prior to
operating the S148M Fusion Splicer.
Please keep this manual with the S148M Fusion Splicer at all times.
Issue 2.
May 1998
The Furukawa Electric Co., Ltd.
Contents
This User's Manual provides operating information for the S148S Single-Fiber Fusion Splicer.
The information is contained in the following sections:
o Safety Information and Instructions
o General Information and Specifications
o Getting Started
o Operating and Maintenance Instructions
o Programming Guide
o Appendix: Product Composition and Ordering Guide
Safety Information and Instructions
This manual contains complete operating and maintenance instructions for THE S148S
FUSION SPLICER. Please review this manual carefully before operating.
Safety Information
The following safety instructions must be observed whenever the S148S fusion splicer is
operated, serviced or repaired. Failing to comply with any of these instructions or with any
precaution or warning contained in the User's Manual is in direct violation of the standards of
design, manufacture and intended use of the instrument. The Furukawa Electric Co., Ltd.
assume no liability for the customer's failure to comply with these safety requirements.
Safety Messages
The following messages may appear in the User's Manual. Please observe all safety
instructions that are associated with the message.
WARNING
CAUTION
Refer to the User's Manual for instructions on handling and operating the
instrument safely.
The procedure can result in serious injury or loss of life if not carried out in
proper compliance with all safety instructions. Ensure that all conditions
necessary for safe handling and operation are met before proceeding.
The procedure can result in serious damage to or destruction of the instrument if
not carried out in compliance with all instructions for proper use. Ensure that all
conditions necessary for safe handling and operation are met before proceeding.
~ Please contact The Furukawa Electric., Ltd. or your local representative with any
question relating to the description of this manual.
~ In no case will The Furukawa Electric Co., Ltd. be liable to the buyer, or to any third
parties, for any consequential or indirect damage which are caused by product's failure,
the malfunction, and problem.
51485 Single-Fiber Fusion Splicer Safety - 1
~ W A R N I N G
Never touch the electrodes when the fusion splicer is powered on. Failing to comply with
this instruction may result in electric shock.
Do not disassemble the instrument except as described in the maintenance section of this
manual. The 51485 fusion splicer contains no user-serviceable parts. The warranty on this
product will be invalidated if any of the potted nuts on the instrument are disturbed.
Do not use any power supply other than the 5148 battery pack or the 5148 AC adapter
supplied with the 51485 fusion splicer. Do not use the AC adapter as a power supply for
any instrument other than the 51485 fusion splicer and the 5148 battery pack. Failing to
comply with this instruction may result in fire and instrument malfunction.
Do not immerse the 51485 fusion splicer in water. Failing to comply with this instruction
may result in fire, electric shock and instrument malfunction.
Do not use an inappropriate input voltage. Failing to comply with this instruction may
Do not insert or drop any metal or any flammable material into the main body of the 51485
fusion splicer. Failing to comply with this instruction may cause fire, electric shock and
instrument malfunction.
Avoid direct skin contact with the heating element of the built-in heater. Failing to comply
with this instruction may result in burns or other injury.
Do not remove the instrument's panels. The 51485 contains parts that generate high
voltage. Failing to comply with this instruction may result in electric shock.
In the event that the 51485 emits abnormal sounds or very high temperature are observed,
set the power switch to 0 (off), disconnect the power cord and contact The Furukawa
Electric Co., Ltd. or your local representative. Continued operation under such conditions
can result in fire or electric shock.
Do not use a damaged power cord in which the inner cable is exposed or severed. Failing
to comply with this instruction may result in fire or electric shock.
In the event that water drips into the 51485 fusion splicer, set the power switch to 0 (off),
disconnect the power cord and contact The Furukawa Electric Co., Ltd. or your local
representative. Continued operation under such conditions can result in fire or electric
shock.
In the event that smoke or a strange smell are emitted from the 51485 fusion splicer, set
the power switch to 0 (off), disconnect the power cord and contact The Furukawa Electric
Co., Ltd. or your local representative. Continued operation under such conditions can
result in fire, electric shock and malfunction.
In the event that the 51485 fusion splicer is dropped and damaged, set the power switch
to 0 (off), disconnect the power cord and contact The Furukawa Electric Co., Ltd. or your
local representative. Continued operation under such conditions can result in fire and
electric shock.
S1485 Single-Fiber Fusion Splicer Safety - 2
.. Do not place the fusion splicer on an unstable or inclined surface. The 81488 fusion splicer
may fall from the surface, causing damage or injury.
.. Ensure that all power cords are disconnected before moving the 81488 fusion splicer. Failing
to comply with this instruction can result in damage to the cords, fire and electric shock.
.. Do not run power cords around any heating fixture. Failing to comply with this instruction can
result in damage to the power cord, fire and electric shock.
.. Do not connect or disconnect power cords with wet hands. Failing to comply with this
procedure may result in fire and electric shock.
.. Do not disconnect a power cord by pulling on the cord itself. Grasp and pull the plug portion
to disconnect the cord properly. Failing to comply with this instruction can result in damage to
the power cord, fire and electric shock.
.. Do not place heavy items on the power cords. Failing to comply with this instruction can result
in damage to the cord, fire and electric shock.
.. Use only the power cords supplied with the 81488 fusion splicer. Connecting any
inappropriate power cord or extending a power cord can cause these to overheat abnormally
and result in fire.
.. Do not modify the power cords, and do not bend, twist or stretch the power cords excessively.
Failing to comply with this instruction can result in fire and electric shock.
.. Ensure that the power cords are disconnected from the power supply in the event that the
81488 fusion slicer will be left idle for an extended eriod of time.
.. Ensure that the battery pack is disconnected from the 81488 fusion splicer in the event that
the instrument will be left idle for an extended period of time. Failing to comply with this
instruction may result in fire.
.. Do not use the 8148 battery pack as a power supply during recharging.
.. Never use aerosol dust cleaners or alcohol-based solvents to clean the electrodes.
.. Do not use oil-based solvents to clean the 0 tical lenses.
.. Store the fusion slicer in a cool, d lace.
Power Requirements
The 81488 fusion splicer can operate from a 12 VDC source that can be obtained from the
81488 ACIDC adapter or the 81488 DC battery.
The 81488 AC/DC adapter can operate from any single-phase AC power source that
supplies between 90 V and 264 Vat a frequency of 50 Hz to 60 Hz.
Fuses
Use only the correct size of 250 VAC fuse as specified in this manual.
51485 Single-Fiber Fusion Splicer Safety - 3
Line Power Cord
The 8148S ACIDC adapter uses a three-wire power cord equipped with a protective earth
contact. Do not connect the adapter to an extension cord that does not have this feature.
When connected to an appropriate AC power receptacle, the power cord grounds the
instrument chassis.
WARNING To avoid the risk of injury or death, ALWAY8 observe the following
precautions before initializing the 81488 fusion splicer.
If using a voltage-reducing autotransformer to power the 8148 fusion
splicer, ensure that the common terminal connects to the earthed pole
of the power source.
Use only the type of power cord supplied with the 81488 fusion splicer.
Connect the power cord only to a power outlet equipped with a
protective earth contact. Never connect to an extension cord that is not
equipped with this feature.
Willfully interrupting the protective earth connection is prohibited.
Never touch the electrodes when the 81488 fusion splicer is powered
on.
Do not operate the 81488 fusion splicer without electrodes.
Ensure that the 81488 ACIDC adapter is properly grounded when in
use.
Toxic Hazards
Under normal conditions of use, storage, and handling the S148S fusion splicer presents no
toxic hazards. However, under the following conditions, certain precautions are necessary.
Incineration - Some of the electronic components included in the assembly are constructed
with resins and other chemicals that produce toxic fumes during incineration.
Acidic or caustic compounds - Some of the electronic components included in the
assembly, particularly electrolytic capacitors, contain acidic or caustic compounds. In the
event that a damaged component comes in contact with the skin, wash the affected area
immediately with cold water. In the event of eye contamination, irrigate thoroughly with a
recognized eye-wash and seek medical assistance.
Physical damage - Some of the components used in the assembly may contain very small
quantities of toxic materials. There is a remote possibility that physically damaged electronic
components may present a toxic hazard. As a general precaution, avoid unnecessary contact
with damaged electronic components, and arrange for disposal in accordance with local
regulations.
51485 Single-Fiber Fusion Splicer Safety - 4
5148 Battery Disposal
Follow all local regulations when disposing of the 8148 battery.
WARNING The 51485 battery may explode if incinerated.
51485 Single-Fiber Fusion Splicer Safety - 5
General Information
Fusionsplicing is used to physically join together two optical fiber ends; the process may vary,
depending on the type of fusion splicer used. The S148S Single-Fiber Fusion Splicer uses
precision, fixed V-grooves to align the fiber ends and heat from a controllable electric arc to
melt the glass and butt the ends together. This results in a strong joint, with very low loss and
very low backreflection.
To achieve good splicing results, it is essential to know both the proper use of a fusion splicer
and the characteristics of optical fiber. Because not all fibers are identical, they can melt or
fuse at different temperatures. Therefore, to minimize splice loss, it is important that the arc
power and the duration of the fusion arc be properly adjusted. The S148S fusion splicer
features an arc check function to help the user adjust these parameters. Other intrinsic
factors that contribute to the increase in splice loss are core diameter mismatch, cladding
diameter mismatch, numerical aperture mismatch, core concentricity and noncircularity.
Core Diameter Mismatch
Cladding Diameter Mismatch
Numerical Aperture Mismatch
Different fibers have different numerical apertures. The aperture dictates the acceptance
angle of light.
51485 Single-fiber Fusion Splicer General Information - 1
Core Concentricity
cladding
core
Core Noncircularity
claddings
core 1
core 2
Optical fiber is basically classified as either single-mode (SM) or multimode (MM). Single-
mode fiber, which includes dispersion-shifted fiber types, will transmit a single-mode (path) of
data at wavelengths greater than the cut-off wavelength (1170 nm). Approximately 80% of
the light is transmitted within the core, and 20% is transmitted in the surrounding cladding.
Therefore, the transmission path is more accurately referred to as the mode field and not as
the core. With a core diameter of typically 8 IJm and a mode field diameter of approximately
10 IJm, single-mode fiber can transmit more data than multimode fiber and with less
attenuation.
In multimode fiber, the optical signal is transmitted entirely within the core. These fibers have
a core size of 50 IJmto 100 IJm(50 IJm or 62.5 IJm, typically) and are commonly used in local
area networks (LANs), short distance links and closed circuit television (CCTV).
Physical Characteristics of Optical Fiber for Fusion Splicing
Coating
standard diameter
material
Cladding
standard diameter
material
Core
standard diameter
material
250 IJm, 900 IJm
acrylicresin, nylon
125IJm
silica, Fluoro doped silica, Titan-coated silica
8 IJm - 10 IJm (8M), 50 IJm - 62.5 IJm (MM)
Germanium doped silica, silica
coating
core
51485 Single-fiber Fusion Splicer General Information - 2
Fiber Transmission
Dispersion-shifted Single-mode Multimode
Transmitting capacity superior high low
Splice loss high middle very low
Splicing ease difficult middle easy
Physical Characteristics of Single-mode and Mu/timode Fiber
50/125 Multimode
core transmits light
Singlemode
1251-1m
1251-1m
62.5/125 Multimode
62.51-1m
cladding keeps optical signal
within core
100/140 Multimode
1251-1m
140l-lm
coating protects glass from
abrasion and ensures high strength
S1485 Single-fiber Fusion Splicer General Information - 3
Core Diameter/Axis offset
Because the optical signal is transmitted through the core of the fiber, it is important to
understand how the cores of the two fibers being spliced together compare. The following
general formula can be used to show the effects of core offset on the splice loss. The formula
is only theoretical and does not take into account other extrinsic factors such as cleave
quality and dust contamination, and intrinsic factors such as core noncircularity and
numerical aperture.
mode field diameter A[J.Jm]
optical power
INPUT
)
left fiber
mode field diameter Bjurn]
core axis offset dlurn]
optical power
----......!....--' OUTPUT
)
\
right fiber
splice loss
splice loss =10 x log OUTPUT =10 x log ~ ( 2A8 )' EXP(_ 2d')J
10 INPUT 1 O ~ A' + 8' A' + 8'
A difference between A and B will cause a splice loss, even if d is zero. If using single-
mode fiber, the manufacturer of the fiber may be able to provide mode field diameter
specifications.
It is impossible to have perfectly centered cores, because fiber manufacturing limitations
often result in small offsets. Today's optical fibers are well manufactured and have core
eccentricity of less than 0.5 IJm. However, older fiber exhibits core eccentricity near 1.0 IJm.
When using a fusion splicer such as the S148S that aligns the cladding correctly by means of
its fixed V-grooves, the offset of the fiber cores will range from zero to double the core
eccentricity.
A worst case scenario of 2 IJm core offset when splicing single-mode fiber with a 10 IJm mode
field diameter will yield a splice loss of approximately 0.2 dB. A more typical offset of 0.5 IJm
will yield a splice loss of approximately 0.01 dB. Similarly, when splicing multimode fiber with
a 62.5 IJm core diameter, the theoretical splice loss is 0.004 dB and 0.0003 dB for 2.0 IJm
and 0.5 IJm core offset, respectively. This gives a clear indication of why multimode fiber
splicing yields lower splice loss.
51485 Single-fiber Fusion Splicer General Information - 4
Operating Specifications and Accessories
Description Minimum Typical Maximum Units
Fiber cladding diameter 125
IJm
Coated fiber range 250, 900
IJm
Fiber strip length 10
IJm
Average splice loss (similar fiber)
single-mode* 0.04 dB
multimode* 0.03 dB
Environmental
operating temperature
-10/-50
50/120 CrF
storage temperature
-40/-100
60/140
CrF
humidity 95
R.H.
Electrical
input terminals from AC supply 90 264 VAC
input terminals from DC supply 12 VDC
output terminals 12 VDC
Fuse 250 VAC
Dimensions
splicer (including lid) 189 x 220 x 148 mm
battery 40 x 219 x131 mm
AC adapter 40 x 214 x108 mm
transit case 533 x 368 x 203 mm
Weight
splicer (including lid) 3.6/7.9 kg/lb.
battery 2.1/4.6 kg/lb.
AC adapter 0.6/1.3 kg/lb.
transit case 2.5/5.5 kg/lb.
Battery capacity 5.0 AHr
Splice data storage 100 splices
Splice program storage 32 -
Splice time 30 sec
Reinforcing time 120 sec
* Using similar fiber with less than 0.5 IJm core eccentricity, and measured at 1310 nm.
51485 Single-fiber Fusion Splicer Operating Specifications and Accessories - 1
Standard Accessories
Part Part Number Quantity
81488 fusion splicer 81488-001 1
Rechargeable battery pack 8148-002 1
AC adapter 8148-003 1
Carrying case 8148-004 1
8pare electrodes 8148-005 1 pair
8pare fuse 8148-006 1
Windshield 8148-007 1
DC power cord (130 mm) 8148-101 1
AC power cord 8148-106 1
Operating manual 1
Optional Accessories
8ee Appendix for ordering information.
.. 8148-102 DC power cord (3 m)
.. 8148-103 car battery jumper cord
.. 8148-104 cord for recharging two batteries
.. 8148-105 R8-232C cable
.. 8210 stripper
.. 8310 cleaver
.. 8321 precision cleaver
.. 8322TR precision cleaver for Titan fiber
.. 8901 high-capacity battery
.. 8921 60mm length splice protection sleeves
.. 8922 40mm length splice protection sleeves
III Splice tray
Recommended Consumables
Keep a supply of the following items with the 81488 fusion splicer at all times.
.. 8pare electrodes
.. Fuse
.. Tweezers
.. Protective eye glasses
.. Electrode cleaning block
III Denatured alcohol
III Lint-free tissues or swabs
.. 8et of Allen keys
III Container for disposal of scrap fiber
51485 Single-fiber Fusion Splicer Operating Specifications and Accessories - 2
Getting Started
Initial Inspection
1. Inspect the shipping container for any indication of excessive shock to the contents.
2. Remove the 81488 carrying case from the shipping container, and open the case.
WARNING The latches of the 81488 carrying case exhibit a strong spring force.
Ensure that the carrying case is right side up before opening.
3. Inspect the contents to ensure that the shipment is complete.
4. Lift the 81488 fusion splicer out of the carrying case by its carrying handle, and place the
instrument on a flat ,smooth surface.
5. Remove the cover lid from the main body of the 81488 fusion splicer, and visually inspect
it and all accompanying components for structural damage that may have occurred
during shipping.
The 51485 fusion splicer is supplied with the 51485 ACIDC adapter mounted on the
main body. Connect the adapter to the appropriate line power source, or replace the
adapter with the 51485 battery, as required. Ensure that the DC power cord is connected
at the DC OUT terminal of the 51485 battery.
If required, secure the optional splice tray holder to the lid, and mount these on the
51485 fusion splicer.
6. Ensure that the 81488 fusion splicer is properly connected to the power source.
7. Set the power switch to I (on) to initialize the 81488 fusion splicer, and observe the
power-up sequence.
The POWER LED lights green to indicate that the power is on.
The ~ and "'\A- LEOs light briefly.
The FITEL logo appears on the LCD monitor, and the system is automatically reset.
When the reset operation is complete, the 81488 fusion splicer beeps twice and the
Arc Check screen is displayed.
Immediately inform The Furukawa Electric and, if necessary the carrier, if the contents of the
shipment are incomplete, if any of the 81488 fusion splicer components are damaged or
defective, or if the 81488 fusion splicer does not pass the initial inspection.
WARNING To avoid electrical shock, do not initialize or operate the 81488 fusion
splicer if it bears any sign of damage to any portion of its exterior surface,
such as the outer cover or panels.
51485 Single-fiber Fusion Splicer Getting Started - 1
Recharging the Battery
The 81488 battery may lose its charge between the time of packing at the factory and the
time of delivery. For best results, recharge the battery completely before initial use.
1. Connect the DC OUT cable of the 81488 AC/DC adapter to the DC IN terminal of
81488 battery.
2. Connect the AC IN terminal of the 81488 AC/DC adapter to an AC power source using
the AC power cord. The CHARGE lamp on the 81488 battery lights red during charging
and turns off when the battery is fully charged (approximately seven (7) hours).
+ Recharge the 51485 battery every three (3) months if it is left idle for an extended period
of time.
S148S Single-fiber Fusion Splicer Getting Started - 2
Selecting the Operating Language
The 81488 fusion splicer can be set to provide operating prompts in English, French,
German, Portuguese, Spanish, Japanese, Chinese, Dutch or Italian. The default operating
language is English.
1. Fromthe Ready screen, press -/ to access the Program menu screen.
2. Press D. or V to scroll to <Other>, and press -/ to display the Other menu.
3. Press D. or V to scroll to <Configuration>, and press -/ to display the Configuration
submenu.
4. Press D. or V to select Language.
5. Press - or + to scroll to the required operating language.
6. Press -/ to confirm the selection and exit the configuration program.
7. Press D. or V to store or cancel the change, and press -/.
S1485 Single-fiber Fusion Splicer Getting Started - 3
Performing an Arc Check
Because fibers melt or fuse at different temperatures, it is necessary to adjust the arc power
in order to ensure optimum splicing results. As well, electrode wear or changes in
environmental conditions (e.g., temperature or humidity) can affect the splicing results.
Therefore, an arc check should be performed everyday, prior to initial use, when the fiber
type is changed or when high splice losses are obtained.
The Arc Check screen is displayed each time the 81488 fusion splicer is powered on.
.. To perform an arc check immediately after power-up, press ./ and follow steps 2 and 3
provided below. To bypass this function press ~ .
.. To perform an arc check after one or more fusion splicing cycles, return the 81488 fusion
splicer to the Ready screen, press ./ to display the Program menu, and follow steps 1 to
3 provided below.
1. Press b. or V to scroll to <Arc Check>, and press ./ to display the Arc Check menu.
2. Load the fibers. Ensure that the fibers are properly stripped, cleaned and cleaved.
3. P r e s s ~ . The 81488 fusion splicer automatically feeds the fibers and discharges an arc.
51485 Single-fiber Fusion Splicer Getting Started - 4
During the arc discharge, the fiber feeding motors of the 81488 fusion splicer remain idle,
preventing the fiber ends from butting. As a result, the fiber ends melt back. The arc check
function inspects how far the fibers melt back and the centred position of the fiber. If the arc
check results are good, the message OK is displayed, and the 81488 fusion splicer returns
to the Ready screen or the Program menu screen.
arc is good arc is too weak arc is too strong
If the results are not acceptable, i.e., the arc power is not optimum or the two fiber ends had a
disproportionate melt back with respect to the position of the electrodes, the following screen
is displayed. However, if either one of the two parameters does not require adjustment, that
parameter will not be displayed.
Prompts recommending adjustments to the arc power or the centred position of the fiber are
displayed.
To enter the recommended values automatically, press ./.
To adjust the values to settings other than those recommended, press b.. or \l to scroll
to Center or Power, press - or + to adjust the setting, and press ./ to confirm the new
values.
To toggle the screen between the fiber view and the data view, press )(.
S148S Single-fiber Fusion Splicer Getting Started - 5
Repeat the arc check to determine that the new values are acceptable. If unsatisfactory
results are obtained after four (4) arc check attempts, inspect the electrodes for wear or
damage, and replace them if necessary.
+ A visual arc check can be made by viewing the arc on the monitor. Electrode discharge
should produce a straight and steady arc. Swaying in the arc indicates that the electrodes
require either cleaning or replacing.
51485 Single-fiber Fusion Splicer Getting Started - 6
Operating and Maintenance Instructions: Contents
1.0 External Description 1
Operating Keys and Status LEDs 1
2.0 Setting the Fusion Splicing Parameters 2
Selecting the Fiber Program .4
Selecting the Heater Program 5
3.0 Fusion Splicing 6
Preparing the Fiber 6
Loading the Fiber 6
Fusion Splicing 7
Splicing Defects 9
Removing the Spliced Fiber 9
Reinforcing the Fusion Splice 10
Resetting the S148S Fusion Splicer 11
4.0 Maintenance and Handling Instructions 12
Error Messages 12
Maintenance 14
Arc Check 14
Electrode Maintenance 14
Cleaning the V-grooves 15
Cleaning the Mirrors and the V-groove Fiber Clamps 15
Storing and Shipping 16
Claims and Repackaging 16
Return Shipments to The Furukawa Electric 16
51485 Single-fiber Fusion Splicer Operating and Maintenance Instructions -
1.0 External Description
The 81488 fusion splicer is comprised of four components: the 81488-001 main body, the
8148 battery, the 8148 AC/OC adapter and the 8148 carrying case.
Side Panel of 51485-001 Main Body
Operating Keys and Status LEOs
The 81488 fusion splicer has eight operating keys and three status LEOs. With the exception
of the ~ (heat) key, only the keys displayed on the monitor are enabled at any given time.
Active key symbols and their functions are displayed on the LCD throughout the operation of
the 81488 fusion splicer.
./ 8elects the operating menu and confirms a selection
V-grooves
3. Ensure that the fibers are properly aligned in the V-grooves, and lower the fiber clamps.
4. Lower the windshield to return to the Ready screen.
Fusion Splicing
1. Ensure that the Ready screen is displayed on the monitor.
2. Press ~ to initiate the fusion splicing cycle. The message FIBER FEED is displayed on
the monitor.
S14BSSingle-fiber Fusion Splicer Operating and Maintenance Instructions - 7
The 81488 fusion splicer performs the following functions automatically. To pause the
81488 fusion splicer during any of these functions, press ~ . The message Pause will be
displayed on the monitor. To restart the operation, press ~ again.
- The right and left fiber ends appear on the monitor.
- A pre-fusion arc is discharged to clean the fiber ends.
- The fibers are set with a gap of 20 IJm between the ends.
- The fibers are inspected for axis offset and cleave condition.
- The electrodes discharge.
- The splice is inspected.
- The splice loss is estimated and displayed on the monitor with data only.
Press ~ to toggle between the data screen and the fiber screen.
data screen
S14BS Single-fiber Fusion Splicer
fiber screen
Operating and Maintenance Instructions - 8
+ If the fibers fail the inspection for axis offset and cleave condition, the fusion cycle is
paused and an appropriate error message is displayed. A fiber offset may be corrected
by pulling on the adjustment control located on the top of the windshield, or by repeating
the entire procedure, starting from the fiber preparation process.
To repeat the inspection or to try to bypass the error, press ~ again.
To discharge an additional are, press +; splice inspection and loss estimation are
repeated.
Splicing Defects
Defect Possible Causes Action
Bubbling Wrong fiber type selected Select the correct fiber type, and repeat fusion splicing
Faulty cleave Repeat fiber preparation and fusion splicing
Dirty fiber end Repeat fiber preparation and fusion splicing
Degradation of electrodes Replace the electrodes
Not spliced or Wrong fiber type selected Select the correct fiber type, and repeat fusion splicing
neck-down
Faulty cleave Repeat fiber preparation and fusion splicing
Excessive arc current Perform an arc check, and adjust arc power
Insufficient fiber feed Adjust the fiber feed amount
Degradation of electrodes Replace the electrodes
Thickening Wrong fiber type selected Select the correct fiber type, and repeat fusion splicing
Excessive fiber feed Adjust the fiber feed amount
Degradation of electrodes Replace electrodes
Removing the Spliced Fiber
1. Raise both heater clamps.
2. Raise the windshield. A tension test (200 g) is performed on the fibers.
3. After the tension test is completed, raise the fiber clamps.
4. Remove the spliced fiber, pUlling slightly so that the fiber is taut.
+ Handle the spliced fiber carefully. 00 not twist the fiber.
51485 Single-fiber Fusion Splicer Operating and Maintenance Instructions - 9
Reinforcing the Fusion Splice
1. 81ide the splice protection sleeve over the splice.
2. Place the spliced fiber in the heater - left-side first - to force the left heater clamp to
lower.
3. Ensure that the splice protection sleeve rests in the middle section of the heater and that
the stainless steel rod in the sleeve faces down.
fiber
f
heater
stainless steel rod
bare fiber
splice protection steel rod
4
4. Keeping the fiber taut in the right hand, lower the right heater clamp.
5. Press --r to activate the heater. When the heating and cooling operations are
completed, the heat status LED turns off and the 81488 fusion splicer beeps.
+ To stop the heating operation (the --r status LED is lit), press --r. To restart the
heating operation, press --r again.
6. Remove the spliced fiber from the heater, and place it on the splice tray.
7. Lower the heater clamps.
8. Inspect the splice protection sleeve for heating results.
normal heating
excessive heating
'I
---"r=
insufficient heating
51485 Single-fiber Fusion Splicer Operating and Maintenance Instructions - 10
Resetting the 51485 Fusion Splicer
The 81488 fusion splicer is automatically reset when the windshield is raised and the spliced
fiber is removed.
CAUTION Do not attempt to load fibers while the 81488 fusion splicer is resetting (the
message System Reset is displayed). Load the fibers only after the reset
operation is complete, and the Ready screen is displayed.
S148S Single-fiber Fusion Splicer Operating and Maintenance Instructions - 11
4.0 Maintenance and Handling Instructions
Error Messages
The S148S fusion splicer displays the following error messages on the screen. Refer to the
table below for the cause and countermeasure of the errors.
Error Messages Process in Effect Cause Countermeasure
Loading Error Fiber feeding at splicing or Fiber not loaded or Load the fiber at the
arc check not positioned proper position.
properly
Inappropriate fiber Select the correct fiber
program selected. program
Bad cleaving quality. Repeat fiber preparation
process
Defect in the image Contact FEC or your local
processing system. representative
AXIS ERROR Inspection process Cleave quality