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Advanced Product Quality Plan

PROJECT NAME PROJECT LEADER

RESP CHECK STANDARDS/ TARGET ACTUAL


FUNCTION ACTIVITY
ONSIBILITY POINTS DOCUMENTS DATE DATE

Customer & Design Fesibility Enquiry Report


Receipt of Customer Sales Quality Policy
Enquiry Objectives
Business Plan

Customer , Product Tech.requirements NP Data


Joint review MKT Application requirements Pre Contract Review
with PD & ENGG Life & Reliability requirements
Customer to Statutory Requirements 123
obtain
PLAN AND DESIGN PROGRAM

Requiremen
ts

Obtain Customer, Implied need of Customer Market Survey report


Customer voice MKT , PD Asthetic & Packaging Requirements
Performance Requirements

Initial Feasibility MKT,PD Select Basic Design Past Design data


Review ENGG. Volume ( Customer Projection) Production Capacity Chart
Production Capacity Costing Sheet
Process Selection
Tentative Timing Plan
Test Facilities
Target cost
Investment requirements
Customer Requirements

Project Management Return of Investment Initial Fesibility


Approval by
Review Report
Managemen
t

Formation of Cross
Functional team Management
(NPDCFT)

PD , ENGG. Historical Warrant/Complaints Past data


Review of Product
Requirement & NPD-CFT Life & Relibility requirements Design Input
Consolidate Design Tentative Costing Detail Check List
Requirement Customer Voice Market Survey
Packaging requirements Report
Packaging Std.

Preparation of Meachanical Requirements Product Design


Customer Outline PD , ENGG Product requirements Company Std.
Drawing & Product Electrical / Functional Pre-Contract
Specification Cherateristics Review report

Design review - 1 Design Information


( Adequacy Check for PD ENGG Design review -1 Check List Check List
Design Information) NPD-CFT Market Survey
Report
Design Control Procedure
Procedure
A
A
Design of Product Specifications Past FMEA Report
Formulation / Process PD , Process Standards of Similar Prod.
( Design of Exper.) NPD-CFT Target Cost Design I/P Detail Check List
Detail Check List
Material Data

Firmup Design PD

Preparation of PD Process Type and Past Design data


Preliminary
NPD-CFT Process Sequence
Process Flow Chart

Failure Mode and


Effect Analysis
PD , ENGG FMEA Check list FMEA Review Report
Failure Mode and NPD-CFT Action to reduce High RPN
Effect Analysis

PD , ENGG Material Specifications Approved Vendor List


Preparation of Purchase Material Availability / Source Purchasing Procedure
preliminary BOM
Selection / Development

PD ,ENGG Process Flow Process Std.


Preparation of NPD-CFT Test Methods Product Spec.
Prototype Control Plan
(Tech.Data Sheet)

Design of Production ENGG. Product Dimen. Requirements Product Spec.


Tools and Inspection Product Drg.
Gauges

ENGG. Tools and Gauge Drawing Product Spec.


Manufacturing of Tools NPD-CFT Selection of Sub Contractors Product Drg.
and gauges
Tool Drg.

MFG,PD,QC Test Methods ICIL Test Std.


Plan for Testing ENGG
Facilities NPD-CFT

ENGG., Process Sequence Prototype


Preparation of NPD-CFT Process Standards Control Plan
Prototype Sample MFG , QC Product Specification

PD , QC Customer Requirement on Test Methods


Prototype Sample Quantity,Price & Delivery Product Spec.
Verification (Project Introduction Timing) Customer Std.
Company Std.
Product Drg.

PD , MFG Design review -2 Check List Design Control


DR- 2 (Design ENGG., Procedurers
Verification NPD-CFT
results)

B
Prototype Sample PD Test Requipment Test Methods /
Validation Customer Requirement Standards

MKT ,PD Design review - 3 Check List Design Validation


DR-3
(Review of Design ENGG., Report
Validation results) NPD-CFT Design Control
Procedurers

Approval By MGT Tentative Cost Vs Target Cost Design Review-3


management Yield Requirements Results

Sample Customer Company Standard Inspection Report


Submission MKT Customer Requirement Design Verification
Report( Physical
Functional Tests)
Design Validation
Reports

Feedback Customer Approval from Customer or Customer Approval


From MKT Improvement Requirement Letter
Customer

MKT , MFG Design review -4 Check List Customer Feedback


DR-4
(Review of
ENGG Report
Customer PD ,NPD-CFT Design Control
Feedback) QA Procedure

Team Fesibility NPD-CFT Manufacturing Fesibility for Customer Projection


Commitment the Required Volume & Company Standard
Team Fesibility
Commitment
Process Capability

Contract Review Customer , Purchase Order Contract Review


MKT Delivery Schedule Procedure
Finalise Product Cost Contract review
Checklist

Preparation of NPD-CFT Process Flow Process Std's


Prelaunch Control Plan MFG , QA Special Charasterstics Product Spec.
Test Methods Test Procedurers
Adherance to SOP , SOP
Control Plan and Standards Control Plan
Product Drg.

Functional testing MFG , QA Product Spec.(Mechanical & Test Methods


Electrical ) Product Drg.
Dimensional Specification Product Spec.
C Sheet

C
NPD-CFT Product Submission warrant Pre Contract
Production
Part Approval QA Documents Review Report
Customer Requirement PPAP Approval
Procedure

Pilot Supply MKT , MFG Product Submission Warrant Parts Submission


Approval Warrant
Ins / Test Report

Approval Customer Feedback from Customer Pilot Supply /


By
Commercial
Customer
Approval

Review of Customer MKT , MFG Internal Rejection Non Conformity


Feedback if any , and PD , ENGG., Problems Faced Report
Internal Problems NPD-CFT, Customer concerns Customer Feedback
during Manufacturing QA , PUR Production control plan

NPD-CFT, Updation & Improve Existing


Bulk Production
MFG , QA Standards
PUR

Monitor Quality
Performance for 5 NPD-CFT
batches

NPD-CFT New product Quality Procedure CFT Review


Production Sign off
Report

Prepared By : Verified By : Approved By: